Abstract: A SYSTEM AND METHOD FOR CONTROLLING AND MANAGING A GAS CYLINDER A system (100) and method for controlling and managing a gas cylinder (05) as 5 compared with prior arts provides monitoring, regulating in event of leakage and initiating replenishment resulting in holistic control and management of the gas cylinder without manual intervene. The system (100) includes a weighing unit (10), a regulator knob actuation unit (20), a gas sensor (30) and a control unit (40). The weighing unit (10) weights the gas cylinder and is connected to control unit (40) to 10 initiate replenishment when a predefined limit is reached. Gas sensor (30) communicated to control unit (40) to turn-off the regulator-knob (06) when the sensed gas more than the predefined value and also informs the user and trips-off main power supply (50). 15 (To be published with Figure 1)
Claims:We Claim:
1) A system (100) for controlling and managing a gas cylinder (05), said system
(100) comprising:
5 • a weighing unit (10) positioned on a flat surface (11) and configured to be positioned with the gas cylinder (05) thereon and monitor the weight of the gas cylinder (05), said weighing unit (10) powered by a power source (12);
• a regulator knob actuation unit (20) defined with a clamp (21), a regulator- knob holder (22) and a driver (23), said clamp (21) configured to be clamped
10 and unclamped with the gas cylinder (05), said regulator-knob holder (22) configured to be clamped with the regulator-knob (06) of the gas cylinder (05), said driver (23) in connection with said regulator-knob holder (22) and configured to turn-off said regulator-knob (06);
• a gas sensor (30) positioned in vicinity of the gas cylinder (05) and configured
15 to sense amount of gas in the surrounding of the gas cylinder (05);
• a control unit (40) in communication with said gas sensor (30), said weighing unit (10) and said regulator knob actuation unit (20), said control unit (40) provided with an active SIM card stored with a first registered number of a gas cylinder vendor a second registered number of the gas cylinder user;
20 wherein,
- in event when said weighing unit (10) determine weight of gas in the gas cylinder (05) below the predefined limit defined in said weighing unit (10), said weighing unit (10) communicates to said control unit (40) and said control unit (40) notifies the first registered number to place an order for
25 replenishment;
- in event when said gas sensor (30) senses amount of gas in the surrounding of the gas cylinder (05) more than a predefined value defined in said gas sensor (30) then said gas sensor (30) communicates to said control unit
(40) to actuate said driver (40) and activate said regulator-knob holder (22)
30 to turn-off said regulator-knob (06), said control unit (40) further notifies
the second registered number and inform about the sensed gas more than the predefined value,
further, said control unit (40) in connection with a main power supply (50) and operate to trip-off the main power supply (50).
5
2) The system (100) for controlling and managing a gas cylinder (100) as claimed in claim 1, wherein said gas sensor (30) positioned in said weighing unit (10).
3) The system (100) for controlling and managing a gas cylinder (100) as claimed
10 in claim 1, wherein said driver (23) is powered by said power source (12) through said weighing unit (10).
4) The system (100) for controlling and managing a gas cylinder (100) as claimed in claim 1, wherein said control unit (40) disposed in vicinity of the main power
15 supply (50).
5) The system (100) for controlling and managing a gas cylinder (100) as claimed in claim 1, wherein said control unit (40) in wireless communication with said gas sensor (30), said weighing unit (10) and said regulator knob actuation unit
20 (20).
6) A method for controlling and managing a gas cylinder comprising:
• providing a system (100) for controlling and managing a gas cylinder (05)
25 defined with a weighing unit (10), a regulator knob actuation unit (20), a gas sensor (30) and a control unit (40);
• monitoring continuously the weight of the gas cylinder (05) by positioning the gas cylinder (05) on said weighing unit (10) positioned on a flat surface (11), said weighing unit (10) powered by a power source (12);
30 • monitoring, by said gas sensor (30), amount of gas in the surrounding of the gas cylinder (05), wherein said gas sensor (30) positioned in vicinity of the gas cylinder (05);
• providing said regulator knob actuation unit (20) defined with a clamp (21), a regulator-knob holder (22) and a driver (23), said regulator-knob holder (22) configured to be clamped with the regulator-knob (06) of the gas cylinder (05), said driver (23) in connection with said regulator-knob holder (22) and
5 configured to turn-off said regulator-knob (06);
• establishing communication of said control unit (40) with said gas sensor (30), said weighing unit (10) and said regulator knob actuation unit (20), wherein said control unit (40) provided with an active SIM card stored with a first registered number of a gas cylinder (05) vendor a second registered number of
10 the gas cylinder (05) user, wherein,
- in event when said weighing unit (10) determine weight of gas in the gas cylinder (05) below the predefined limit defined in said weighing unit (10), said weighing unit (10) communicates to said control unit (40) and said
15 control unit (40) notifies the first registered number to place an order for replenishment;
- in event when said gas sensor (40) senses amount of gas in the surrounding of the gas cylinder (05) more than a predefined value defined in said gas sensor (40) then said gas sensor (40) communicates said control unit (40)
20 to actuate said driver (40) and activate said regulator-knob holder (22) to turn-off said regulator-knob (06), said control unit (40) further notify the second registered number and inform about the sensed gas more than the predefined value,
further, said control unit (40) in connection with a main power supply (50) and
25 operate to trip-off the main power supply (50).
7) The method (100) for controlling and managing a gas cylinder (100) as claimed in claim 6, wherein positioning said gas sensor (30) in said weighing unit (10).
8) The method for controlling and managing a gas cylinder (100) as claimed in claim 6, wherein powering said driver (40) by said power source (12) through said weighing unit (10).
, Description:
FIELD OF THE INVENTION
[01] The present disclosure relates to a system and method for controlling and managing a gas cylinder. Particularly, the present disclosure relates to a system and method that controls and manages a gas cylinder facilitating safety by self-action
5 without manual intervene and easiness of replenishment.
BACKGROUND OF THE INVENTION
[02] Gas cylinders are used in most households and industries for providing gas to burner meant for cooking or heating. Since years, a lot of life hazards are reported
10 because of gas cylinder leakages and hence known systems are provided that monitors the gas cylinders and avoid such mishaps. Another challenge with the gas cylinder is replenishment of the gas cylinder. Currently, when the gas cylinder is completely exhausted, then a replenishment request is manually done with a gas cylinder vendor by a user. As there is manual involvement for generating the replenishment request, it
15 is likely that the user may forget to make the replenishment request delaying in timely replenishment. It is also observed that when the replenished gas cylinder is arrived, many a times, there is pilferage of gas which is not noticeable at the arrival.
[03] Cylinder weight measurement systems are known in the prior art, for example
20 from patent document US6284987B1 discloses an embedded weighing scale that detects and indicates changes in a small weight that is embedded within a much larger residual weight and also provides a potentiometer that provides an electrical signal to an alarm device to warn the consumer that the weight of a consumable quantity has dropped into the critical weight range. Further, the patent document US5261268
25 discloses a gas leak detection system in which a flow sensor is used for detecting the amount of gas flowing through a gas flow passage.
[04] However, none of the known gas cylinder systems provide a facility to switch- off the gas regulator and main electricity supply line in event of gas leakage without
30 manual intervene, notify, without manual intervene, the user in event of gas leakage and replenish the gas cylinder before getting fully consumed. Further, the known
systems sense gas flowing through a gas flow passage of the gas cylinder and hence does not sense gas in the surrounding area of the gas cylinder. The known systems also measures weight of the gas cylinder, however, based on the gas cylinder weight may not initiate an order for replenishment. The known systems also do not help to
5 know that whether there was any gas theft or pilferage before the delivery.
OBJECTS OF THE INVENTION
[05] Some of the objects of the arrangement of the present disclosure are aimed to ameliorate one or more problems of the prior art or to at least provide a useful
10 alternative and are listed herein below.
A principle object of the present disclosure is to provide a system for controlling and managing a gas cylinder that provides monitoring, regulating in event of leakage and ordering replenishment resulting in holistic control and management of the gas
15 cylinder without manual intervene resulting is provision of safety and convenience to users.
Another object of the present disclosure is to provide a system for controlling and managing a gas cylinder that is capable to turn-off the regulator-knob of the gas
20 cylinder without the need of manual intervene.
Still another object of the present disclosure is to provide a system for controlling and managing a gas cylinder that is capable to turn-off a main electric supply line in event of gas leakage without any manual intervene.
25
Yet another object of the present disclosure is to provide a system for controlling and managing a gas cylinder that is capable to order for replenishment of gas cylinder before the existing gas cylinder in use is fully consumed.
Another object of the present disclosure is to provide a system for controlling and managing a gas cylinder that monitors the weight of gas cylinder at arrival to understand whether there is pilferage of gas.
5 Another object of the present disclosure is to provide a method for controlling and managing a gas cylinder that provides holistic control and management of a gas cylinder without any manual intervene resulting in an immediate action and prevent occurrence of an accident.
10 Other objects and advantages of the present disclosure will be more apparent from the following description when read in conjunction with the accompanying figures, which are not intended to limit the scope of the present disclosure.
SUMMARY OF THE INVENTION
15
[06] The system for controlling and managing a gas cylinder according to the invention in comparison has the advantages of monitoring, regulating in event of leakage, informing user of leakage and ordering replenishment resulting in holistic control and management of the gas cylinder without manual intervene. The system for
20 controlling and managing a gas cylinder includes a weighing unit, a regulator knob actuation unit, a gas sensor and a control unit. The weighing unit is positioned on a flat surface and is positioned with the gas cylinder thereon and monitors the weight of the gas cylinder. The weighing unit is powered by a power source. The regulator knob actuation unit is defined with a clamp, a regulator-knob holder and a driver. The
25 clamp is clamped and unclamped with the gas cylinder. The regulator-knob holder is clamped with the regulator-knob of the gas cylinder. The driver is in connection with the regulator-knob holder and turn-off the regulator-knob. The gas sensor is positioned in the vicinity of the gas cylinder and senses amount of gas in the surrounding of the gas cylinder. The control unit is in communication with the gas sensor, the weighing
30 unit and the regulator knob actuation unit. The control unit is provided with an active
SIM card stored with a first registered number of a gas cylinder vendor a second registered number of the gas cylinder user. In event when the weighing unit determines weight of gas in the gas cylinder below the predefined limit which is defined in the weighing unit, the weighing unit communicates to the control unit and
5 the control unit notifies the first registered number to place an order for replenishment. In event when the gas sensor senses amount of gas in the surrounding of the gas cylinder more than a predefined value which is defined in the gas sensor then the gas sensor communicates the control unit to actuate the driver and activates the regulator- knob holder to turn-off the regulator-knob. The control unit further notifies the second
10 registered number and inform about the sensed gas more than the predefined value. Further, the control unit which is in connection with a main power supply and operate to trip-off the main power supply.
In one embodiment, the gas sensor is positioned in the weighing unit.
In exemplary embodiment, the driver is powered by the power source through the
15 weighing unit.
Typically, the control unit disposed in vicinity of the main power supply.
In one embodiment, the control unit is in wireless communication with the gas sensor, the weighing unit and the regulator knob actuation unit.
[07] The present disclosure also discloses a method for controlling and managing a
20 gas cylinder. The method includes:
• monitoring continuously the weight of the gas cylinder by positioning the gas cylinder on a weighing unit positioned on a flat surface, the weighing unit powered by a power source;
25 • monitoring, by a gas sensor, amount of gas in the surrounding of the gas cylinder, wherein the gas sensor positioned in vicinity of the gas cylinder;
• providing a regulator knob actuation unit defined with a clamp, a regulator- knob holder and a driver, the regulator-knob holder is clamped with the
regulator-knob of the gas cylinder, the driver is in connection with the regulator-knob holder and turns-off the regulator-knob;
• establishing communication of a control unit with the gas sensor, the weighing unit and the regulator knob actuation unit, wherein the control unit is provided
5 with an active SIM card stored with a first registered number of a gas cylinder vendor a second registered number of the gas cylinder user,
wherein,
- in event when the weighing unit determine weight of gas in the gas cylinder below the predefined limit which is defined in the weighing unit,
10 the weighing unit communicates to the control unit and the control unit notifies the first registered number to place an order for replenishment;
- in event when the gas sensor senses amount of gas in the surrounding of the gas cylinder more than a predefined value which is defined in the gas sensor then the gas sensor communicates the control unit to actuate the
15 driver and activate the regulator-knob holder to turn-off the regulator-knob, the control unit further notifies the second registered number and inform about the sensed gas more than the predefined value.
further, the control unit is in connection with a main power supply and operates to trip-off the main power supply.
20
In one embodiment, the method includes positioning of the gas sensor in the weighing unit.
In another embodiment, the method includes powering the driver by the power
25 source through the weighing unit.
BRIEF DESCRIPTION OF ACCOMPANYING DRAWINGS
[08] The present disclosure will now be described with the help of the accompanying drawings, in which:
30
Figure 1 illustrates a schematic view of a system (100) for controlling and managing a gas cylinder, in accordance with one embodiment of the present disclosure, which includes a weighing unit (10), a regulator knob actuation unit (20), a gas sensor (30) and a control unit (40);
5
Figure 2 illustrates schematic perspective view of the weighing unit (10) of the
Figure 1;
Figure 3 illustrates a schematic perspective view of the regulator knob actuation unit
10 (20) of the Figure 1;
Figure 4 illustrates a schematic perspective view of the regulator knob actuation unit
(20) attached to a gas cylinder (05);
15 Figure 5 illustrates a schematic perspective view of a regulator-knob holder (22) of the regulator knob actuation unit (20) held with regulator-knob (06) of the gas cylinder (05);
Figure 6 illustrates a flowchart of the method of operation when the weight of the gas
20 cylinder (05) reaches predefined limit; and
Figure 7 illustrated a flowchart of the method of operation of the gas sensor (30), the control unit (40) and the driver (23).
25 DETAILED DESCRIPTION OF THE INVENTION
[09] In general, as will be understood by one of ordinary skill in gas cylinder monitoring and controlling systems, instead of only weight monitoring of the gas cylinder, which are incapable to switch-off regulator knob, inform the user in event of leakage, trip-off regulator knob and order for replenishment, or instead of only sensing
30 for gas leakage, the system for controlling and managing a gas cylinder claimed herein provides monitoring, regulating to turn-off regulator knob and informing user in event
of leakage and ordering for replenishment resulting in holistic control and management of the gas cylinder without manual intervene. There is interaction of unique components with the gas cylinder which results in providing safety and management with manual intervene.
5
[10] Moreover, in the present disclosure, rather than providing only gas sensing or only weight measuring, the controlling and monitoring facilitates multiple features monitoring, regulating in event of leakage and ordering replenishment using interconnected components that communicates with each other to provide safety and
10 management at ease.
[11] Referring now to the drawings, Figures 1 to 7, where the present invention is generally referred to with numeral (100), it can be observed that a system (100) for controlling and managing a gas cylinder (05), in accordance with an embodiment, is
15 provided which includes a weighing unit (10), a regulator knob actuation unit (20), a gas sensor (30) and a control unit (40).
[12] The weighing unit (10) is positioned on a flat surface (11), typically on the ground. The weighing unit (10) is to be positioned with the gas cylinder (05) thereon.
20 The weighing unit (10) continuously monitors the weight of the gas cylinder (05). The weighing unit (10) is powered by a power source (12). The power source (12) can be a power storage battery which can be integral with the weighing unit or can be a separate storage battery connected via a wire connection or can be a power socket connected to the weighing unit (10) by a wire connection.
25
[13] The regulator knob actuation unit (20) is defined with a clamp (21), a regulator-knob holder (22) and a driver (23). The clamp (21) facilitates clamping and unclamping of the regulator knob actuation unit (20) with the gas cylinder (05) such that the regulator knob actuation unit (20) is mounted and removed from the gas
30 cylinder (05). The clamp (21) includes a clamp portion (21a) and a clamping knob
(21b) which when rotated in one direction facilitates the clamp portion (21a) to be connected with the gas cylinder (05) and when rotated in other/opposite direction facilitates removal of the regulator knob actuation unit (20) with the gas cylinder (05). In the illustrated example, the clamp portion (21a) is connected to the vertical support
5 (07) of the gas cylinder (05). The regulator-knob holder (22) is clamped with the regulator-knob (06) of the gas cylinder (05). The regulator-knob holder (22) includes a holding portion (22a) and an adjustable handle (22b) which can be telescopic rod. In one embodiment, the holding portion (22a) is made of polymeric material which can be flexible or rigid. The driver (23) is in connection with the regulator-knob holder
10 (22) and turns-off the regulator-knob (06). More specifically, the driver (23) rotates the holding portion (22a) such that the regulator-knob (06) is turned to OFF-position from the ON-position. In one embodiment, the driver (23) is in wired connection (23a) with the weighing unit (10) to receive the power. Alternatively, the driver (23) can be externally powered by other power source (not shown). Yet in another embodiment,
15 the driver (23) can be in wireless connection with the external power source or the power source of the weighing unit (10).
[14] In one embodiment, the regulator-knob holder (22) is foldable in operation i.e. in case of operative configuration, the regulator-knob holder (22) is clamped/attached
20 to the regulator knob (06) and in inoperative configuration can be released gently by taking it up or down with its joints attachments, such as with screw/fitting rivet fastener (22c). In inoperative configuration, the holding portion (22a) rest into the adjustable handle (22b) by manipulating the joint attachment via screw/fitting rivet fasteners (22c) and flexible in movements as per need and usage. The holder portion
25 (22a) shall be clamped all time to regulator cylinder, but the holder portion (22a) can be disassembled when the gas cylinder (05) is refilled or need. The adjustable handle (22b) would be fixed and clamped and remains unchanged with the gas cylinder (05).
[15] The gas sensor (30) is positioned in vicinity of the gas cylinder (05) and senses
30 the amount of gas in the surrounding of the gas cylinder (05). In one embodiment, the
gas sensor (30) is integral with the weighing unit (10). In another embodiment, the gas sensor (30) can be separately positioned in vicinity of the gas cylinder (05).
[16] The control unit (40) in communication with the gas sensor (30), the weighing
5 unit (10) and the regulator knob actuation unit (20). The control unit (40) is provided with an active SIM card stored with a first registered number of a gas cylinder vendor a second registered number of the gas cylinder user. Typically, the control unit (40) is in wireless connection with one or more of the gas sensor (30), the weighing unit (10) and the regulator knob actuation unit (20). Alternatively, the control unit (40) is in
10 wired connection with one or more of the gas sensor (30), the weighing unit (10) and the regulator knob actuation unit (20). The control unit (40) can be positioned inside the weighing unit (10) near the gas sensor (30) or can be in vicinity of the main power supply (50).
15
[17] In event when the weighing unit (10) determines weight of gas in the gas cylinder (05) below the predefined limit defined in the weighing unit (10), the weighing unit (10) communicates to the control unit (40) and the control unit (40) notifies the first registered number to place an order for replenishment. In event when
20 the gas sensor (30) senses amount of gas in the surrounding of the gas cylinder (05) more than a predefined value defined in the gas sensor (30) then the gas sensor (30) communicates to the control unit (40) to actuate the driver (40) and activates the regulator-knob holder (22) to turn-off the regulator-knob (06). The control unit (40) further notifies the second registered number and inform about the sensed gas more
25 than the predefined value. Further, the control unit (40) is in connection with a main power supply (50) and operates to trip-off the main power supply (50). In one embodiment, the control unit (40) disposed in vicinity of the main power supply (50). Additionally, the control unit (40) can signal an alerting device (not shown in Figures) which can alert in event when the sensed gas more than the predefined value. The
30 alerting device can provide a sound alert, a light alert and combination of light and sound.
[18] The present disclosure also discloses a method for controlling and managing a gas cylinder. The best method for controlling and managing a gas cylinder is performed by providing the system (100) for controlling and managing a gas cylinder
5 (100) which includes the weighing unit (10), the regulator knob actuation unit (20), the gas sensor (30) and the control unit (40). By use of the system (100), initially continuously monitoring the weight of the gas cylinder by positioning the gas cylinder on the weighing unit (10) positioned on the flat surface (11). The weighing unit (10) is powered by the power source (12). The next step is continuously monitoring, by the
10 gas sensor (30), amount of gas in the surrounding of the gas cylinder (05), wherein the gas sensor (30) positioned in vicinity of the gas cylinder (05). Providing the regulator knob actuation unit (20) which is defined with the clamp (21), the regulator-knob holder (22) and the driver (23). The regulator-knob holder (22) is clamped with the regulator-knob (06) of the gas cylinder (05). The driver (23) is in connection with the
15 regulator-knob holder (22) and turns-off the regulator-knob (06).
[19] The next step is establishing communication of the control unit (40) with the gas sensor (30), the weighing unit (10) and the regulator knob actuation unit (20), wherein the control unit (40) is provided with an active SIM card stored with the first
20 registered number of the gas cylinder (05) vendor and the second registered number of the gas cylinder (05) user. The present disclosure is not limited to registering one gas cylinder (05) vendor and one gas cylinder (05) user, the control unit (40) can have multiple registrations of gas cylinder (05) vendors and gas cylinder (05) users. For example, one gas cylinder (05) vendor and two gas cylinder (05) users can be
25 registered.
[20] In event when the weighing unit (10) determines weight of gas in the gas cylinder (05) below the predefined limit defined in the weighing unit (10). The weighing unit (10) communicates to the control unit (40) and the control unit (40)
30 notifies the first registered number to place the order for replenishment. Further, ,the weighing unit (10) can help us understand the weight of the gas cylinder (05) upon
arrival and hence enables the user to understand whether there is any pilferage or theft of gas before arrival at the user. Thus, when less weight is detected by the weighing unit (10), the gas cylinder (05) either cannot be accepted or can ask for replacement.
5 [021] In event when the gas sensor (40) senses amount of gas in the surrounding of the gas cylinder (05) more than a predefined value defined in the gas sensor (40) then the gas sensor (40) communicates the control unit (40) to actuate the driver (40) and activate the regulator-knob holder (22) to turn-off the regulator-knob (06). The control unit (40) further notifies the second registered number and informs about the sensed
10 gas more than the predefined value. Further, the control unit (40) which is in connection with the main power supply (50) operates to trip-off the main power supply (50).
[022] The foregoing description conveys the best understanding of the objectives and
15 advantages of the present invention. Different embodiments, steps or alternatives may be made of the inventive concept of this invention. It is to be understood that all matter disclosed herein is to be interpreted merely as illustrative, and not in a limiting sense.
| # | Name | Date |
|---|---|---|
| 1 | 202221018737-STATEMENT OF UNDERTAKING (FORM 3) [30-03-2022(online)].pdf | 2022-03-30 |
| 2 | 202221018737-FORM-26 [30-03-2022(online)].pdf | 2022-03-30 |
| 3 | 202221018737-FORM FOR SMALL ENTITY(FORM-28) [30-03-2022(online)].pdf | 2022-03-30 |
| 4 | 202221018737-FORM FOR SMALL ENTITY [30-03-2022(online)].pdf | 2022-03-30 |
| 5 | 202221018737-FORM 18 [30-03-2022(online)].pdf | 2022-03-30 |
| 6 | 202221018737-FORM 1 [30-03-2022(online)].pdf | 2022-03-30 |
| 7 | 202221018737-FIGURE OF ABSTRACT [30-03-2022(online)].jpg | 2022-03-30 |
| 8 | 202221018737-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [30-03-2022(online)].pdf | 2022-03-30 |
| 9 | 202221018737-EVIDENCE FOR REGISTRATION UNDER SSI [30-03-2022(online)].pdf | 2022-03-30 |
| 10 | 202221018737-DRAWINGS [30-03-2022(online)].pdf | 2022-03-30 |
| 11 | 202221018737-DECLARATION OF INVENTORSHIP (FORM 5) [30-03-2022(online)].pdf | 2022-03-30 |
| 12 | 202221018737-COMPLETE SPECIFICATION [30-03-2022(online)].pdf | 2022-03-30 |
| 13 | 202221018737-Proof of Right [04-04-2022(online)].pdf | 2022-04-04 |
| 14 | Abstract1.jpg | 2022-07-27 |