Abstract: The present invention relates to the stable acid addition salts of Bosentan that are useful for the purification of Bosentan base. In particular the Bosentan acid additional salt is selected from Bosentan citrate and Bosentan tartarate.
TECHNICAL FIELD
The present invention describes an efficient process for the preparation of salts of Bosentan and isolation of substantially pure base thereof and also the isolation of substantially pure crystalline intermediates involved in the process.
BACKGROUND AND PRIOR ART OF THE INVENTION
The present invention relates to acid addition salts of Bosentan methods of purifying Bosentan base using the salts and amorphous Bosentan. The acid addition salts are useful for the purification of Bosentan base. Further the acid addition Bosentan salts of the invention can be obtained in a stable solid-state form making them useful for purification and bulk storage.
Bosentan is chemically known as 4-(l l-Dimethylethyl)-N-[6-(2- hydroxyethoxy)-5-(2-methoxyphenoxy)[2 2""-bipyrimidin]-4-yl]benzenesulfonamide having the structural formula- 1.
Formula- 1
Bosentan is a pharmaceutically active compound (an endothelin receptor antagonist) useful for the treatment of pulmonary arterial hypertension and is represented by the formula (I).
Bosentan and its analogues as potential endothelin inhibitors have been first disclosed in US patent No. 5 292 740. The patent also disclosed the methods for preparing these compounds. One of the methods involves the condensation of diethyl (2- methoxyphenoxy) malonate with pyrimidine-2-carboxyamidine in the presence of sodium methoxide to provide the dihydroxy derivative which is converted into dichloro derivative by the treatment with refluxing phosphorus oxychloride. One of the chlorine of the dichloro derivative is replaced by 4-tert- butylbenzenesulfonamide. The remaining chlorine is replaced by ethylene glycol using monosodium ethylene glycolate to provide Bosentan as illustrated in Scheme-1.
Scheme-1:
Stage-1
Stage 2:
Stage 3:
Stage-4
STATEMENT OF THE INVENTION
Accordingly the present invention relates to acid addition salts of Bosentan; a method of making an acid addition salt of Bosentan which comprises: a) combining Bosentan base and an acid having a pKa higher than 3 in an organic solvent to form a solution; b) precipitating a Bosentan acid addition salt from said solution and c) isolating the precipitated Bosentan acid addition salt; a method of purifying Bosentan which comprises: a) preparation of an acid addition salt of Bosentan by following any mehod discussed in earlier claims b) isolation of said acid addition salt of Bosentan from organic solvent c) optionally re crystallizing by using an organic solvent d) converting Bosentan acid addition salt into Bosentan base and e) isolation of Bosentan base; a process which comprises dissolving a solid Bosentan acid addition salt as above in an organic solvent and precipitating said salt to obtain a purified solid Bosentan acid addition salt; Bosentan citrate salt; and Bosentan tartarate salt.
BRIEF DESCRIPTION OF THE ACCOMPANYING FIGURES
In order that the invention may be readily understood and put into practical effect reference will now be made to exemplary embodiments as illustrated with reference to the accompanying figures. The figure together with a detailed description below are incorporated in and form part of the specification and serve to further illustrate the embodiments and explain various principles and advantages in accordance with the present disclosure where:
FIG. 1 is an XRPD pattern for the crystalline Bosentan citrate salt.
FIG. 2 is an XRPD pattern for the crystalline Bosentan tartarate salt.
DETAILED DESCRIPTION OF THE INVENTION
The present invention relates to acid addition salts of Bosentan.
In an embodiment of the present invention the said acid has a pKa higher than 3.
In another embodiment of the present invention the said salts are in solid form.
In yet another embodiment of the present invention the said salts are in crystalline form.
In still another embodiment of the present invention the said acid addition salt is selected from Bosentan citrate and Bosentan tartarate.
In still another embodiment the said salt is selected from crystalline Bosentan citrate and crystalline Bosentan tartarate.
The present invention further relates to a method of making an acid addition salt of Bosentan which comprises: a) combining Bosentan base and an acid having a pKa higher than 3 in an organic solvent to form a solution; b) precipitating a Bosentan acid addition salt from said solution and c) isolating the precipitated Bosentan acid addition salt.
In an embodiment the said acid is selected from the group of citric acid and tartaric acid.
In another embodiment the said organic solvent is selected from the group consisting of ketones chlorinated hydrocarbons hydrocarbons alcohols esters; aliphatic nitriles; ethers and mixtures thereof.
In yet another embodiment the said organic solvent is selected from the group consisting of acetone methyl tert.butyl ketone dichloromethane methanol ethanol isopropanol ethyl acetate butyl acetate acetonitrile di-isopropyl ether methyl tertiary butyl ether tetrahydrofuran and mixtures thereof.
The present invention further relates to a method of purifying Bosentan which comprises: a) preparation of an acid addition salt of Bosentan by following any mehod discussed in earlier claims b) isolation of said acid addition salt of Bosentan from organic solvent c) optionally re crystallizing by using an organic solvent d) converting Bosentan acid addition salt into Bosentan base and e) isolation of Bosentan base.
In an embodiment the Bosentan base is amorphous in nature
In another embodiment the said organic solvent is selected from the group consisting of ketones chlorinated hydrocarbons hydrocarbons alcohols esters aliphatic nitrites ethers and mixtures thereof.
In yet another embodiment said organic solvent is selected from the group consisting of acetone methyl tert.butyl ketone dichloromethane methanol ethanol isopropanol ethyl acetate butyl acetate acetonitrile di-isopropyl ether methyl tertiary butyl ether tetrahydrofuran and mixtures thereof.
In still another embodiment said converting step comprises contacting said Bosentan acid addition salt with an organic or inorganic base in organic solvent.
In still another embodiment the method further comprises recrystallizing said isolated acid addition salt of Bosentan prior to said converting step.
The present invention further relates to a process which comprises dissolving a solid Bosentan acid addition salt as above in an organic solvent and precipitating said salt to obtain a purified solid Bosentan acid addition salt.
The present invention further relates to Bosentan citrate salt.
The present invention further relates to Bosentan tartarate salt.
The present invention relates to the discovery of stable acid addition salts of Bosentan that are useful for the purification of Bosentan base. Accordingly a first aspect of the invention relates to an acid addition salt of Bosentan wherein said salt is in the solid state and wherein said acid has a pKa values higher than 3. The acid can be selected from organic acids preferably tartaric acid and citric acid. The solid form obtained is crystalline in nature. In particular the Bosentan acid additional salt is selected from Bosentan citrate and Bosentan tartarate preferably from crystalline Bosentan citrate and crystalline Bosentan tartarate.
Yet another aspect of the present invention relates to a method of making an acid addition salt of Bosentan which comprises combining Bosentan base and an acid having a pKa higher than 3 in an organic solvent preferably a polar organic solvent to form a solution; precipitating a Bosentan acid addition salt from said solution; and optionally purifying the precipitated Bosentan acid addition salt.
A further aspect of the present invention relates to a method of purifying Bosentan which comprises combining crude Bosentan and an acid having a pKa more than 3 in a first solvent to obtain an acid addition salt of Bosentan; isolating said acid addition salt of Bosentan from said first solvent; optionally purifying the acid addition salt in the second solvent converting said pure Bosentan acid addition salt into Bosentan base in a third solvent; and isolating said Bosentan base from said third solvent.
Another aspect of the invention relates to a process of purifying Bosentan salt that comprises dissolving a solid Bosentan acid addition salt in an organic solvent and precipitating said salt to obtain a purified solid Bosentan acid addition salt.
Another aspect of the invention is to provide the crystalline form of the Bosentan Intermediates 5-(2-methoxyphenoxy) [2 2]-bipyrimidinyl diol compound of formula-2 4 6- dichloro 5-(2-methoxyphenoxy) [2 2]-bipyrimidinyl compound of formula-3 4-tert-Butyl-N-[6-chloro5-(2-methoxyphenoxy) [2 2]-bipyrimidinyl-4-yl]-benzene sulfonamide compound of formula-4 4-tert-butyl-N-[6-(2-hydroxyethoxy)-5-(2-methoxyphenoxy)-2-(pyrimidin-2-yl)pyrimidin-4-yl]benzene-1-sulfonamide citrate salt compound of formula-5 4-tert-butyl-N-[6-(2-hydroxyethoxy)-5-(2-methoxyphenoxy)-2-(pyrimidin-2-yl)pyrimidin-4-yl]benzene-1-sulfonamide citrate salt compound of formula-6 in the solid state with good yield high purity and ease of operations. The intermediate is further characterized by well established techniques like XRD DSC and FTIR.
In another embodiment the present invention provides a crystalline form of Formula- 2 having the X-ray diffraction pattern with peaks at 9.815 11.685 11.980 12.587 14.664 15.016 16.261 19.591 20.435 21.387 22.371 23.412 24.184 24.904 25.312 25.944 26.591 27327 28.047 28.708 29.139 29.605 30.384 30.896 31.220 32.339 32.717 33.381 34.113 34.511 34.958 35.399 35.92 37.188 37.768 38.340 39.323 39.838 40.197 42.013 43.466 44.384 45.412 46.138 47.837 48.344 49.542 50.932 51.866 52.967 54.077 54.830 58.510 59.565 ± 0.2 degrees two theta values.
In another embodiment the present invention provides FTIR spectra of crystalline form of Formula-2 with peaks at 3254 3151 2842 1796 1663 1619 1603 1578 1565 1516 1501 1472 1448 1434 1402 1357 1322 1298 1253 1232 1213 1180 1166 1156 1148 1114 1088 1058 1052 1022 946 835 817 807 763 723 713 687 677 644 635 598 555 506 458 cm-1.
In another embodiment the present invention provides DSC thermogram of crystalline form of Formula- 2 with endothermic peak at 170.34°C.
In another embodiment the present invention provides a crystalline form of Formula- 3 having the X-ray diffraction pattern with peaks at6.394 8.610 9.877 11.068 11.969 13.907 14.752 15.547 17.255 18.485 19.824 20.473 22.213 22.718 23.577 24.106 24.823 25.893 26.307 26.578 27.295 27.532 27.790 28.211 29.315 30.064 30.792 31.490 32.028 32.415 33.594 34.273 34.851 35.208 35.681 36.444 37.417 38.545 39.016 40.266 40.638 41.551 41.918 43.093 43.458 43.811 44.393 45.265 47.350 45.995 49.012 49.426 ± 0.2 degrees two theta values.
In another embodiment the present invention provides FTIR spectra of crystalline form of Compound-2 with peaks at 1722 1587 1578 1566 15.37 1501 1475 1456 1428 1390 1359 1348 1329 1319 1295 1288 1276 1255 1221 1199 1187 1178 1165 1157 1114 1058 1048 1036 1022 873 840 828 815 796 781 773 765 758 752 709 700 670 661 648 632cm-1.
In another embodiment the present invention provides DSC thermogram of crystalline form of Formula- 3 with endothermic peak at 160.18°C.
In another embodiment the present invention provides a crystalline form of crude Formula- 4 having the X-ray diffraction pattern with peaks at 6.580 7.586 9.299 12.006 13.172 13.688 14.746 15.197 17.862 18.671 19.054 19.873 20.182 20.877 22.252 22.894 23.201 23.910 24.175 24.822 25.032 25.921 26.530 26.797 27.394 28.242 29.244 29.718 30.710 31.207 32.135 33.368 34.921 35.522 36.170 36.754 38.697 40.513 43.189 44.331 44.907 45.414 46.457 49.512 ± 0.2 degrees two theta values.
In another embodiment the present invention provides FTIR spectra of crystalline form of Compound-2 with peaks at 2967 1850 1593 1584 1546 1514 1500 1485 1460 1425 1392 1359 1342 1303 1281 1276 1253 1227 1220 1205 1190 1168 1133 1112 1094 1084 1060 1010 1004 949 901 882 868 849 815 782 771 724 699 678 630 605 587 576 566 552 545 533 517 cm-1.
In another embodiment the present invention provides DSC thermogram of crystalline form of crude Formula- 4 with endothermic peak at 231.17°C.
In another embodiment the present invention provides a crystalline form of purified Formula- 5 having the X-ray diffraction pattern with peaks at 3.357 6.726 8.330 8.735 9.219 10.313 13.560 15.248 15.504 15.990 16.434 16.769 17.550 17.788 18.337 18.647 19.407 20.231 20.716 21.373 21.746 22.577 22.969 23.771 24.253 24.561 25.120 25.731 26.249 26.574 27.138 27.891 28.933 31.748 32.366 33.626 36.043 37.369 37.756 ± 0.2 degrees two theta values.
In another embodiment the present invention provides FTIR spectra of crystalline form of purified Formula- 5 with peaks at 2960 2152 1714 1665 1620 1606 1578 1520 1501 1477 1405 1370 1342 1299 1256 1187 1172 1154 1142 912.78 827 802 751 740 716 706 659 625 608 570 cm-1.
In another embodiment the present invention provides DSC thermogram of crystalline form of purified Formula- 6 with endothermic peak at 150.97°C.
In another embodiment the present invention provides a crystalline form of purified Formula- 6 having the X-ray diffraction pattern with peaks at 3.357 6.726 8.330 8.735 9.219 10.313 13.560 15.248 15.504 15.990 16.434 16.769 17.550 17.788 18.337 18.647 19.407 20.231 20.716 21.373 21.746 22.577 22.969 23.771 24.253 24.561 25.120 25.731 26.249 26.574 27.138 27.891 28.933 31.748 32.366 33.626 36.043 37.369 37.756 ± 0.2 degrees two theta values.
In another embodiment the present invention provides FTIR spectra of crystalline form of purified Formula- 6 with peaks at 2960 2152 1714 1665 1620 1606 1578 1520 1501 1477 1405 1370 1342 1299 1256 1187 1172 1154 1142 912.78 827 802 751 740 716 706 659 625 608 570 cm-1.
In another embodiment the present invention provides DSC thermogram of crystalline form of purified Formula- 6 with endothermic peak at 150.97°C.
The present invention relates to the discovery of stable acid addition salts of Bosentan. These acid addition salts are useful for the purification of Bosentan base. The Bosentan acid addition salts of the invention are made from fairly mild acids having a pKa of more than 3. The “pKa” refers to the pKa of the starting acid; hence as used herein reference to the pKa even in the context of the addition salt is referring to the pKa of the starting acid. Suitable acids include for example tartaric acid and citric acid.
The Bosentan acid addition salts of the invention are isolatable in a solid state which can be advantageous. The “solid state” obtained is crystalline. Generally the acid addition Bosentan salts of the invention can be obtained in a stable solid state form making them useful for purification bulk storage.
The Bosentan acid addition salts of the present invention are typically monovalent salts i.e. having an acid: base ratio of about 1:1. Analytical methods such as titration or ionic chromatography may show a ratio of acid: base of 0.8:1 to 1:1.2 in the isolated solid form of the salt as a result of e.g. traces of unbound acid and/or base and inherent variance associated with the analytical method. Such variation in the acid: base ratio is encompassed by an acid: base ratio of “about 1:1.”
Exemplary Bosentan acid addition salts according to the present invention include Bosentan citrate and Bosentan tartarate. In a preferred embodiment the Bosentan acid addition salts of the present invention are Bosentan citrate and Bosentan tartarate. Each of these salts is isolatable in a crystalline solid state with a molar ratio of Bosentan to acid moieties of about 1:1.
The Bosentan acid addition salts of the present invention can be made by combining Bosentan base and an acid having a pKa higher than 3 in an organic solvent preferably a polar organic solvent to form a solution and then precipitating a Bosentan acid addition salt from said solution. Optionally the precipitated Bosentan acid addition salt can be isolated.
A molar equivalent or a slight excess of the starting acid with reference to the Bosentan base is typically used in order to form a Bosentan acid addition salt having an acid: base ratio of about 1:1.
The Bosentan base used in forming the Bosentan acid addition salt (i.e. the starting Bosentan base) is amorphous in any degree of purity. The starting Bosentan base can also be crude Bosentan that is present in the reaction mixtures obtained after the chemical synthesis of Bosentan.
The organic solvent used is typically a polar organic solvent which includes both protic and aprotic solvents. Generally the dielectric constant of a solvent provides a rough measure of a solvent""s polarity; solvents with a dielectric constant of less than 15 are typically considered nonpolar. Examples of suitable polar solvents include C3-C10 aliphatic ketones (e.g. acetone methyl ter.butyl ketone etc.) C1-C6 chlorinated hydrocarbons (e.g. dichloromethane) C1-C6 aliphatic alcohols (e.g. methanol ethanol isopropanol) C3-C10 aliphatic esters (e.g. ethyl acetate) C2-C5 aliphatic nitriles (e.g. acetonitrile) and ethers including cyclic ethers (e.g. di-isopropyl ether tetrahydrofuran) as well as mixtures thereof.
There is no specific order in which the Bosentan base and the acid must be combined in the solvent to form the solution. Generally the conditions are such that all of the Bosentan (and all of the acid) is dissolved in the solvent though strictly speaking such is not required; i.e. some amount of solid or immiscible Bosentan may be present in the solution. The dissolution of Bosentan base in the solvent is advantageously performed at an enhanced temperature which includes the reflux temperature of the solvent. The contacting or combining of the Bosentan-containing solvent with the acid is advantageously performed at an ambient or higher than ambient temperature including the reflux temperature of the solvent. In other embodiments the acid can be added e.g. substantially at the same time as the base before the base etc.
The precipitation of the Bosentan acid addition salt can be carried out in various ways. For example the precipitation can occur spontaneously upon the contacting of the Bosentan with the acid in the organic solvent. Precipitating of the Bosentan acid addition salt can also be induced by seeding the solution cooling the solution evaporating at least part of the solvent adding an antisolvent and by combining one or more of these techniques.
The precipitated Bosentan acid addition salt can be isolated from the solution by conventional techniques e.g. filtering or centrifugation and can be washed and dried.
The isolated Bosentan acid addition salt can however be purified if desired. For example the isolated salt is recrystallized or reprecipitated by dissolving (at least partially e.g. suspending) the isolated salt in a solvent such as any of the above defined polar organic solvents at an enhanced temperature (which includes a reflux temperature of the solvent) and then crystallizing or precipitating the salt from the solvent. The recrystallization (reprecipitation) process may be repeated until a desired purity of the isolated Bosentan acid addition salt is obtained. For clarity the terms “purify ” “purification ” “purified ” and variations thereof are used herein to indicate an improvement in the quality or purity of the substance and are not meant in the narrow sense of obtaining near absolute purity. Hence reducing the impurities from 2.0% to 1.5% represents a “purification” of the substance.
The solid state Bosentan acid addition salts of the present invention can be advantageously used to obtain purified Bosentan. In general crude Bosentan can be purified by converting it to a Bosentan acid addition salt as described above and then converting the Bosentan salt back into Bosentan base. For example a purification process can comprise (i) combining crude Bosentan and an acid having a pKa more than 3 in a first solvent or solvent mixture preferably from polar organic solvents to obtain an acid addition salt of Bosentan; (ii) isolating the acid addition salt of Bosentan in solid state from the first solvent or solvent mixture; (iii)preferably purifying the acid addition salt of Bosentan using second solvent or solvent mixture till the required purity is attained(iv) converting the Bosentan acid addition salt into Bosentan base in a third solvent preferably an polar organic solvent in presence of a base such as alkali and alkali metal hydroxides alkali metal carbonate; and (iv) isolating the Bosentan base from said third solvent by evaporation to get amorphous Bosentan. Because structurally related impurities present in the crude Bosentan are generally soluble in the organic solvents used to form the salt these impurities generally remain in the first solution during the isolation of the solid Bosentan acid addition salt; thereby separating these impurities from the Bosentan moiety. The conversion to Bosentan base especially in an polar organic solvent and water in presence of a base can likewise provide a further purification effect with respect to water-soluble impurities. “Crude Bosentan” means a Bosentan base or salt having insufficient purity and includes reaction mixtures obtained after the chemical synthesis of Bosentan as well as Bosentan having near pharmaceutical grade purity. From a practical standpoint the crude Bosentan is typically a Bosentan base in amorphous form. Likewise the produced “Bosentan base ” which has an enhanced purity or quality relative to the crude Bosentan is also amorphous. The above-recited process steps are not exhaustive; additional steps can also be included. For example the acid addition salt of Bosentan can itself be purified such as by (re)crystallization as described above before being converted to Bosentan base.
The first solvent is generally a polar organic solvent as described above in the context of making the Bosentan acid addition salts. Thus examples of suitable first solvents include C3-C10 aliphatic ketones (e.g. acetone methyl ter.butyl ketone etc.) C1-C6 chlorinated hydrocarbons (e.g. dichloromethane) C1-C6 aliphatic alcohols (e.g. methanol ethanol isopropanol) C3-C10 aliphatic esters (e.g. ethyl acetate) C2-C5 aliphatic nitrites (e.g. acetonitrile) and ethers including cyclic ethers (e.g. di-isopropyl ether tetrahydrofuran) as well as mixtures thereof.
The Bosentan acid addition salt which can be formed before or during precipitation thereof is conveniently isolated as a solid from the first solvent by known techniques such as filtration etc. The precipitation of the solid state acid addition salt of Bosentan can be carried out by the techniques as described above.
The isolated solid Bosentan acid addition salt can be converted into Bosentan base by any suitable or convenient technique. Generally the solid salt is dissolved in the second solvent and converted to base preferably via the use of a base. Advantageously the second solvent is an polar solvent in which Bosentan base is soluble. Such solvents include water-immiscible solvents and combinations thereof. The base used to convert the salt of Bosentan to Bosentan base may be an organic or inorganic base and is preferably a base that binds the acid present in the second solvent to form a salt that is soluble in the second solvent. Suitable bases include sodium and potassium hydroxide TEA. Upon addition of the base to the salt-containing second solvent Bosentan generally gets extracted in the organic solvent and directly converted to amorphous polymorph upon concentration and drying.
In a preferred embodiment the above purification process results in Bosentan base having less than 0.5% impurities.
The present invention provides a method for the preparation of compound of Formula-1 according to the known processes in the prior art.
The invention is further illustrated by the following examples which should not be construed to limit the scope of the invention in anyway.
Characterization
Bosentan intermediate of the present invention (Formula - 2) (Formula - 3) (Formula - 4) (Formula - 5) (Formula - 6) is characterized by X-Ray powder Diffraction (XRD) DSC analysis and FTIR spectroscopy.
XRD: XRD Diffractograms were collected on Bruker AXS D-8 advance X- Ray powder diffract meter Scintillation detector. Scanning Parameters : ScanType - Locked Coupled Scan Mode -Continuous Range (2 theta) - 3.0°- 60.0° Rate - 3.6°/min
FTIR Spectroscopy
FTIR Spectrum was recorded on Perkin-Elmer spectrum-1spectrometer Diffuse Reflectance Technique. The sample was finely ground with Potassium Bromide and the spectrum was recorded using Potassium Bromide background in a Diffused reflectance accessory.
Thermal analysis
Differential Scanning Calorimetry was performed on Perkin Elmer Diamond. The Crucible was Crimped and punched prior to analysis. Experimental conditions: sample Weight: 2.0 – 3.0 mg Heating Rate: 10°C/min.
The present disclosure is further elaborated with the help of following examples and associated figures. However these examples should not be construed to limit the scope of the present disclosure.
EXAMPLES
Example 1: Preparation of 5-(2-methoxyphenoxy) [2 2]-bipyrimidinyl diol (Formula-2)
To a mixture of methanol (60mL) and sodium methoxide (3.8g 0.07 mol) under inert atmosphere pyrimidine -2-carboxyamidine hydrochloride (3.3g 0.02 mol) was added followed by 2-(2-methoxy phenoxy) malonic acid diethyl ester (5g 0.02 mol) at the ambient temperature and stirred for 3h. Water was added to the concentrated reaction mass and the pH was adjusted to 2 using 1N hydrochloric acid and stirred for 1h at the ambient temperature and stirred for 2h at 5-10°C. The obtained solid was filtered and washed with water and dried under vacuum for 10 hours yielding compound - 2 (4. 0g) as a pale yellow crystalline solid (99%) having the X-ray diffraction pattern with peaks at 11.062 11.516 12.523 14.886 16.081 16.368 17.12 18.04 18.286 18.994 19.697 20.74 21.359 22.592 23.232 24.075 25.099 25.767 26.054 26.645 27.343 28.063 29.074 30.323 31.449 33.016 34.653 36.016 36.708 37.136 38.393 41.271 42.419 44.641 46.637 49.058 49.468 50.041 ± 0.2 degrees two theta values.
Example 2: Preparation of 4 6- dichloro 5-(2-methoxyphenoxy) [2 2]-bipyrimidinyl compound (formula-3)
5-(2-methoxyphenoxy) [2 2]-bipyrimidinyl diol (Formula-2) 4g (0.0128mol) was taken in acetonitrile (20mL) and Collidine(3.88g 0.032mol). Phosphorous oxy chloride was added (19.64g 0.128mol) slowly and refluxed for 5 to six hours the reaction mass were quenched in water and the product was extracted in ethyl acetate. Organic layer was washed with water sodium bicarbonate and saturated brine and dried over anhydrous sodium sulphate and concentrated. The concentrated reaction mass was isolated using n-heptane and the obtained solid was dried under vacuum yielding 3.4g of slightly brown solid 4 6- dichloro 5-(2-methoxyphenoxy) [2 2]-bipyrimidinyl compound (formula-3) (99%) having the X-ray diffraction pattern with peaks at 8.547 9.867 11.068 11.97 13.851 14.726 15.539 17.213 18.428 20.463 22.232 22.704 23.536 23.937 24.827 26.291 26.545 27.294 27.815 28.223 29.278 30.022 30.5 31.447 31.996 32.454 33.43 33.644 34.251 34.89 35.662 36.393 37.402 38.523 39.022 40.238 40.724 41.35 41.93 43.732 44.289 45.24 47.267 47.978 49.123 49.438 50.22 ± 0.2 degrees two theta values.
Example 3: Preparation of 4-tert-Butyl-N-[6-chloro5-(2-methoxyphenoxy) [2 2]-bipyrimidinyl-4-yl]-benzene sulfonamide compound of formula-4.
p-t-butyl benzene sulphonamide (2.2g 0.0104mol) was taken in Dimethyl Sulphoxide and potassium carbonate was added (2.75g 0.0198mol) under inter atmosphere and stirred for 0.5h. 3.4g of 4 6- dichloro 5-(2-methoxyphenoxy) [2 2]-bipyrimidinyl compound (formula-3) 3.44g 0.009mol was added and heated to 120°C and maintained at the same temperature for 2h. The reaction mass was quenched in 1N hydrochloric acid and stirred for 2h. Product precipitates out and was filtered and washed with water and dried under vacuum yielding 4.3g(96%) of pale yellow crystalline solid 4 6- dichloro 5-(2-methoxyphenoxy) [2 2]-bipyrimidinyl compound of formula-3 having the X-ray diffraction pattern with peaks at 8.547 9.867 11.068 11.97 13.851 14.726 15.539 17.213 18.428 20.463 22.232 22.704 23.536 23.937 24.827 26.291 26.545 27.294 27.815 28.223 29.278 30.022 30.5 31.447 31.996 32.454 33.43 33.644 34.251 34.89 35.662 36.393 37.402 38.523 39.022 40.238 40.724 41.35 41.93 43.732 44.289 45.24 47.267 47.978 49.123 49.438 50.22 ± 0.2 degrees two theta values.
This was optionally purified using acetonitrile under the reflux condition to give pure pale yellow to off white crystalline product for formula-4 having the XRD.
Example 4: Preparation of Bosentan.
Mono sodium ethylene glycolate was dissolved in ethylene glycol 26.72g 0.430mol and 4-tert-Butyl-N-[6-chloro5-(2-methoxyphenoxy) [2 2]-bipyrimidinyl-4-yl]-benzene sulfonamide 3.7g (0.007mol) was added and heated to 110 to 115°C for 5h. The reaction mass was quenched with 141ml water and then acidified to pH 2 using 1N hydrochloric acid and the product was extracted in Dichloro methane. Organic layer was dried over anhydrous sodium sulphate and concentrated to get 3.5g of crude amorphous Bosentan.
Example 5: Preparation of Bosentan citrate.
Bosentan 1.0g 0.0018mol and citric acid 0.35g 0.0018mol were taken in mixture of acetonitrile 4mL and stirred at an ambient temperature for 8h and 8ml of diisopropyl ethyer was added. The reaction mixture was stirred for 30 min and the solid was filtered and washed with di isopropyl ether 2.0 mL to get 99.0% pure material and was further purified using ethylacetate acetonitrile and Diisopropyl ether mixture. Bosentan citrate having the X-ray diffraction pattern with peaks at 3.357 6.726 8.330 8.735 9.219 10.313 13.560 15.248 15.504 15.990 16.434 16.769 17.550 17.788 18.337 18.647 19.407 20.231 20.716 21.373 21.746 22.577 22.969 23.771 24.253 24.561 25.120 25.731 26.249 26.574 27.138 27.891 28.933 31.748 32.366 33.626 36.043 37.369 37.756 ± 0.2 degrees two theta values.
Example 6: Preparation of Bosentan tartarate.
Bosentan 1.0g 0.0018mol and tartaric acid 0.27g 0.0018mol were taken in mixture of acetonitrile 4mL and stirred at ambient temperatures for 8h and 8ml of diisopropyl ethyer was added. The reaction mixture was stirred for 30min and the solid was filtered and washed with di isopropyl ether 2.0 mL to get 99.0% pure material and further purified using ethylacetate acetonitrile and Diisopropyl ether mixture. Bosentan citrate having the X-ray diffraction pattern with peaks at 3.416 6.799 8.933 9.260 9.845 10.639 11.564 14.224 15.461 16.194 16.882 17.618 17.843 18.266 18.456 19.421 20.140 20.594 21.420 22.463 23.338 23.830 24.567 25.063 26.500 27.802 29.161 29.677 31.528 31.998 33.435 36.137 36.644 37.486 39.437 42.596 45.021 46.681 47.031 47.730 49.188 51.536 57.573 59.858 ± 0.2 degrees two theta values.
Example 7: Preparation of Bosentan Base
Bosentan citrate 1.0g 0.00134mol and methylene di chloride 8ml were taken in water 8ml and the pH was adjusted to 8 using 1% sodium bicarbonate solution. The mass was stirred at an ambient temperature for 1h and separated.
We claim :
1. Acid addition salts of Bosentan.
2. The Bosentan acid addition salt according to claim 1 wherein said acid has a pKa higher than 3.
3. The Bosentan acid addition salt according to claim 1 wherein said salts are in solid form.
4. The Bosentan acid addition salt according to claim 3 wherein said salts are in crystalline form.
5. The Bosentan acid addition salt according to claim 1 wherein said acid addition salt is selected from Bosentan citrate and Bosentan tartarate.
6. The Bosentan acid addition salt according to claim 5 wherein said salt is selected from crystalline Bosentan citrate and crystalline Bosentan tartarate.
7. A method of making an acid addition salt of Bosentan which comprises: a) combining Bosentan base and an acid having a pKa higher than 3 in an organic solvent to form a solution; b) precipitating a Bosentan acid addition salt from said solution and c) isolating the precipitated Bosentan acid addition salt.
8. The method according to claim 7 wherein said acid is selected from the group of citric acid and tartaric acid.
9. The method according to claim 7 wherein said organic solvent is selected from the group consisting of ketones chlorinated hydrocarbons hydrocarbons alcohols esters; aliphatic nitriles; ethers and mixtures thereof.
10. The method according to claim 9 wherein said organic solvent is selected from the group consisting of acetone methyl tert.butyl ketone dichloromethane methanol ethanol isopropanol ethyl acetate butyl acetate acetonitrile di-isopropyl ether methyl tertiary butyl ether tetrahydrofuran and mixtures thereof.
11. A method of purifying Bosentan which comprises: a) preparation of an acid addition salt of Bosentan by following any method discussed in earlier claims b) isolation of said acid addition salt of Bosentan from organic solvent c) optionally re crystallizing by using an organic solvent d) converting Bosentan acid addition salt into Bosentan base and e) isolation of Bosentan base.
12. According to claim 11 wherein Bosentan base is amorphous in nature.
13. The method according to claim 12 wherein said organic solvent is selected from the group consisting of ketones chlorinated hydrocarbons hydrocarbons alcohols esters aliphatic nitrites ethers and mixtures thereof.
14. According to claim 13 wherein said organic solvent is selected from the group consisting of acetone methyl tert.butyl ketone dichloromethane methanol ethanol isopropanol ethyl acetate butyl acetate acetonitrile di-isopropyl ether methyl tertiary butyl ether tetrahydrofuran and mixtures thereof.
15. The method according to claim 11 wherein said converting step comprises contacting said Bosentan acid addition salt with an organic or inorganic base in organic solvent.
16. The method according to claim 11 which further comprises recrystallizing said isolated acid addition salt of Bosentan prior to said converting step.
17. A process which comprises dissolving a solid Bosentan acid addition salt according to claim 12 in an organic solvent and precipitating said salt to obtain a purified solid Bosentan acid addition salt.
18. Bosentan citrate salt.
19. Bosentan tartarate salt.
| # | Name | Date |
|---|---|---|
| 1 | 3581-CHE-2011-AbandonedLetter.pdf | 2017-07-17 |
| 1 | Description(Complete)_As Filed_18-10-2011.pdf | 2011-10-18 |
| 2 | 3581-CHE-2011-FER.pdf | 2016-12-19 |
| 2 | Claims_As Filed_18-10-2011.pdf | 2011-10-18 |
| 3 | Abstract_As Filed_18-10-2011.pdf | 2011-10-18 |
| 3 | 3581-CHE-2011 CORRESPONDENCE OTHERS 05-08-2013.pdf | 2013-08-05 |
| 4 | 3581-CHE-2011 FORM-18 21-10-2011.pdf | 2011-10-21 |
| 4 | 3581-CHE-2011 CORRESPONDENCE OTHERS 03-06-2013.pdf | 2013-06-03 |
| 5 | Form-5.pdf | 2011-10-25 |
| 5 | 3581-CHE-2011 FORM-3 03-06-2013.pdf | 2013-06-03 |
| 6 | Form-3.pdf | 2011-10-25 |
| 6 | 3581-CHE-2011 FORM-3 05-12-2011.pdf | 2011-12-05 |
| 7 | Drawings.pdf | 2011-10-25 |
| 7 | 3581-CHE-2011 CORRESPONDENCE OTHERS 05-12-2011.pdf | 2011-12-05 |
| 8 | 3581-CHE-2011 CORRESPONDENCE OTHERS 08-11-2011.pdf | 2011-11-08 |
| 8 | 3581-CHE-2011 FORM-1 08-11-2011.pdf | 2011-11-08 |
| 9 | 3581-CHE-2011 POWER OF ATTORNEY 08-11-2011.pdf | 2011-11-08 |
| 10 | 3581-CHE-2011 FORM-1 08-11-2011.pdf | 2011-11-08 |
| 10 | 3581-CHE-2011 CORRESPONDENCE OTHERS 08-11-2011.pdf | 2011-11-08 |
| 11 | Drawings.pdf | 2011-10-25 |
| 11 | 3581-CHE-2011 CORRESPONDENCE OTHERS 05-12-2011.pdf | 2011-12-05 |
| 12 | Form-3.pdf | 2011-10-25 |
| 12 | 3581-CHE-2011 FORM-3 05-12-2011.pdf | 2011-12-05 |
| 13 | Form-5.pdf | 2011-10-25 |
| 13 | 3581-CHE-2011 FORM-3 03-06-2013.pdf | 2013-06-03 |
| 14 | 3581-CHE-2011 FORM-18 21-10-2011.pdf | 2011-10-21 |
| 14 | 3581-CHE-2011 CORRESPONDENCE OTHERS 03-06-2013.pdf | 2013-06-03 |
| 15 | Abstract_As Filed_18-10-2011.pdf | 2011-10-18 |
| 15 | 3581-CHE-2011 CORRESPONDENCE OTHERS 05-08-2013.pdf | 2013-08-05 |
| 16 | Claims_As Filed_18-10-2011.pdf | 2011-10-18 |
| 16 | 3581-CHE-2011-FER.pdf | 2016-12-19 |
| 17 | Description(Complete)_As Filed_18-10-2011.pdf | 2011-10-18 |
| 17 | 3581-CHE-2011-AbandonedLetter.pdf | 2017-07-17 |
| 1 | 3581_16-12-2016.pdf |