DESC:FIELD
The present disclosure relates to field of manufacturing technology.
DEFINITION
Shank portion – The expression “shank portion” used in the present disclosure refers to, but is not limited to, a stem or a shaft of an implement such as a ball screw or a nail or a pin.
BACKGROUND
A ball screw is a mechanical linear actuator that converts rotational motion into linear motion with little friction. Conventionally, a ball screw includes a threaded shaft which provides a helical raceway for ball bearings and functions as a precision screw. Ball screws are generally used in steering systems for automobiles and for motion transmission in machine tools.
During manufacturing, it is required that ball screws be machined with super finishing operations after heat treatment. Conventional methods of performing finishing operations on ball screws include manual/semi-automatic processes which are far from reliable because of the human intervention involved. An example of performing finishing operations on ball screws includes polishing the ball screw manually using various abrasives, precision machining, grinding methods, and the like. While the conventional manual polishing has the limitation of less reliability and less accuracy, the precision machining or grinding methods are expensive and do not necessarily meet the surface finish requirements, especially Tp (Plateau Ratios) that is critical for maintaining a lubricating film on the surface.
Accordingly, there exists a need to provide an apparatus for performing super finishing operations on ball screws which overcomes the abovementioned drawbacks.
OBJECTS
Some of the objects of the present disclosure, which at least one embodiment herein satisfies, are as follows:
An object of the present disclosure is to provide an apparatus for performing super finishing operation on a ball screw surface with superior speed, reliability, and efficiency.
Another object of the present disclosure is to provide an apparatus for performing super finishing operation on a ball screw, which is simple and cost effective.
Other objects and advantages of the present disclosure will be more apparent from the following description, which is not intended to limit the scope of the present disclosure.
SUMMARY
The present disclosure envisages an apparatus for performing finishing operation on the threads on a shank portion of a ball screw. The apparatus comprises a holder for holding the ball screw, a replaceable finishing tool defining threads complementary to the threads of the shank portion of the ball screw, and a drive mechanism for rotating the holder to facilitate angular displacement of the shank portion of the ball screw relative to the threads of the replaceable finishing tool to perform a finishing operation on the threads of the screw.
In an embodiment, the apparatus further includes an abrasive belt received within the finishing tool such that the abrasive belt forms an interface between the finishing tool and the ball screw, wherein the angular displacement of the ball screw within the finishing tool facilitates finishing operation of the ball screw via the finishing tool and the abrasive belt. In an embodiment, the abrasive belt is a non-woven abrasive belt.
In another embodiment, the apparatus further includes a housing configured to hold the finishing tool. In an embodiment, the finishing tool and the housing are separate components which are assembled together. In another embodiment, the housing and the finishing tool are manufactured as an integral component.
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWING
An apparatus for performing finishing operation on a ball screw of the present disclosure will now be described with the help of the accompanying drawing, in which:
Fig. 1A illustrates a schematic view of the apparatus for performing finishing operation on a ball screw, in accordance with an embodiment of the present disclosure;
Fig. 1B illustrates isometric view of the apparatus for performing finishing operation on a ball screw, in accordance with an embodiment of the present disclosure;
Fig. 2 illustrates an isometric view of a finishing tool used in the apparatus of Fig. 1; and
Fig. 3 illustrates a motion of a ball screw and its arrangement during a super finishing operation performed using the apparatus of figure 1.
LIST OF REFERENCE NUMERALS
10 – Finishing tool
10A – Tooling portion
20 – Abrasive belt
30 – Housing
40 – Ball screw
40A – Threads
40B – Shank portion
42 – Holder
44 – Drive mechanism
DETAILED DESCRIPTION
At the manufacturing stage of a ball screw, it is required that the ball screw be machined with super finishing operations after the heat treatment. The conventional methods of performing finishing operations on the ball screws include manual/semi-automatic processes which are far from reliable because of the human intervention involved. An example of performing finishing operations on the ball screws includes polishing the ball screw manually using various abrasives, precision machining, grinding methods, and the like. While the conventional manual polishing has the limitation of less reliability and less accuracy, the precision machining or grinding methods are expensive and do not necessarily meet the surface finish requirements, especially Tp (Plateau Ratios) critical for maintaining a lubricating film on the surface.
To overcome the aforementioned drawbacks, the present disclosure envisages an apparatus for performing finishing operation on a ball screw which does not rely on human intervention by a human operator. Also, the apparatus disclosed in the present disclosure does not involve the use of expensive components like precision machines or grinding machines.
The apparatus of the present disclosure is hereinafter described with reference to Fig. 1 through Fig. 3. Fig. 1 illustrates isometric view of an apparatus 100 for performing finishing operation on a ball screw 40, in accordance with an embodiment of the present disclosure. Fig. 2 illustrates an isometric view of a finishing tool 10 used in the apparatus 100. Fig. 3 illustrates a motion of the ball screw 40 and its arrangement during a super finishing operation performed using the apparatus 100.
The present disclosure envisages an apparatus 100 for performing finishing operation on threads 40A on a shank portion 40B of a ball screw 40. The apparatus 100 comprises a holder 42 for holding the ball screw 40, a replaceable finishing tool 10 defining threads 10B complementary to the threads 40A of the shank portion 40B of the ball screw 40, and a drive mechanism 44 for rotating the holder 42 to facilitate angular displacement of the shank portion 40B of the ball screw 40 relative to the threads 10B of the replaceable finishing tool 10 to perform a finishing operation on the threads 40A of the ball screw 40.
In an embodiment, the apparatus 100 further comprises an abrasive belt 20 that is received within the finishing tool 10 such that the abrasive belt 20 forms an interface between the finishing tool 10 and the ball screw 40, wherein an angular displacement of the ball screw 40 within the finishing tool 10 facilitates the finishing/super-finishing operation of the ball screw 40 via the finishing tool 10 and the abrasive belt 20. In an embodiment, the abrasive belt 20 is a non-woven abrasive belt.
In an embodiment, the apparatus 100 further comprises a housing 30 wherein the finishing tool 10 supported within the housing 30. In an embodiment, the housing 30 and the finishing tool 10 are separate components which are assembled together by means of fasteners or rib-slot arrangements. In another embodiment, the housing 30 and the finishing tool 10 are manufactured as an integral component.
The finishing tool 10 has a tooling portion 10A defined by an inner periphery of a circular slot configured on the finishing tool 10. The tooling portion 10A is provided with thread formations 10B complementary with the thread formations configured on the ball screw 40. The abrasive belt 20 is received within the tooling portion 10A such that the abrasive belt 20 forms the interface between the tooling portion 10A and the ball screw 40, wherein a rotation of the ball screw 40 within the tooling portion 10A facilitates the finishing/super-finishing operation of the ball screw 40 via the tooling portion 10A and the abrasive belt 20.
Referring to Fig. 1 through Fig. 3, there is shown the apparatus 100 which is described in more detail hereinafter. The apparatus 100 comprises the finishing tool 10 which is a screw based contact tool and the unwoven abrasive belt 20. The finishing tool 10 is configured within the housing 30. The housing 30 holds the finishing tool 10 firmly therein. In an embodiment, the housing 30 and the finishing tool 10 are manufactured as an integral unit.
The finishing tool 10 is a specially made screw type tool which helps follow the ball screw 40 profile. In a preferred embodiment, the finishing tool 10 includes inward threads 10B configured thereon that correspond to the threads and grooves of the ball screw 40 to be super-finished. Specifically, the inward threads 10B facilitate the holding of the ball screw 40 therein during super finishing operation being performed on the ball screw 40.
In an operative configuration, the ball screw 40 is rotated by the holder 42 that is coupled with a drive mechanism 44. In an embodiment, the holder 42 is a head stock of a lathe machine which is given a rotary drive, as seen in Fig. 3. In another embodiment, the holder 42 is configured on a motor that is the drive mechanism 44. The rotation of the ball screw 40 causes engagement A of the ball screw 40, the unwoven abrasive belt 20, and the finishing tool 10 by applying pressure on the apparatus 100. The engagement and rotation of the ball screw 40 with the tooling portion 10A gives a traversing motion to the apparatus 100. The ball screw 40 is rotated clockwise and counter clockwise alternately to give forward and reverse strokes to the apparatus 100.
TECHNICAL ADVANCEMENTS
The present disclosure described herein above has several technical advantages including, but not limited to, the realization of an apparatus for performing super finishing operation on a ball screw, which:
• operates with superior speed, reliability, and efficiency; and
• is simple and cost effective.
The embodiments herein and the various features and advantageous details thereof are explained with reference to the non-limiting embodiments in the following description. Descriptions of well-known components and processing techniques are omitted so as to not unnecessarily obscure the embodiments herein. The examples used herein are intended merely to facilitate an understanding of ways in which the embodiments herein may be practiced and to further enable those of skill in the art to practice the embodiments herein. Accordingly, the examples should not be construed as limiting the scope of the embodiments herein.
The foregoing description of the specific embodiments will so fully reveal the general nature of the embodiments herein that others can, by applying current knowledge, readily modify and/or adapt for various applications such specific embodiments without departing from the generic concept, and, therefore, such adaptations and modifications should and are intended to be comprehended within the meaning and range of equivalents of the disclosed embodiments. It is to be understood that the phraseology or terminology employed herein is for the purpose of description and not of limitation. Therefore, while the embodiments herein have been described in terms of preferred embodiments, those skilled in the art will recognize that the embodiments herein can be practiced with modification within the spirit and scope of the embodiments as described herein.
Throughout this specification the word “comprise”, or variations such as “comprises” or “comprising”, will be understood to imply the inclusion of a stated element, integer or step, or group of elements, integers or steps, but not the exclusion of any other element, integer or step, or group of elements, integers or steps.
The use of the expression “at least” or “at least one” suggests the use of one or more elements or ingredients or quantities, as the use may be in the embodiment of the disclosure to achieve one or more of the desired objects or results.
Any discussion of documents, acts, materials, devices, articles or the like that has been included in this specification is solely for the purpose of providing a context for the disclosure. It is not to be taken as an admission that any or all of these matters form a part of the prior art base or were common general knowledge in the field relevant to the disclosure as it existed anywhere before the priority date of this application.
While considerable emphasis has been placed herein on the components and component parts of the preferred embodiments, it will be appreciated that many embodiments can be made and that many changes can be made in the preferred embodiments without departing from the principles of the disclosure. These and other changes in the preferred embodiment as well as other embodiments of the disclosure will be apparent to those skilled in the art from the disclosure herein, whereby it is to be distinctly understood that the foregoing descriptive matter is to be interpreted merely as illustrative of the disclosure and not as a limitation.
,CLAIMS:WE CLAIM:
1. An apparatus for performing finishing operation on the threads on a shank portion of a ball screw, said apparatus comprising:
a holder for holding said ball screw;
a replaceable finishing tool defining threads complementary to said threads of said shank portion of said ball screw; and
a drive mechanism for rotating said holder to facilitate angular displacement of said shank portion of said ball screw relative to said threads of said replaceable finishing tool to perform a finishing operation on said threads of said screw.
2. The apparatus as claimed in claim 1, which includes an abrasive belt received within said finishing tool such that said abrasive belt forms an interface between said finishing tool and said ball screw, wherein said angular displacement of said ball screw within said finishing tool facilitates finishing operation of said ball screw via said finishing tool and said abrasive belt.
3. The apparatus as claimed in claim 2, wherein said abrasive belt is a non-woven abrasive belt.
4. The apparatus as claimed in claim 1, which includes a housing configured to hold said finishing tool.
5. The apparatus as claimed in claim 4, wherein said finishing tool and said housing are separate components which are assembled together.

6. The apparatus as claimed in claim 1, wherein said housing and said finishing tool are manufactured as an integral component.