Claims:WE CLAIM

1. An optical fiber cable comprising:
a plurality of optical fibers lying substantially along a longitudinal axis of the optical fiber cable;

a first layer having a hardness of around 120 Rockwell surrounding the plurality of optical fibers, wherein the first layer is made of a thermoplastic material, wherein the first layer has a thickness in a range of 0.2 – 0.3 millimeter; and

a second layer having a hardness of around 106 Rockwell surrounding the first layer, wherein the second layer is made of a polymer material, wherein the second layer has a thickness in a range of 0.2-0.3 millimeter, wherein the optical fiber cable has a diameter in range of about 1.5 millimeters to about 3 millimeters, wherein the optical fiber cable can be blown for about 1.5-2 kilometers, wherein the optical fiber cable has a weight in a range of 3- 6 kg/km, wherein the optical fiber cable 100 has at most fill factor of 85 percent, wherein the optical fiber cable has a crush resistance of about 800 Newton/10 centimeters and passes impact test and wherein the optical fiber cable has impact strength of about 3 Nm.

2. The optical fiber cable as recited in claim 1, wherein the first layer has a first diameter d1 in a range of 0.7-0.9 millimeter and a second diameter d2 in a range of 1.1-1.5 millimeter when a number of the plurality of optical fibers is 4 and each of the plurality of optical fibers has a diameter of 250 microns, wherein the first layer has a first diameter d1 in a range of 0.6-0.7 millimeter and a second diameter d2 in a range of 1.0-1.3 millimeter when a number of the plurality of optical fibers is 4 and each of the plurality of optical fibers has a diameter of 200 microns, wherein the first layer has a first diameter d1 in a range of 1.1-1.3 millimeter and a second diameter d2 in a range of 1.5-1.9 millimeter when a number of the plurality of optical fibers is 12 and each of the plurality of optical fibers has a diameter of 250 microns, wherein the first layer has a first diameter d1 in a range of 0.95-1.15 millimeter and a second diameter d2 in a range of 1.35-1.75 millimeter when a number of the plurality of optical fibers is 12 and each of the plurality of optical fibers has a diameter of 200 microns, wherein the first layer has a first diameter d1 in a range of 1.6-1.9 millimeter and a second diameter d2 in a range of 2-2.5 millimeters when a number of the plurality of optical fibers is 24 and each of the plurality of optical fibers has a diameter of 250 microns and wherein the first layer has a first diameter d1 in a range of 1.3-1.6 millimeter and a second diameter d2 in a range of 1.7-2.2 millimeters when a number of the plurality of optical fibers is 24 and each of the plurality of optical fibers has a diameter of 200 microns.

3. The optical fiber cable as recited in claim 1, wherein the second layer has a first diameter d3 in a range of 1.5-2.1 millimeters when a number of the plurality of optical fibers is 4 and each of the plurality of optical fibers has a diameter of 250 microns, wherein the second layer has a first diameter d3 in a range of 1.4-1.9 millimeter when a number of the plurality of optical fibers is 4 and each of the plurality of optical fibers has a diameter of 200 microns, wherein the second layer has a first diameter d3 in a range of 1.9-2.5 millimeters when a number of the plurality of optical fibers is 12 and each of the plurality of optical fibers has a diameter of 250 microns, wherein the second layer has a first diameter d3 in a range of 1.75-2.35 millimeters when a number of the plurality of optical fibers is 12 and each of the plurality of optical fibers has a diameter of 200 microns, wherein the second layer has a first diameter d3 in a range of 2.4-3.1 millimeters when a number of the plurality of optical fibers is 24 and each of the plurality of optical fibers has a diameter of 250 microns and wherein the second layer has a first diameter d3 in a range of 2.1-2.8 millimeters when a number of the plurality of optical fibers is 24 and each of the plurality of optical fibers has a diameter of 200 microns.

4. The optical fiber cable as recited in claim 1 further comprising a gel filled inside the optical fiber cable and around the plurality of optical fibers, wherein the gel is a thixotropic gel and wherein the thixotropic gel prevents ingression of water inside the core of the optical fiber cable.

5. The optical fiber cable as recited in claim 1, further comprising one or more water swellable yarns positioned inside the core of the optical fiber cable.

6. The optical fiber cable as recited in claim 1, wherein each of the plurality of optical fibers has a diameter of about at least one of 200 microns and 250 microns.

7. The optical fiber cable as recited in claim 1 further comprising a coating over the plurality of optical fibers, wherein the coating is made of a material selected from a group consisting of low smoke zero halogen, polyvinyl chloride, polyamide 12, thermoplastic urethane and thermoplastic elastomer.

8. The optical fiber cable as recited in claim 1, wherein the optical fiber cable has a tensile strength of about 70 Newton.

9. The optical fiber cable as recited in claim 1, wherein the thermoplastic material is polycarbonate.

10. The optical fiber cable as recited in claim 1, wherein the polymer material is polyamide-12.
, Description:AIR BLOWN OPTICAL FIBER CABLE

TECHNICAL FIELD
[0001] The present disclosure relates to the field of optical fiber cable. More particularly, the present disclosure relates to an air blown optical fiber cable for indoor and outdoor applications.

BACKGROUND
[0002] Optical fiber cables have secured an important position in building network of modern communication systems across the world. One such type of optical fiber cables are air blown optical fiber cables. These air blown optical fiber cables are used for various indoor-outdoor applications. Typically, the structure of these air blown optical fiber cables include a central loose tube enclosing optical fibers. The central loose tube is enclosed by a sheathing layer for providing protection to the air blown optical fiber cable. Typically, the air blown optical fiber cables have small diameter and are light in weight. The air blown optical fiber cables are installed in ducts/micro duct. Traditionally, the air blown optical fiber cables are installed by blowing the optical fiber cable into a duct/micro duct while simultaneously pushing the optical cable into the duct. The blowing is done by injecting a high volume of compressed air into the duct which flows inside the duct at high speed. Accordingly, the high speed air propels the optical fiber cable further inside the duct. The optical fiber cable is blown with a cable blowing machine.

[0003] Several optical fiber cables are available in the prior art which are used for installation in ducts. In PCT application number WO2016046586, an optical fiber cable with retractable modules is provided. The optical fiber cable includes a number of modules placed inside a cavity of the optical fiber cable. Each of the modules is defined along an axis of revolution that is substantially parallel to the axis of revolution of the optical fiber cable. The modules are enclosed by an outer sheath which is a reinforced plastic tube. Further, each of the modules is a tube formed by co-extrusion of an outer polyamide layer and an inner polycarbonate layer bonded with each other. Each of the modules includes four optical fibers with a diameter in a range of 245µ?? ±10µ??. Furthermore, the outer polyamide layer has a thickness in a range of 0.05 mm – 0.15 mm and the inner polycarbonate layer has a thickness of 0.2 mm. The currently available air blown optical fiber cables have certain limitations. The conventional air blown optical fiber cables can be blown for a limited distances of around 1200 meter. These optical fiber cables are not able to fulfill the demand of the customers as these cables do not have optimum stiffness and flexibility to blow for longer distances. Furthermore, the process to manufacture these air blown optical fiber cables is complex. This increases the manufacturing cost of the air blown optical fiber cables. Also, the above mentioned prior art cable is not suitable for blowing purposes.

[0004] In light of the foregoing discussion, there exists a need for an optical fiber cable which overcomes the above cited drawbacks of conventionally known optical fiber cables.

OBJECT OF THE DISCLOSURE
[0005] A primary object of the disclosure is to provide an air blown optical fiber cable with a blowing performance of more than 1200 meters upto 1.5-2 kilometers.

[0006] Another object of the present disclosure is to provide the optical fiber cable which can be blown to longer distances of about 1.5-2 kilometers.

[0007] Yet another object of the present disclosure is to simplify the manufacturing process of the optical fiber cable.

SUMMARY
[0008] In an aspect, the present disclosure provides an optical fiber cable. The optical fiber cable includes a plurality of optical fibers. The plurality of optical fibers lies substantially along a longitudinal axis of the optical fiber cable. In addition, the optical fiber cable includes a first layer. The first layer has a hardness of around 120 Rockwell. The first layer surrounds the plurality of optical fibers. Moreover, the optical fiber cable includes a second layer. The second layer has a hardness of around 106 Rockwell. The second layer surrounds the first layer. The first layer is made of a thermoplastic material. Further, the first layer has a thickness in a range of 0.2 – 0.3 millimeter. The second layer is made of a polymeric material. The second layer has a thickness in a range of 0.2-0.3 millimeter. The optical fiber cable has a diameter in a range of about 1.5 millimeters to about 3 millimeters. In addition, the optical fiber cable can be blown for about 1.5-2 kilometers. The optical fiber cable has a weight in a range of 3-6 kg/km. Weight depends upon different fiber count and cable dimensions. The optical fiber cable 100 has atmost fill factor of 85 percent. Fill factor is achieved because of materials used as well as dimensions. The optical fiber cable has a crush resistance of about 800 Newton/10 centimeters and passes impact test. The optical fiber cable has impact strength of 3 Nm.

[0009] In an embodiment of the present disclosure, the first layer has a first diameter d1 in a range of 0.7-0.9 millimeter when a number of the plurality of optical fibers is 4 and each of the plurality of optical fibers has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer has a second diameter d2 in a range of 1.1-1.5 millimeter when a number of the plurality of optical fibers is 4 and each of the plurality of optical fibers has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer has a first diameter d1 in a range of 0.6-0.7 millimeter when a number of the plurality of optical fibers is 4 and each of the plurality of optical fibers has a diameter of 200 microns. In an embodiment of the present disclosure, the first layer has a second diameter d2 in a range of 1.0-1.3 millimeter when a number of the plurality of optical fibers is 4 and each of the plurality of optical fibers has a diameter of 200 microns. In an embodiment of the present disclosure, the first layer has a first diameter d1 in a range of 1.1-1.3 millimeter when a number of the plurality of optical fibers is 12 and each of the plurality of optical fibers has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer has a second diameter d2 in a range of 1.5-1.9 millimeter when a number of the plurality of optical fibers is 12 and each of the plurality of optical fibers has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer has a first diameter d1 in a range of 0.95-1.15 millimeter when a number of the plurality of optical fibers is 12 and each of the plurality of optical fibers has a diameter of 200 microns. In an embodiment of the present disclosure, the first layer has a second diameter d2 in a range of 1.35-1.75 millimeter when a number of the plurality of optical fibers is 12 and each of the plurality of optical fibers has a diameter of 200 microns. In an embodiment of the present disclosure, the first layer has a first diameter d1 in a range of 1.6-1.9 millimeter when a number of the plurality of optical fibers is 24 and each of the plurality of optical fibers has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer has a second diameter d2 in a range of 2-2.5 millimeters when a number of the plurality of optical fibers is 24 and each of the plurality of optical fibers has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer has a first diameter d1 in a range of 1.3-1.6 millimeter when a number of the plurality of optical fibers is 24 and each of the plurality of optical fibers has a diameter of 200 microns. In an embodiment of the present disclosure, the first layer has a second diameter d2 in a range of 1.7-2.2 millimeters when a number of the plurality of optical fibers is 24 and each of the plurality of optical fibers has a diameter of 200 microns.

[0010] In an embodiment of the present disclosure, the second layer has a first diameter d3 in a range of 1.5-2.1 millimeters when a number of the plurality of optical fibers is 4 and each of the plurality of optical fibers has a diameter of 250 microns. In an embodiment of the present disclosure, the second layer has a first diameter d3 in a range of 1.4-1.9 millimeter when a number of the plurality of optical fibers is 4 and each of the plurality of optical fibers has a diameter of 200 microns. In an embodiment of the present disclosure, the second layer has a first diameter d3 in a range of 1.9-2.5 millimeters when a number of the plurality of optical fibers is 12 and each of the plurality of optical fibers has a diameter of 250 microns. In an embodiment of the present disclosure, the second layer has a first diameter d3 in a range of 1.75-2.35 millimeters when a number of the plurality of optical fibers is 12 and each of the plurality of optical fibers has a diameter of 200 microns. In an embodiment of the present disclosure, the second layer has a first diameter d3 in a range of 2.4-3.1 millimeters when a number of the plurality of optical fibers is 24 and each of the plurality of optical fibers has a diameter of 250 microns. In an embodiment of the present disclosure, the second layer has a first diameter d3 in a range of 2.1-2.8 millimeters when a number of the plurality of optical fibers is 24 and each of the plurality of optical fibers has a diameter of 200 microns.

[0011] In an embodiment of the present disclosure, the second layer has a first diameter d3 in a range of 1.5-2.1 millimeters.

[0012] In an embodiment of the present disclosure, the optical fiber cable further includes a gel filled inside a core of the optical fiber cable and around the plurality of optical fibers. The gel is a thixotropic gel. The thixotropic gel prevents ingression of water inside the core of the optical fiber cable.

[0013] In an embodiment of the present disclosure, the optical fiber cable further includes one or more water swellable yarns positioned inside the core of the optical fiber cable.

[0014] In an embodiment of the present disclosure, each of the plurality of optical fibers has a diameter of at least one of 200 microns and 250 microns.

[0015] In an embodiment of the present disclosure, the optical fiber cable further includes coating over each of the plurality of optical fibers. The coating is made of a material selected from a group. The group consists of low smoke zero halogen, polyvinyl chloride, polyamide 12, thermoplastic urethane and thermoplastic elastomer.

[0016] In an embodiment of the present disclosure, the optical fiber cable has a tensile strength of about 70 Newton.

[0017] In an embodiment of the present disclosure, the thermoplastic material is polycarbonate.

[0018] In an embodiment of the present disclosure, the polymer material is polyamide-12.

STATEMENT OF THE DISCLOSURE

[0019] The present disclosure relates to an optical fiber cable. The optical fiber cable includes a plurality of optical fibers. The plurality of optical fibers lies substantially along a longitudinal axis of the optical fiber cable. In addition, the optical fiber cable includes a first layer. The first layer has a hardness of around 120 Rockwell. The first layer surrounds the plurality of optical fibers. Moreover, the optical fiber cable includes a second layer. The second layer has a hardness of around 106 Rockwell. The second layer surrounds the first layer. The first layer is made of a thermoplastic material. Further, the first layer has a thickness in a range of 0.2 – 0.3 millimeter. The second layer is made of a polymeric material. The second layer has a thickness in a range of 0.2-0.3 millimeter. The optical fiber cable has a diameter in a range of about 1.5 millimeters to about 3 millimeters. In addition, the optical fiber cable can be blown for about 1.5-2 kilometers. The optical fiber cable has a weight in a range of 3-6 kg/km. The optical fiber cable 100 has atmost fill factor of 85 percent. The optical fiber cable has a crush resistance of about 800 Newton/10 centimeters and passes impact test. The optical fiber cable has impact strength of 3 Nm.

BRIEF DESCRIPTION OF FIGURES
[0020] Having thus described the disclosure in general terms, reference will now be made to the accompanying figures, wherein:

[0021] FIG. 1A illustrates a cross sectional view of an optical fiber cable, in accordance with an embodiment of the present disclosure;

[0022] FIG. 1B illustrates a perspective view of the optical fiber cable of FIG. 1A, in accordance with an embodiment of the present disclosure;

[0023] FIG. 2A illustrates another cross sectional view of an optical fiber cable, in accordance with another embodiment of the present disclosure;

[0024] FIG. 2B illustrates a perspective view of the optical fiber cable of FIG. 1C, in accordance with another embodiment of the present disclosure; and

[0025] FIG. 3 illustrates a cross-sectional view of an optical fiber cable, in accordance with yet another embodiment of the present disclosure.

[0026] It should be noted that the accompanying figures are intended to present illustrations of exemplary embodiments of the present disclosure. These figures are not intended to limit the scope of the present disclosure. It should also be noted that accompanying figures are not necessarily drawn to scale.

DETAILED DESCRIPTION
[0027] Reference will now be made in detail to selected embodiments of the present disclosure in conjunction with accompanying figures. The embodiments described herein are not intended to limit the scope of the disclosure, and the present disclosure should not be construed as limited to the embodiments described. This disclosure may be embodied in different forms without departing from the scope and spirit of the disclosure. It should be understood that the accompanying figures are intended and provided to illustrate embodiments of the disclosure described below and are not necessarily drawn to scale. In the drawings, like numbers refer to like elements throughout, and thicknesses and dimensions of some components may be exaggerated for providing better clarity and ease of understanding.

[0028] It should be noted that the terms "first", "second", and the like, herein do not denote any order, ranking, quantity, or importance, but rather are used to distinguish one element from another. Further, the terms "a" and "an" herein do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item.

[0029] FIG. 1A illustrates a cross sectional view of an optical fiber cable 100, in accordance with an embodiment of the present disclosure. The optical fiber cable 100 is an air blown optical fiber cable. The air blown optical fiber cable is used for installation in micro ducts. In addition, the optical fiber cable 100 is used for indoor and outdoor applications. The optical fiber cable 100 is a dual buffer tube design cable (explained in detail below in the patent application). The optical fiber cable 100 eliminates the use of a sheathing layer around buffer tubes. In an embodiment of the present disclosure, the optical fiber cable 100 is a 12F optical fiber cable. In addition, 12F corresponds to 12 optical fibers. In another embodiment of the present disclosure, the optical fiber cable 100 is a 4F optical fiber cable (as shown in FIG. 2A and FIG. 2B). In addition, 4F corresponds to 4 optical fibers. In yet another embodiment of the present disclosure, the optical fiber cable 100 is a 24F optical fiber cable (as shown in FIG. 3). In addition, 24F corresponds to 24 optical fibers.

[0030] The optical fiber cable 100 is made of a plurality of layers (mentioned below in the patent application). The plurality of layers corresponds to dual buffer tube layers. Each buffer tube layer of the dual buffer tube layers is a loose buffer tube layer. A first layer of the dual buffer tube layers encloses a plurality of optical fibers. In an embodiment of the present disclosure, the plurality of optical fibers is loosely held inside a core of the optical fiber cable 100.

[0031] Going further, the optical fiber cable 100 includes a plurality of optical fibers 105a-105l, a first layer 110, a second layer 115, a gel 120 and one or more water swellable yarns 125a-125c (as seen in FIG. 1A in conjunction with the perspective view of the optical fiber cable 100 provided in FIG. 1B). The optical fiber cable 100 is used to transmit optical signals (which may carry sensor data or communication data). The optical fiber cable 100 is configured to be blown for about 1.5-2 kilometers (discussed below in the patent application).

[0032] The plurality of optical fibers 105a-105l is positioned inside a core of the optical fiber cable 100. In addition, the plurality of optical fibers 105a-105l lies substantially along a longitudinal axis of the optical fiber cable 100. Each of the plurality of optical fibers 105a-105l is a fiber used for transmitting information as light pulses from one end to another. In addition, each of the plurality of optical fibers 105a-105l is a thin strand of glass capable of transmitting optical signals. Also, each of the plurality of optical fibers 105a-105l is configured to transmit large amounts of information over long distances with relatively low attenuation. Further, each of the plurality of optical fibers 105a-105l includes a core region and a cladding region. The core region is an inner part of an optical fiber and the cladding section is an outer part of the optical fiber. Moreover, the core region is defined by a central longitudinal axis of each of the plurality of optical fibers 105a-105l. In addition, the cladding region surrounds the core region.

[0033] In an embodiment of the present disclosure, each of the plurality of optical fibers 105a-105l has a diameter of about 200 microns. In another embodiment of the present disclosure, each of the plurality of optical fibers 105a-105l has a diameter of about 250 microns. In yet another embodiment of the present disclosure, the diameter of the plurality of optical fibers 105a-105l is in a range of 200 µm ± 10 µm. In yet another embodiment of the present disclosure, the diameter of the plurality of optical fibers 105a-105l is in a range of 250 µm ± 10 µm. In yet another embodiment of the present disclosure, the diameter of each of the plurality of optical fibers 105a-105l may vary. In an embodiment of the present disclosure, each of the plurality of optical fibers 105a-105l is a single mode fiber. In another embodiment of the present disclosure, each of the plurality of optical fibers 105a-105l is a multimode fiber. In an embodiment of the present disclosure, each of the plurality of optical fibers 105a-105l is a G.657 A1 ITU.T standard fiber. In another embodiment of the present disclosure, each of the plurality of optical fibers 105a-105l is a G.657 A2 ITU.T standard fiber.

[0034] In an embodiment of the present disclosure, number of the plurality of optical fibers 105a-105l in the optical fiber cable 100 is 12. In another embodiment of the present disclosure, a number of the plurality of optical fibers 105a-105d of the optical fiber cable 100 is 4 (as seen in FIG. 1C in conjunction with the perspective view of the optical fiber cable 100 provided in FIG. 1D). In yet another embodiment of the present disclosure, the number of the plurality of optical fibers 105a-105l may vary. In yet another embodiment of the present disclosure, the number of the plurality of optical fibers 105a-105l is in a range of 1-24.

[0035] In an embodiment of the present disclosure, each of the plurality of optical fibers 105a-105l is a colored optical fiber. In an embodiment of the present disclosure, each of the plurality of optical fibers 105a-105l has a different color. In another embodiment of the present disclosure, the total number of colors available for coloring the plurality of optical fibers 105a-105l is 12. The coloring is done for identification of each of the plurality of optical fibers 105a-105l. The colors include blue, orange, green, brown, gray, white, red, black, yellow, violet, pink and aqua. In an embodiment of the present disclosure, the color repeats when the number of the plurality of optical fibers exceed more than 12. In an embodiment of the present disclosure, the colors used for coloring the 4 optical fibers are red, green, blue and yellow.

[0036] In an embodiment of the present disclosure, each of the plurality of optical fibers 105a-105l is placed loosely inside the core of the optical fiber cable 100. In an embodiment of the present disclosure, each of the plurality of optical fibers includes a coating. The coating is made of a material selected from a group. The group consists of low smoke zero halogen, polyvinyl chloride, Polyamide 12 / Nylon 12, thermoplastic urethane and thermoplastic elastomers. In an embodiment of the present disclosure, the coating has a diameter of about 900 microns. In another embodiment of the present disclosure, the coating has a diameter of about 600 microns. In an embodiment of the present disclosure, a number of tight buffers are 1 when the coating has the diameter of 900 microns. In another embodiment of the present disclosure, a number of tight buffers can be 2 when the coating has the diameter of 600 microns. In another embodiment of the present disclosure, the plurality of optical fibers may not include a coating.

[0037] In an embodiment of the present disclosure, the plurality of optical fibers 105a-105l has a fiber attenuation of about 0.35 dB/km at a wavelength of 1330 nanometers. In an embodiment of the present disclosure, the plurality of optical fibers 105a-105l has a fiber attenuation of about 0.2 dB/km at a wavelength of 1550 nanometers. In an embodiment of the present disclosure, the plurality of optical fibers 105a-105l has a fiber attenuation of about 0.24 dB/km at a wavelength of 1625 nanometers. The fiber attenuation corresponds to a loss in optical power as the light travels through the optical fiber. In an embodiment of the present disclosure, the plurality of optical fibers 105a-105l has a polarization mode dispersion of less than or equal to 0.2 ps/ vkm. The polarization mode dispersion corresponds to spreading of optical signals when the two different polarizations of light in a waveguide travel at different speeds.

[0038] Going further, the first layer 110 surrounds the plurality of optical fibers 105a-105l. The first layer 110 lies substantially parallel to the longitudinal axis of the optical fiber cable 100. Furthermore, the first layer 110 is a loose buffer tube layer. The first layer 110 has a hardness of around 120 Rockwell. In general, the Rockwell scale is a hardness scale based on indentation of a material. The Rockwell hardness determines the hardness of a material by indenting a material under examining until an impression is formed over the material. The first layer 110 is made of a thermoplastic material. In general, the thermoplastic material is a material which becomes soft when heated and hard when cooled. In an embodiment of the present disclosure, the thermoplastic material is polycarbonate. In general, polycarbonates are a group of thermoplastic elastomers containing carbonate groups in chemical structure. Polycarbonate has a hardness of around 120 Rockwell. In an embodiment of the present disclosure, the polycarbonate material has a tensile strength of about 64 megapascals and young modulus of about 1900 megapascals. In an embodiment of the present disclosure, the first layer 110 is made of any other suitable material. In addition, a cross section of the first layer 110 is circular in shape.

[0039] Going further, the first layer 110 is characterized by a thickness. In an embodiment of the present disclosure, the thickness of the first layer 110 for the 4F cable design and the 12F cable design is same. The first layer 110 has a thickness in a range of 0.2-0.3 millimeter. In an embodiment of the present disclosure, the first layer 110 has a thickness in a range of 0.2-0.3 millimeter when the number of the plurality of optical fibers 105a-105l is 4. In another embodiment of the present disclosure, the thickness of the first layer 110 may vary when the number of the plurality of optical fibers 105a-105l is 4. In an embodiment of the present disclosure, the first layer 110 has a thickness in a range of 0.2-0.30 millimeter when the number of the plurality of optical fibers 105a-105l is 12. In another embodiment of the present disclosure, the thickness of the first layer 110 may vary when the number of the plurality of optical fibers 105a-105l is 12. In an embodiment of the present disclosure, the first layer 110 has a thickness in a range of 0.2-0.30 millimeter when the number of the plurality of optical fibers 105a-105l is 24.

[0040] Furthermore, the first layer 110 has a first diameter d1 and a second diameter d2. The first diameter d1 of the first layer 110 is an inner diameter of the first layer 110. The second diameter d2 of the first layer 110 is an outer diameter of the first layer 110. In an embodiment of the present disclosure, the first diameter d1 and the second diameter d2 of the first layer 110 is different for the 4F cable design and the 12F cable design.

[0041] In an embodiment of the present disclosure, the first layer 110 has a first diameter d1 in a range of 0.7-0.9 millimeter when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 250 microns. In another embodiment of the present disclosure, the first diameter d1 of the first layer 110 may vary when the number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has the diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has a second diameter d2 in a range of 1.1-1.5 millimeter when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 250 microns. In another embodiment of the present disclosure, the second diameter d2 of the first layer 110 may vary when the number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has the diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has a first diameter d1 in a range of 0.6-0.7 millimeter when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 200 microns. In an embodiment of the present disclosure, the first layer 110 has a second diameter d2 in a range of 1.0-1.3 millimeter when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 200 microns. In another embodiment of the present disclosure, the first diameter d1 of the first layer 110 and the second diameter d2 of the first layer 110 may vary when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 200 microns.

[0042] In an embodiment of the present disclosure, the first layer 110 has a first diameter d1 in a range of 1.1-1.3 millimeter when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has a second diameter d2 in a range of 1.5-1.9 millimeter when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 250 microns. In another embodiment of the present disclosure, the first diameter d1 of the first layer 110 and the second diameter d2 of the first layer 110 may vary when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has a first diameter d1 in a range of 0.95-1.15 millimeter when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 200 microns. In an embodiment of the present disclosure, the first layer 110 has a second diameter d2 in a range of 1.35-1.75 millimeter when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 200 microns. In another embodiment of the present disclosure, the first diameter d1 of the first layer 110 and the second diameter d2 of the first layer 110 may vary when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 200 microns.

[0043] In an embodiment of the present disclosure, the first layer 110 has a first diameter d1 in a range of 1.6-1.9 millimeter when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has a second diameter d2 in a range of 2-2.5 millimeters when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 250 microns. In another embodiment of the present disclosure, the first diameter d1 of the first layer 110 and the second diameter d2 of the first layer 110 may vary when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has a first diameter d1 in a range of 1.3-1.6 millimeter when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 200 microns. In an embodiment of the present disclosure, the first layer 110 has a second diameter d2 in a range of 1.7-2.2 millimeters when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 200 microns. In another embodiment of the present disclosure, the first diameter d1 of the first layer 110 and the second diameter d2 of the first layer 110 may vary when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 200 microns.

[0044] The second layer 115 surrounds the first layer 110. In addition, the second layer 115 concentrically surrounds the first layer 110. Furthermore, the second layer 115 is a loose buffer tube layer. The second layer 115 has a hardness of around 106 Rockwell. The second layer 115 is made of a polymer material. In an embodiment of the present disclosure, the polymer material is Polyamide 12 / Nylon 12. Polyamide 12/Nylon 12 has a hardness of around 106 Rockwell. In general, the polyamide-12 is a semi crystalline polymer containing repeated amide linkages. In an embodiment of the present disclosure, the polyamide-12 material has a tensile strength of about 40 megapascals and young modulus of about 1300 megapascals. Further, the use of Polyamide 12 / Nylon 12 for the second layer 115 provides less friction between the duct in which the optical fiber cable 100 is blown and the second layer 115. In an embodiment of the present disclosure, the second layer 115 is made of any other suitable material. The suitable material must provide reduction in friction between the duct and the optical fiber cable 100. The first layer 110 and the second layer 115 constitute the dual layer buffer tube design of the optical fiber cable 100. In addition, a cross section of the second layer 115 is circular in shape.

[0045] The second layer 115 is characterized by a thickness. In an embodiment of the present disclosure, the thickness of the second layer 115 for the 4F cable design and the 12F cable design is same. The thickness of the second layer 115 and the first layer 110 is same. In an embodiment of the present disclosure, the thickness of the second layer 115 is kept close to the thickness of the first layer 110 as polycarbonate is brittle in nature and cracks on impact. The second layer 115 has a thickness in a range of 0.2-0.30 millimeter. In an embodiment of the present disclosure, the second layer 115 has a thickness in a range of 0.2-0.3 millimeter when the number of the plurality of optical fibers 105a-105l is 4. In an embodiment of the present disclosure, the second layer 115 has a thickness of about 0.2 millimeter when the number of the plurality of optical fibers 105a-105l is 4. In yet another embodiment of the present disclosure, the thickness of the second layer 115 may vary when the number of the plurality of optical fibers 105a-105l is 4.

[0046] In an embodiment of the present disclosure, the second layer 115 has a thickness in a range of 0.2-0.3 millimeter when the number of the plurality of optical fibers 105a-105l is 12. In another embodiment of the present disclosure, the thickness of the second layer 115 may vary when the number of the plurality of optical fibers 105a-105l is 12. In an embodiment of the present disclosure, the second layer 115 has a thickness in a range of 0.2-0.3 millimeter when the number of the plurality of optical fibers 105a-105l is 24.

[0047] The second layer 115 is characterized by a first diameter d3. The first diameter d3 is an outer diameter of the second layer 115. In an embodiment of the present disclosure, the second layer 115 has a first diameter d3 in a range of 1.5-2.1 millimeters when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 250 microns. In another embodiment of the present disclosure, the first diameter d3 of the second layer 115 may vary when the number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 250 microns. In an embodiment of the present disclosure, the second layer 115 has a first diameter d3 in a range of 1.4-1.9 millimeter when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 200 microns. In another embodiment of the present disclosure, the first diameter d3 of the second layer 115 may vary when the number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 200 microns.

[0048] In an embodiment of the present disclosure, the second layer 115 has a first diameter d3 in a range of 1.9-2.5 millimeters when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 250 microns. In another embodiment of the present disclosure, the first diameter d3 of the second layer 115 may vary when the number of the plurality of optical fibers is 105a-105l 12 and each of the plurality of optical fibers 105a-105l has a diameter of 250 microns. In an embodiment of the present disclosure, the second layer 115 has a first diameter d3 in a range of 1.75-2.35 millimeters when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 200 microns. In another embodiment of the present disclosure, the first diameter d3 of the second layer 115 may vary when the number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 200 microns.

[0049] In an embodiment of the present disclosure, the second layer 115 has a first diameter d3 in a range of 2.4-3.1 millimeters when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 250 microns. In another embodiment of the present disclosure, the first diameter d3 of the second layer 115 may vary when the number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 250 microns. In an embodiment of the present disclosure, the second layer 115 has a first diameter d3 in a range of 2.1-2.8 millimeters when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 200 microns. In another embodiment of the present disclosure, the first diameter d3 of the second layer 115 may vary when the number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 200 microns.

[0050] Going further, the optical fiber cable 100 includes the gel 120. The gel 120 is filled inside the core of the optical fiber cable 100 and around the plurality of optical fibers 105a-105l. The gel 120 is a thixotropic gel. The thixotropic gel prevents ingression of water inside the core of the optical fiber cable 100. In an embodiment of the present disclosure, the optical fiber cable 100 includes the one or more water swellable yarns 125a-125c positioned inside the core of the optical fiber cable 100. In another embodiment of the present disclosure, the optical fiber cable 100 includes one or more water swellable type aramid yarns 125a-125c positioned inside the core of the optical fiber cable 100. The one or more water swellable yarns 125a-125c prevents ingression of water in the core of the optical fiber cable 100. In an embodiment of the present disclosure, the one or more water swellable yarns 125a-125c replaces the gel 120. In another embodiment of the present disclosure, the gel 120 may be replaced by any other type of water blocking elements.

[0051] Further, the optical fiber cable 100 has a diameter in a range of about 1.5 millimeters to about 3 millimeters. In an embodiment of the present disclosure, the optical fiber cable 100 has a diameter in a range of 1.5-2.1millimeters when the number of the plurality of optical fibers 105a-105d is 4 and the diameter of the optical fibers 105a-105d is 250 microns. In another embodiment of the present disclosure, the optical fiber cable 100 has a diameter in a range of 1.4-1.9 millimeters when the number of the plurality of optical fibers 105a-105d is 4 and the diameter of the optical fibers 105a-105d is 200 microns. In an embodiment of the present disclosure, the optical fiber cable 100 has a diameter in a range of 1.9-2.5 millimeters when the number of the plurality of optical fibers 105a-105l is 12 and the diameter of the optical fibers 105a-105l is 250 microns. In another embodiment of the present disclosure, the optical fiber cable 100 has a diameter in a range of 1.75-2.35 millimeters when the number of the plurality of optical fibers 105a-105l is 12 and the diameter of the optical fibers 105a-105l is 200 microns. In an embodiment of the present disclosure, the optical fiber cable 100 has a diameter in a range of 2.4-3.1 millimeters when the number of the plurality of optical fibers 105a-105x is 24 and the diameter of the optical fibers 105a-105x is 250 microns. In another embodiment of the present disclosure, the optical fiber cable 100 has a diameter in a range of 2.1-2.8 millimeters when the number of the plurality of optical fibers 105a-105x is 24 and the diameter of the optical fibers 105a-105x is 200 microns. In yet another embodiment of the present disclosure, the diameter of the optical fiber cable 100 may vary. Moreover, the optical fiber cable 100 has a weight in a range of 3-6 kilograms per kilometer. The weight of the optical fiber cable 100 is achieved due to different count of optical fibers and dimensions of the optical fiber cable 100. In an embodiment of the present disclosure, the optical fiber cable 100 has a weight in a range of 3 kilograms per kilometer ± 10 percent.

[0052] The optical fiber cable 100 has a crush resistance of about 800 Newton/10 centimeters. The crush resistance is achieved due to a dual layer construction of the optical fiber cable 100 and the material used for the first layer 110 which has a hardness of around 120 Rockwell and the second layer 115 which has a hardness of around 106 Rockwell. In an embodiment of the present disclosure, the optical fiber cable 100 has a tensile strength of about 70 Newton. The optical fiber cable 100 has impact strength of about 3 Nm. The impact strength of 3 Nm is achieved due to the dual layer construction of the optical fiber cable 100 and the material used for the first layer 110 which has a hardness of around 120 Rockwell and the second layer 115 material which has a hardness of around 106 Rockwell. The optical fiber cable 100 complies with IEC standard IEC 60794-1-2. In an embodiment of the present disclosure, the optical fiber cable 100 is orange in color. In another embodiment of the present disclosure, the optical fiber cable 100 may be of any color. Further, the dimensions of the optical fiber cable 100, the first layer 110 and the second layer 115 enables the optical fiber cable 100 to be blown up to 1.5-2 kilometers. The blowing distance of 1.5-2 kilometers is achieved due to right balance of stiffness, coefficient of friction and cable flexibility.

[0053] The optical fiber cable 100 passes the impact test and the crush test due to the value of the thickness of the first layer 110 and the thickness of the second layer 115. The impact test is used for determining an ability of the optical fiber cable 100 to withstand impact. The crush test determines the ability of an optical-fiber cable to withstand and/or recover from the effects of a compressive force. The optical fiber cable 100 has atmost fill factor of 85 percent. The fill factor of atmost 85 percent is achieved due to materials used for the first layer 110 and the second layer 115 and the dimensions of the first layer 110 and the second layer 115. The fill factor of the optical fiber cable 100 corresponds to a ratio of a cross section area of the optical fiber cable 100 and ratio of a cross section area of the duct. In an embodiment of the present disclosure, the optical fiber cable 100 has a fill factor in a range of about 46 percent to 76 percent when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 250 microns.

[0054] In an embodiment of the present disclosure, the optical fiber cable 100 has a fill factor in a range of about 51 percent to 69 percent when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 200 microns. In an embodiment of the present disclosure, the optical fiber cable 100 has a fill factor in a range of about 61 percent to 85 percent when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 250 microns. In an embodiment of the present disclosure, the optical fiber cable 100 has a fill factor in a range of about 52 percent to 76 percent when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 200 microns. In an embodiment of the present disclosure, the optical fiber cable 100 has a fill factor in a range of about 57 percent to 80 percent when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 250 microns. In an embodiment of the present disclosure, the optical fiber cable 100 has a fill factor in a range of about 54 percent to 82 percent when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 200 microns.

[0055] In an embodiment of the present disclosure, the ratio of the inner diameter and the outer diameter is in a range of 0.33-0.60 when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 250 microns. In an embodiment of the present disclosure, the ratio of the inner diameter and the outer diameter is in a range of 0.32-0.50 when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 200 microns. In an embodiment of the present disclosure, the ratio of the inner diameter and the outer diameter is in a range of 0.44-0.68 when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 250 microns.

[0056] In an embodiment of the present disclosure, the ratio of the inner diameter and the outer diameter is in a range of 0.41-0.66 when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 200 microns. In an embodiment of the present disclosure, the ratio of the inner diameter and the outer diameter is in a range of 0.52-0.79 when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 250 microns. In an embodiment of the present disclosure, the ratio of the inner diameter and the outer diameter is in a range of 0.46-0.76 when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 200 microns. In an embodiment of the present disclosure, the optical fiber cable includes a combination of polycarbonate for the first layer 110 and polyamide for the second layer 115. In an embodiment of the present disclosure, the optical fiber cable may utilize other combination of materials as well for the first layer 110 and the second layer 115.

[0057] In an embodiment of the present disclosure, the optical fiber cable 100 includes the plurality of optical fibers. The plurality of optical fibers lies substantially along the longitudinal axis of the optical fiber cable 100. In addition, the optical fiber cable 100 includes the first layer 110. The first layer 110 surrounds the plurality of optical fibers. Moreover, the optical fiber cable 100 includes the second layer 115. The second layer 115 surrounds the first layer 110. The first layer 110 is made of the thermoplastic material. Further, the first layer 110 has the thickness in a range of 0.2 – 0.3 millimeter. The second layer 115 is made of a polymeric material. The second layer 115 has the thickness in a range of 0.2-0.3 millimeter. The optical fiber cable 100 has the diameter in a range of about 1.5 millimeters to about 3 millimeters. In addition, the optical fiber cable 100 can be blown for about 1.5-2 kilometers. The optical fiber cable 100 has the weight in the range of 3-6 kg/km. The optical fiber cable 100 has atmost fill factor of 85 percent. The optical fiber cable 100 has a crush resistance of about 800 Newton/10 centimeters and passes the impact test. The optical fiber cable 100 has the impact strength of 3 Nm. In an embodiment of the present disclosure, the first layer 110 has the first diameter d1 in a range of 0.7-0.9 millimeter when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has the second diameter d2 in a range of 1.1-1.5 millimeter when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has the first diameter d1 in a range of 0.6-0.7 millimeter when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 200 microns. In an embodiment of the present disclosure, the first layer 110 has the second diameter d2 in a range of 1.0-1.3 millimeter when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 200 microns. In an embodiment of the present disclosure, the first layer 110 has a first diameter d1 in a range of 1.1-1.3 millimeter when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has the second diameter d2 in a range of 1.5-1.9 millimeter when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has the first diameter d1 in a range of 0.95-1.15 millimeter when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 200 microns. In an embodiment of the present disclosure, the first layer 110 has the second diameter d2 in a range of 1.35-1.75 millimeter when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 200 microns. In an embodiment of the present disclosure, the first layer 110 has the first diameter d1 in a range of 1.6-1.9 millimeter when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has the second diameter d2 in a range of 2-2.5 millimeters when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has the first diameter d1 in a range of 1.3-1.6 millimeter when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 200 microns. In an embodiment of the present disclosure, the first layer 110 has the second diameter d2 in a range of 1.7-2.2 millimeters when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 200 microns.

[0058] In another embodiment of the present disclosure, the optical fiber cable 100 includes the plurality of optical fibers. The plurality of optical fibers lies substantially along the longitudinal axis of the optical fiber cable 100. In addition, the optical fiber cable 100 includes the first layer 110. The first layer 110 surrounds the plurality of optical fibers. Moreover, the optical fiber cable 100 includes the second layer 115. The second layer 115 surrounds the first layer 110. The first layer 110 is made of the thermoplastic material. Further, the first layer 110 has the thickness in a range of 0.2 – 0.3 millimeter. The second layer 115 is made of a polymeric material. The second layer 115 has the thickness in a range of 0.2-0.3 millimeter. The optical fiber cable 100 has the diameter in a range of about 1.5 millimeters to about 3 millimeters. In addition, the optical fiber cable 100 can be blown for about 1.5-2 kilometers. The optical fiber cable 100 has the weight in the range of 3-6 kg/km. The optical fiber cable 100 has atmost fill factor of 85 percent. The optical fiber cable 100 has a crush resistance of about 800 Newton/10 centimeters and passes the impact test. The optical fiber cable 100 has the impact strength of 3 Nm. In an embodiment of the present disclosure, the second layer 115 has the first diameter d3 in a range of 1.5-2.1 millimeters when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 250 microns. In an embodiment of the present disclosure, the second layer 115 has the first diameter d3 in a range of 1.4-1.9 millimeter when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 200 microns. In an embodiment of the present disclosure, the second layer 115 has the first diameter d3 in a range of 1.9-2.5 millimeters when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 250 microns. In an embodiment of the present disclosure, the second layer 115 has the first diameter d3 in a range of 1.75-2.35 millimeters when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 200 microns. In an embodiment of the present disclosure, the second layer 115 has the first diameter d3 in a range of 2.4-3.1 millimeters when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 250 microns. In an embodiment of the present disclosure, the second layer 115 has the first diameter d3 in a range of 2.1-2.8 millimeters when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 200 microns.

[0059] In yet another embodiment of the present disclosure, the optical fiber cable 100 includes the plurality of optical fibers. The plurality of optical fibers lies substantially along the longitudinal axis of the optical fiber cable 100. In addition, the optical fiber cable 100 includes the first layer 110. The first layer 110 surrounds the plurality of optical fibers. Moreover, the optical fiber cable 100 includes the second layer 115. The second layer 115 surrounds the first layer 110. The first layer 110 is made of the thermoplastic material. Further, the first layer 110 has the thickness in a range of 0.2 – 0.3 millimeter. The second layer 115 is made of a polymeric material. The second layer 115 has the thickness in a range of 0.2-0.3 millimeter. The optical fiber cable 100 has the diameter in a range of about 1.5 millimeters to about 3 millimeters. In addition, the optical fiber cable 100 can be blown for about 1.5-2 kilometers. The optical fiber cable 100 has the weight in the range of 3-6 kg/km. The optical fiber cable 100 has atmost fill factor of 85 percent. The optical fiber cable 100 has a crush resistance of about 800 Newton/10 centimeters and passes the impact test. The optical fiber cable 100 has the impact strength of 3 Nm. In an embodiment of the present disclosure, the first layer 110 has the first diameter d1 in a range of 0.7-0.9 millimeter when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has the second diameter d2 in a range of 1.1-1.5 millimeter when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has the first diameter d1 in a range of 0.6-0.7 millimeter when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 200 microns. In an embodiment of the present disclosure, the first layer 110 has the second diameter d2 in a range of 1.0-1.3 millimeter when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 200 microns. In an embodiment of the present disclosure, the first layer 110 has a first diameter d1 in a range of 1.1-1.3 millimeter when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has the second diameter d2 in a range of 1.5-1.9 millimeter when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has the first diameter d1 in a range of 0.95-1.15 millimeter when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 200 microns. In an embodiment of the present disclosure, the first layer 110 has the second diameter d2 in a range of 1.35-1.75 millimeter when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 200 microns. In an embodiment of the present disclosure, the first layer 110 has the first diameter d1 in a range of 1.6-1.9 millimeter when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has the second diameter d2 in a range of 2-2.5 millimeters when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has the first diameter d1 in a range of 1.3-1.6 millimeter when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 200 microns. In an embodiment of the present disclosure, the first layer 110 has the second diameter d2 in a range of 1.7-2.2 millimeters when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 200 microns. In an embodiment of the present disclosure, the second layer 115 has the first diameter d3 in a range of 1.5-2.1 millimeters when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 250 microns. In an embodiment of the present disclosure, the second layer 115 has the first diameter d3 in a range of 1.4-1.9 millimeter when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 200 microns. In an embodiment of the present disclosure, the second layer 115 has the first diameter d3 in a range of 1.9-2.5 millimeters when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 250 microns. In an embodiment of the present disclosure, the second layer 115 has the first diameter d3 in a range of 1.75-2.35 millimeters when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 200 microns. In an embodiment of the present disclosure, the second layer 115 has the first diameter d3 in a range of 2.4-3.1 millimeters when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 250 microns. In an embodiment of the present disclosure, the second layer 115 has the first diameter d3 in a range of 2.1-2.8 millimeters when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 200 microns.

[0060] In yet another embodiment of the present disclosure, the optical fiber cable 100 includes the plurality of optical fibers. The plurality of optical fibers lies substantially along the longitudinal axis of the optical fiber cable 100. In addition, the optical fiber cable 100 includes the first layer 110. The first layer 110 surrounds the plurality of optical fibers. Moreover, the optical fiber cable 100 includes the second layer 115. The second layer 115 surrounds the first layer 110. The first layer 110 is made of the thermoplastic material. Further, the first layer 110 has the thickness in a range of 0.2 – 0.3 millimeter. The second layer 115 is made of a polymeric material. The second layer 115 has the thickness in a range of 0.2-0.3 millimeter. The optical fiber cable 100 has the diameter in a range of about 1.5 millimeters to about 3 millimeters. In addition, the optical fiber cable 100 can be blown for about 1.5-2 kilometers. The optical fiber cable 100 has the weight in the range of 3-6 kg/km. The optical fiber cable 100 has atmost fill factor of 85 percent. The optical fiber cable 100 has a crush resistance of about 800 Newton/10 centimeters and passes the impact test. The optical fiber cable 100 has the impact strength of 3 Nm. In an embodiment of the present disclosure, each of the plurality of optical fibers has a diameter of about at least one of 200 microns and 250 microns.

[0061] In yet another embodiment of the present disclosure, the optical fiber cable 100 includes the plurality of optical fibers. The plurality of optical fibers lies substantially along the longitudinal axis of the optical fiber cable 100. In addition, the optical fiber cable 100 includes the first layer 110. The first layer 110 surrounds the plurality of optical fibers. Moreover, the optical fiber cable 100 includes the second layer 115. The second layer 115 surrounds the first layer 110. The first layer 110 is made of the thermoplastic material. Further, the first layer 110 has the thickness in a range of 0.2 – 0.3 millimeter. The second layer 115 is made of a polymeric material. The second layer 115 has the thickness in a range of 0.2-0.3 millimeter. The optical fiber cable 100 has the diameter in a range of about 1.5 millimeters to about 3 millimeters. In addition, the optical fiber cable 100 can be blown for about 1.5-2 kilometers. The optical fiber cable 100 has the weight in the range of 3-6 kg/km. The optical fiber cable 100 has atmost fill factor of 85 percent. The optical fiber cable 100 has a crush resistance of about 800 Newton/10 centimeters and passes the impact test. The optical fiber cable 100 has the impact strength of 3 Nm. In an embodiment of the present disclosure, each of the plurality of optical fibers has a diameter of about at least one of 200 microns and 250 microns. In an embodiment of the present disclosure, the first layer 110 has the first diameter d1 in a range of 0.7-0.9 millimeter when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has the second diameter d2 in a range of 1.1-1.5 millimeter when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has the first diameter d1 in a range of 0.6-0.7 millimeter when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 200 microns. In an embodiment of the present disclosure, the first layer 110 has the second diameter d2 in a range of 1.0-1.3 millimeter when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 200 microns. In an embodiment of the present disclosure, the first layer 110 has a first diameter d1 in a range of 1.1-1.3 millimeter when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has the second diameter d2 in a range of 1.5-1.9 millimeter when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has the first diameter d1 in a range of 0.95-1.15 millimeter when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 200 microns. In an embodiment of the present disclosure, the first layer 110 has the second diameter d2 in a range of 1.35-1.75 millimeter when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 200 microns. In an embodiment of the present disclosure, the first layer 110 has the first diameter d1 in a range of 1.6-1.9 millimeter when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has the second diameter d2 in a range of 2-2.5 millimeters when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has the first diameter d1 in a range of 1.3-1.6 millimeter when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 200 microns. In an embodiment of the present disclosure, the first layer 110 has the second diameter d2 in a range of 1.7-2.2 millimeters when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 200 microns.

[0062] In yet another embodiment of the present disclosure, the optical fiber cable 100 includes the plurality of optical fibers. The plurality of optical fibers lies substantially along the longitudinal axis of the optical fiber cable 100. In addition, the optical fiber cable 100 includes the first layer 110. The first layer 110 surrounds the plurality of optical fibers. Moreover, the optical fiber cable 100 includes the second layer 115. The second layer 115 surrounds the first layer 110. The first layer 110 is made of the thermoplastic material. Further, the first layer 110 has the thickness in a range of 0.2 – 0.3 millimeter. The second layer 115 is made of a polymeric material. The second layer 115 has the thickness in a range of 0.2-0.3 millimeter. The optical fiber cable 100 has the diameter in a range of about 1.5 millimeters to about 3 millimeters. In addition, the optical fiber cable 100 can be blown for about 1.5-2 kilometers. The optical fiber cable 100 has the weight in the range of 3-6 kg/km. The optical fiber cable 100 has atmost fill factor of 85 percent. The optical fiber cable 100 has a crush resistance of about 800 Newton/10 centimeters and passes the impact test. The optical fiber cable 100 has the impact strength of 3 Nm. In an embodiment of the present disclosure, each of the plurality of optical fibers has a diameter of about at least one of 200 microns and 250 microns. In an embodiment of the present disclosure, the second layer 115 has the first diameter d3 in a range of 1.5-2.1 millimeters when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 250 microns. In an embodiment of the present disclosure, the second layer 115 has the first diameter d3 in a range of 1.4-1.9 millimeter when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 200 microns. In an embodiment of the present disclosure, the second layer 115 has the first diameter d3 in a range of 1.9-2.5 millimeters when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 250 microns. In an embodiment of the present disclosure, the second layer 115 has the first diameter d3 in a range of 1.75-2.35 millimeters when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 200 microns. In an embodiment of the present disclosure, the second layer 115 has the first diameter d3 in a range of 2.4-3.1 millimeters when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 250 microns. In an embodiment of the present disclosure, the second layer 115 has the first diameter d3 in a range of 2.1-2.8 millimeters when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 200 microns.

[0063] In yet another embodiment of the present disclosure, the optical fiber cable 100 includes the plurality of optical fibers. The plurality of optical fibers lies substantially along the longitudinal axis of the optical fiber cable 100. In addition, the optical fiber cable 100 includes the first layer 110. The first layer 110 surrounds the plurality of optical fibers. Moreover, the optical fiber cable 100 includes the second layer 115. The second layer 115 surrounds the first layer 110. The first layer 110 is made of the thermoplastic material. Further, the first layer 110 has the thickness in a range of 0.2 – 0.3 millimeter. The second layer 115 is made of a polymeric material. The second layer 115 has the thickness in a range of 0.2-0.3 millimeter. The optical fiber cable 100 has the diameter in a range of about 1.5 millimeters to about 3 millimeters. In addition, the optical fiber cable 100 can be blown for about 1.5-2 kilometers. The optical fiber cable 100 has the weight in the range of 3-6 kg/km. The optical fiber cable 100 has atmost fill factor of 85 percent. The optical fiber cable 100 has a crush resistance of about 800 Newton/10 centimeters and passes the impact test. The optical fiber cable 100 has the impact strength of 3 Nm. In an embodiment of the present disclosure, each of the plurality of optical fibers has a diameter of about at least one of 200 microns and 250 microns. In an embodiment of the present disclosure, the first layer 110 has the first diameter d1 in a range of 0.7-0.9 millimeter when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has the second diameter d2 in a range of 1.1-1.5 millimeter when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has the first diameter d1 in a range of 0.6-0.7 millimeter when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 200 microns. In an embodiment of the present disclosure, the first layer 110 has the second diameter d2 in a range of 1.0-1.3 millimeter when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 200 microns. In an embodiment of the present disclosure, the first layer 110 has a first diameter d1 in a range of 1.1-1.3 millimeter when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has the second diameter d2 in a range of 1.5-1.9 millimeter when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has the first diameter d1 in a range of 0.95-1.15 millimeter when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 200 microns. In an embodiment of the present disclosure, the first layer 110 has the second diameter d2 in a range of 1.35-1.75 millimeter when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 200 microns. In an embodiment of the present disclosure, the first layer 110 has the first diameter d1 in a range of 1.6-1.9 millimeter when a number of the plurality of optical fibers 105a-105l is 24 and each of the plurality of optical fibers 105a-105l has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has the second diameter d2 in a range of 2-2.5 millimeters when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 250 microns. In an embodiment of the present disclosure, the first layer 110 has the first diameter d1 in a range of 1.3-1.6 millimeter when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 200 microns. In an embodiment of the present disclosure, the first layer 110 has the second diameter d2 in a range of 1.7-2.2 millimeters when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 200 microns. In an embodiment of the present disclosure, the second layer 115 has the first diameter d3 in a range of 1.5-2.1 millimeters when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 250 microns. In an embodiment of the present disclosure, the second layer 115 has the first diameter d3 in a range of 1.4-1.9 millimeter when a number of the plurality of optical fibers 105a-105d is 4 and each of the plurality of optical fibers 105a-105d has a diameter of 200 microns. In an embodiment of the present disclosure, the second layer 115 has the first diameter d3 in a range of 1.9-2.5 millimeters when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 250 microns. In an embodiment of the present disclosure, the second layer 115 has the first diameter d3 in a range of 1.75-2.35 millimeters when a number of the plurality of optical fibers 105a-105l is 12 and each of the plurality of optical fibers 105a-105l has a diameter of 200 microns. In an embodiment of the present disclosure, the second layer 115 has the first diameter d3 in a range of 2.4-3.1 millimeters when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 250 microns. In an embodiment of the present disclosure, the second layer 115 has the first diameter d3 in a range of 2.1-2.8 millimeters when a number of the plurality of optical fibers 105a-105x is 24 and each of the plurality of optical fibers 105a-105x has a diameter of 200 microns.

[0064] The present disclosure provides numerous advantages over the prior art. The optical fiber cable can be blown for long distances. The long blowing distance is due to the combination of the materials used for the first layer and the second layer. The combination of materials enables the optical fiber cable to have optimum stiffness and flexibility to be blown for longer distances. This enables the optical fiber cables to be used for various applications requiring larger blowing distance of the optical fiber cable. The buffer tube step utilizes co-extrusion process and simplifies the manufacturing process of the optical fiber cable and decreases a cost of manufacturing of the optical fiber cable.