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A Semi Automatic Mechanism For Fixing The Measurement Of The Marble In The Cutting Machine

Abstract: This invention is a system which is capable to automatically manage the measuring parameter in the marble cutting machine. The system consists of a linear slider mounted with a bar which is programmed to fix the distance between the cutting blade and the bar so that the marble placed in-between achieves the exact measurement requested by the operator having the remote controlling unite. The measurement entered in the computing device is identified by the Arduino system which notifies the server motor to move the slider to fix the measurement. This system helps to reduce the time which is wasted in the manual arrangement of the marble tile in achieving the desired length and even with the long hard work the optimal results achieved are very rare. So, this system reduces manual labor and helps to obtain product output in minimal time. It even reduces the utilization of water during the process and the system can be automatically attached to the existing cutting system.

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
13 September 2018
Publication Number
12/2020
Publication Type
INA
Invention Field
PHYSICS
Status
Email
kirankumar.parmar@marwadieducation.edu.in
Parent Application

Applicants

MARWADI UNIVERSITY
RAJKOT-MORBI HIGHWAY ROAD, GAURIDAD, RAJKOT, GUJARAT

Inventors

1. VIRAJ LALJIBHAI SUDANI
2-RAGHUVIR PARK, N/R DR. RANGANI HOSPITAL, PEDAK ROAD, RAJKOT GUJARAT 360003.

Specification

Claims:We claim that:

1. A system to manage the measurement of the tile working as an attachment to the marble cutting machine by making it semi-automatic, reducing the manual work and providing a time efficient and cost-effective working.

2. As in claim – 1 the system can be utilized in the cutting procedure of objects inclusive of tiles, marbles, stones, graphite and others.

3. As in claim – 1 the system is made capable to be attached to any of the presently utilized marble cutting machine making it a cost-effective option to make the system semi-automatic.

4. As in claim – 1, to make the inventive system effective it has been designed to be controlled using a mere remote-control mechanism. The data including the measurement in which the marble is required can be fed to the system with the help of a remote like device which can be with the operator. The manual effort of setting the tile to the precise measurement under the cutting machine is reduced

5. As in Claim – 1 the system reduces the time consumed to obtain precise measurement of the marble due to the automation in the arrangement of the slab under the cutting machine.

6. The system reduces the utilization and wastage of water during the cutting procedure in comparison to the present consumption with the used of this inventive mechanism in the marble cutting machines.
, Description:
TITLE
A semi-automatic mechanism for fixing the measurement of the marble in the cutting machine
FIELD OF THE INVENTION AND USE OF INVENTION
The present invention is made in the field of Industrial Engineering and Mechanical Engineering, more particularly an enhancement in the field of marble cutting where the size of the marble can be set automatically in the system without using any manual strength to obtain efficient cutting and quality product.
Here a system is designed which provides automation to the marble cutting machine to fix the marble size without manual effort. The apparatus can be attached to any of the presently cutting machines making it semi-automatic and the measurements can be input using a computing system. This makes the system semi-automatic and it reduces the time duration consumed in the cutting procedure, benefitting the industry financially and it also reduces the consumption of water in the process thus saving water resource of the country.
PRIOR ART AND PROBLEM TO BE SOLVED
The process of marble cutting requires a great deal of time, patience, labor, and accuracy. Most marble cutting professionals in the industry are faced with cumbersome marble measuring and marble cutting issues prior to installation. Many of said issues can be resolved only through countless trial and error runs by the marble cutting professional. The trial and error technique by a marble cutting professional enormously delays the measurement process to cut marble s. Furthermore, it creates an economic burden on the productivity of a marble supplier because of additional time, cost and labor required to get the marble cutting process completed. The process of marble measuring for cutting marble

s also involves intricate angles and minute measurements which cannot be conveniently deciphered. The intricate process is rather tough, time-consuming and frustrating for most, marble suppliers. A flexible marble measuring tool is highly needed and required in the industry. A marble measuring tool that would assist marble suppliers to accurately measure marble s for the cutting process by overcoming difficult angles, make out minute measurements for any sized marble s and manage to complete the marble cutting and within a reasonable time would be a tremendous asset within the industry.
This invention provides a system which is made efficient to manage the measurement task during the marble cutting procedure with the help of automation and tools. This system is an advancement to the cutting apparatus which adjusts the marble to the measurement in which it needs to be cut automatically which is controlled using a remote mechanism. The system reduces the manhours which are consumed in setting the marble length as per the requirement and it automatically sets the marble to the required cutting measurement between the cutter that is commanded by the operator. This system also ensures to reduce the utilization of water which is wasted which the cutting machine is being operated. The reduction in the time consumption ensures productive thus providing economic benefit.
THE OBJECTIVE OF THE INVENTION:
In the business of marble or other earth stones cutting or sizing, it is often necessary to have the edges of the marble bull-nosed to create a finished appearance. At times, a particular person may require that certain marble is cut along an arcuate path. It is desired that all these shaping and cutting operations be performed in a fast, accurate and economical manner. At present, there is no tool in the market that allows a marble supplier to obtain a precise measurement for cutting marble s. There is also no tool out in the market that allows a marble supplier to cut marble s of any size with any flexibility.

It has already been proposed, where Apparatus for the shaping of marble are known in the prior art and inexpensive hand tools are available, but they are slow and neither accurate nor economical to use. Other mechanical devices are known, but these are very large and heavy machines used during marble manufacturer. Their size and expense prevent them from being readily available to marble artisans and suppliers who need to perform these types of processing operations routinely.
The principal objective of the invention is the system which can manage the measurement of the tile on the cutting machine using automation to make the entire system semi-automatic and to reduce labor effort, making it time efficient and economical in the run.
Another objective of the invention to provision it to make it attachable to any of the presently used marble cutting system making it an economical option. This measuring instrument can be attached to the presently available system so that it can be made semi-automatic and efficient to manage, reducing the efforts put in arranging the marble on the cutter to be cut in optimal size.
The further objective of the invention is that the system can be controlled using a mere remote-control mechanism. The data including the measurement in which the marble is required can be fed to the system with the help of a remote like device which can be with the operator. The manual effort of setting the tile to the precise measurement under the cutting machine is reduced and the time of work is reduced to an effective amount.
The Further objective is to reduce the time consumed in obtaining the precise cut marble using the mechanism. Due to the automation in the arrangement of the slab under the cutting machine, the possibility of obtaining precise size has become effortless and maximum production can be done using the system.
The Further objective of the invention is to obtain an economical solution. This apparatus can be utilized into the presently existing system and can provide

equally benefit and effect if provided into a newly built machine. The mechanism is entire set into the apparatus without affecting the prior machine thus saving a huge amount of money in reconstructing a new apparatus and provides additional productive in shorter time span with the capability of achieving all sized marbles.
The Further benefit is to reduce the utilization of water and the wastage of water while the system is functional. Basically, a huge amount of water is consumed by the machine and the user starts as soon as the system starts, and the prior art method of manual arrangement consumes time and it causes wastage of water. With this efficient mechanism, the wastage of water can be reduced by providing benefit to the ecology.
SUMMARY OF THE INVENTION
Presently, the process of cutting the substances including tiles, marble, and stones, remains substantially the same as cutting methods that have been employed for the past 50 years and is still popular throughout the world. However, with the development over the past twenty years, in the production of tiles and marbles, there have been developments resulting in the design of the marble tiles with a greater contemporary appearance and size in response to the fashion and trends of modern architecture and interior design. One concern with many existing techniques adopted in the cutting is that it requires manual labor and it is time-consuming, impactive the productivity of manufacturers and causing financial losses due to the delay in the delivery of the pieces. Secondly, the precision which is expected from the cutting based on the expected size is not achievable with the apparatus being used today. The advance machinery using which the accuracy is possible are either too bulky or expensive to be used in this industry, so a viable and affordable solution is required for the about stated problem. This invention provides a mechanism in the form of an apparatus which can almost automate the rigorous procedure of fixing a measurement for the cutting machine to obtain predicted output. The system is

made operable using a remote-controlled mechanism where the optimal measure can be fed to the system and the inventive apparatus will set the bars of the system to the sized in which the marbles need to be cut using the default cutting machine. The enhances system does not cause any change to the current working of the cutting machines, so it outshines as an economical apparatus modernizing the presently available marble cutting machine. It also tries to reduce the utilization of the water in the cutting machine thus reducing the wastage of water
DETAILED DESCRIPTION OF THE INVENTION
While the present invention is described herein with an example using various embodiments and illustrative drawings, those skilled in the art will recognize that the invention is neither intended to be limited to the embodiment of drawing or drawings described nor designed to represent the scale of the various components. Further, some components that may form a part of the invention may not be illustrated with specific figures, for the ease of illustration, and such omissions do not limit the embodiment outlined in any way. It should be understood that the drawings and detailed description of it are not intended to restrict the invention to the particular form disclosed, but on the contrary, the invention covers all modification/s, equivalents, and alternatives falling within the spirit and scope of the present invention as defined by the appended claims. The headings are used for organizational purposes only and are not meant to limit the scope of the description or the claims. As used throughout this specification, the word "may" is used in a permissive sense (i.e., meaning having the potential to), rather than the mandatory sense (i.e., meaning, must).
Further, the words "an" or "a" mean "at least one” and the word “plurality” means one or more unless otherwise mentioned. Furthermore, the terminology and phraseology used herein is solely used for descriptive purposes and should not be construed as limiting in scope. Language such as "including", "comprising", "having", "containing" or "involving", and variations thereof, is

intended to be broad and encompass the subject matter listed thereafter, equivalents, and any additional subject matter not recited, and is not supposed to exclude any other additives, components, integers or steps. Likewise, the term "comprising" is considered synonymous with the terms "including" or "containing" for applicable legal purposes. Any discussion of documents acts, materials, devices, articles and the like are included in the specification solely to provide a context for the present invention.
In this disclosure, whenever an element or a group of elements is preceded with the transitional phrase "comprising", it is also understood that we contemplate the same element or group of elements with transitional phrases "consisting essentially of", "consisting", "selected from the group comprising", "including", or "is" preceding the recitation of the element or group of elements and vice versa.
The present invention is regarding a system which serves as an automatic mechanism to the marble cutting system to arrange the marble in the position so as to cut it in the optimal size requirement.
The inventive system is made with the benefit to be easily assembled and dissembled into any of the presently available marble cutting systems. The problem with the presently available system is that to obtain the size of the marble manual procedure is used to fix the scale so as to use the cutting machine to achieve acceptable size. The problem of achieving variable size with the manual procedure is one of the leading drawbacks of the present system. This inventive apparatus provides the flexibility to achieve marble of any varying length effortlessly using the automated mechanism in fixing the measurement.
The marble cutting system’s designed has not be changed instead the apparatus built has a liner slider on which a bar is assembled which is moved to and fro so as to fix the length of the marble from the cutting end. The distance from the cutting blade to the horizontal bar defines the length of the marble tile. The bar

is made movable so that any designed length can be achieved between 0 – 24-inch size.
The system constructs of an LCD screen, a remote communication set up, an Arduino/PLC which is programmed to receive the command which has been set by the operator on the LCD screen of the computing device and using wireless communication including internet, RF Frequency the message is sent to the Arduino/PLC which in turn commands the stepper motor/servo motor to provide the rotational motion to move the bar to and fro on the linear slider.
The system is powered using transformer/SMPSs and two transformer/SMPSs are used into the apparatus where one is used to power the Arduino/PLC and other to power the drivers. The drivers command the motors to move the bar as per the measurement fixed in the remote device. The liner slider on which the bar is mounted consists of 2 roller bearing and 2 linear bearing. The roller bearings provide support and degree of freedom to ball screw/lead screw with respect to two end support and the linear bearing provides support and degree of freedom to the platform with respect to shafting, which is supported with both end metal support. In addition to it consists of 2 shafts and ball screw/lead screw which are attached to support, in a parallel manner. The shafts are at the sides and the ball screw/lead screw is fixed in the middle. The movement of the platform is because of ball screw/lead screw nut which is integrated between ball screw/lead screw and platform and one end of the ball screw/lead screw is connected to a pulley which is connected to the stepper motor/servo motor, timing belt, and pulley mechanism.
The above state system work in coordination for setting the measurement in a marble cutting machine. The apparatus above stated form a system where the operator is in possession of the computing system which is made capable to accept the length measurement of the marble which needs to be cut. The accepted data is received by the Arduino system attached physically to the apparatus unit mounted on the cutting machine. The Arduino/PLC is powered using a transformer/SMPS which is inbuilt in the apparatus system. The

Arduino/PLC then sends the command to the stepper motor/servo motor driver which in turn manages the server motor or the stepper motor which is attached to the liner slider of the system. The slider is responsible for the movement of the bar mounted on it to fix the size of the marble with respect to the cutting blade of the cutting machine. This inventive system is fixed to the existing marble cutting machine to utilize its provision for the obtaining precise cut marble due to the optimal arrangement of marble bloc on the system. When the Horizontal bar gets fixed exactly at the distance as commanded by the operator, the marble can be placed on to the machine table and the system will consider the size of the marble from the cutting blade to the bar and the cutting operation is performed. The bar is so strongly built that it holds the marble as possible when the blade is cutting through the marble piece place on the machine table.
As the arrangement of the automatic arrangement of the marble as per the optimal size has become quick and programmed this can serve as a factor in reducing the water wastage in the marble cutting apparatus. Usually, water is used while the marble is being cut to reduce friction and to obtain smooth finishing at the edge and the water flow usually starts when the system is switched on and the in case the measurement needs to be adjusted, the water is kept flowing as it consumes time to adjust it manually. With this implemented system the adjustment is made automatic reducing the adjustment time thus saving water. This system increases productivity as less time duration is utilized in the arrangement to obtain optimal size, so the huge quantity of varying size marble tiles can be made. This enhances the economic status and as water is preserved it provides ecological benefits.
FIGURE DESCRIPTION
The accompanying drawings, which are incorporated in and constitute a part of this disclosure, illustrate an exemplary embodiment and, together with the description, serve to explain the disclosed embodiment. In the figures, the left and rightmost digit(s) of a reference number identifies the figure in which the

reference number first appears. The same numbers are used throughout the figures to reference like features and components. Some embodiments of the system and methods of an embodiment of the present subject matter are now described, by way of example only, and concerning the accompanying figures, in which:
Figure – 1 illustrates a block diagram of the inventive system for the automatic setting the measurement of the cutting machine making it work in a semi-automatic fashion. The apparatus consists of Linear Slider (1) which is attached with Timely belt & Pulley (2) to manage the distance. It is controlled with the help of stepper motor/servo motor (3) which is commanded from the PLC unit consisting of an Arduino (7) used to obtain notification from the remote computing device (4) on which the measurement is set that can be seen on the devices LCD. (5) The Arduino is powered using a transformer/SMPS and the driver (6) which controllers the stepper motor/servo motor is also powered (9) using a transformer/SMPS (8).
Figure – 2 illustrates the structure of the slider consisting of the ball bearing (10) and linear bearings (11) which are attached to the support shaft (14) and screw (12) respectively. The bar is mounted on this liner slider and it is moved to and fro using the belt drive (15) controlled by the servo motor (3).
Figure – 3 shows the Front View of the inventive measuring apparatus which needs to be attached to any cutting machine showcasing the linear slider (14) the belt drive (15) the remote computing system (5), the driver (6), ardino (7) assembly charged by the transformer/SMPS (8)
Figure – 4 illustrates the Left Side View of the measuring apparatus showcasing the PLC Unit (16) and the Belt Drive (15)
Figure – 5 illustrates the Top View of the Measuring apparatus with the linear slider consisting of the support shaft (14), and screw (12) the belt drive (15) and the PLC Unit (16).

Documents

Application Documents

# Name Date
1 201821034597-FORM 1 [13-09-2018(online)].pdf 2018-09-13
1 201821034597-FORM 13 [01-10-2024(online)].pdf 2024-10-01
2 201821034597-POA [01-10-2024(online)].pdf 2024-10-01
2 201821034597-DRAWINGS [13-09-2018(online)].pdf 2018-09-13
3 201821034597-RELEVANT DOCUMENTS [01-10-2024(online)].pdf 2024-10-01
3 201821034597-COMPLETE SPECIFICATION [13-09-2018(online)].pdf 2018-09-13
4 201821034597-FORM 3 [12-01-2024(online)].pdf 2024-01-12
4 201821034597-CLAIMS UNDER RULE 1 (PROVISIO) OF RULE 20 [13-09-2018(online)].pdf 2018-09-13
5 Abstract1.jpg 2018-10-24
5 201821034597-FER_SER_REPLY [15-01-2023(online)].pdf 2023-01-15
6 201821034597-FORM 4(ii) [15-01-2023(online)].pdf 2023-01-15
6 201821034597-FORM 18 [16-02-2022(online)].pdf 2022-02-16
7 201821034597-FER.pdf 2022-07-14
7 201821034597-EDUCATIONAL INSTITUTION(S) [16-02-2022(online)].pdf 2022-02-16
8 201821034597-FER.pdf 2022-07-14
8 201821034597-EDUCATIONAL INSTITUTION(S) [16-02-2022(online)].pdf 2022-02-16
9 201821034597-FORM 4(ii) [15-01-2023(online)].pdf 2023-01-15
9 201821034597-FORM 18 [16-02-2022(online)].pdf 2022-02-16
10 Abstract1.jpg 2018-10-24
10 201821034597-FER_SER_REPLY [15-01-2023(online)].pdf 2023-01-15
11 201821034597-CLAIMS UNDER RULE 1 (PROVISIO) OF RULE 20 [13-09-2018(online)].pdf 2018-09-13
11 201821034597-FORM 3 [12-01-2024(online)].pdf 2024-01-12
12 201821034597-COMPLETE SPECIFICATION [13-09-2018(online)].pdf 2018-09-13
12 201821034597-RELEVANT DOCUMENTS [01-10-2024(online)].pdf 2024-10-01
13 201821034597-DRAWINGS [13-09-2018(online)].pdf 2018-09-13
13 201821034597-POA [01-10-2024(online)].pdf 2024-10-01
14 201821034597-FORM 1 [13-09-2018(online)].pdf 2018-09-13
14 201821034597-FORM 13 [01-10-2024(online)].pdf 2024-10-01
15 201821034597-US(14)-HearingNotice-(HearingDate-25-07-2025).pdf 2025-06-25
16 201821034597-FORM-5 [02-07-2025(online)].pdf 2025-07-02
17 201821034597-Correspondence to notify the Controller [22-07-2025(online)].pdf 2025-07-22
18 201821034597-Written submissions and relevant documents [08-08-2025(online)].pdf 2025-08-08
19 201821034597-RELEVANT DOCUMENTS [08-08-2025(online)].pdf 2025-08-08
20 201821034597-Proof of Right [08-08-2025(online)].pdf 2025-08-08
21 201821034597-PETITION UNDER RULE 137 [08-08-2025(online)].pdf 2025-08-08
22 201821034597-FORM-8 [08-08-2025(online)].pdf 2025-08-08
23 201821034597-Annexure [08-08-2025(online)].pdf 2025-08-08

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