Abstract: The present invention relates tor Air re-circulation system is driven by a blower. The air sucked in by the blower from the tank is circulated in the air re-circulation system. No external air is used or taken in during this process. We use an air heater in the channel to heat the air to a certain temperature, which is then supplied to the tank. The preheated air from the tank attracts the water content inside the tank and this water vapour is then circulated through our inline condenser.
Field of the Invention
The present invention relates generally to devices/apparatus for dispensing food waste converter system and particularly to an Air re-circulation system with inline condensation and more particularly to a specially designed blower system with novel Air recirculation technology.
Background and prior art of the Invention
Conventional waste converter machines use an exhaust system by which the air inside the tank is flushed out after each cycle of the load is processed. As the food waste gets heated to accelerate the degradation process and during the composting process, gases get emitted which results in the "atmosphere being polluted when flushed out. These hazardous gases including methane when released would cause health issues to those exposed to it.
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In other machines, the method used is the conventional one in which the air inside the tank is thrown out through an exhaust using an external exhaust system. The issue is that the atmosphere gets polluted in this process. The food waste is heated to accelerate the degradation process and during the process of composting methane gases are emitted. These methane gases spread across the area without being treated which wilt cause hazardous and health issues.
The invention US6256902 teaches, apparatus and methods for drying and deagglomerating substances comprised of finely-divided solids suspended in a fluid medium, and it more specifically relates to apparatus and methods for processing wet, pasty, sticky substances, such as municipal sludge, into a workable, powdered product.
The invention CN102921704 explains, the method for innocent treatment that the present invention relates to a kind of changing food waste comprises the following steps: (1) pretreatment: "after changing food waste discharging, carry out Separation of Solid and Liquid, coarse crushing, cracking and sorting, magnetic separation, and reclaim the metallics of sneaking in changing food waste; (2) damp and hot hydrolysis:
after pretreatment, adopt damp and hot hydrolysis by the virus in changing food waste, ■ the abundant deactivation of germ, separate the animal and plant fat in changing food waste, organic materials are hydrolyzed simultaneously; (3) grease that step (2) obtains becomes fatty acid methyl ester or biodiesel as commercial grease raw material or further deep processing; The organic material of pulpous state enters anaerobic fermentation system through sizing mixing, after with slurry; Bulky grain organic materials enters heat aerobic organisms fermentation equipment. The present invention mainly, by the pretreatment and the damp and hot hydrolysis process that become more meticulous, realizes the innoxious of changing food waste processing, improves the conversion ratio of the kitchen waste biomass energy, improves the economic benefit of changing food waste into resources product.
The invention teaches CN103071666 teaches integrated equipment for Omni bearing treatment of kitchen garbage and a production method of products. The equipment comprises a central intelligent automatic control system, an air treatment system, a straw biochemical system, an advanced oxidization artificial forced inactivation system, a combined screening and impurity removal system, a compound biochemical system, an automatic drying system, a combined conveying system, a waste plastic reversion engineering system, a sludge treatment system, a sewage treatment system, an • oil treatment system and a hot smoke combined treatment system. Produced finished products comprise high-nutrition microbial protein feed, mineral state III diesel, biodiesel, emulsification diesel, low-sulfur clean fire coal, hybrid charge adsorbents and industrial recycle water. A recycling rate of the kitchen garbage reaches above 95%; basically, no wastewater is discharged, no sludge is transferred, no room temperature discharge exists, no peculiar smell or smoke is discharged and no residue is transferred during production; and the environment-friendly, safe and reliable highly-integrated production equipment and the production method are provided for the treatment of the kitchen garbage.
The above-described invention broadly relates the present invention but none of the inventions teaches the present technology whereas the present invention has various advantages and advanced technical efficacy.
Summary of the Invention
In view of the above-mentioned prior art kitchen waste is a simple single-phase . treatment, which will cause secondary pollution, the present invention provides a large-scale highly integrated kitchen waste comprehensive processing equipment and application mode and production The process and formula are in line with the current international development direction of the residue after the waste resource treatment.
All simple single-phase process for the above-mentioned changing food waste of the prior art mentioned, the shortcoming of secondary pollution can be caused, the invention provides a kind of large-scale Highgrade integration changing food waste integrated treatment equipment and application mode and production technology and formula, be meet international at present to the developing direction of the not transfer processing of the residue after changing rejected material to useful resource process.
The present invention relates tor Air re-circulation system is driven by a blower. The air sucked in by the blower from the tank is circulated in the air re-circulation system. No external air is used or taken in during this process. We use an air heater in the channel to heat the air to a certain temperature, which is then supplied to the tank. The preheated air from the tank attracts the water content inside the tank and this water vapour is then circulated through our inline condenser.
This condenser then dissociates the water content from the circulated water vapour and then discharge the water. The condenser uses aluminium fins aligned at an angle and acts as a heat sink. High-speed axial fans provide cool air to the fins for heat dissipation. This Re-circulatory system accelerates the complete process of our food waste converter machine
Object of the Invention
It is a primary objective of the present invention to provide an efficient food waste converter system.
It is a secondary objective of the present invention to provide a system where • atmospheric pollution must be eliminated completely.
It is a tertiary objective of the present invention to an efficient air circulation technology.
It is a fourth objective of the present invention to remove the moisture content present in the food waste.
It is a fifth objective of the present invention to provide system avoids contact of air/fumes inside the tank with the atmosphere.
.It is a sixth objective of the present invention to provide the atmosphere is not polluted with hazardous gasses produced during the process.
It is a seventh objective of the present invention to provide a condenser to dissociate the water content.
It is an eight object of the present invention to eliminate manual intervention at any stage.
It is a final objective of the present invention to provide a method that enables the complete technology to enhance air circulation system.
Statement of the Invention
An Air recirculation system with inline condensation acts as a preferred embodiment in food waste convertor machine characterized that it comprising a specially designed blower which acts as a driver for air recirculation; an air heater which is housed in the channel to heat the air to certain predetermined temperature based on operating mode selected for processing the organic waste batch; an additional thermic fluid heating system is also enhanced to accelerate the vaporization process; a tank which acts as a storehouse of waste food; a condenser unit where the water vapour thus formed is passed into it and dissociates the water content from water; high-speed axial fans are operated to provide cool air to the fins for heat dissipation.
A method in an Air recirculation system with inline condensation acts as a -* preferred embodiment in food waste convertor machine comprising steps of;
The air recirculation system is driven by a blower where the air sucked in by the blower from the tank is circulated in the air re-circulation system and No external air is used or taken in during this process; an air heater in the channel to heat the air to a certain temperature, which is then supplied to the tank; the preheated air from the tank attracts the water content inside the tank and this water vapour is then circulated through our inline condenser; the condenser then dissociates the water content from the circulated water vapour and then discharge the water; the condenser uses aluminium fins aligned at an angle and acts as a heat sink; High-speed axial fans provide cool air to the fins for heat dissipation; Re-circulatory system accelerates the complete process of our food waste converter machine.
Brief description of the invention
Fig. 1 illustrates the detailed view of the present invention.
Detailed description of the invention
The present invention relates to a food waste processing apparatus used for processing food waste, and more particularly, the food waste generated from the hotels and restaurants are effectively dried and discharged from food waste processing machine by crushing the food waste using the agitators and a drying furnace equipped with an agitator. The present invention relates to a food processing apparatus for businesses that can effectively remove odours and minimize environmental pollution.
Food waste is leftovers after cooking or other organic wastes and the food waste discharged from the business occupies a considerable part.
In particular, food wastes generated in kitchens such as restaurants and entertainment establishments are discharged in large quantities are stored in large-capacity food storage containers for disposal. It should be stored separately from Plastic and other non-organic waste.
The food wastes stored as described above are transferred to landfill by a separate transport means and are disposed of in a landfill, and in recent years, the limit of landfills of such food waste is also reached, and the landfilled food waste is decayed to generate odours. As it causes air pollution and further serious problems such as soil and water pollution, there is an urgent need to deal with food waste at present. Therefore, in recent years, there is a food waste treatment station equipped with a food waste treatment device to solve these problems, and it has been used as a fertilizer by drying food waste, but the treatment station also has a small amount of disposal of food waste. There is not enough.
The present invention has been made to solve the above problems, and a drying furnace having a crushing means capable of crushing food waste in the tank, a stirring means for mixing the crushed food waste and an air supply means for supplying hot air; In order to effectively remove the odour generated in the drying furnace by forming an air purifier connected to the drying furnace.
Blowers have various types, where specially designed blowers are used in the present invention. The type of blower used in our invention is a centrifugal blower. On a centrifugal blower, the impeller sucks air from the condenser region system and throws it into the heating system and directs the hot air back into the machine. The centrifugal fan uses the centrifugal power supplied from the rotation of impellers to increase the kinetic energy of air/gases. When the impellers rotate, the air/gas particles near the impellers are thrown off from the impellers, then move into the fan casing. ... The gas is then guided to the exit via outlet ducts.
Condensers are routinely used in laboratory operations such as distillation, reflux, and extraction. In distillation, a mixture is heated until the more volatile components boil off, the vapours are condensed, and collected in a separate container. In reflux, a reaction involving volatile liquids is carried out at their boiling point, to speed it up; and the vapours that inevitably come off are condensed and returned to the reaction vessel. In Soxhlet extraction, a hot solvent is infused onto some powdered material, such as ground seeds, to leach out some poorly soluble component; the solvent is then automatically distilled out of the resulting solution, condensed, and infused again.
Many different types of condensers have been developed for different applications and processing volumes. The simplest and oldest condenser is just a long tube through which the vapours are directed, with the outside air providing the cooling. More commonly, a condenser has a separate tube or outer chamber through which water (or some other fluid) is circulated, to provide more effective cooling.
Laboratory condensers are usually made of glass for chemical resistance, for ease of cleaning, and to allow visual monitoring of the operation; specifically, borosilicate glass to resist thermal shock and uneven heating by the condensing vapour. Some condensers for dedicated operations (like water distillation) may be made of metal. In professional laboratories, condensers usually have ground glass joints for airtight connection to the vapour source and the liquid receptacle; however, flexible tubing of an appropriate material is often used instead. The condenser may also be fused to a boiling flask as a single glassware item, as in the old retort and devices for microscale distillation
The air re-circulation system is primarily driven by a blower, heater channel and condenser unit. The air sucked in by the blower from the tank is used for re-circulation. An air heater is housed in the channel to heat the air to a certain temperature based on the operating mode selected for processing the organic waste batch. The preheated air is then circulated which then attracts water content inside the tank and vaporises it. In addition to the heater channel, an additional thermic fluid heating system is also used to accelerate the vaporization process.
The water vapour thus formed is then directed through the inline condenser unit • which then dissociates the water content from the vapour. The water thus formed is discharged from the tank in the process, thereby removing the moisture content present in the food waste, converting it to a powder form. The condenser uses aluminium fins aligned at an angle and acts as a heat sink. High-speed axial fans are used to provide cool air to the fins for heat dissipation. The invention relates to using the condensate to control the humidity in the processing chamber, resulting in faster processing speeds.
Our Air re-circulation system is driven by a blower. The air sucked in by the blower from the tank is circulated in the air re-circulation system. No external air is used or taken in during this process. We use an air heater in the channel to heat the air to a certain temperature, which is then supplied to the tank. The preheated air from the tank attracts the water content inside the tank and this water vapour is then circulated through our inline condenser.
This condenser then dissociates the water content from the circulated water vapour and then discharge the water. The condenser uses aluminium fins aligned at an angle and acts as a heat sink. High-speed axial fans provide cool air to the fins for heat dissipation. This Re-circulatory system accelerates the complete process of our food waste converter machine
Figure 1 illustrates,
the blower,
the heater housing,
the tank,
top flange,
and the condenser housing.
It should be noted that, as used in this specification and the appended claims, the singular forms "a," "an," and "the" include plural referents unless the content clearly dictates otherwise. Thus, for example, a reference to an apparatus containing "a valve", "a seal" includes an apparatus with two or more valves and seals. It should also be noted that the term "or" is generally employed in its sense including "and/or" unless the content clearly dictates otherwise.
It should also be noted that, as used in this specification and the appended claims, the term "configured" describes a system, apparatus, or other structure that is constructed orconfigured to perform a particular task or adopt a particular configuration. The term "configured" can be used interchangeably with other similar phrases such as arranged, adapted and configured, constructed and arranged, constructed, manufactured and arranged, and the like.
The invention has been described with reference to various specific and preferred embodiments and techniques. However, it should be understood that many variations and modifications may be made while remaining within the spirit and scope of the invention.
| # | Name | Date |
|---|---|---|
| 1 | 202141010855-FER.pdf | 2022-10-17 |
| 1 | 202141010855-Form9_Early Publication_15-03-2021.pdf | 2021-03-15 |
| 2 | 202141010855-FORM28_15-03-2021.pdf | 2021-03-15 |
| 2 | 202141010855-Abstract_As Filed_15-03-2021.pdf | 2021-03-15 |
| 3 | 202141010855-Form18_Examination Request _15-03-2021.pdf | 2021-03-15 |
| 3 | 202141010855-Claims_As Filed_15-03-2021.pdf | 2021-03-15 |
| 4 | 202141010855-Correspondence_As Filed_15-03-2021.pdf | 2021-03-15 |
| 4 | 202141010855-Form-5_As Filed_15-03-2021.pdf | 2021-03-15 |
| 5 | 202141010855-Form-3_As Filed_15-03-2021.pdf | 2021-03-15 |
| 5 | 202141010855-Correspondence_Form-28_15-03-2021.pdf | 2021-03-15 |
| 6 | 202141010855-Form-1_As Filed_15-03-2021.pdf | 2021-03-15 |
| 6 | 202141010855-Description Complete_As Filed_15-03-2021.pdf | 2021-03-15 |
| 7 | 202141010855-Form 2(Title Page)Complete_15-03-2021.pdf | 2021-03-15 |
| 8 | 202141010855-Form-1_As Filed_15-03-2021.pdf | 2021-03-15 |
| 8 | 202141010855-Description Complete_As Filed_15-03-2021.pdf | 2021-03-15 |
| 9 | 202141010855-Form-3_As Filed_15-03-2021.pdf | 2021-03-15 |
| 9 | 202141010855-Correspondence_Form-28_15-03-2021.pdf | 2021-03-15 |
| 10 | 202141010855-Correspondence_As Filed_15-03-2021.pdf | 2021-03-15 |
| 10 | 202141010855-Form-5_As Filed_15-03-2021.pdf | 2021-03-15 |
| 11 | 202141010855-Claims_As Filed_15-03-2021.pdf | 2021-03-15 |
| 11 | 202141010855-Form18_Examination Request _15-03-2021.pdf | 2021-03-15 |
| 12 | 202141010855-FORM28_15-03-2021.pdf | 2021-03-15 |
| 12 | 202141010855-Abstract_As Filed_15-03-2021.pdf | 2021-03-15 |
| 13 | 202141010855-Form9_Early Publication_15-03-2021.pdf | 2021-03-15 |
| 13 | 202141010855-FER.pdf | 2022-10-17 |
| 1 | 202141010855E_14-10-2022.pdf |