Abstract: A SYSTEM FOR PRODUCING A BIODEGRADABLE PLASTIC FILM Abstract The present invention is a system and method for producing a biodegradable plastic film using waste materials from banana peels and Euphorbia caducifolia plant debris. The system comprises a chopper, a beaker, a heating element, a grinding apparatus, a container, a stirring device, a drying surface, and an oven. The method involves several steps, including chopping, boiling, drying, grinding, mixing, stirring, spreading, and drying again. The resulting plastic film is environmentally friendly and can be used in a variety of applications. The system can be adapted to include different types of equipment and materials, and the method can be modified to suit specific needs. This invention offers a sustainable and eco-friendly solution for the production of plastic materials that can help reduce the impact of traditional plastics on the environment.
1. A system for producing a biodegradable plastic film from banana peels and Euphorbia caducifolia plant waste debris, the system comprising: a chopper for chopping the banana peels and plant waste debris into small bits; a beaker for holding the chopped banana peels and plant waste debris; a heating element for boiling the mixture in the beaker and evaporating water content; a grinding apparatus, such as a mortar and pestle, for converting the dried mixture into a fine paste; a container for holding the fine paste, HCl, glycerine, and NaOH; a stirring device, such as a glass rod, for agitating the mixture; a drying surface, such as butter paper, for spreading the paste; and an oven for drying the paste into a plastic film.
2. The system of claim 1, wherein the chopper is selected from a group consisting of a manual chopper, an electric chopper, and a food processor.
3. The system of claim 1, wherein the beaker is made of heat-resistant materials such as glass, ceramic, or stainless steel.
4. The system of claim 1, wherein the heating element is selected from a group consisting of a hot plate, a gas stove, an electric stove, and an induction cooker.
5. The system of claim 1, wherein the grinding apparatus is selected from a group consisting of a mortar and pestle, a blender, a food processor, and a grinder.
6. The system of claim 1, wherein the container is made of a material that is resistant to chemical reactions with HCl, glycerine, and NaOH, such as glass or plastic.
7. The system of claim 1, wherein the stirring device is selected from a group consisting of a glass rod, a magnetic stirrer, a mechanical stirrer, and a vortex mixer.
8. The system of claim 1, wherein the drying surface is selected from a group consisting of butter paper, parchment paper, wax paper, and silicone baking mats.
9. The system of claim 1, further comprising a pH meter for monitoring the pH of the mixture during the neutralization step.
10. A method for producing a biodegradable plastic film from banana peels and Euphorbia caducifolia plant waste debris, the method comprising the steps of: chopping banana peels and plant waste debris into small bits; placing the chopped bits into a beaker; boiling the mixture in the beaker for a predetermined period, such as 30 minutes, to remove water content; drying the mixture on a surface, such as parchment paper, for an additional predetermined period, such as 30 minutes; grinding the dried mixture into a fine paste using a grinding apparatus, such as a mortar and pestle; combining the fine paste with predetermined amounts of HCl, glycerine, and NaOH in a container; agitating the mixture while neutralizing the pH using a stirring device, such as a glass rod; spreading the paste onto a drying surface, such as butter paper; and drying the paste in an oven at a predetermined temperature, such as 130°C, to form a plastic film.
Description:A SYSTEM FOR PRODUCING A BIODEGRADABLE PLASTIC FILM
Field of the Invention
[0001] The patent field of invention for this system and method for producing biodegradable plastic film from banana peels and Euphorbia caducifolia plant waste debris would fall under the category of "Green Technology" or "Sustainable Technology." It involves the development of an eco-friendly plastic material made from waste products, which can be used as an alternative to traditional plastic films. This type of innovation falls within the scope of fields related to environmental science, chemistry, and materials engineering. The patent application may also cover the specific process, apparatus, and materials used in this invention.
Background
[0002] The background description includes information that may be useful in understanding the present invention. It is not an admission that any of the information provided herein is prior art or relevant to the presently claimed invention, or that any publication specifically or implicitly referenced is prior art.
[0003] In recent years, the negative impact of traditional plastics on the environment has become a growing concern. Plastics made from non-renewable resources such as petroleum are non-biodegradable and can persist in the environment for hundreds of years. This has led to the search for more environmentally friendly alternatives, such as bio-plastics. Bio-plastics are made from renewable resources such as fruit and plant waste material and are biodegradable, making them a sustainable alternative to traditional plastics.
[0004] Water purification is another area that has gained attention due to the increasing demand for clean water. Traditional methods of water purification often involve the use of chemicals that can have negative effects on human health and the environment. Therefore, there is a need for natural and sustainable alternatives for water purification.
[0005] Several bio-plastic materials have been developed in the past, but they often lack the necessary mechanical and chemical properties required for water purification. To address this issue, the present invention provides a bio-plastic material made from fruit and plant waste material that has the necessary mechanical and chemical properties for water purification. The bio-plastic material is designed to be used in a water filtration system and can effectively remove impurities from water, making it safe for human consumption.
[0006] The bio-plastic material is biodegradable, which means it can decompose naturally in the environment without causing harm. This makes it an environmentally friendly option for water purification. Furthermore, the material is made from renewable resources, which reduces the dependence on non-renewable resources.
[0007] The development of this bio-plastic material has the potential to significantly impact the water purification industry. The use of bio-plastics in water filtration systems can offer a sustainable and natural alternative to traditional methods that rely on chemicals. The biodegradability of the material also reduces the environmental impact of water purification.
[0008] In conclusion, the present invention provides a bio-plastic material made from fruit and plant waste material that has the necessary mechanical and chemical properties for water purification. The material is biodegradable and environmentally friendly, making it a sustainable option for water purification. This invention has the potential to revolutionize the water purification industry and help mitigate the negative impact of traditional plastics on the environment.
Summary
[0009] The patent field of invention for this system and method for producing biodegradable plastic film from banana peels and Euphorbia caducifolia plant waste debris would fall under the category of "Green Technology" or "Sustainable Technology." It involves the development of an eco-friendly plastic material made from waste products, which can be used as an alternative to traditional plastic films. This type of innovation falls within the scope of fields related to environmental science, chemistry, and materials engineering. The patent application may also cover the specific process, apparatus, and materials used in this invention.
[00010] The following presents a simplified summary of various aspects of this disclosure in order to provide a basic understanding of such aspects. This summary is not an extensive overview of all contemplated aspects, and is intended to neither identify key or critical elements nor delineate the scope of such aspects. Its purpose is to present some concepts of this disclosure in a simplified form as a prelude to the more detailed description that is presented later.
[00011] The following paragraphs provide additional support for the claims of the subject application.
[00012] The present invention is a system and method for producing a biodegradable plastic film from banana peels and Euphorbia caducifolia plant waste debris. Traditional plastics made from petroleum-based products have become a major environmental concern, and the need for sustainable and eco-friendly alternatives has become urgent. This invention offers a solution to this problem by utilizing waste materials to produce biodegradable plastic films.
[00013] The system comprises a chopper, a beaker, a heating element, a grinding apparatus, a container, a stirring device, a drying surface, and an oven. The chopper is used to chop the banana peels and plant waste debris into small bits, which are then placed in a beaker. The mixture is boiled using a heating element, such as a hot plate or an electric stove, to evaporate the water content. The dried mixture is then ground using a grinding apparatus, such as a mortar and pestle or a food processor, into a fine paste.
[00014] The fine paste is combined with predetermined amounts of HCl, glycerine, and NaOH in a container made of a material that is resistant to chemical reactions. The mixture is then agitated using a stirring device, such as a glass rod, while the pH is monitored using a pH meter. The paste is then spread onto a drying surface, such as butter paper, and dried in an oven at a predetermined temperature, such as 130°C, to form a plastic film.
[00015] The system can be adapted to include different types of equipment and materials, and the method can be modified to suit specific needs. For example, the chopper can be a manual chopper, an electric chopper, or a food processor, and the beaker can be made of heat-resistant materials such as glass, ceramic, or stainless steel. The grinding apparatus can be a mortar and pestle, a blender, a food processor, or a grinder. The container can be made of glass or plastic, and the stirring device can be a glass rod, a magnetic stirrer, a mechanical stirrer, or a vortex mixer. The drying surface can be butter paper, parchment paper, wax paper, or silicone baking mats.
[00016] The resulting plastic film is biodegradable and can be used in a variety of applications, including packaging materials, disposable cutlery, and agricultural films. The invention offers a sustainable and eco-friendly solution for the production of plastic materials that can help reduce the impact of traditional plastics on the environment.
Brief Description of the Drawings
[00017] The features and advantages of the present disclosure would be more clearly understood from the following description taken in conjunction with the accompanying drawings in which:
[00018] Fig. 1 there is shown a system architecture for producing a biodegradable plastic film from banana peels and Euphorbia caducifolia plant waste debris and components/elements thereof, in accordance to embodiment of present disclosure.
[00019] Fig. 2 illustrates a method 200 for producing a biodegradable plastic film from banana peels and Euphorbia caducifolia plant waste debris, in accordance with embodiments of present disclosure.
[00020] Fig.3 Illustrates an exemplary process diagram for producing a biodegradable plastic film from banana peels and Euphorbia caducifolia plant waste debris, in accordance with an embodiment of the present disclosure.
Detailed Description
[00021] In the following detailed description of the invention, reference is made to the accompanying drawings that form a part hereof, and in which is shown, by way of illustration, specific embodiments in which the invention may be practiced. In the drawings, like numerals describe substantially similar components throughout the several views. These embodiments are described in sufficient detail to claim those skilled in the art to practice the invention. Other embodiments may be utilized and structural, logical, and electrical changes may be made without departing from the scope of the present invention. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the present invention is defined only by the appended claims and equivalents thereof.
[00022] The use of the terms “a” and “an” and “the” and “at least one” and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The use of the term “at least one” followed by a list of one or more items (for example, “at least one of A and B”) is to be construed to mean one item selected from the listed items (A or B) or any combination of two or more of the listed items (A and B), unless otherwise indicated herein or clearly contradicted by context. The terms “comprising,” “having,” “including,” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
[00023] The patent field of invention for this system and method for producing biodegradable plastic film from banana peels and Euphorbia caducifolia plant waste debris would fall under the category of "Green Technology" or "Sustainable Technology." It involves the development of an eco-friendly plastic material made from waste products, which can be used as an alternative to traditional plastic films. This type of innovation falls within the scope of fields related to environmental science, chemistry, and materials engineering. The patent application may also cover the specific process, apparatus, and materials used in this invention.
[00024] Referring now to the invention in more detail, in Fig. 1 there is shown a system architecture 100 (interchangeably referred as system 100) for producing a biodegradable plastic film from banana peels and Euphorbia caducifolia plant waste debris and components/elements thereof, in accordance to embodiment of present disclosure. This system 100 is designed to convert organic waste into an environmentally friendly alternative to traditional plastics. The biodegradable plastic film produced using this system can be used for various purposes, such as packaging material, agricultural mulch, or any other applications that require a flexible, biodegradable material.
[00025] The system for producing a biodegradable plastic film from banana peels and Euphorbia caducifolia plant waste debris comprises several components, each with a specific function in the process. The components include a chopper 102, a beaker 104, a heating element 106, a grinding apparatus 108, a container 110, a stirring device 112, a drying surface 114, and an oven 116.
[00026] In an embodiment, the chopper 102 serves as a crucial component for processing banana peels and plant waste debris. The chopper 102’s primary function is to reduce the size of the organic materials, which facilitates more efficient and uniform processing in the subsequent steps of the waste management or recycling process. The chopper102 can be selected from a manual chopper, an electric chopper, a food processor, etc.
[00027] In an embodiment, the manual chopper typically consists of a sharp blade and a handle, which allows the user to apply force to chop the organic materials. The user places the banana peels and plant waste debris on a cutting surface and manually chops them into small bits using the chopper. While this method is labour-intensive, it provides users with control over the size of the chopped materials.
[00028] In an embodiment, the electric chopper is a powered device that automates the chopping process. The user places the banana peels and plant waste debris into the container 110 or chamber, where rotating blades or a grinding mechanism break the materials down into small bits. Electric choppers offer increased efficiency and uniformity compared to manual choppers, but they may require more maintenance and energy consumption.
[00029] In an embodiment, the food processor is a versatile kitchen appliance that can also be used for chopping banana peels and plant waste debris. The user places the organic materials in the food processor's container, which features a set of sharp, rotating blades. When the food processor is turned on, the blades chop the materials into small bits. Food processors offer various speed settings and blade attachments, allowing users to achieve the desired size and consistency of the chopped materials. After chopping, the small bits of banana peels and plant waste debris are placed in a beaker. The beaker 104 is made of heat-resistant materials, such as glass, ceramic, or stainless steel, to withstand the boiling process. The beaker's size should be sufficient to hold the chopped materials and the water needed for boiling.
[00030] In an embodiment, the heating element 106 plays a crucial role in processing the mixture within the beaker 104 by boiling and evaporating the water content. Different heating devices can be employed to accomplish this task, including a hot plate, a gas stove, an electric stove, or an induction cooker. Each of these devices has its advantages and limitations in terms of efficiency, safety, and convenience. The boiling process typically lasts for about 30 minutes, allowing for the removal of water content and sterilization of the organic materials. This duration may vary depending on the heating device used, the volume of the mixture, and the desired level of water content reduction. By boiling the mixture, impurities and potential pathogens are eliminated, ensuring that the end product is safe for use or further processing. The choice of the heating element 106 depends on various factors such as availability, cost, and ease of use. For example, a hot plate is a portable and versatile option, while a gas stove might provide faster heating but requires a gas connection. An electric stove offers a clean and easy-to-use option, whereas an induction cooker is energy-efficient and safe but requires compatible cookware.
[00031] In an embodiment, after the boiling process is complete, the mixture is left to dry on a surface, such as parchment paper, for an additional 30 minutes. This drying step serves as a crucial intermediate stage in the production of the biodegradable plastic film, as it helps to remove any remaining moisture from the organic materials before they are processed further. The use of a suitable drying surface 114, such as parchment paper, facilitates this step by providing a non-stick and absorbent surface that allows moisture to evaporate efficiently. Other drying surfaces, like wax paper or silicone mats, can also be employed depending on their effectiveness and availability. During the 30-minute drying period, the mixture continues to lose moisture, which is essential for ensuring that the materials can be ground effectively in the subsequent step. Excess moisture in the mixture could lead to clumping or uneven grinding, negatively affecting the homogeneity of the final paste and, ultimately, the quality of the biodegradable plastic film. Once the 30-minute drying period is over, the materials are ready for grinding. The drying process ensures that the organic materials have the appropriate moisture content for efficient and uniform grinding, leading to a homogeneous paste that is essential for producing a high-quality, biodegradable plastic film.
[00032] In an embodiment, the grinding apparatus 108 plays a significant role in processing the dried mixture by converting it into a fine paste. A traditional grinding tool, such as a mortar and pestle, can be used for this purpose. However, modern grinding devices, like a blender, a food processor, or a grinder, can also be employed to achieve the desired consistency. The grinding step is crucial for attaining a homogeneous mixture, which is vital for producing a uniform plastic film. A consistent, finely ground paste ensures that the end product will have even properties and characteristics throughout its structure. This uniformity is essential for maintaining the performance, strength, and durability of the plastic film. Different grinding devices have their advantages and limitations. A mortar and pestle provide hands-on control over the grinding process, allowing the user to achieve the desired texture. However, this method can be time-consuming and labor-intensive. A blender, food processor, or grinder can automate the grinding process and save time and effort. These devices may offer different speed settings and blade configurations, enabling the user to obtain the desired consistency efficiently.
[00033] In an embodiment, after grinding the organic materials into a fine paste, it is combined with predetermined amounts of HCl, glycerine, and NaOH in the container 110. The container 110 should be made of a material that is resistant to chemical reactions with HCl, glycerine, and NaOH to prevent contamination and degradation. Suitable materials include glass or specific types of plastic that can withstand these chemicals. The HCl and glycerine play a crucial role as plasticizers in the mixture. Plasticizers are substances that, when added to a material, enhance its flexibility and workability. In this case, HCl and glycerine help to improve the flexibility of the resulting biodegradable plastic film, making it more pliable and easier to work with. This improved flexibility allows the plastic film to be used for various applications that require bending, stretching, or shaping without compromising its structural integrity. The NaOH is used to neutralize the mixture and adjust its pH. Maintaining the pH within an optimal range is critical for achieving the desired chemical reactions and interactions between the constituents of the mixture, which ultimately affects the properties and characteristics of the final plastic film. Proper neutralization ensures that the film exhibits appropriate biodegradation properties, allowing it to break down safely and efficiently in the environment when disposed of.
[00034] In an embodiment, the stirring device 112 is employed to agitate the mixture during the neutralization process. A simple tool like a glass rod can be used for this purpose. Alternatively, more advanced stirring devices, such as a magnetic stirrer, a mechanical stirrer, or a vortex mixer, can also be utilized for efficient mixing. Proper agitation is vital for ensuring a uniform distribution of the HCl, glycerine, and NaOH within the paste. This uniform distribution is essential for achieving consistent chemical reactions and interactions throughout the mixture, leading to the desired properties and characteristics in the final product. Different stirring devices offer various advantages and limitations. A glass rod provides a straightforward, low-cost option for manual agitation, giving the user direct control over the mixing process. However, this method can be labor-intensive and may not provide optimal mixing efficiency. A magnetic stirrer, mechanical stirrer, or vortex mixer offers automated mixing, which can save time and effort, while ensuring thorough and consistent agitation. These devices also allow for adjustable mixing speeds and intensities, enabling precise control over the mixing process.
[00035] In an embodiment, after obtaining the homogeneous paste, it is spread onto the drying surface 114 to facilitate the formation of the biodegradable plastic film. A suitable drying surface 114, such as butter paper, is used for this purpose. Other drying surfaces, including parchment paper, wax paper, or silicone baking mats, can also be employed depending on their availability, cost, and effectiveness. The choice of drying surface 114 is essential for ensuring a successful drying process and easy removal of the plastic film. The drying surface 114 must possess two key properties: non-stick and heat-resistance. A non-stick surface prevents the paste from adhering to the surface, allowing for easy removal of the plastic film without damaging its structure. This property is crucial for maintaining the film's integrity and quality, enabling its use in various applications. Heat resistance is another critical property of the drying surface 114, as the paste is typically placed in the oven 116 for drying. A heat-resistant surface ensures that the drying surface 114 can withstand the high temperatures in the oven 116 without melting, deforming, or releasing harmful substances. This property is essential for maintaining the safety and quality of the plastic film during the drying process.
[00036] In an embodiment, the oven 116 is employed to dry the paste into a plastic film. Various types of ovens can be used for this purpose, including a convection oven, an electric oven, a gas oven, or a microwave oven. Each oven type has its advantages and limitations, but all can effectively dry the paste when used correctly. The oven's temperature is typically set at around 130°C to ensure proper drying of the paste. This temperature is crucial for removing residual moisture from the paste, solidifying the mixture, and forming a coherent and stable plastic film. The drying process requires careful temperature control, as too low a temperature may result in incomplete drying, while too high a temperature could cause the plastic film to become brittle or damaged. A temperature controller can be incorporated into the system to regulate the oven 116’s temperature during the drying step. This controller ensures consistent and optimal drying conditions, maintaining the desired temperature throughout the drying process. By using a temperature controller, fluctuations in temperature can be minimized, leading to a more uniform and high-quality plastic film.
[00037] In an embodiment, the drying process plays a crucial role in transforming the paste into a biodegradable plastic film. The duration of this process typically takes several hours, depending on factors such as the thickness of the spread paste and the efficiency of the oven 116 used. Thicker layers of paste may require longer drying times to ensure complete moisture removal, while ovens with more effective heat distribution can expedite the drying process. Once the drying is complete, it is essential to allow the biodegradable plastic film to cool down. This cooling step is necessary to stabilize the plastic film and ensure that it retains its desired properties and characteristics, such as flexibility and biodegradability. Cooling may take place at room temperature or in a controlled environment, depending on the specific requirements of the film and the intended application. After cooling, the plastic film can be easily removed from the drying surface 114 due to the non-stick properties of the surface material. This removal process should be carried out with care to avoid damaging the plastic film. Once removed, the biodegradable plastic film is ready for use in various applications, such as packaging materials, agricultural films, or disposable products, offering an environmentally friendly alternative to traditional plastics.
[00038] In some embodiments, the system incorporates a pH meter for monitoring the pH of the mixture during the neutralization step. The pH meter serves as an essential tool for maintaining the pH within an optimal range, which significantly impacts the performance and biodegradation properties of the final plastic film. The pH meter works by measuring the hydrogen ion concentration in the mixture, providing real-time data on the acidity or alkalinity of the solution. This information is vital for adjusting the amounts of acidic or basic agents added to the mixture, ensuring that the optimal pH range is maintained throughout the process. Maintaining the pH within the optimal range is critical for several reasons. First, it helps promote the desired chemical reactions and interactions between the constituents of the mixture, leading to the formation of a high-quality plastic film with the intended characteristics. Second, the optimal pH range ensures that the final plastic film exhibits appropriate biodegradation properties, allowing it to break down safely and efficiently in the environment when disposed of. Monitoring the pH during the neutralization step also provides valuable feedback for adjusting the process parameters, enhancing the overall efficiency and consistency of the plastic film production. In conclusion, the inclusion of a pH meter in the system is crucial for maintaining the pH within the optimal range, ensuring the performance and biodegradation properties of the final plastic film are achieved. It is essential to note that the present invention is not limited to using only banana peels and Euphorbia caducifolia plant waste debris. Other organic materials, such as fruit peels or other plant waste, can be incorporated into the system, either alone or in combination with banana peels and Euphorbia caducifolia debris.
[00039] In an embodiment, the biodegradable plastic film produced using this system has several advantages over traditional plastic materials. First, it is made from organic waste, helping reduce waste disposal issues and the environmental impact associated with plastic production. Second, the biodegradable plastic film decomposes naturally over time, reducing plastic pollution and contributing to a more sustainable environment.
[00040] In conclusion, the present invention provides an innovative and environmentally friendly solution for producing biodegradable plastic film from banana peels and Euphorbia caducifolia plant waste debris. The system is versatile, allowing for the use of various organic materials, and the resulting plastic film can be used in numerous applications. By implementing this system, we can work towards reducing plastic pollution and promoting a more sustainable future.
[00041] In an embodiment, the chopper 102 is a crucial component in the system, responsible for chopping the banana peels and plant waste debris into small bits. The chopper 102 can be selected from a group consisting of a manual chopper, an electric chopper, and a food processor. The choice depends on the user's preference and the available resources. Manual choppers are operated by hand, while electric choppers and food processors are powered by electricity, providing faster and more consistent chopping results.
[00042] In an embodiment, the beaker 104 plays a crucial role in the process of creating a biodegradable plastic film by holding the chopped banana peels and plant waste debris during the boiling process. The beaker 104 must be made of heat-resistant materials, as it will be exposed to high temperatures throughout the process. Materials such as glass, ceramic, or stainless steel are suitable options for the beaker, as they can withstand the necessary heat levels without deforming or releasing harmful substances. The choice of material for the beaker 104 depends on the user's preference and compatibility with the chosen heating element. Each material has its advantages and drawbacks. For example, glass beakers offer transparency, allowing users to monitor the boiling process visually. Ceramic beakers may provide better heat retention, while stainless steel beakers are known for their durability and resistance to corrosion. Compatibility with the heating element 106 is also essential, as some materials may not work well with specific heating devices, such as induction cookers. Ultimately, the primary function of the beaker 104 is to provide a safe and heat-resistant container for the boiling process. By selecting a suitable material for the beaker, such as glass, ceramic, or stainless steel, users can ensure a successful boiling process that prepares the organic materials for subsequent steps in creating a biodegradable plastic film.
[00043] In an embodiment, the heating element 106 plays a pivotal role in the process of creating a biodegradable plastic film by boiling the mixture in the beaker 104 and evaporating its water content. The selection of an appropriate heating element 106 is crucial, as it directly impacts the efficiency and effectiveness of the boiling process. Various heating elements can be used, such as a hot plate, a gas stove, an electric stove, or an induction cooker. The choice of heating element 106 depends on several factors, including the user's preference, available resources, and compatibility with the beaker material. Each heating element 106 has its advantages and limitations, which must be considered in the context of the specific application and environment. Hot plates, for instance, offer portability and ease of use, making them suitable for laboratories or situations where access to a traditional stove is limited. Gas stoves provide a rapid heating response and precise temperature control, while electric stoves offer consistent and even heating. Induction cookers are energy-efficient and boast fast heating times, but they require specific cookware materials, such as ferromagnetic metals, for compatibility. Compatibility with the beaker material is also a crucial consideration when selecting a heating element. For example, induction cookers may not work with glass or ceramic beakers, while electric stoves may require flat-bottomed beakers for optimal heat transfer.
[00044] In an embodiment, the grinding apparatus 108 is used to convert the dried mixture into a fine paste, essential for achieving a homogeneous mixture. It can be selected from a group consisting of a mortar and pestle, a blender, a food processor, and a grinder. The choice depends on the user's preference and the desired level of fineness for the paste.
[00045] In an embodiment, the container 110 plays a vital role in the production of biodegradable plastic films, as it holds the fine paste, HCl, glycerine, and NaOH during the mixing and neutralization process. The choice of material for the container 110 is crucial, as it must be resistant to chemical reactions with HCl, glycerine, and NaOH to ensure a successful process. Materials such as glass or plastic are suitable choices for the container 110, as they are generally resistant to chemical reactions with the mentioned substances. Glass, for instance, is non-reactive and non-porous, making it an ideal choice for this application. Similarly, plastic containers made of materials like polypropylene, polyethylene, or polytetrafluoroethylene (PTFE) exhibit excellent chemical resistance and are suitable for this purpose. By using the container 110 made of chemically resistant materials, such as glass or plastic, the user can ensure that the container 110 remains intact during the mixing and neutralization process. Furthermore, the use of chemically resistant materials prevents any contamination of the mixture due to potential reactions between the container material and the chemicals, ensuring the purity and quality of the final biodegradable plastic film.
[00046] In an embodiment, the stirring device 112 is used to agitate the mixtur
Claims
1. A system for producing a biodegradable plastic film from banana peels and Euphorbia caducifolia plant waste debris, the system comprising:
a chopper for chopping the banana peels and plant waste debris into small bits;
a beaker for holding the chopped banana peels and plant waste debris;
a heating element for boiling the mixture in the beaker and evaporating water content; a grinding apparatus, such as a mortar and pestle, for converting the dried mixture into a fine paste;
a container for holding the fine paste, HCl, glycerine, and NaOH;
a stirring device, such as a glass rod, for agitating the mixture;
a drying surface, such as butter paper, for spreading the paste; and
an oven for drying the paste into a plastic film.
2. The system of claim 1, wherein the chopper is selected from a group consisting of a manual chopper, an electric chopper, and a food processor.
3. The system of claim 1, wherein the beaker is made of heat-resistant materials such as glass, ceramic, or stainless steel.
4. The system of claim 1, wherein the heating element is selected from a group consisting of a hot plate, a gas stove, an electric stove, and an induction cooker.
5. The system of claim 1, wherein the grinding apparatus is selected from a group consisting of a mortar and pestle, a blender, a food processor, and a grinder.
6. The system of claim 1, wherein the container is made of a material that is resistant to chemical reactions with HCl, glycerine, and NaOH, such as glass or plastic.
7. The system of claim 1, wherein the stirring device is selected from a group consisting of a glass rod, a magnetic stirrer, a mechanical stirrer, and a vortex mixer.
8. The system of claim 1, wherein the drying surface is selected from a group consisting of butter paper, parchment paper, wax paper, and silicone baking mats.
9. The system of claim 1, further comprising a pH meter for monitoring the pH of the mixture during the neutralization step.
10. A method for producing a biodegradable plastic film from banana peels and Euphorbia caducifolia plant waste debris, the method comprising the steps of:
chopping banana peels and plant waste debris into small bits; placing the chopped bits into a beaker; boiling the mixture in the beaker for a predetermined period, such as 30 minutes, to remove water content; drying the mixture on a surface, such as parchment paper, for an additional predetermined period, such as 30 minutes; grinding the dried mixture into a fine paste using a grinding apparatus, such as a mortar and pestle; combining the fine paste with predetermined amounts of HCl, glycerine, and NaOH in a container; agitating the mixture while neutralizing the pH using a stirring device, such as a glass rod; spreading the paste onto a drying surface, such as butter paper; and drying the paste in an oven at a predetermined temperature, such as 130°C, to form a plastic film.
A SYSTEM FOR PRODUCING A BIODEGRADABLE PLASTIC FILM
Abstract
The present invention is a system and method for producing a biodegradable plastic film using waste materials from banana peels and Euphorbia caducifolia plant debris. The system comprises a chopper, a beaker, a heating element, a grinding apparatus, a container, a stirring device, a drying surface, and an oven. The method involves several steps, including chopping, boiling, drying, grinding, mixing, stirring, spreading, and drying again. The resulting plastic film is environmentally friendly and can be used in a variety of applications. The system can be adapted to include different types of equipment and materials, and the method can be modified to suit specific needs. This invention offers a sustainable and eco-friendly solution for the production of plastic materials that can help reduce the impact of traditional plastics on the environment.
, Claims:Claims
1. A system for producing a biodegradable plastic film from banana peels and Euphorbia caducifolia plant waste debris, the system comprising:
a chopper for chopping the banana peels and plant waste debris into small bits;
a beaker for holding the chopped banana peels and plant waste debris;
a heating element for boiling the mixture in the beaker and evaporating water content; a grinding apparatus, such as a mortar and pestle, for converting the dried mixture into a fine paste;
a container for holding the fine paste, HCl, glycerine, and NaOH;
a stirring device, such as a glass rod, for agitating the mixture;
a drying surface, such as butter paper, for spreading the paste; and
an oven for drying the paste into a plastic film.
2. The system of claim 1, wherein the chopper is selected from a group consisting of a manual chopper, an electric chopper, and a food processor.
3. The system of claim 1, wherein the beaker is made of heat-resistant materials such as glass, ceramic, or stainless steel.
4. The system of claim 1, wherein the heating element is selected from a group consisting of a hot plate, a gas stove, an electric stove, and an induction cooker.
5. The system of claim 1, wherein the grinding apparatus is selected from a group consisting of a mortar and pestle, a blender, a food processor, and a grinder.
6. The system of claim 1, wherein the container is made of a material that is resistant to chemical reactions with HCl, glycerine, and NaOH, such as glass or plastic.
7. The system of claim 1, wherein the stirring device is selected from a group consisting of a glass rod, a magnetic stirrer, a mechanical stirrer, and a vortex mixer.
8. The system of claim 1, wherein the drying surface is selected from a group consisting of butter paper, parchment paper, wax paper, and silicone baking mats.
9. The system of claim 1, further comprising a pH meter for monitoring the pH of the mixture during the neutralization step.
10. A method for producing a biodegradable plastic film from banana peels and Euphorbia caducifolia plant waste debris, the method comprising the steps of:
chopping banana peels and plant waste debris into small bits; placing the chopped bits into a beaker; boiling the mixture in the beaker for a predetermined period, such as 30 minutes, to remove water content; drying the mixture on a surface, such as parchment paper, for an additional predetermined period, such as 30 minutes; grinding the dried mixture into a fine paste using a grinding apparatus, such as a mortar and pestle; combining the fine paste with predetermined amounts of HCl, glycerine, and NaOH in a container; agitating the mixture while neutralizing the pH using a stirring device, such as a glass rod; spreading the paste onto a drying surface, such as butter paper; and drying the paste in an oven at a predetermined temperature, such as 130°C, to form a plastic film.
| # | Name | Date |
|---|---|---|
| 1 | 202311034254-REQUEST FOR EARLY PUBLICATION(FORM-9) [16-05-2023(online)].pdf | 2023-05-16 |
| 2 | 202311034254-POWER OF AUTHORITY [16-05-2023(online)].pdf | 2023-05-16 |
| 3 | 202311034254-OTHERS [16-05-2023(online)].pdf | 2023-05-16 |
| 4 | 202311034254-FORM-9 [16-05-2023(online)].pdf | 2023-05-16 |
| 5 | 202311034254-FORM FOR SMALL ENTITY(FORM-28) [16-05-2023(online)].pdf | 2023-05-16 |
| 6 | 202311034254-FORM 1 [16-05-2023(online)].pdf | 2023-05-16 |
| 7 | 202311034254-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [16-05-2023(online)].pdf | 2023-05-16 |
| 8 | 202311034254-EDUCATIONAL INSTITUTION(S) [16-05-2023(online)].pdf | 2023-05-16 |
| 9 | 202311034254-DRAWINGS [16-05-2023(online)].pdf | 2023-05-16 |
| 10 | 202311034254-DECLARATION OF INVENTORSHIP (FORM 5) [16-05-2023(online)].pdf | 2023-05-16 |
| 11 | 202311034254-COMPLETE SPECIFICATION [16-05-2023(online)].pdf | 2023-05-16 |
| 12 | 202311034254-FORM 18 [15-01-2025(online)].pdf | 2025-01-15 |