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A Smart Hybrid Accelerator (Sha) For Hybrid Electric Vehicles

Abstract: Present invention relates to a Smart Hybrid Accelerator (SHA) (100) comprises an input cable unit (104), a module (102) operatively coupled to the input cable unit (104), where module (102) is configured to execute combined mechanism for operating an IC engine and an electric motor accelerator. A mechanical mode is operated when the cable arrangement (116) is used to transmit the rotation of a second cylindrical disc (132), and provide motion for actuation of the IC engine throttle body valve. An electronic mode is operated when signals are generated by the ICE sensor (112) due to the rotation of the ICE disc (122), and the ICE sensor (112) along with the ICE connector (114) provides the signal to the IC engine throttle body mechanism.

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
31 December 2021
Publication Number
02/2022
Publication Type
INA
Invention Field
MECHANICAL ENGINEERING
Status
Email
info@khuranaandkhurana.com
Parent Application
Patent Number
Legal Status
Grant Date
2022-10-25
Renewal Date

Applicants

NEXTGEN TECH INITIATIVES PVT LTD
G-1, Plot A-27, Road No. 10, MIDC, Wagle Industrial Estate, Thane (W) - 400604, Maharashtra, India.

Inventors

1. GODKAR, Rohit Arvind
1403, D2-Juniper, Neelkanth Greens, Tikujiniwadi Road, Manpada, Thane (W) - 400610, Maharashtra, India.
2. NACHANE, Mehul Satish
1801/1802, Ixora Tower, Hiranandani Meadows, Near Vasant Vihar, Thane - (W) 400610, Maharashtra, India.
3. GODKAR, Sharad Rajaram
201, Yogesh CHS, Pandurang Wadi, Lane no. 3, Goregaon (E), Mumbai - 400063, Maharashtra, India.

Specification

Claims:1. A Smart Hybrid Accelerator (SHA) (100) comprises:
an input cable unit (104);
a module (102) operatively coupled to the input cable unit (104), wherein the module (102) is configured to execute combined mechanism for operating an IC engine accelerator and an electric motor accelerator, the module (102) comprises:
a cover disc (124) configured to hold a second cylindrical disc (132) including a set of rivet pins (134) and a set of angular slots (136), wherein the second cylindrical disc (132) is configured to control the speed of the IC engine drive;
a first cylindrical disc (118) operatively coupled to the second cylindrical disc (132) through the set of pins (134) passing through a set of angular slots (136) and riveted to its surface, wherein the first cylindrical disc (118) is configured to control the speed of electric motor drive; and
the input cable unit (104) is wound to the surface of the first cylindrical disc (118), wherein one end of the input cable unit (104) is operatively coupled to the input unit and to the module (102), and the other end of the input cable unit (104) is operatively coupled to the first cylindrical disc (118), wherein the input cable unit (104) is configured to translate a user’s input into the rotary movement of the first cylindrical disc (118);
a cable arrangement (116), is wound to the surface of the second cylindrical disc (132), wherein one end of the cable arrangement (116) is operatively coupled to the second cylindrical disc (132), and the other end of the cable arrangement (116) is operatively coupled to the throttle body valve of the IC engine, wherein the cable arrangement (116) is configured to translating the rotary movement of the second cylindrical disc (132) into the actuation of the IC engine throttle body valve;
an EV sensor (108) operatively coupled to the module (102), wherein the EV sensor (108) is configured to transmit the signal generated by rotation of the first cylindrical disc (118) to the electric motor controller through the connector (110); and
an ICE sensor (112) operatively coupled to the module (102), wherein the ICE sensor (112) is configured to transmit the signal generated by rotation of the ICE disc (122) through the connector (114) to the IC engine throttle body valve in case where the throttle body valve is electronically controlled,
wherein,
a mechanical mode is operated when the cable arrangement (116) is used to transmit the rotation of the second cylindrical disc (132), and provide motion for actuation of the IC engine throttle body valve; and
an electronic mode is operated when signals are generated by the ICE sensor (112) due to rotation of the ICE disc (122), and the ICE sensor (112) along with the ICE connector (114) provides the signal to the IC engine throttle body mechanism.

2. The Smart Hybrid Accelerator (SHA) (100) as claimed in claim 1, wherein the input cable unit (104) includes a cable with mounting bush, wherein the input cable unit (104) is configured to receive input from any or combination of a hand grip of a two wheeler or three wheeler vehicle or a foot pedal of either a three-wheeler or four-wheeler or a multi-axle vehicle.

3. The Smart Hybrid Accelerator (SHA) (100) as claimed in claim 1, wherein the angular slots (136) on the second cylindrical disc (132 & 122) are designed to provide a phase lag of a configurable predefined threshold value while using the combined mode, wherein actuation of the speed control for the IC engine drive lags the actuation of the speed control of the electric motor drive by the predefined threshold value.

4. The Smart Hybrid Accelerator (SHA) (100) as claimed in claim 1, wherein the input cable unit (104) is configured to transmit the vehicle user’s input to the module (102), the movement of input cable unit (104) initiates rotation of the first cylindrical disc (118) providing signal to the electric motor drive controller through the sensor (108), wherein the rotation of the first cylindrical disc (118) initiates rotation of the second cylindrical disc (132) after the pins (134) have reached the end of angular slots (136), wherein the cable arrangement (116) transmits the motion for actuation of the IC engine throttle body valve.

5. The Smart Hybrid Accelerator (SHA) (100) as claimed in claim 1, wherein the input cable unit (104) is configured to transmit the vehicle user’s input to the module (102), the movement of input cable unit (104) initiates rotation of the first cylindrical disc (118) providing signal to the electric motor drive controller through the sensor (108), wherein the rotation of the first cylindrical disc (118) initiates rotation of the second cylindrical disc (122) after the pins (134) have reached the end of angular slots (136), wherein the rotation of the second cylindrical disc (122) provides signal to actuate the electronically controlled IC engine throttle body valve.

6. The Smart Hybrid Accelerator (SHA) (100) as claimed in claim 1, wherein a EV torsion spring (120) and a ICE torsion spring (130) is configured to reset the position of the cylindrical discs (118, 122, 132) to original state of rest when the vehicle user’s input through the input cable unit (104) are suspended.

7. An hybrid electric vehicle comprises:
a Smart Hybrid Accelerator (SHA) (100) comprising;
an input cable unit (104);
a module (102) operatively coupled to the input cable unit (104), wherein the module (102) is configured to execute combined mechanism for operating an IC engine accelerator and an electric motor accelerator, the module (102) comprises:
a cover disc (124) configured to hold a second cylindrical disc (132) including a set of rivet pins (134) and a set of angular slots (136), wherein the second cylindrical disc (132) is configured to control the speed of the IC engine drive;
a first cylindrical disc (118) operatively coupled to the second cylindrical disc (132) through the set of pins (134) passing through a set of angular slots (136) and riveted to its surface, wherein the first cylindrical disc (118) is configured to control the speed of electric motor drive; and
the input cable unit (104) is wound to the surface of the first cylindrical disc (118), wherein one end of the input cable unit (104) is operatively coupled to the input unit and to the module (102), and the other end of the input cable unit (104) is operatively coupled to the first cylindrical disc (118), wherein the input cable unit (104) is configured to translate a user’s input into the rotary movement of the first cylindrical disc (118);
a cable arrangement (116), is wound to the surface of the second cylindrical disc (132), wherein one end of the cable arrangement (116) is operatively coupled to the second cylindrical disc (132), and the other end of the cable arrangement (116) is operatively coupled to the throttle body valve of the IC engine, wherein the cable arrangement (116) is configured to translating the rotary movement of the second cylindrical disc (132) into the actuation of the IC engine throttle body valve;
an EV sensor (108) operatively coupled to the module (102), wherein the EV sensor (108) is configured to transmit the signal generated by rotation of the first cylindrical disc (118) to the electric motor controller through the connector (110); and
an ICE sensor (112) operatively coupled to the module (102), wherein the ICE sensor (112) is configured to transmit the signal generated by rotation of the ICE disc (122) through the connector (114) to the IC engine throttle body valve in case where the throttle body valve is electronically controlled,
wherein,
a mechanical mode is operated when the cable arrangement (116) is used to transmit the rotation of the second cylindrical disc (132), and provide motion for actuation of the IC engine throttle body valve; and
an electronic mode is operated when signals are generated by the ICE sensor (112) due to rotation of the ICE disc (122), and the ICE sensor (112) along with the ICE connector (114) provides the signal to the IC engine throttle body mechanism.
, Description:FIELD OF THE INVENTION
[0001] Present invention relates to hybrid electric vehicles. More particularly, the present invention relates to a Smart Hybrid Accelerator (SHA) for hybrid electric vehicles.

BACKGROUND OF THE INVENTION
[0002] Background description includes information that may be useful in understanding the present invention. It is not an admission that any of the information provided herein is prior art or relevant to the presently claimed invention, or that any publication specifically or implicitly referenced is prior art.
[0003] One of the greatest challenges being faced by the human race today is undoubtedly climate change and its potentially catastrophic consequences for humanity. The ever rising greenhouse gas emissions coupled with massive urbanization trends create a further challenge where large scale migration to urban areas is creating several high density population clusters that require tremendous resources for survival such as round the clock availability of utilities, products, and services to support such urban lifestyle. As a consequence, one of the highest contributors to global greenhouse gas emissions is the transportation sector, responsible for nearly a quarter of greenhouse gas emissions every year. The urban vehicular emissions not only affect the global temperature rise and the climate, but also the health of the urban populations as they inhale those harmful vehicular emissions that create health hazards including early deaths and COPD (chronic obstructive pulmonary disorders).
[0004] There has been strong scientific evidence and record of such health hazards and ailments which need to be addressed with a sense of urgency, by providing more workable solutions for sustainable mobility which reduces the quantum of harmful emissions. At the same time, the consumers of the automobile sector are used to certain conveniences with respect to ease of fuelling, long range on a full fuel tank, as well as certain driving features which can’t be taken away from them in an instant by switching to non-IC engine vehicles such as fully electric vehicles, which are short on features and conveniences keeping in mind the mass affordability factor. The fully electric vehicles have several shortcomings such as long recharge times, inconvenience of not having adequate charging facilities, range anxiety for drivers and passengers as a result of relatively short range on a single charge, load carrying limitations in steep uphill terrains, etc.
[0005] Therefore, there is a need to first migrate to an intermittent stage of hybrid electric mobility solution whereby all shortcomings of a fully electric vehicle as mentioned above can be effectively addressed and during urban and large parts of inter city transportation routes, the vehicles can operate on fully electric mode easily. This will create at least 80% more green miles by consumers switching to intelligent plug in hybrid electric vehicles and operating in zero emissions mode for most of the miles driven.
[0006] There is, therefore, a need in the art to develop solutions where transition from existing IC engine powered vehicles to hybrid electric vehicles gets seamless. To aid this, if the vehicle controls that are managed by the user such as speed control, steering control and braking for a hybrid vehicle be kept similar to IC engine powered vehicles then the acceptance by the masses to drive or ride such hybrid electric vehicles will be adequate and would make it much easier for these vehicles to acquire a mainstream position.

OBJECTS OF THE PRESENT DISCLOSURE
[0007] Some of the objects of the present disclosure, which at least one embodiment herein satisfies are as listed herein below.
[0008] It is an object of the present invention to provide a single modular device that can be used to control the speeds of the two distinct powertrains – the IC engine and the Electric Motor of a hybrid electric vehicle.
[0009] It is another object of the present invention to provide a Smart Hybrid Accelerator (SHA) which can be easily retrofitted to either a two-wheeler, three-wheeler or four-wheeler or a multi-axle vehicle without any modifications or external changes which can affect the design of the vehicle. In addition, the Smart Hybrid Accelerator (SHA) does not require any additional training to enable the implementation.
[0010] It is another object of the present invention to provide a smart hybrid vehicle accelerator for vehicles that use a twist type handle grip accelerator, viz. two and three wheeler vehicles.
[0011] It is another object of the present invention to provide a smart hybrid vehicle accelerator for vehicles that use a foot pedal type accelerator, viz. four wheeler and multi-axle vehicles.
[0012] It is another object of the present invention to control both the IC engine and Electric motor drive in such a way that the user of the hybrid electric vehicle can maintain the familiarity of using the twist type handle grip or foot pedal type accelerator.
[0013] It is another object of the present invention to simplify the installation of an electric drive with minimal modification to the existing design, architecture, and the assembly process of the IC engine driven vehicle by providing a single modular accelerator for controlling the speeds of the two distinct powertrains.
[0014] It is another object of the present invention to simplify the installation of an electric drive assembly with minimal modification for mounting the system thereby allowing easy and modular retrofitment solutions for already existing vehicles on the road by providing a single modular accelerator for controlling the speeds of the two distinct powertrains.

SUMMARY
[0015] Present invention relates to hybrid electric vehicles. More particularly, the present invention relates to a Smart Hybrid Accelerator (SHA) for hybrid electric vehicles.
[0016] According to an aspect of the present invention, a Smart Hybrid Accelerator (SHA) comprises an input cable unit, a module, a cable arrangement, an EV sensor, and an ICE sensor. The module can be operatively coupled to the input cable unit, where the module can be configured to execute a combined mechanism for operating an IC engine accelerator and an electric motor accelerator. The module comprises a cover disc and a cylindrical disc. The cover disc can be configured to hold a cylindrical disc, which includes a set of rivet pins, and a set of angular slots, where the cylindrical disc can be configured to control the speed of the IC engine drive. The first cylindrical disc can be operatively coupled to the second cylindrical disc through the set of pins passing through a set of angular slots and riveted to its surface, where the first cylindrical disc is configured to control the speed of the electric motor drive. The input cable unit can be wound to the surface of the first cylindrical disc, where one end of the input cable unit is operatively coupled to the input unit and to the module, and the other end of the input cable unit is operatively coupled to the first cylindrical disc, where the input cable unit can be configured to translate a user’s input into the rotary movement of the first cylindrical disc. The cable arrangement can be wound to the surface of the second cylindrical disc such that one end of the cable arrangement can be operatively coupled to the second cylindrical disc, and the other end of the cable arrangement can be operatively coupled to the throttle body valve of the IC engine, where the cable arrangement can be configured to translate the rotary movement of the second cylindrical disc into the actuation of the IC engine throttle body valve. The EV sensor can be operatively coupled to the module, where the EV sensor can be configured to transmit the signal generated by rotation of the first cylindrical disc to the electric motor controller through the connector. The ICE sensor can be operatively coupled to the module, where the ICE sensor can be configured to transmit the signal generated by rotation of the second cylindrical disc through the connector to the IC engine throttle body valve in case where the throttle body valve is electronically controlled.
[0017] According to an aspect of the present disclosure, a mechanical mode can be operated when the cable arrangement is used to transmit the rotation of the second cylindrical disc, and provide motion for actuation of the IC engine throttle body valve. An electronic mode can be operated when signals are generated by the ICE sensor due to rotation of the second cylindrical disc, and the ICE sensor along with the ICE connector provides the signal to the IC engine throttle body mechanism.
[0018] According to an aspect of the present disclosure, the Smart Hybrid Accelerator (SHA) comprises the input cable unit, which includes a cable with mounting bush, where the input cable unit can be configured to receive input from any or combination of a hand grip of a two wheeler or three wheeler vehicle or a foot pedal of either a three-wheeler or four-wheeler or a multi-axle vehicle.
[0019] According to an aspect of the present disclosure, the Smart Hybrid Accelerator (SHA) comprises the angular slots on the second cylindrical disc, which can be designed to provide a phase lag of a configurable predefined threshold value while using the combined mode, where actuation of the speed control for the IC engine drive lags the actuation of the speed control of the electric motor drive by the predefined threshold value.
[0020] According to an aspect of the present disclosure, the Smart Hybrid Accelerator (SHA) comprises the input cable unit which can be configured to transmit the vehicle user’s input to the module. The movement of input cable unit can initiate rotation of the first cylindrical disc providing signal to the electric motor drive controller through the EV sensor, where the rotation of the first cylindrical disc can initiate rotation of the second cylindrical disc after the set of pins have reached the end of angular slots, where the cable arrangement can transmit the motion for actuation of the IC engine throttle body valve.
[0021] According to an aspect of the present disclosure, the Smart Hybrid Accelerator (SHA) comprises the input cable unit which can be configured to transmit the vehicle user’s input to the module. The movement of input cable unit can initiate rotation of the first cylindrical disc providing signal to the electric motor drive controller through the EV sensor, where the rotation of the first cylindrical disc can initiate rotation of the second cylindrical disc after the set of pins have reached the end of angular slots, where the rotation of the second cylindrical disc provide signal to actuate the electronically controlled IC engine throttle body valve.
[0022] According to an aspect of the present disclosure, the Smart Hybrid Accelerator (SHA) comprises a EV torsion spring and a ICE torsion spring can be configured to reset the position of the cylindrical discs to original state of rest when the vehicle user’s input through the input cable unit are suspended.
[0023] According to an aspect of the present disclosure, an hybrid electric vehicle comprises a Smart Hybrid Accelerator (SHA), an input cable unit, a module, a cable arrangement, an EV sensor, and an ICE sensor. The module can be operatively coupled to the input cable unit, where the module can be configured to execute combined mechanism for operating an IC engine accelerator and an electric motor accelerator. The module comprises a cover disc, and a first cylindrical disc. The cover disc can be configured to hold a second cylindrical disc, which includes a set of rivet pins, and a set of angular slots, where the second cylindrical disc can be configured to control the speed of the IC engine drive. The first cylindrical disc can be operatively coupled to the second cylindrical disc through the set of pins passing through a set of angular slots and riveted to its surface, where the first cylindrical disc is configured to control the speed of electric motor drive. The input cable unit can be wound to the surface of the first cylindrical disc, where one end of the input cable unit is operatively coupled to the input unit and to the module, and the other end of the input cable unit is operatively coupled to the first cylindrical disc, where the input cable unit can be configured to translate a user’s input into the rotary movement of the first cylindrical disc. The cable arrangement can be wound to the surface of the second cylindrical disc such that one end of the cable arrangement can be operatively coupled to the second cylindrical disc, and the other end of the cable arrangement can be operatively coupled to the throttle body valve of the IC engine, where the cable arrangement can be configured to translate the rotary movement of the second cylindrical disc into the actuation of the IC engine throttle body valve. The EV sensor can be operatively coupled to the module, where the EV sensor can be configured to transmit the signal generated by rotation of the first cylindrical disc to the electric motor controller through the connector. The ICE sensor can be operatively coupled to the module, where the ICE sensor can be configured to transmit the signal generated by rotation of the second cylindrical disc through the connector to the IC engine throttle body valve in case where the throttle body valve is electronically controlled.
[0024] According to an aspect of the present disclosure, a mechanical mode can be operated when the cable arrangement is used to transmit the rotation of the second cylindrical disc, and provide motion for actuation of the IC engine throttle body valve. An electronic mode can be operated when signals are generated by the ICE sensor due to rotation of the second cylindrical disc, and the ICE sensor along with the ICE connector provides the signal to the IC engine throttle body mechanism.
[0025] Various objects, features, aspects and advantages of the present disclosure will become more apparent from the following detailed description of preferred embodiments, along with the accompanying drawing figures in which like numerals represent like features.
[0026] Within the scope of this application it is expressly envisaged that the various aspects, embodiments, examples and alternatives set out in the preceding paragraphs, in the claims and/or in the following description and drawings, and in particular the individual features thereof, may be taken independently or in any combination. Features described in connection with one embodiment are applicable to all embodiments, unless such features are incompatible.

BRIEF DESCRIPTION OF DRAWINGS
[0027] The accompanying drawings are included to provide a further understanding of the present disclosure, and are incorporated in and constitute a part of this specification. The drawings illustrate exemplary embodiments of the present disclosure and, together with the description, serve to explain the principles of the present disclosure. The diagrams are for illustration only, which thus is not a limitation of the present disclosure.
[0028] FIG. 1 illustrates general arrangement of the Smart Hybrid Accelerator (SHA), in accordance with an embodiment of the present disclosure.
[0029] FIG. 2 illustrates the Smart Hybrid Accelerator (SHA) with cable type ICE accelerator (ICE side view), in accordance with an embodiment of the present disclosure.
[0030] FIG. 3 illustrates the Smart Hybrid Accelerator (SHA) with cable type ICE accelerator (EV side view), in accordance with an embodiment of the present disclosure.
[0031] FIG. 4 illustrates the exploded view of the Smart Hybrid Accelerator (SHA) assembly (EV side view), in accordance with an embodiment of the present disclosure.
[0032] FIG. 5 illustrates the exploded view of the Smart Hybrid Accelerator (SHA) assembly (ICE side view), in accordance with an embodiment of the present disclosure.
[0033] FIG. 6 illustrates the Smart Hybrid Accelerator (SHA) with electronic type ICE accelerator (ICE side view), in accordance with an embodiment of the present disclosure.
[0034] FIG. 7 illustrates the Smart Hybrid Accelerator (SHA) with electronic type ICE accelerator (EV side view), in accordance with an embodiment of the present disclosure.
[0035] FIG. 8 illustrates exploded view of the Smart Hybrid Accelerator (SHA) assembly for electronic type ICE accelerator (EV side view), in accordance with an embodiment of the present disclosure.
[0036] FIG. 9 illustrates exploded view of the Smart Hybrid Accelerator (SHA) assembly for electronic type ICE accelerator (ICE side view), in accordance with an embodiment of the present disclosure.

DETAILED DESCRIPTION
[0037] The following is a detailed description of embodiments of the disclosure depicted in the accompanying drawings. The embodiments are in such detail as to clearly communicate the disclosure. However, the amount of detail offered is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the present disclosure as defined by the appended claims.
[0038] In the following description, numerous specific details are set forth in order to provide a thorough understanding of embodiments of the present invention. It will be apparent to one skilled in the art that embodiments of the present invention may be practiced without some of these specific details.
[0039] Embodiments of the present invention include various steps, which will be described below. The steps may be performed by hardware components or may be embodied in machine-executable instructions, which may be used to cause a general-purpose or special-purpose processor programmed with the instructions to perform the steps. Alternatively, steps may be performed by a combination of hardware, software, and firmware and/or by human operators.
[0040] Various methods described herein may be practiced by combining one or more machine-readable storage media containing the code according to the present invention with appropriate standard computer hardware to execute the code contained therein. An apparatus for practicing various embodiments of the present invention may involve one or more computers (or one or more processors within a single computer) and storage systems containing or having network access to computer program(s) coded in accordance with various methods described herein, and the method steps of the invention could be accomplished by modules, routines, subroutines, or subparts of a computer program product.
[0041] If the specification states a component or feature “may”, “can”, “could”, or “might” be included or have a characteristic, that particular component or feature is not required to be included or have the characteristic.
[0042] As used in the description herein and throughout the claims that follow, the meaning of “a,” “an,” and “the” includes plural reference unless the context clearly dictates otherwise. Also, as used in the description herein, the meaning of “in” includes “in” and “on” unless the context clearly dictates otherwise.
[0043] Exemplary embodiments will now be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments are shown. These exemplary embodiments are provided only for illustrative purposes and so that this disclosure will be thorough and complete and will fully convey the scope of the invention to those of ordinary skill in the art. The invention disclosed may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Various modifications will be readily apparent to persons skilled in the art. The general principles defined herein may be applied to other embodiments and applications without departing from the spirit and scope of the invention. Moreover, all statements herein reciting embodiments of the invention, as well as specific examples thereof, are intended to encompass both structural and functional equivalents thereof. Additionally, it is intended that such equivalents include both currently known equivalents as well as equivalents developed in the future (i.e., any elements developed that perform the same function, regardless of structure). Also, the terminology and phraseology used is for the purpose of describing exemplary embodiments and should not be considered limiting. Thus, the present invention is to be accorded the widest scope encompassing numerous alternatives, modifications and equivalents consistent with the principles and features disclosed. For purpose of clarity, details relating to technical material that is known in the technical fields related to the invention have not been described in detail so as not to unnecessarily obscure the present invention.
[0044] Thus, for example, it will be appreciated by those of ordinary skill in the art that the diagrams, schematics, illustrations, and the like represent conceptual views or processes illustrating systems and methods embodying this invention. The functions of the various elements shown in the figures may be provided through the use of dedicated hardware as well as hardware capable of executing associated software. Similarly, any switches shown in the figures are conceptual only. Their function may be carried out through the operation of program logic, through dedicated logic, through the interaction of program control and dedicated logic, or even manually, the particular technique being selectable by the entity implementing this invention. Those of ordinary skill in the art further understand that the exemplary hardware, software, processes, methods, and/or operating systems described herein are for illustrative purposes and, thus, are not intended to be limited to any particular named element.
[0045] Systems depicted in some of the figures may be provided in various configurations. In some embodiments, the systems may be configured as a distributed system where one or more components of the system are distributed across one or more networks in a cloud computing system.
[0046] Each of the appended claims defines a separate invention, which for infringement purposes is recognized as including equivalents to the various elements or limitations specified in the claims. Depending on the context, all references below to the "invention" may in some cases refer to certain specific embodiments only. In other cases, it will be recognized that references to the "invention" will refer to subject matter recited in one or more, but not necessarily all, of the claims.
[0047] All methods described herein may be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided with respect to certain embodiments herein is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention otherwise claimed. No language in the specification should be construed as indicating any non-claimed element essential to the practice of the invention.
[0048] Various terms as used herein are shown below. To the extent a term used in a claim is not defined below, it should be given the broadest definition persons in the pertinent art have given that term as reflected in printed publications and issued patents at the time of filing.
[0049] Present invention relates to hybrid electric vehicles. More particularly, the present invention relates to a Smart Hybrid Accelerator (SHA) for hybrid electric vehicles.
[0050] According to an aspect of the present invention, a Smart Hybrid Accelerator (SHA) comprises an input cable unit, a module, a cable arrangement, an EV sensor, and an ICE sensor. The module can be operatively coupled to the input cable unit, where the module can be configured to execute combined mechanism for operating an IC engine accelerator and an electric motor accelerator. The module comprises a cover disc, and a cylindrical disc. The cover disc can be configured to hold a second cylindrical disc, which includes a set of rivet pins, and a set of angular slots, where the second cylindrical disc can be configured to control the speed of the IC engine drive. The first cylindrical disc can be operatively coupled to the second cylindrical disc through the set of pins passing through a set of angular slots and riveted to its surface, where the first cylindrical disc is configured to control the speed of the electric motor drive. The input cable unit can be wound to the surface of the first cylindrical disc, where one end of the input cable unit is operatively coupled to the input unit and to the module, and the other end of the input cable unit is operatively coupled to the first cylindrical disc, where the input cable unit can be configured to translate a user’s input into the rotary movement of the first cylindrical disc. The cable arrangement can be wound to the surface of the second cylindrical disc such that one end of the cable arrangement can be operatively coupled to the second cylindrical disc, and the other end of the cable arrangement can be operatively coupled to the throttle body valve of the IC engine, where the cable arrangement can be configured to translate the rotary movement of the second cylindrical disc into the actuation of the IC engine throttle body valve. The EV sensor can be operatively coupled to the module, where the EV sensor can be configured to transmit the signal generated by rotation of the first cylindrical disc to the electric motor controller through the connector. The ICE sensor can be operatively coupled to the module, where the ICE sensor can be configured to transmit the signal generated by rotation of the second cylindrical disc through the connector to the IC engine throttle body valve in case where the throttle body valve is electronically controlled.
[0051] According to an aspect of the present disclosure, a mechanical mode can be operated when the cable arrangement is used to transmit the rotation of the second cylindrical disc, and provide motion for actuation of the IC engine throttle body valve. An electronic mode can be operated when signals are generated by the ICE sensor due to rotation of the second cylindrical disc, and the ICE sensor along with the ICE connector provides the signal to the IC engine throttle body mechanism.
[0052] According to an aspect of the present disclosure, the Smart Hybrid Accelerator (SHA) comprises the input cable unit, which includes a cable with mounting bush, where the input cable unit can be configured to receive input from any or combination of a hand grip of a two wheeler or three wheeler vehicle or a foot pedal of either a three-wheeler or four-wheeler or a multi-axle vehicle.
[0053] According to an aspect of the present disclosure, the Smart Hybrid Accelerator (SHA) comprises the angular slots on the second cylindrical disc, which are designed to provide a phase lag of a configurable predefined threshold value while using the combined mode, where actuation of the speed control for the IC engine drive lags the actuation of the speed control of the electric motor drive by the predefined threshold value.
[0054] According to an aspect of the present disclosure, the Smart Hybrid Accelerator (SHA) comprises the input cable unit which can be configured to transmit the vehicle user’s input to the module. The movement of input cable unit can initiate rotation of the first cylindrical disc providing signal to the electric motor drive controller through the EV sensor, where the rotation of the first cylindrical disc can initiate rotation of the second cylindrical disc after the set of pins have reached the end of angular slots, where the cable arrangement can transmit the motion for actuation of the IC engine throttle body valve.
[0055] According to an aspect of the present disclosure, the Smart Hybrid Accelerator (SHA) comprises the input cable unit which can be configured to transmit the vehicle user’s input to the module. The movement of input cable unit can initiate rotation of the first cylindrical disc providing signal to the electric motor drive controller through the EV sensor, where the rotation of the first cylindrical disc can initiate rotation of the second cylindrical disc after the set of pins have reached the end of angular slots, where the rotation of the second cylindrical disc provide signal to actuate the electronically controlled IC engine throttle body valve.
[0056] According to an aspect of the present disclosure, the Smart Hybrid Accelerator (SHA) comprises a EV torsion spring and a ICE torsion spring can be configured to reset the position of the cylindrical discs to original state of rest when the vehicle user’s input through the input cable unit are suspended.
[0057] According to an aspect of the present disclosure, an hybrid electric vehicle comprises a Smart Hybrid Accelerator (SHA), an input cable unit, a module, a cable arrangement, an EV sensor, and an ICE sensor. The module can be operatively coupled to the input cable unit, where the module can be configured to execute combined mechanism for operating an IC engine accelerator and an electric motor accelerator. The module comprises a cover disc, and a cylindrical disc. The cover disc can be configured to hold a cylindrical disc, which including a set of rivet pins, and a set of angular slots, where the cylindrical disc can be configured to control the speed of the IC engine drive. The first cylindrical disc can be operatively coupled to the second cylindrical disc through the set of pins passing through a set of angular slots and riveted to its surface, where the first cylindrical disc is configured to control the speed of electric motor drive. The input cable unit can be wound to the surface of the first cylindrical disc, where one end of the input cable unit is operatively coupled to the input unit and to the module, and the other end of the input cable unit is operatively coupled to the first cylindrical disc, where the input cable unit can be configured to translate a user’s input into the rotary movement of the first cylindrical disc. The cable arrangement can be wound to the surface of the second cylindrical disc such that one end of the cable arrangement can be operatively coupled to the second cylindrical disc, and the other end of the cable arrangement can be operatively coupled to the throttle body valve of the IC engine, where the cable arrangement can be configured to translate the rotary movement of the second cylindrical disc into the actuation of the IC engine throttle body valve. The EV sensor can be operatively coupled to the module, where the EV sensor can be configured to transmit the signal generated by rotation of the first cylindrical disc to the electric motor controller through the connector. The ICE sensor can be operatively coupled to the module, where the ICE sensor can be configured to transmit the signal generated by rotation of the second cylindrical disc through the connector to the IC engine throttle body valve in case where the throttle body valve is electronically controlled.
[0058] According to an aspect of the present disclosure, a mechanical mode can be operated when the cable arrangement is used to transmit the rotation of the second cylindrical disc, and provide motion for actuation of the IC engine throttle body valve. An electronic mode can be operated when signals are generated by the ICE sensor due to rotation of the second cylindrical disc, and the ICE sensor along with the ICE connector provides the signal to the IC engine throttle body mechanism.
[0059] FIG. 1 illustrates the general arrangement of the Smart Hybrid Accelerator (SHA), in accordance with an embodiment of the present disclosure.
[0060] According to an embodiment, a Smart Hybrid Accelerator (SHA) 100 is implemented in hybrid electric vehicles (also interchangeably referred to as hybrid electric vehicles either two wheelers, three wheelers or four wheelers or multi-axle vehicles). The Smart Hybrid Accelerator (SHA) 100 comprises a module 102, an input cable unit 104, a module cover 106, an EV sensor 108, an EV connector 110, an ICE sensor 112, an ICE connector 114, a cable arrangement 116.
[0061] According to an embodiment, the Smart Hybrid Accelerator (SHA) 100 is configured to perform the function of accelerator for both Electric and IC engine drives, thus providing an ease of operation to the user of the vehicle allowing them to maintain their driving habits. The Smart Hybrid Accelerator (SHA) 100 can be operated with both a twist type handle grip accelerator commonly used in two or three wheeler vehicles and a foot pedal type accelerator commonly used on four wheeler or multi-axle vehicles. The module 102 is connected to the twist type handle grip accelerator or the foot pedal type accelerator through the input cable unit 104. The EV sensor 108 can provide the signal to the electric motor drive controller through the EV connector 110. The ICE sensor 112 provides the signal to the IC engine throttle body through the connector 114 and alternatively the cable arrangement 116 can provide the necessary actuation for the IC engine throttle body valve in case the IC engine uses a cable type arrangement for its accelerator. Thus, the Smart Hybrid Accelerator (SHA) 100 can be used for both types of IC engine accelerators – the cable type as well as the electronic signal type. The module cover 106 can provide access to the elements inside the module 102 of the Smart Hybrid Accelerator (SHA) 100 at the time of service and repairs.
[0062] FIG. 2 illustrates the Smart Hybrid Accelerator (SHA) with cable type ICE accelerator (ICE side view), in accordance with an embodiment of the present disclosure.
[0063] FIG. 3 illustrates the Smart Hybrid Accelerator (SHA) with cable type ICE accelerator (EV side view), in accordance with an embodiment of the present disclosure.
[0064] According to an embodiment, the Smart Hybrid Accelerator (SHA) 100 includes the input cable unit 104, an EV sensor 108, an EV connector 110, a cable arrangement 116, an EV disc (interchangeably referred to as first cylindrical disc) 118, a cover disc 124, an ICE torsion spring 130, an ICE disc cable type (interchangeably referred to as a second cylindrical disc) 132.
[0065] In an embodiment, FIGs 2 and 3 represent the main components of the Smart Hybrid Accelerator (SHA) 100 which are assembled and contained inside the module 102. There are two sets of cylindrical discs, the first cylindrical disc 118 which includes a potentiometer type magnetic coupling and sensor arrangement that provides the speed control for the electric drive, and the second cylindrical disc 132 that provides the speed control for the IC engine drive. A cover disc 124 completes the assembly of the SHA 100 elements.
[0066] FIG. 4 illustrates the exploded view of the Smart Hybrid Accelerator (SHA) assembly (EV side view), in accordance with an embodiment of the present disclosure.
[0067] FIG. 5 illustrates the exploded view of the Smart Hybrid Accelerator (SHA) assembly (ICE side view), in accordance with an embodiment of the present disclosure.
[0068] According to an embodiment, the Smart Hybrid Accelerator (SHA) 100 includes the module 102, the input cable unit 104, an EV sensor 108, an EV connector 110, a cable arrangement 116, an EV disc (interchangeably referred to as first cylindrical disc) 118, an EV torsion spring 120, the cover disc 124, the ICE torsion spring 130, the ICE disc cable type (interchangeably referred as second cylindrical disc) 132, rivet pins (interchangeably referred as a set of pins) 134, and slot 136.
[0069] In an embodiment, FIGs 4 and 5 represent the exploded views of the Smart Hybrid Accelerator (SHA) 100 and its assembled components. The input cable unit 104 connects the external handle grip or foot pedal of the vehicle to the module 102 and thereby transmits the user’s inputs to the SHA. The first cylindrical disc 118 and the second cylindrical disc 132 are connected with the set of pins 134. The set of pins 134 is riveted to the flat surface of the first cylindrical disc 118, passes through the angular slots 136 provided on the flat surface of the second cylindrical disc 132, and are riveted at the other end to the surface of the cover disc 124. The second cylindrical disc 132 is thus sandwiched between the first cylindrical disc 118 and the cover disc 124 and is held together as a single assembly with the set of pins 134. Each of these cylindrical discs also has a groove on its cylindrical surface through which runs a cable. The input cable unit 104 is wound on the first cylindrical disc 118 and has its end locked into the end of the groove on this disc. Another cable arrangement 116 is wound on the second cylindrical disc 132 and has one of its ends locked into the end of the groove on this disc. The other end of cable arrangement 116 is connected to the throttle body valve mechanism of the IC engine. When the vehicle user operates the handle grip or foot pedal accelerator, the inputs are transmitted to the SHA 100 by the movement of the input cable unit 104. This movement of the input cable unit 104 causes the first cylindrical disc 118 to rotate and provides the necessary signal to the Electric motor drive controller through the EV sensor 108. The rotation of the first cylindrical disc 118 causes the set of pins 134 to rotate and when the set of pins 134 reaches the end of the angular slots 136 the second cylindrical disc 132 starts to rotate. The rotation of the second cylindrical disc 132 enables the cable arrangement 116 wound on it to transmit this motion for actuation of the IC engine throttle body valve. The lag in the start of the rotation of the second cylindrical disc 132 due to the travel of the set of pins 134 through the angular slots 136 provides the designed and desired phase lag for the accelerator control of the IC engine drive compared to the accelerator control of the electric motor drive. The angular slots 136 on the second cylindrical disc (132 and 122) are designed to provide a phase lag with of a configurable predefined threshold value (for example 10 degrees) while using the combined mode, where actuation of the speed control for the IC engine drive lags the actuation of the speed control of the electric motor drive by the predefined threshold value of 10 degrees. The torsion springs 120 and 130 ensures that both the cylindrical discs 118 and 132 return to their original state of rest when the vehicle user’s input through the input cable unit 104 is suspended.
[0070] FIG. 6 illustrates the Smart Hybrid Accelerator (SHA) with electronic type ICE accelerator (ICE side view), in accordance with an embodiment of the present disclosure.
[0071] FIG. 7 illustrates the Smart Hybrid Accelerator (SHA) with electronic type ICE accelerator (EV side view), in accordance with an embodiment of the present disclosure.
[0072] According to an embodiment, the Smart Hybrid Accelerator (SHA) 100 includes the module 102, the input cable unit 104, an EV sensor 108, an EV connector 110, an ICE sensor 112, an ICE connector 114, an EV disc (interchangeably referred as a first cylindrical disc) 118, an ICE disc (electronic) 122, and the cover disc 124.
[0073] In an embodiment, FIGs 6 and 7 represent the main components that are assembled and contained inside the module 102 for the alternative design of the SHA 100, when the IC engine accelerator control uses an electronic type arrangement 122 in place of a cable type accelerator control.
[0074] FIG. 8 illustrates exploded view of the Smart Hybrid Accelerator (SHA) assembly for electronic type ICE accelerator (EV side view), in accordance with an embodiment of the present disclosure.
[0075] FIG. 9 illustrates exploded view of the Smart Hybrid Accelerator (SHA) assembly for electronic type ICE accelerator (ICE side view), in accordance with an embodiment of the present disclosure.
[0076] According to an embodiment, the Smart Hybrid Accelerator (SHA) 100 includes the module 102, the input cable unit 104, an EV sensor 108, an EV connector 110, an ICE sensor 112, an ICE connector 114, an EV disc (interchangeably referred to as first cylindrical disc) 118, an EV torsion spring 120, an ICE disc (electronic) 122, the cover disc 124, the ICE torsion spring 130, rivet pins (interchangeably referred as a set of pins) 134, and slot 136.
[0077] In an embodiment, FIGs 8 and 9 represent the exploded views of an alternative design of the SHA 100 and its assembled components. FIGs 4 and 5 operate based on the second cylindrical disc 132 that provides the accelerator control to the IC engine drive. In the alternative design, the second cylindrical disc 122 has a potentiometer-type magnetic coupling and sensor arrangement instead of cable arrangement 116. The rotary motion is imparted to the second cylindrical disc 122 by the first cylindrical disc 118 in the same way by the riveted pins 134 and angular slots 136. The rotation of the second cylindrical disc provides the necessary signal to the IC engine throttle body mechanism through the ICE sensor 112.
[0078] In another embodiment, the present invention the Smart Hybrid Accelerator (SHA) 100 provides the accelerator control for both the electric and IC engine drives of the hybrid electric vehicle and for all modes of operation – electric mode, IC engine mode and combined mode through a single modular unit.
[0079] Although this present invention has been described herein with respect to a number of specific illustrative embodiments, the foregoing description is intended to illustrate, rather than to limit the invention. Those skilled in the art will realize that many modifications of the illustrative embodiment could be made which would be operable. All such modifications, which are within the scope of the claims, are intended to be within the scope and of the present invention.

ADVANTAGES OF THE PRESENT DISCLOSURE
[0080] The present disclosure provides an efficient mechanism by providing a single modular device that can be used to control the speeds of the two distinct powertrains – the IC engine and the Electric Motor of a hybrid electric vehicle.
[0081] The present disclosure provides a Smart Hybrid Accelerator (SHA) which can be easily retrofitted to either a two-wheeler, three-wheeler or four-wheeler or a multi-axle vehicle without any modifications or external changes which can affect the design of the vehicle. In addition, the Smart Hybrid Accelerator (SHA) does not require any additional training to enable the implementation.
[0082] The present disclosure provides a Smart Hybrid Accelerator (SHA) for vehicles that use a twist type handle grip accelerator, viz. two and three wheeler vehicles.
[0083] The present disclosure provides a Smart Hybrid Accelerator (SHA) for vehicles that use a foot pedal type accelerator, viz. three wheeler, four wheeler and multi-axle vehicles.
[0084] The present disclosure provides a Smart Hybrid Accelerator (SHA) to control both the IC engine and Electric motor drive in such a way that the user of the hybrid electric vehicle can maintain the familiarity of using the twist type handle grip or foot pedal type accelerator.
[0085] The present disclosure provides a Smart Hybrid Accelerator (SHA) to simplify the installation of an electric drive with minimal modification to the existing design, architecture, and the assembly process of the IC engine driven vehicle by providing a single modular accelerator for controlling the speeds of the two distinct powertrains.

[0086] The present disclosure provides a Smart Hybrid Accelerator (SHA) to simplify the installation of an electric drive assembly with minimal modification for mounting the system thereby allowing easy and modular retrofitment solutions for already existing vehicles on the road by providing a single modular accelerator for controlling the speeds of the two distinct powertrains.

Documents

Application Documents

# Name Date
1 202121062190-STATEMENT OF UNDERTAKING (FORM 3) [31-12-2021(online)].pdf 2021-12-31
2 202121062190-REQUEST FOR EARLY PUBLICATION(FORM-9) [31-12-2021(online)].pdf 2021-12-31
3 202121062190-POWER OF AUTHORITY [31-12-2021(online)].pdf 2021-12-31
4 202121062190-FORM-9 [31-12-2021(online)].pdf 2021-12-31
5 202121062190-FORM FOR SMALL ENTITY(FORM-28) [31-12-2021(online)].pdf 2021-12-31
6 202121062190-FORM FOR SMALL ENTITY [31-12-2021(online)].pdf 2021-12-31
7 202121062190-FORM 1 [31-12-2021(online)].pdf 2021-12-31
8 202121062190-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [31-12-2021(online)].pdf 2021-12-31
9 202121062190-EVIDENCE FOR REGISTRATION UNDER SSI [31-12-2021(online)].pdf 2021-12-31
10 202121062190-DRAWINGS [31-12-2021(online)].pdf 2021-12-31
11 202121062190-DECLARATION OF INVENTORSHIP (FORM 5) [31-12-2021(online)].pdf 2021-12-31
12 202121062190-COMPLETE SPECIFICATION [31-12-2021(online)].pdf 2021-12-31
13 202121062190-MSME CERTIFICATE [03-01-2022(online)].pdf 2022-01-03
14 202121062190-FORM28 [03-01-2022(online)].pdf 2022-01-03
15 202121062190-FORM-8 [03-01-2022(online)].pdf 2022-01-03
16 202121062190-FORM 18A [03-01-2022(online)].pdf 2022-01-03
17 Abstract1.jpg 2022-01-08
18 202121062190-Proof of Right [11-01-2022(online)].pdf 2022-01-11
19 202121062190-FER.pdf 2022-01-20
20 202121062190-FORM-26 [25-02-2022(online)].pdf 2022-02-25
21 202121062190-FER_SER_REPLY [25-02-2022(online)].pdf 2022-02-25
22 202121062190-DRAWING [25-02-2022(online)].pdf 2022-02-25
23 202121062190-CORRESPONDENCE [25-02-2022(online)].pdf 2022-02-25
24 202121062190-COMPLETE SPECIFICATION [25-02-2022(online)].pdf 2022-02-25
25 202121062190-CLAIMS [25-02-2022(online)].pdf 2022-02-25
26 202121062190-ABSTRACT [25-02-2022(online)].pdf 2022-02-25
27 202121062190-US(14)-HearingNotice-(HearingDate-29-04-2022).pdf 2022-03-08
28 202121062190-Correspondence to notify the Controller [26-04-2022(online)].pdf 2022-04-26
29 202121062190-Written submissions and relevant documents [11-05-2022(online)].pdf 2022-05-11
30 202121062190-Annexure [11-05-2022(online)].pdf 2022-05-11
31 202121062190-PatentCertificate25-10-2022.pdf 2022-10-25
32 202121062190-IntimationOfGrant25-10-2022.pdf 2022-10-25

Search Strategy

1 202121062190E_20-01-2022.pdf

ERegister / Renewals

3rd: 27 Oct 2022

From 31/12/2023 - To 31/12/2024

4th: 30 Dec 2024

From 31/12/2024 - To 31/12/2025