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Airbag Base Fabric, Airbag And Method Of Manufacturing Airbag Base Fabric

Abstract: This airbag base fabric has warp direction and weft direction energy absorption characteristics of 30 50 as defined by formula (1) and formula (2) below. (Formula (1)) Warp direction energy absorption characteristic = warp direction energy absorption amount/warp cover factor (in formula (1) the warp direction energy absorption characteristic is an integrated value of the stress applied from the start of measurement until the sample breaks when measuring the warp direction tensile strength and breaking elongation) (Formula (2)) Weft direction energy absorption characteristic = weft direction energy absorption amount/weft cover factor (in formula (2) the weft direction energy absorption amount is an integrated value of the stress applied from the start of measurement until the sample breaks when measuring the weft direction tensile strength and breaking elongation)

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
05 February 2018
Publication Number
06/2018
Publication Type
INA
Invention Field
TEXTILE
Status
Email
Parent Application

Applicants

TORAY INDUSTRIES, INC.
1-10 Nihonbashi-Muromachi 2-chome, Chuo-ku, Tokyo 103-8666,Japan

Inventors

1. YOKOI ,Daisuke
c/o Osaka Head Office, Toray Industries, Inc., 3-3, Nakanoshima 3- chome, Kita-ku, Osaka-shi, Osaka 530-8222, Japan

Specification

1. An airbag base fabric having a warp direction energy
absorption characteristic defined by the below formula (1) is 30 to 50
5 and a weft direction energy absorption characteristic defined by the
below formula (2) is 30 to 50. (Formula(1))
Warp Direction Energy Absorption Characteristic = Warp Direction Energy Absorption Amount/Warp Yarn Cover Factor
10 (In the formula (1), the warp direction energy absorption amount is a
value of the integral of stress applied, in measurement of the warp direction tensile strength and elongation at break, from the start of the measurement until the sample breaks.) (Formula (2))
15 Weft Direction Energy Absorption Characteristic = Weft
Direction Energy Absorption Amount/Weft Yarn Cover Factor (In the formula (2), the weft direction energy absorption amount is a value of the integral of stress applied, in measurement of the weft direction tensile strength and elongation at break, from the start of the
20 measurement until the sample breaks.)
2. The airbag base fabric of claim 1, wherein a warp yarn
and a weft yarn forming the airbag base fabric are synthetic
multifilament yarn, and the both has
25 a total fineness of 145 to 720 dtex,
a single filament fineness of 2 to 10 dtex, a tenacity of 4.5 to 6.5 cN/dtex, and

a elongation at break of 23 to 45%.
3. The airbag base fabric of claim 1 or 2, wherein the
average of the warp direction elongation at break and the weft direction
5 elongation at break is 35 to 55%.
4. The airbag base fabric of any one of claims 1 to 3,
wherein the sum of the warp yarn cover factor and the weft yarn cover
factor is 1900 to 2400.
10
5. The airbag base fabric of any one of claims 1 to 4,
wherein the average of the warp direction elongation at break and the
weft direction elongation at break is 44 to 50%, and single filament
fineness of the warp yarn and the weft yarn forming the airbag base
15 fabric are both 3 to 7 dtex.
6. An airbag, wherein the airbag base fabric of any one of
claims 1 to 5 is sewn.
20 7. The airbag of claim 6 used as a side airbag.
8. A method of manufacturing the airbag base fabric of any one of claims of 1 to 5, comprising
a scouring process for scouring a woven gray fabric by applying a
25 tension of 150 to 400 N/m with water at 70°C or less,
a drying process for drying the gray fabric at a temperature of 140°C or less, and

a heat-setting process for heat-setting the woven gray fabric,
wherein the heat-setting process is a process in which tentering is
performed, by using a pin stenter dryer, to obtain a base fabric width
more than 98% of a width of the gray fabric dried by a dryer, with an
5 overfeed ratio of -2 to +2%, at a temperature of 120 to 200°C.

Documents

Application Documents

# Name Date
1 201847004206-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [05-02-2018(online)].pdf 2018-02-05
2 201847004206-STATEMENT OF UNDERTAKING (FORM 3) [05-02-2018(online)].pdf 2018-02-05
3 201847004206-PROOF OF RIGHT [05-02-2018(online)].pdf 2018-02-05
4 201847004206-PRIORITY DOCUMENTS [05-02-2018(online)].pdf 2018-02-05
5 201847004206-POWER OF AUTHORITY [05-02-2018(online)].pdf 2018-02-05
6 201847004206-FORM 1 [05-02-2018(online)].pdf 2018-02-05
7 201847004206-DRAWINGS [05-02-2018(online)].pdf 2018-02-05
8 201847004206-DECLARATION OF INVENTORSHIP (FORM 5) [05-02-2018(online)].pdf 2018-02-05
9 201847004206-COMPLETE SPECIFICATION [05-02-2018(online)].pdf 2018-02-05
10 201847004206-CLAIMS UNDER RULE 1 (PROVISIO) OF RULE 20 [05-02-2018(online)].pdf 2018-02-05
11 Correspondence by Agent_Form1_16-02-2018.pdf 2018-02-16
12 201847004206-FORM 3 [26-06-2018(online)].pdf 2018-06-26
13 201847004206-FORM 3 [31-01-2019(online)].pdf 2019-01-31