[001] The present invention relates to the field of index manufacturing. The present
invention in particular relates to a simple and cost effective system and method for
index manufacturing.
5 DESCRIPTION OF THE RELATED ART:
[002] Conventionally, the stamp of a watch-prepared pig is stamped with two crank
presses, one stamping die is set and stamping is performed, and the other is set with
a NO ring and a NO code is set. I was embossing. [Problem to be Solved by the
Invention Objective] ln the conventional case, two workers spend a lot of man-
10 hours to operate each press and work, and a considerable amount of man-hour is
required for the setup work before starting the work. Needed. Further, in the case
of a mechanical press, since the bottom dead center is determined, the bottom dead
center of the press must be adjusted each time the thickness of the back pig is varied
in the back pig raw m~terial or polishing work before stamping. However, there is
15 a disadvantage that workability is poor.
[003] Reference may be made to the following:
[004] Pub! ication No. JPS621 01487 relates to a stamping die and a work guide plate
and positioning and fixing thereof in a rotating direction to be performed in a single
stroke and alleviate a preparing operation for setting the die, by a method wherein
20 when a back case is indexed directly below a cylinder through rotation of a rotary
table, a stamping die and a NO ring are lowered by a cylinder pressure to
simultaneously die-stamp a model mark and a NO code. Constitution: On an index
rotary table 11 capable of indexing at trisected positions, three work guide plate
fixing rings 9 are screwed to the table at positions angularly spaced by 120 deg.
25 each, and a work guide plate 10 is thrown into a central part of each of the rings 9
on the basis of the inside diameter of the ring. A back base is set on each of the
work guide plates .
- 2-
-Q)
C)
Ill
D..
Q) -1-- N
E....
0
-LL. 0
1.1')
1.1')
0 .....
.0.. .. .....
0
N
0
~ en
1.1') en
-.N... . 0 N TM....,
0 ..Lr v
~
CJ
Q) c I
CIO
N
[005] Publication No. CN109484019 relates to a hot-stamping and indexprocessing
all-in-one machine. The hot-stamping and index-processing all-in-one
machine is characterized by comprising a rack as well as an index silver lap placing
frame, a pneumatic gliding press, an index strip folding and transmitting
5 mechanism, a feeder paper-feeding mechanism, an index strip cut-off mechanism,
an index part transmitting mechanism, a stamping mechanism, an index part
notching mechanism and a paper card punching mechanism, which are fixedly
arranged on the rack in sequence, wherein a paper card conveyor belt and an index
part transmitting channel, which are arranged side by side, are arranged on the rack;
I 0 a paper card placing frame is arranged below the feeder paper-feeding mechanism;
and a placing frame lifting mechanism is arranged on the rack.
[006] Publication No. CN207522483 relates to a fusion index apparatus dis
mounting bush mechanism. [ncluding feed cylinder and depression bar, the
depression bar is located the feed cylinder, top end of the pressing rod is provided
15 with the pressurization weight, the bottom is equipped with the bush in the feed
cylinder, the feed cylinder overcoat has the heating member, heating member
surface and bush below are equipped with the confined shell, be equipped with the
bush baffle between bush below and the shell bottom top, bush baffle one end is
equipped with the handle that runs through the shell, be equipped with on the bush
20 baffle and run through the bush baffle waist type hole of terminal surface from top
to bottom, be equipped with the stamping die hole on the waist type hole, the length
direction in waist type hole is unanimous with handle length direction, the width
size in waist type hole is less than bush outer diameter and is greater than bush
internal diameter size, the stamping die hole is the round hole, the aperture size in
25 stamping die hole is greater than bush outer diameter.
[007] Publication No. GB 191006935 relates to the tube is clamped in a vice which
can be rotated so that the tube can be operated upon at different angles. The vice
has blocks shaped to fit the tube. Those shown in Fig. 5 are for holding a square
tube diagonally, these blocks being adjusted and clamped by a wedge 6 and a screw
..... 0
o;_Q
- 3 -
-Q)
C)
Ill
D..
Q) -1-- N
E....
0
-LL. 0
1.1')
1.1')
0 .....
.0.. .. .....
0
N
0
~ en
1.1') en
-.N... . 0
N
0
~
CJ
Q) c I
CIO
N
5. The vice is mounted in the base of the machine by means of a round shank 2
having an index 3 to denote the angle, and a lock-nut 4 at its end.
[008] Publication No. GB 189902943 relates to a stamping and numbering machine,
used for imprinting numbers, letters, trade marks, or other characters or designs
5 upon various articles, for cancelling, and especially for stamping boots and shoes,
is shown in side elevation, partly in section, in Fig. 2. The printing-head B is carried
by an arm C mounted upon a shaft c' and provided with an extension c<3> which
is oscillated by means of a cam don a cam-wheel D; the wheel Dis keyed to a shaft
E which is driven by gearing from the driving-shaft G. The printing-head B is
10 provided with a hollow shaft T, Fig. 6, upon which type rings tare loosely mounted.
Each ring bears raised letters, figures, or characters t<3> and index characters t<4>,
which are flush with or below the periphery of the ring. One ring t, which prints the
fraction¢, is provided with a hand-lever U which moves within a slot formed in the
cover U' of the printing-head, and is used to oscillate the ring t<8> into its printing
15 position.
20
25
[009] Publication No. GB221377 relates to a machine for stamping, impressing, or
printing characters, designs, patterns, &c. on metal, stone, wood, porcelain, or
paper, the stamps bearing the characters or designs, or a part thereof, are movably
arranged in a holder which is adjustable relatively to a plunger to enable any of the
stamps to be brought into position, and the holder and plunger are adjustable
relatively to the material for character &c. spacing. The stamps may be supported
in a ring-member and may be arranged either radially or axially. In the former case,
the stamp-ring is rotatably attached to a ring 33, Fig. 1, on a support 19 by means
of clamps 34 or the like. The stamp-ring is composed of three rings 53, 54, 55, Fig.
12, provided with aligning portions 56. Each stamp 58 is mounted in apertures in
the rings and is normally held retracted by a spring 59 accommodated in the middle
ring and acting against a transverse pin 60 in the stamp, the pin also engaging in
slots in the ring 54 to prevent rotation. For axial arrangement of the stamps, the
stamp-ring, which is formed in two parts, is carried on a shaft 46, Fig. I 0, rotatably
..... 0
.::;.Q
- 4-
-Q)
C)
Ill
D..
Q) -1-- N
E....
0
-LL. 0
1.1')
1.1')
0 .....
.0.. .. .....
0
N
0
~ en
1.1') en
-.N... . 0 .,.. r-'1 ,....,
N .l. r V
0
~
CJ
Q) c I
CIO
N
supported in an extension of the support 19, rotation of the stamp being prevented
by the engagement of a wedge-shaped rib thereon in a slot in the ring.
[010] Publication No. GB836378 relates to a hand-operated series printing machine
comprises a frame having a guideway for the printing plates extending along the
5 top from front to rear, supply and collecting magazines for the plates at the rear and
front respectively of the frame, an anvil on the frame at the printing position and a
platen arm pivotally mounted on the frame rearwardly of the printing position, a
one-piece cover being removably mounted on the frame and having openings at the
printing position and for the supply magazine. The frame comprises two side bars
10 51L, 51R, Figs. 2, 3, 18, spaced laterally by the anvil A and by a bar 52 to which
they are secured by bolts 53. 54. At its rear end the frame is supported by a Ushaped
member 55 secured to the side bars and carrying a resilient foot 55F. At its
front end it is supported by resilient feet 63F attached to a cross-bar 63 secured to
the lower end of the collecting magazine 36. The magazine 36 is open towards the
15 front and built up of stampings secured to the anvil. Its bottom 61 upon which the
printing plates drop is attached to a spring-supported lever 61 R pivoted on a shaft
91 jcumalled in the member 55.
[011] Publication No. CN20 1023337 relates to an automatic roll-typescript
comprises a machine bench which is provided with a type base, matrices which are
20 arranged on the type base, a rotary mechanism for driving the tubular work-piece
to rotate and to pass on the matrices to print words on the work-piece, and a feed
mechanism for transferring the tubular work-piece to the rotary mechanism: The
rotary mechanism consists of a speed reduction motor and a main shaft, wherein
the main shaft is supported to the machine bench via a bear, and the rear end of the
25
30
main shaft is permanently connected with the output shaft of the speed reduction
motor, and the fore end thereof is provided with an index disc which has a convex
load head on the front surface for loading the tubular work-piece. The advantages
of the utility model are that first, a specific feeding mechanism is arranged for
automatic feed and is simple in operation and high in efficiency, and second, a
plurality of loading heads can be disposed on the index disc to process a plurality
., . .,.
..L"-
41 ...
LO
- 5 -
-Q)
C)
Ill
D..
Q) -1-- N
E...
0
-LL. 0
1.1')
1.1')
0 .....
.0.. .. .....
0
N
0
~ en
1.1') en
N
of work-pieces at the same time, thereby increasing the processing efficiency
greatly.
[012] Publication No. BG644 78 relates to the gather-stitcher machine and the
method are used in book printing, in particular in the publishing of magazines,
5 reference books with header index. They are designed for assembling, binding,
stitching with staples and forming a header index formed in the zone of the end long
sections of multiple piles of sheets, forming the individual quires of that type of
printed matter. By means of them the automatical making of a header index on
magazines, reference books, produced in large production series and relatively low
10 sales prices is achieved. The gather-stitcher machine has a conveyor mechanism
and supply guiding mechanism for piles of sheet over mechanism.
[013] Publication No. CNI 06825193 relates to a processing device for crank pin
outer circle uniformly-distributed grooves. The processing device comprises a
vertical rod and an upper plate and a lower plate which can move relatively and
15 vertically along the vertical rod, the lower plate is provided with a notch used for
installing the end of a crank pin, a through rod used for extruding the crank pin out
of the upper plate is vertically arranged on the upper plate in a penetrated mode, a
first mold used for stamping grooves of the crank pin is fixedly installed at the
bottom of the upper plate, and multiple protrusions matched with the crank pin outer
20 circle grooves are uniformly distributed on the inner ring of the first mold. One end
of the crank pin is installed at the notch formed in the lower plate, the upper plate
moves downwards along the vertical rod to make the first mold stamp the crank pin,
grooves corresponding to the protrusions are simultaneously processed in the
surface of the crank pin, the upper plate is lifted, the through rod is used for
25 extruding the crank pin out of the upper plate and tum around the crank pin for
installation, and the same process is adopted for processing the corresponding
grooves at the other end of the crank pin.
[014) Publication No. CN204649052 relates to a heat exchanger's pipeline
structure, which has the advantages of simple structure, the utility model discloses
.!: Tr'l!n r'lbFl IU'T o ..t.rv U'bkn..ll..
N
0
~
CJ
Q) q.
CIO
N
-Q)
C)
Ill
D..
Q) -1-- N
E....
0
-LL. 0
1.1')
1.1')
0 .....
.0.. .. .....
0
N
0
~ en
1.1') en
-.N... . 0
N
0
~
CJ
Q) c I
CIO
N
a lead wire device. The lead wire device comprises a drying machine, an oven and
a pedal arranged between the drying machine and the oven first guide wheels are
respectively arranged on the top and the bottom of the right side of the drying
machine the left and the right of the inner part of the pedal are communicated,
5 second guide wheels are respectively arranged on two sides of the pedal, third guide
wheels are arranged on the left side of the oven, the number of the first guide wheels
at the bottom ofthe drying machine is equal to that of the second guide wheels on
the left side of the pedal, and the number of the second guide wheels on the right
side of the pedal is equal to that of the third guide wheels.
10 [015] Publication No. JP20 15036225 relates to an in-mold desorption type
stamping device capable of preventing the contamination of a molding machine and
the corrosion of a mold by preventing the intrusion of a gas generated from a molten
resin into a space between the stamping device and the mold upon molding.
Solution: Provided is a stamping device in a molding mold, in which an index body
15 3 includes an index part facing on the inside face of the mold, a positioning member
extending out from the index part to the lower part and a screw part 31 extending
out from the positioning part to the lower part. The inner wall side of the display
outer shell body includes: an upper step part 21 storing the index part, a middle step
part 22 located at the lower part of the upper step part and further located with the
20 positioning part and a lower step part 23 located at the par lower than the middle
step part.
25
30
[016] Publication No. KR I 00639225 relates to a stamping device of a box forming
machine for a slide fastener is provided to considerably improve the working
process and the productivity by conveniently exchanging the stamps with an
engraved initial or figure indicating the production firm with each other without
changing a lower mold. The stamping device of a box forming machine for a slide
fastener comprises: a through hole, formed in a determined size and arranged in a
vertical downward direction of a base member( 42) which supports a lower
mold(22), especially a bottom surface of a box forming recess(28), provided in the
lower mold(22); . a stamping block( 46), inserted from.a lower side into an upper side
- 7 -
-Q)
C)
Ill
D..
Q) -1-- N
E....
0
-LL. 0
1.1')
1.1')
0 .....
.0.. .. .....
0
N
0
~ en
1.1') en
N Tli'"'t ......
-..... db! v 0
N
0
~
CJ
Q)
.'? . CIO
N
of the through hole so as to reach the bottom surface of the box forming recess(28),
and having an engraved initial or figures indicating the production firm on its' upper
surface, and a threaded hole with a determined depth in the center of its' underside;
and a fixing screw( 52), inserted from a lower side of the base member into the
5 through hole.
[017] Publication No. CN1 05268860 relates to the efficient stamping die comprises
an upper die plate and a stamping head assembly arranged at the upper end of the
upper die plate. The stamping head assembly comprises a stamping rod, a backing
plate and a stamping head. The backing plate is arranged at the lower end of the
I 0 stamping rod. A cavity is formed in the portion, right facing the stamping head
assembly, of the middle of the upper die plate. A receding groove is formed in the
portion, located on one side of the cavity, of the upper die plate. A rotating shaft is
arranged on the upper end face of the portion between the cavity and the receding
groove. Two fixing plates are arranged at the two ends of the rotating shaft
15 respectively. Two pressing blocks are arranged at the upper end of each fixing plate.
[018] Publication No. CN 105109218 relates to a hydraulic rolling machine for a
flange. The hydraulic rolling machine comprises a support, a flange tray and the
flange, wherein the flange tray and the flange are arranged on the support. The
hydraulic rolling machine is characterized in that a digit head box and a moving
20 device of the digit head box are arranged at the position, on one side of the flange,
of the support, a moving and pressing device of the flange is arranged at the
position, on the other side of the flange, of the support and below the flange tray,
and the moving and pressing device of the flange is perpendicular to the digit head
box and the moving device of the digit head box.
25 [019] Publication No. JP2000280259 relates to a stamping device 21 A is roughly
constituted of a marker portion 22, a display portion and a connection member 24.
The marker portion 22 has the outer fixed member 25 of which the surface stamped
with a mark of a reverse character showing a dating month is exposed to a cavity
4a to be fixed to a movable side template 5 and an inner movable member of which
-Q)
C)
Ill
D..
Q) -1-- N
E....
0
-LL. 0
1.1')
1.1')
0 .....
.0.. .. .....
0
N
0
~ en
1.1') en
-.N... . 0 .,. """ ,...
N ..1-1 V
0
~
CJ
Q) c I
CIO
N
the surface having an arrow mark applied thereto is exposed to the cavity 4a to be
provided to the outer fixed member 25 in a rotatable manner. The display portion
25 has a display plate 31 to which the index corresponding to the arrow mark of the
outer ftxed member 25 is applied and a display altering knob 38 rotationally
5 operated so as to designate the index of the display plate 31 corresponding to the
position of the arrow mark of the inner movable member to the mark showing the
dating month of the outer fixed member 25 at the time of the alteration and the
display due to the marker part.
[020] Publication No. CN104259309 relates to a stamping method of a stamping
10 die. The stamping die comprises an upper die and a lower die, dowel bars (15), a
mounting plate (14) and elastic elements (12) are arranged above a pressure core
(16) of the upper die sequentially, one end of an air cylinder (23) of a stamped part
pressing and limiting mechanism is fixed onto the side wall of a lower die seat (21)
through an air cylinder fixing end (22). and the other end of the air cylinder (23) is
15 connected with one end of a stamped part pressing lever (25) through an air cylinder
connection bolt (24). The stamped part pressing lever (25) is connected with a lever
support (27) through a pivot bolt (26). the lever support (27) is fixed to the top face
of the lower die seat (21 ), and the other end of the stamped part pressing lever (25)
is provided with a stamped part pressing portion with aU-shaped passage groove
20 (251 ). One end of a positioning rod (29) is fixed to the top face of the lower die seat
(21), the other end of the positioning rod (29) is inserted into the U-shaped passage
groove (251), and the positioning rod (29) penetrates a positioning hole of a
stamped part.
25
30
nr-1 ,,.,.
u.:;;; '- rt ..._
[021] Publication No. CN105921600 relates to a bending plate punching
mechanism which comprises a frame. A connecting bracket is fixed on a top plate
of the frame. Clamping cylinders are fixed on the outside walls of two side plates
of the connecting bracket. Push rods of the clamping cylinders penetrate through
the side plates. Clamping blocks are fixed on the push rods of the clamping
cylinders. A to-be-processed bending plate is clamped between the two clamping
blocks and comprises a bending bottom plate. Bending plates, bending vertically
-Q)
C)
Ill
D..
Q) -1-- N
E....
0
-LL. 0
1.1')
1.1')
0 .....
.0.. .. .....
0
N
0
~ en
1.1') en
.N... . ..._ TM,.... o .&.rv
N
0
~
CJ
Q) c I
CIO
N
upwards, are arranged on two sides of the bending bottom plate. The outside wall
of the bending bottom plate is pressed against the top plate of the frame. The two
bending plates is pressed against the corresponding clamping blocks. A pushing and
spacing cylinder is fixed on the top surface of the top plate of the connecting
5 bracket. A push rod of the pushing and spacing cylinder penetrates through the top
plate of the connecting bracket vertically downwards. A spacing block is fixed on
the push rod of the pushing and spacing cylinder.
[022] Publication No. CN105499387 relates to stamping dies, and relates to a
seesaw-type upper flange stamping die and a stamping method thereof. The upper
I 0 flange stamping die comprises an upper die holder and a lower die holder, wherein
a material-pressing core and a material-pressing core insert are fixed on the upper
die holder; a lower die core, a lower die core insert and an upper flange punch pin
capable of moving up and down, are arranged on the lower die holder; a seesaw is
hinged on the lower die core; the outer end of one force arm of the seesaw is capable
15 of rotating around a hinge shaft under the driving of the upper die holder; the outer
end of the other force arm of the seesaw is abutted against the upper flange punch
pin; and a return spring is arranged between the upper flange punch pin and the
lower die core. The stamping method comprises the steps of assembling the upper
flange punch pin, the seesaw and accessories, driving an ejection block of an upper
20
25
die to move downwards by a power and then driving the seesaw to rotate, driving
the flange punch pin to move upwards through the rotation of the seesaw, opening
the die, and the like.
[023) Publication No. EP1169178 relates to a method of stamping a part from an
elongated strip of multi-layered material (10). The multi-layered material includes
a viscoelastic intermediate layer ( 16), and upper and lower layers ( 14, 18) that are
relatively rigid with respect to the intermediate layer ( 16). The method includes
providing symmetrically aligned top and bottom punches ( 46, 48, 50, 52) each
including a material displacement edge (66, 66', 72, 72') corresponding with a
desired shape of the part. Each of the material displacement edges (66, 66', 72, 72')
are defined by a rake surface (62, 62', 68, 68') and a part interface surtace (64, 64',
., . .., . .., ...... .., ..... ., .... r-·-.,-10-
..L.::.. .:;.u;;;.V .LO "J.::..
-Q)
C)
Ill
D..
Q) -1-- N
E....
0
-LL. 0
1.1')
1.1')
0 .....
.0.. .. .....
0
N
0
~ en
1.1') en
N
..... -r 11-oo ...... 0 ..1-.r v
N
0
~
CJ
Q) c I
CIO
N
70, 70') that combine to form a positive rake angle (A, A', B, B'). The strip (10) is
positioned between the top and bottom punches ( 46, 48, 50, 52). The top and bottom
punches ( 46, 48, 50, 52) then shear a portion of the upper and lower layers (14, 18)
respectively.
5 [024] In order to overcome above listed prior art, the present invention aims to
provide to a system and method for index manufacturing using stamping and
milling.
OBJECTS OF THE INVENTION:
[025] The principal object of the present invention is to provide to a system and
10 method for index manufacturing using stamping and milling.
[026) Another object of the present invention is to provide easy and cost effective
method of index manufacturing.
SUMMARY OF THE INVENTION:
[027] The present invention relates to a system and method for index manufacturing
15 using stamping and milling. A stamping tool for index creation particularly for
embossing comprises groove/ gap and press it down so indexes comes out. The tool
made is of steel which is used to create the reverse copy of the steel on the brass
disc. This tool is mounted of 60 tonnes press for generating the required power to
get the impression of the tool onto the brass. As a resultant the brass disc is the used
20 for next process of fi !ling the plastic material and generating the feet by milling.
Then plastic material is filled on the stamped discs so that index may not drown
with coolant. The diamond tool is such that it gets the desired output after milling
is a cylindrical material left out from the machined part known as feet of the
index/component, for achieving that geometry of the diamond tool is made that the
25 cutting diamond is offset from the axis of the rotation ofthe tool, where the distance
of the offset is exactly half of the diameter of the feet required in the drawing to
create the feet by rotating the tool.
-Q)
C)
Ill
D..
Q) -1-- N
E....
0
-LL. 0
1.1')
1.1')
0 .....
.0.. .. ..... .
0
N
0
~ en
1.1') en
-.N... . 0
N "'!!"II""! n
0 db!! v
~
CJ
Q) c I
CIO
N
BREIF DESCRIPTION OF THE INVENTION
[0281 It is to be noted, however, that the appended drawings illustrate only
typical embodiments of this invention and are therefore not to be considered
for limiting of its scope, for the invention may admit to other equally effective
5 embodiments.
[0291 Figure 1 shows to block diagram of stamping tool according to the present
invention;
[0301 Figure 2 shows DISC (After stamping on 160 T press)
[0311 Figure 3 shows plastic fixing (on stamped disc)
10 [0321 Figure 4 shows feet milling (on CNC machine)
[0331 Figure 5 shows disc after feet milling (on CNC machine)
[0341 Figure 6 shows index with 2 Feet
DETAILED DESCRIPTION OF THE INVENTION:
[0351 The present invention provides a system and method for index manufacturing
15 using stamping and milling. Figure 1 shows a stamping tool for index creation
particularly for embossing comprises groove/ gap and presses it down so indexes
comes out. The tool made is of steel which is used to create the reverse copy of the
steel on the brass disc (fig 2). This tool is mounted of60 tonnes press for generating
the required power to get the impression of the tool onto the brass. As a resultant
20 the brass disc is the used for next process of filling the plastic material and
generating the feet by milling. Then plastic material is filled on the stamped discs
so that index may not drown with coolant (fig 3). The diamond tool is such that it
gets the desired output after milling is a cylindrical material left out from the
machined part known as feet of the index/component, for achieving that geometry
25 of the diamond tool is made that the cutting diamond is offset from the axis of the
rotation of the tool, where the distance of the offset is exactly half of the diameter
of the feet required in the drawing to create the feet by rotating the tool (fig 4, 5 and
6).
[036] In the present invention provides better process to make drafted images as
lesser milling involved to manufacture indexes as compared to conventional milling
5 method. Thus machining time is saved by 40%.
10
15
[037] Numerous modifications and adaptations of the system of the present
invention will be apparent to those skilled in the art, and thus:itis,intended by
the appended claims to cover all such modifications and adaptations which fall
within the true spirit and scope of this invention. For KDDL Limited

WE CLAIM:

I. A system and method for index manufacturing using stamping and milling
particularly for em bossing comprises, brass disc I, groove/ gap and presses it
down so indexes comes out, diamond tool characterized in that the system is
mounted of press for generating the required power to get the impression of the
tool onto the brass and the brass disc is the used for next process of filling the
plastic material and generating the feet by milling, then plastic material is filled
on the stamped discs so that index may not drown with coolant wherein the
diamond tool gives the desired output after milling is a cylindrical material left
out from the feet of the index/component, characterized in that the diamond tool
is made that the cutting diamond is offset from the axis of the rotation of the
tool for achieving that geometry of, where the distance of the offset is exactly
half of the diameter of the feet required to create the feet by rotating the tool.
2. The system and method for index manufacturing using stamping and milling,
as claimed in claim I, wherein the tool made is of steel which is used to create
the reverse copy of the steel on the brass disc.