Abstract: The present disclosure provides a switch for handlebar of a vehicle. The switch (100) for a handlebar (4) of a vehicle, the switch (100) comprising a clamp assembly (5) and an adjustable pin assembly. The clamp assembly (5) is defining a groove (6) for accommodating the one or more components of the switch (100). The adjustable pin assembly is configured to be mounted in the groove (6), the adjustable pin assembly comprising a plunger housing (10) and a plunger (9) disposed in the plunger housing (10) for moving axially in back and forth direction within the vicinity of plunger housing (10), wherein the plunger (9) is adapted to engaged to in a hole (11) of the handlebar (4) at the exact assembling location.
The present disclosure generally relates to the field of automobiles. Particularly, the present disclosure relates to a switch for handlebar of a vehicle. Further, the embodiments of the present disclosure disclose the construction and mechanism of the switch for handlebar of a vehicle.
BACKGROUND
Generally, vehicles such as, but not limited two wheelers are equipped with a handlebar and one or more switches are mounted on the handlebar. The switch comprises a first case and a second case wherein the first case and the second case define a portion to accommodate the handlebar and the switch may be mounted on the either side off the handlebar by conventional method. The switch may be provided for controlling the various functions of the vehicle such as controlling the lighting system, giving indication to other riders, initiating the ignition and several other purposes.
However, multifarious problems are associated with the mounting of the existing switch by using conventional method of assembling. The switch position does not locate on handlebar and, there is a free play between handlebar and switch. As shown in Figure 1, no locater is provided in the switch to positioning the switch with handlebar to stop the switch on a certain position as per requirement. Moreover, the metallic stopper in insert molded in case front/rear or inbuilt in same material to stop the switch on a certain position so because of fixed type pin, it has always minor gaps from handlebar and a play is observed between the switch and the handlebar, as shown in Figure 2.
There are some switches in the prior art which can be mounted on the handlebar by several ways. Firstly, the patent application no. US20200062332 discloses a handlebar switch device having a positioning hole 31 for positioning a first left handlebar switch
case 20A is formed in the left handlebar 17L. The positioning hole 31 is formed in a rear wall of the left handlebar 17L, and a pin 32 extending through the rear arc portion 29a of the second metal fitting 29 is inserted through the positioning hole 31, thus retaining the second metal fitting 29. Consequently, the first and second metal fittings 28 and 29 are provided at a fixed position with respect to the left handlebar 17L. Further, another patent application no. US20130256103 provides a handlebar switch for a motorcycle that achieves reduction in size of a switch case, while enhancing a degree of freedom in layout of a plurality operating and other types of switches. The handlebar switch includes a switch case, a plurality of operating switches and a substrate. The switch case includes case half bodies, joined together across a handlebar, and the plurality of operating switches such as a horn switch, protruding from the switch case. The substrate is disposed inside the switch case in a position substantially orthogonal to a direction of an axis of the handlebar, and the substrate having a plurality of contacts for generating electric signals in a manner operatively associated with an operation of the operating switch.
One more patent application no. US20020014565 discloses a handlebar switch mounting structure wherein the lock pin 74 is inserted into the hole 75 of the first bracket 70, as shown in FIG. 6(a). The lock pin 74 is integrally installed to the hole 75 of the first bracket 70 by spot welding. In the present state, the first bracket 70 is moved in the direction of the arrow 1 enclosed in a circle. Then, with the circular portion 71 placed on the lower half of the periphery of the handlebar pipe 34, the lock pin 74 is inserted into the hole 39a of the boss 39 as indicated by the arrow 2 enclosed in a circle. Moreover, the patent application no. US20130105285 provides a handle switch wherein the front-side front half 40 is provided with a cylindrical positioning projection 46 projecting toward the vehicle body rear side. The positioning projection 46 is disposed on the inner side relative to the clamp surface 40C. At the time of mounting the handle switch 30 to the handlebar 14, the fastening screws 45 are tightened in the
condition where the positioning projection 46 is engaged with a positioning hole formed in the handlebar 14.
None of the above-mentioned prior arts provide any switch with a self-adjustable plunger to locate the assembling position of the switch on the handlebar. Accordingly, the aim of the present disclosure is to develop a switch for a handlebar that can overcome one or more problems associated with the existing switch assemblies.
OBJECTIVES OF DISCLOSURE
The main objective of the present disclosure to provide a switch that can be fixed on the handlebar by an adjustable pin/plunger.
Another objective of the present disclosure to provide a switch that can be locate the assembling position on the handlebar with auditory feedback.
One more objective of the present disclosure is self-locating switch that can define the assembly position on the handlebar during sliding the switch on the handlebar.
SUMMARY OF DISCLOSURE
The present disclosure provides a switch for handlebar of a vehicle. The switch for a handlebar of a vehicle, the switch comprising a clamp assembly and an adjustable pin assembly. The clamp assembly is defining a groove for accommodating the one or more components of the switch. The adjustable pin assembly is configured to be mounted in the groove, the adjustable pin assembly comprising a plunger housing and a plunger disposed in the plunger housing for moving axially in back and forth direction within the vicinity of plunger housing, wherein the plunger is adapted to engaged to in a hole of the handlebar at the assembling location.
In an embodiment, the adjustable pin assembly comprising a stopper plate configured to support the plunger housing and a spring is configured to provide a resilient application force to the plunger.
In an embodiment, the plunger comprising a tapper portion is provided on a front surface of the plunger and a threaded portion is provided on a rear surface of the plunger.
In an embodiment, the plunger is a self-locating stopper pin adapted to engaged to in the hole of the handlebar at the exact assembling location.
In an embodiment, an adjustable fastener screw is tightening in a mounting provision of the clamp assembly till the plunger resting on the hole of the handlebar to fix the switch with handlebar.
In an embodiment, a front case and a rear case are configured to be assembled with the front case to form the clamp assembly.
In an embodiment, the clamp assembly of the rear case and the front case define a hollow portion configured for accommodating the handlebar.
In an embodiment, the front case comprises a first cutout on the internal surface of the front case and the rear case comprises a second cutout provided on the internal surface of the rear case, wherein the first and second cutouts configured to assemble for defining the hollow portion.
In an embodiment, a clamp screw is provided for assembling the front and rear case to forming the clamp assembly with better location and strength.
In an embodiment, the clamp assembly comprises a threaded hole/throughout hole that is configured for mounting the clamp screw.
The plunger is a self-locating sopper pin as the plunger is configured to engaged to in the hole of the handlebar at the exact assembling location wherein the application force is released by locating the plunger on a hole of the handlebar by haptics. The operator is confirmed for exact switch location as the plunger moves inside the hole with auditory feedback and the position of the plunger inside the hole restricts the movement of the switch around the handlebar.
BRIEF DESCRIPTION OF DRAWINGS
Further aspects and advantages of the present invention will be readily understood from the following detailed description with reference to the accompanying figures. The figures together with a detailed description below, are incorporated in and form part of the specification, and serve to further illustrate the embodiments and explain various principles and advantages, in accordance with the present invention wherein:
Figure 1 illustrates an existing switch assembly of prior art.
Figure 2 illustrates another existing switch assembly of prior art.
Figure 3 illustrates an assembled view of a switch in accordance with an embodiment of the present disclosure.
Figure 4 illustrates a perspective of the switch for handlebar of a vehicle in accordance with an embodiment of the present disclosure.
Figure 5 illustrates a side exploded view of the switch in accordance with an embodiment of the present disclosure.
Figure 6 illustrates an exploded view of the switch for handlebar of a vehicle in accordance with an embodiment of the present disclosure.
Figure 7 illustrates a sectional view of the clamping assembly of the switch in accordance with an embodiment of the present disclosure.
Figure 8 illustrates a side view of the clamping assembly of the switch in accordance with an embodiment of the present disclosure.
Figure 9 illustrates a side view of the switch after assembly on handlebar in accordance with an embodiment of the present disclosure.
Figure 10 illustrates a perspective view of the switch and the handlebar in accordance with an embodiment of the present disclosure.
Figure 11 illustrates an exploded view of the switch and the handlebar before assembly in accordance with an embodiment of the present disclosure.
Figure 12 illustrates a rear view of the switch in accordance with an embodiment of the present disclosure.
Figure 13 illustrates an unassembled view of the switch and the handlebar in accordance with an embodiment of the present disclosure.
Skilled artisans will appreciate that elements in the drawings are illustrated for simplicity and have not necessarily been drawn to scale. For example, the dimensions of some of the elements in the drawings may be exaggerated relative to other elements to help to improve understanding of embodiments of the present invention.
DETAILED DESCRIPTION OF DISCLOSURE
While the invention is susceptible to various modifications and alternative forms, specific embodiment thereof has been shown by way of example in the figures and will be described in detail below. It should be understood, however that it is not intended to limit the invention to the particular forms disclosed, but on the contrary, the invention is to cover all modifications, equivalents, and alternative falling within the spirit and the scope of the invention.
Before describing in detail embodiments, it may be observed that the novelty and inventive step that are in accordance with the present disclosure resides in a switch for handlebar of a vehicle. It is to be noted that a person skilled in the art can be motivated from the present disclosure and modify the various components of the system. However, such modification should be construed within the scope and spirit of the invention. Accordingly, the drawings are showing only those specific details that are pertinent to understanding the embodiments of the present invention so as not to obscure the disclosure with details that will be readily apparent to those of ordinary skill in the art having benefit of the description herein.
The terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a setup, device that comprises a list of components does not include only those components but may include other components not expressly listed or inherent to such setup or device. In other words, one or more elements in a system or apparatus proceeded by "comprises... a" does not,
without more constraints, preclude the existence of other elements or additional elements in the system or apparatus.
Accordingly, the present disclosure provides a switch for handlebar of a vehicle. The switch can be easily located on handlebar with auditory feedback/ haptics and eliminates the free play between handlebar and switch so there are no rattling sounds coming from handlebar during driving the vehicle. The switch is a self-locating switch that can locate the assembling position on the handlebar of the vehicle. The switch comprises a rear case and a front case wherein the rear case is configured to be assembled with the front case to form a clamp assembly. The assembly of the rear case and the front case define a hollow portion configured for accommodating the handlebar. The clamp assembly has a groove for accommodating a spring-loaded plunger wherein the plunger is configured to engaged to in a hole of the handlebar at the exact assembling location wherein the application force is released by locating the plunger on a hole of the handlebar by haptics.
Accordingly, the present disclosure provides a system and manipulator described with reference to the figures and specific embodiments; this description is not meant to be constructed in a limiting sense. Various alternative embodiments from part of the present invention.
Referring to figures 3-7, the present disclosure provides a switch (100) for a handlebar (4) of a vehicle. The switch (100) comprising a clamp assembly (5) defining a groove (6) for accommodating the one or more components of the switch (100) and an adjustable pin assembly. The adjustable pin assembly is configured to be mounted in the groove (6). The adjustable pin assembly comprising a plunger housing (10) and a plunger (9) disposed in the plunger housing (10) for moving axially in back and forth
direction within the vicinity of plunger housing (10), wherein the plunger (9) is adapted to engaged to in a hole (11) of the handlebar (4) at the exact assembling location.
The switch (100) comprises a front case (1) and a rear case (2) wherein the rear case (2) is configured to be assembled with the front case (1) to form a clamp assembly (5), as shown in Figure 3. The assembly of the rear case (2) and the front case (1) define a hollow portion (3) configured for accommodating the handlebar (4). The front case comprises a first cutout on the internal surface of the front case (1) and the rear case (2) comprises a second cutout provided on the internal surface of the rear case (2). The first and second cutouts configured to assemble for defining the hollow portion (3). The shape of the first and second cutouts is identical with the shape of handlebar (4). The hollow portion (3) may have circular or rectangular shape. In an embodiment, the front and rear case (2) are manufactured as an integrated unit. In another embodiment, a clamp screw (12) is provided for assembling the front and rear case (2) to forming the clamp assembly (5) with better location and strength.
Referring to Figure 8, the clamp assembly (5) has a groove (6) configured for accommodating the one or more components of the switch (100). The clamp assembly (5) further comprises a mounting provision (14), a plurality of holes (15), a threaded hole/throughout hole (16) configured for mounting the clamp screw (12) and a clamp slit (17) for flexibility to griping on handlebar (4). The switch (100) comprises an adjustable pin assembly configured to be mounted in the groove (6). In an embodiment, the clamp assembly (5) is made up of suitable plyometric and/or metallic material.
Referring to Figure 4, the handlebar (4) is adapted to accommodate the one or more components of the vehicle. The handlebar (4) is configured to be inserted inside the hollow of the switch (100). The shape of the hollow and handlebar (4) is identical. The
handlebar (4) comprises a hole (11) or a slot configured to accommodate the plunger (9) of the switch (100) disposed in the groove (6).
Referring to Figures 5, 6 and 7, the adjustable pin assembly comprises a stopper plate (7), a spring (8), a plunger (9), and a plunger housing (10). The stopper plate (7) in configured to support the plunger housing (10) wherein the plunger housing (10) is adapted to accommodate the plunger and the spring disposed between the plunger (9) and stopper plate (7). The spring is configured to provide a resilient application force to the plunger (9). Moreover, the plunger is configured to be moved back and forth direction, axially within the vicinity of plunger housing (10). The plunger has a tapper portion (18) provided on the front surface of the plunger and a threaded portion (19) on the rear surface of the plunger (9), as shown in Figure 9. The plunger (9) may a stopper pin or adjustable threaded pin so terms "plunger" and "stopper pin" are used alternatively.
The plunger (9) is a self-locating stopper pin as plunger (9) is configured to engaged to in the hole (11) of the handlebar (4) at the exact assembling location. For assembly of the switch on the handlebar, there is a need to slide the switch on the handlebar (4) till its exact assembling location. The plunger is supported by the spring so once the switch is sliding on the handlebar, then the plunger (9) is more pressurizes against the handlebar (4) due to application force of the spring. Further, the application force is released by locating the plunger (9) on the hole (11) of the handlebar by haptics. The operator is confirmed for exact switch location as the plunger (9) moves inside the hole (11) with auditory feedback and the position of the plunger (9) inside the hole (11) restricts the movement of the switch around the handlebar. Moreover, an adjustable fastener screw (13) is tightening in the mounting provision (14) till the plunger (9) resting on the hole (11) of the handlebar (4) to fix the switch with handlebar (4). The
switch is not opening by during vehicle assembly or end user assembly, so its originality is also not disturbed.
The switch (100) of the present disclosure, has a plunger (9) that is a self-locating sopper pin as the plunger is configured to engaged to in the hole of the handlebar at the exact assembling location wherein the application force is released by locating the plunger on a hole of the handlebar by haptics. The operator is confirmed for exact switch location as the plunger (9) moves inside the hole with auditory feedback and the position of the plunger (9) inside the hole (11) restricts the movement of the switch around the handlebar (4). Therefore, the switch (100) of the present disclosure can be easily located on the handlebar (4) with auditory feedback and/or haptics which eliminates the free play between the handlebar (4) and the switch (100), so there are no rattling sounds coming from handlebar (4) during driving the vehicle. The switch (100) can be mounted on the handlebar (4) without any additional parts, so no change is required in handlebar (4). The switch (100) of the present disclosure can be easily assembled and disassembled on handlebar without opening of switch.
EQUIVALENTS:
The embodiments herein and the various features and advantageous details thereof are explained with reference to the non-limiting embodiments in the description. Descriptions of well-known components and processing techniques are omitted so as to not unnecessarily obscure the embodiments herein. The examples used herein are intended merely to facilitate an understanding of ways in which the embodiments herein may be practiced and to further enable those of skill in the art to practice the embodiments herein. Accordingly, the examples should not be construed as limiting the scope of the embodiments herein.
The foregoing description of the specific embodiments will so fully reveal the general nature of the embodiments herein that others can, by applying current knowledge, readily modify and/or adapt for various applications such specific embodiments without departing from the generic concept, and, therefore, such adaptations and modifications should and are intended to be comprehended within the meaning and range of equivalents of the disclosed embodiments. It is to be understood that the phraseology or terminology employed herein is for the purpose of description and not of limitation. Therefore, while the embodiments herein have been described in terms of preferred embodiments, those skilled in the art will recognize that the embodiments herein can be practiced with modification within the spirit and scope of the embodiments as described herein.
Throughout this specification the word "comprise", or variations such as "comprises" or "comprising", will be understood to imply the inclusion of a stated element, integer or step, or group of elements, integers or steps, but not the exclusion of any other element, integer or step, or group of elements, integers or steps.
The use of the expression "at least" or "at least one" suggests the use of one or more elements or ingredients or quantities, as the use may be in the embodiment of the disclosure to achieve one or more of the desired objects or results.
Any discussion of documents, acts, materials, devices, articles and the like that has been included in this specification is solely for the purpose of providing a context for the disclosure. It is not to be taken as an admission that any or all of these matters form a part of the prior art base or were common general knowledge in the field relevant to the disclosure as it existed anywhere before the priority date of this application.
The numerical values mentioned for the various physical parameters, dimensions or quantities are only approximations and it is envisaged that the values higher/lower than the numerical values assigned to the parameters, dimensions or quantities fall within the scope of the disclosure, unless there is a statement in the specification specific to the contrary.
While considerable emphasis has been placed herein on the particular features of this disclosure, it will be appreciated that various modifications can be made, and that many changes can be made in the preferred embodiments without departing from the principles of the disclosure. These and other modifications in the nature of the disclosure or the preferred embodiments will be apparent to those skilled in the art from the disclosure herein, whereby it is to be distinctly understood that the foregoing descriptive matter is to be interpreted merely as illustrative of the disclosure and not as a limitation.
WE CLAIM:
1. A switch (100) for a handlebar (4) of a vehicle, the switch (100) comprising:
a clamp assembly (5) defining a groove (6) for accommodating the one or more
components of the switch (100);
an adjustable pin assembly configured to be mounted in the groove (6), the
adjustable pin assembly comprising: a plunger housing (10);
a plunger (9) disposed in the plunger housing (10) for moving axially in back and forth direction within the vicinity of plunger housing (10), wherein the plunger (9) is adapted to engaged to in a hole (11) of the handlebar (4) at the assembling location.
2. The switch (100) as claimed in claim 1, wherein the adjustable pin assembly
comprising:
a stopper plate (7) configured to support the plunger housing (10); and a spring is configured to provide a resilient application force to the plunger (9).
3. The switch (100) as claimed in claim 1, wherein the plunger (9) comprising:
a tapper portion (18) provided on a front surface of the plunger (9); a threaded portion (19) provided on a rear surface of the plunger (9).
4. The switch (100) as claimed in the claim 1, wherein the plunger (9) is a self-locating stopper pin adapted to engaged to in the hole (11) of the handlebar (4) at the exact assembling location.
5. The switch (100) as claimed in the claim 1, comprising an adjustable fastener screw (13) is tightening in a mounting provision (14) of the clamp assembly (5) till the
plunger (9) resting on the hole (11) of the handlebar (4) to fix the switch with handlebar (4).
6. The switch (100) as claimed in the claim 1, comprising a front case (1) and a rear
case (2) configured to be assembled with the front case (1) to form the clamp assembly
(5).
7. The switch (100) as claimed in the claim 1, wherein the clamp assembly of the rear case (2) and the front case (1) define a hollow portion (3) configured for accommodating the handlebar (4).
8. The switch (100) as claimed in the claim 1, wherein the front case (1) comprises a first cutout on the internal surface of the front case (1) and the rear case (2) comprises a second cutout provided on the internal surface of the rear case (2), wherein the first and second cutouts configured to assemble for defining the hollow portion (3).
9. The switch (100) as claimed in the claim 1, wherein a clamp screw (12) is provided for assembling the front case (1) and rear case (2) to forming the clamp assembly (5) with better location and strength.
10. The switch (100) as claimed in the claim 1, wherein the clamp assembly (5)
comprises a threaded hole/throughout hole (16) configured for mounting the clamp
screw (12).
| # | Name | Date |
|---|---|---|
| 1 | 202111049377-STATEMENT OF UNDERTAKING (FORM 3) [28-10-2021(online)].pdf | 2021-10-28 |
| 2 | 202111049377-PROVISIONAL SPECIFICATION [28-10-2021(online)].pdf | 2021-10-28 |
| 3 | 202111049377-POWER OF AUTHORITY [28-10-2021(online)].pdf | 2021-10-28 |
| 4 | 202111049377-FORM 1 [28-10-2021(online)].pdf | 2021-10-28 |
| 5 | 202111049377-DRAWINGS [28-10-2021(online)].pdf | 2021-10-28 |
| 6 | 202111049377-DECLARATION OF INVENTORSHIP (FORM 5) [28-10-2021(online)].pdf | 2021-10-28 |
| 7 | 202111049377-Proof of Right [10-06-2022(online)].pdf | 2022-06-10 |
| 8 | 202111049377-FORM 18 [27-07-2022(online)].pdf | 2022-07-27 |
| 9 | 202111049377-DRAWING [27-07-2022(online)].pdf | 2022-07-27 |
| 10 | 202111049377-CORRESPONDENCE-OTHERS [27-07-2022(online)].pdf | 2022-07-27 |
| 11 | 202111049377-COMPLETE SPECIFICATION [27-07-2022(online)].pdf | 2022-07-27 |
| 12 | 202111049377-RELEVANT DOCUMENTS [04-03-2023(online)].pdf | 2023-03-04 |
| 13 | 202111049377-POA [04-03-2023(online)].pdf | 2023-03-04 |
| 14 | 202111049377-FORM 13 [04-03-2023(online)].pdf | 2023-03-04 |
| 15 | 202111049377-FER.pdf | 2023-05-25 |
| 16 | 202111049377-PETITION UNDER RULE 137 [24-11-2023(online)].pdf | 2023-11-24 |
| 17 | 202111049377-OTHERS [24-11-2023(online)].pdf | 2023-11-24 |
| 18 | 202111049377-FER_SER_REPLY [24-11-2023(online)].pdf | 2023-11-24 |
| 19 | 202111049377-CLAIMS [24-11-2023(online)].pdf | 2023-11-24 |
| 20 | 202111049377-US(14)-HearingNotice-(HearingDate-06-11-2025).pdf | 2025-10-06 |
| 21 | 202111049377-Correspondence to notify the Controller [03-11-2025(online)].pdf | 2025-11-03 |
| 22 | 202111049377-US(14)-ExtendedHearingNotice-(HearingDate-20-11-2025)-1100.pdf | 2025-11-06 |
| 23 | 202111049377-Correspondence to notify the Controller [18-11-2025(online)].pdf | 2025-11-18 |
| 1 | my16E_19-05-2023.pdf |