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An Electronic Assembly For A Data Processing System, A Substrate To Package A Die, Used In Said Electronic Assembly, And Method Of Making The Same

Abstract: There is disclosed an electronic assembly (4) having a die (200) comprising power, ground, and signal nodes; and a multilayer ceramic substrate (210) comprising an embedded capacitor (230) having first and second terminals; a first surface having a first core with a first plurality of power lands (215. 227) coupled to the first terminal and a first plurality of ground lands (211-213) coupled to the second terminal, the first plurality of power lands and the first plurality of ground lands each being a relatively large number, and a first periphery comprising a first plurality of signal lands; and a second surface having a second core with a second plurality of power lands coupled to the first terminal and a second plurality of ground lands coupled to the second terminal, and a second periphery comprising a second plurality of signal lands; wherein the first plurality of power lands, the first plurality of ground lands, and the first plurality of signal lands are coupled to corresponding ones of the power, ground, and signal nodes of the die.

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Patent Information

Application #
Filing Date
02 April 2002
Publication Number
49/2014
Publication Type
INA
Invention Field
ELECTRONICS
Status
Email
Parent Application
Patent Number
Legal Status
Grant Date
2015-07-03
Renewal Date

Applicants

INTEL CORPORATION
2200 MISSION COLLEGE BOULEVARD, SANTA CLARA, CA

Inventors

1. CHAKRAVORTY KISHORE K
6407 BERKWICKSHIRE WAY, SAN JOSE, CALIFORNIA 95120

Specification

AN ELECTRONIC ASSEMBLY FOR A DATA PROCESSING
SYSTEM, A SUBSTRATE TO PACKAGE A DIE, USED IN
SAID ELECTRONIC ASSEMBLY, AND METHOD OF
MAKING THE SAME
Technical Field of the Invention
The present invention relates to an electronic assembly for a data processing
system, a substrate to package a die, used in said electronic assembly, and method of
making the same, and generally to electronics packaging. More particularly, the present
invention relates to an electronic assembly that includes a substrate having one or more
embedded capacitors to reduce switching noise in a high speed integrated circuit, and to
manufacturing methods related thereto.
Background of the Invention
Integrated circuits (ICS) are typically assembled into packages by
physically and electrically coupling them to a substrate made of organic or
ceramic material. One or more such IC packages can be physically and
electrically coupled to a printed circuit board (PCB) or card to form an
"electronic assembly" The "electronic assembly" can be part of an
"electronic system" An "electronic system" is broadly defined herein as any
product comprising an "electionic assembly". Examples of electronic
systems include computers (e g , desktop, laptop, hand-held, server, etc.),
wireless communications dev ices (e.g., cellular phones, cordless phones,
pagers, etc.), computer-related peripherals (e g., printers, scanners, monitors,
etc.), entertainment devices (e g , televisions, radios, stereos, tape and
compact disc players, video cassette recorders, MP3 (Motion Picture Experts
Group, Audio Layer 3) players, etc ), and the like.
In the field of electronic systems there is an incessant competitive
pressure among manufacturers to drive the performance of their equipment up
while driving down production costs. This is particularly true regarding the
packaging of ICs on substrates, where each new generation of packaging
must provide increased performance while generally being smaller or more
compact in size.
An IC substrate may comprise a number of insulated metal layers
selectively patterned to provide metal interconnect lines (referred to herein as
"traces"), and one or more electronic components mounted on one or more
surfaces of the substrate. The electronic component or components are
functionally connected to other elements of an electronic system through a
hierarchy of conductive paths that includes the substrate traces. The substrate
traces typically carry signals that are transmitted between the electronic
components, such as ICs, of the system Some ICs have a relatively large

number of input/output (I/O) terminals, as well as a large number of power
and ground terminals. The large number of I/O, power, and ground terminals
requires that the substrate contain a relatively large number of traces. Some
substrates require multiple layers of traces to accommodate all of the system
interconnections
Traces located within different layers are typically connected
electrically by vias (also called "plated through-holes") formed in the board
A via can be made by making a hole through some or all layers of a substrate
and then plating the interior hole surface or filling the hole with an
electrically conductive material, such as copper or tungsten.
One of the conventional methods for mounting an IC on a substrate is
called "controlled collapse chip connect" (C4) In fabricating a C4 package,
the electrically conductive terminations or lands (generally referred to as
"electrical contacts") of an IC component are soldered directly to
corresponding lands on the surface of the substrate using reflowable solder
bumps or balls. The C4 process is widely used because of its robustness and
simplicity
As the internal circuitry of ICs, such as processors, operates at higher
and higher clock frequencies, and as ICs operate at higher and higher power
levels, switching noise can increase to unacceptable levels.
For the reasons stated above, and for other reasons stated below which
will become apparent to those skilled in the art upon reading and
understanding the present specification, there is a significant need in the art
for a method and apparatus for packaging an IC on a substrate that minimizes
problems, such as switching noise, associated with high clock frequencies and
high power delivery.
Accordingly, the present invention provides an electronic assembly having :
a die comprising power, ground, and signal nodes; and
a multilayer ceramic substrate comprising:
an embedded capacitor having first and second terminals;
a first surface having a first core with a first plurality of power lands
coupled to the first terminal and a first plurality of ground lands coupled to the second
terminal, the first plurality of power lands and the first plurality of ground lands each
being a relatively large number, and a first periphery comprising a first plurality of signal
lands; and

a second surface having a second core with a second plurality of power
lands coupled to the first terminal and a second plurality of ground lands coupled to the
second terminal, and a second periphery comprising a second plurality of signal lands;
wherein the first plurality of power lands, the first plurality of ground
lands, and the first plurality of signal lands are coupled to corresponding ones of the
power, ground, and signal nodes of the die.
The present invention also provides a data processing system comprising:
a bus coupling components in the data processing system;
a display coupled to the bus;
external memory coupled to the bus; and
a processor coupled to the bus and comprising an electronic assembly having
a die comprising power, ground, and signal nodes; and
a multilayer ceramic substrate having
an embedded capacitor with first and second terminals;
a first surface having a first core with a first plurality of power
lands coupled to the first terminal and a first plurality of ground lands coupled to
the second terminal, the first plurality of power lands and the first plurality of
ground lands each being a relatively large number, and a first periphery
comprising a first plurality of signal lands; and
a second surface having a second core with a second plurality of
power lands coupled to the first terminal and a second plurality of ground lands
coupled to the second terminal, and a second periphery comprising a second
plurality of signal lands,
wherein the first plurality of power lands, the first plurality of ground
lands, and the first plurality of signal lands are coupled to corresponding ones of the
power, ground, and signal nodes of the die.
The invention further provides a method for making a multilayer ceramic substrate
to package a die, the method comprising:

forming a plurality of power and ground vias in a core region of the substrate;
forming a plurality of signal vias in a peripheral region of the substrate;
forming in the substrate an embedded capacitor having first and second terminals;
and
forming on a surface of the substrate a plurality of power lands coupled to the first
terminal through the plurality of power vias, a plurality of ground lands coupled to the
second terminal through the plurality of ground vias, and a plurality of signal lands
coupled to the plurality of signal vias;
wherein the plurality of power lands, the plurality of ground lands, and the
plurality of signal lands are positioned to be coupled to corresponding power, ground, and
signal nodes of the die through controlled collapse chip connect (C4) solder bumps, and
wherein the plurality of power lands and the plurality of ground lands are each a relatively
large number.
The invention furthermore provides a method of making an electronic assembly
comprising:
providing a die having power, ground, and signal nodes;;
providing a multilayer ceramic substrate comprising:
an embedded capacitor having first and second terminals;
a first surface having a first core including a first plurality of power lands
coupled to the first terminal and a first plurality of ground lands coupled to the second
terminal, the first plurality of power lands and the first plurality of ground lands each
being a relatively large number, and a first periphery comprising a first plurality of signal
lands; and
a second surface having a second core with a second plurality of power
lands coupled to the first terminal and a second plurality of ground lands coupled to the
second terminal, and a second periphery comprising a second plurality of signal lands;
wherein the first plurality of power lands, the first plurality of ground
lands, and the first plurality of signal lands are coupled to corresponding ones of the
power, ground, and signal nodes of the die.

According to the present invention there is also provided a substrate to package a
die comprising:
a plurality of power and ground vias in a core region of the substrate;
a plurality of signal vias in a peripheral region of the substrate;
an embedded capacitor having first and second terminals; and
a surface having a plurality of power lands coupled to the first terminal through
the plurality of power vias, a plurality of ground lands coupled to the second terminal
through the plurality of ground vias, and a plurality of signal lands coupled to the
plurality of signal vias;
wherein the plurality of power lands, the plurality of ground lands, and the
plurality of signal lands are positioned to be coupled to corresponding power, ground, and
signal nodes of the die through controlled collapse chip connect (C4) solder bumps, and
wherein the plurality of power lands and the plurality of ground lands are each a relatively
large number.
Brief Description of the Accompanying Drawings
FIG. 1 is a block diagram of an electronic system incorporating at least
one electronic assembly with embedded capacitors in accordance with one
embodiment of the invention,
FIG. 2 shows a cross-sectional representation of a multilayer substrate
with embedded capacitors in accordance with one embodiment of the
invention,
FIG. 3 shows a cross-sectional representation of a multilayer substrate
with embedded capacitors in accordance with another embodiment of the
invention,
FIG. 4 shows a cross-sectional representation of a multilayer substrate
with embedded discrete capacitors in accordance with an alternate
embodiment of the invention,

FIG. 5 shows a graphical representation of capacitance versus area for
various dielectric materials that can be used in a substrate with an embedded
capacitor in accordance with one embodiment of the invention;
FIG. 6 is a flow diagram of a method of fabricating a substrate
comprising an embedded capacitor, in accordance with one embodiment of
the invention; and
FIG. 7 is a flow diagram of a method of fabricating an electronic
assembly having a substrate comprising an embedded capacitor, in
accordance with one embodiment of the invention.
Detailed Description of Embodiments of the Invention
In the following detailed description of embodiments of the invention,
reference is made to the accompanying drawings which form a part hereof,
and in which is shown by way of illustration specific preferred embodiments
in which the inventions may be practiced. /These embodiments are described
in sufficient detail to enable those skilled in the art to practice the invention,
and it is to be understood that other embodiments may be utilized and that
logical, mechanical and electrical changes may be made without departing
from the spirit and scope of the present inventions. The following detailed
description is, therefore, not to be taken in a limiting sense, and the scope of
the present invention is defined only by the appended claims.
The present invention provides a solution to power delivery problems
that are associated with prior art packaging of integrated circuits that operate
at high clock speeds and high power levels by embedding one or more
decoupling capacitors in a multilayer substrate. Various embodiments are
illustrated and described herein. In one embodiment, the IC die is directly
mounted to the multilayer substrate, which contains embedded capacitors.
The embedded capacitors can be discrete capacitors, or they can be one or
more layers of capacitive material.
FIG. 1 is a block diagram of an electronic system 1 incorporating at
least one electronic assembly 4 with embedded capacitors in accordance with
one embodiment of the invention. Electronic system 1 is merely one example
of an electronic system in which the present invention can be used. In this
example, electronic system 1 comprises a data processing system that
includes a system bus 2 to couple the various components of the system.
System bus 2 provides communications links among the various components
of the electronic system 1 and can be implemented as a single bus, as a
combination of busses, or in any other suitable manner.

Electronic assembly 4 is coupled to system bus 2. Electronic
assembly 4 can include any circuit or combination of circuits. In one
embodiment electronic assembly 4 includes a processor 6 which can be of
any type. As used herein, "processor" means any type of computational
circuit, such as but not limited to a microprocessor, a microcontroller, a
complex instruction set CQmputing (CISC) microprocessor, a reduced
instruction set computing (RISC) microprocessor, a very long instruction
word (VLIW) microprocessor, a graphics processor, a digital signal processor
(DSP), or any other type of processor or processing circuit.
Other types of circuits that can be included in electronic assembly 4 are a
custom circuit, an application-specific integrated circuit (ASIC), or the like,
such as, for example, one or more circuits (such as a communications circuit
7) for use in wireless devices like cellular telephones, pagers, portable
computers, two-way radios, and similar electronic systems. The IC can
perform any other type of function.
Electronic system 1 can also include an external memory 10, which in turn
can include one or more memory elements suitable to the particular
application, such as a main memory 12 in the form of random access memory
(RAM), one or more hard drives 14, and/or one or more drives that handle
removable media 16 such as floppy diskettes, compact disks (CDs), digital
video disk (DVD), and the like
Electronic system 1 can also include a display device 8, a loudspeaker 9,
and a keyboard and/or controller 20, which can include a mouse, trackball,
game controller, voice-recogr.ition device, or any other device that permits a
system user to input information into and/or receive information from
electronic system 1.
FIG. 2 shows a cross-sectional representation of a multilayer substrate
210 with embedded capacitors in accordance with one embodiment of the
invention. Substrate 210 has a plurality of lands 211-213 on one surface
thereof that can be coupled to leads or conductive areas 201-203,
respectively, on IC die 200 via solder balls or bumps 208. Leads 201 are
coupled to signal lines of IC die 200, lead 202 is coupled to Vcc, and lead 203
is coupled to Vss. It will be understood that, although identical reference
numbers have been used for the two conductive paths carrying signal levels,
i.e. the paths comprising the structure identified by reference numbers 201,
208, 211, and 221-223, these signals can be different. Signal path structure

can include various signal conductors illustrated as conductive layers within ceramic substrate
210, such as signal conductors 235-237
Signal leads or bumps, such as signal bumps 201, are typically arranged at the
periphery of the die-in an arrangement that is, for example, several rows deep (only one row ' --*-
being shown on each side of die 200 for the sake of simplicity)
Substrate 210 can include multiple Vcc, Vss, and signal conductors, only a few of
which are illustrated for the sake of simplicity
Substrate 210 comprises a pair of embedded capacitors Each capacitor 230 comprises
a pair of capacitive plates 226 and 229, with high permittivity (Dk) layers 228 between the
capacitive plates 226 and 229, and between capacitors 230 One capacitive plate 226 of each
capacitor 230 can be coupled to a Vss terminal 203 on die 200 via conductor 215, land 213,
and solder ball 208 Another capacitive plate 229 of each capacitor 230 can be coupled to a
Vcc terminal 202 on die 200 via conductor 227, land 212, and solder ball 208
The expression "high permittivity layer' as used herein means a layer of high
permittivity material such as a high permittivity ceramic ply such as titanate particles, a high
permittivity dielectric film such as a titanate film that is deposited, for example, by Sol-Gel or
metal-organic chemical vapor deposition (MOCVD) techniques, or a layer of any other type of
high permittivity material
Substrate 210 can be provided with one or more embedded capacitors 230
Die 200 and substrate 210 can be of any type In one embodiment, die 200 is a
processor, and substrate 210 is a multilayer ceramic substrate

In the embodiment shown in FIG 2, metallized power vias 215 and 2f7 situated in the
central or core region of substrate 210, can connect the Vss and Vcc capacititve plates 226
and 229, respectively, of capacitor 210 to the corresponding regions of the die, which can
comprise a relatively large number of Vss and Vcc die bumps 203 and 202, respectively,
distributed in the core region of the die 200 This large parallel connectivity ensures very low
inductance (e g <1 pico-Henry) and enhances the current carrying ability of the overall IC
packaging structure
The invention is equally applicable to embodiments where signal traces occur other
than at the periphery of the die, and to embodiments where Vcc and Vss traces are provided
anywhere on the die

It will be understood that while the pitch of power vias 215 and 227 in
FIG. 2 is shown to be the same as the die bump pitch, the pitch of power vias
215 and 227 could be different from that of the die bump pitch. Likewise,
while the pitch of signal vias 223 is shown to be wider than that of the die
bump pitch, it could be,the same in another embodiment. The geometry of
the vias, including via pitch, can be varied in any suitable manner in
accordance with design parameters known to those skilled in the art.
Various embodiments can be implemented using ceramic substrate
technology.
One important purpose of the substrate with embedded capacitor(s) is
to provide relatively high capacitance relatively close to the die in order to
reduce the effect of reactive inductive coupling when the IC is operating,
particularly at high clock speeds.
FIG. 3 shows a cross-sectional representation of a substrate 310 with
embedded capacitors in accordance with another embodiment of the
invention. In the embodiment illustrated in FIG. 3, substrate 310 can be
coupled to a further substrate 320. Substrate 320 can be similar to substrate
310, optionally having an IC die (not shown) on the opposite surface thereof,
or it can be a printed circuit board (PCB) or other type of substrate. Leads or
conductive areas 334, 339, and 319 of substrate 320 can be coupled to
corresponding lands 331, 332, and 317 of substrate 310 via solder balls 338.
The internal structure of substrate 310 can be similar to that described
above regarding substrate 210 (FIG. 2). Thus, substrate 310 has a plurality of
lands 311-313 on one surface thereof that can be coupled to leads or
conductive areas 301-303, respectively, on IC die 300 via solder balls 308.
Leads 301 are coupled to signal lines of IC die 300, lead 302 is coupled to
Vcc, and lead 303 is coupled to Vss. It will be understood that, although
identical reference numbers have been used for the two conductive paths
carrying signal levels, 1 e. the paths comprising the structure identified by
reference numbers 301, 308, 311, and 321-323, these signals can be different.
Signal path structure can include various signal conductors illustrated as
conductive layers within substrate 310, such as signal conductors 335-337.
Substrate 310 can include multiple Vcc, Vss, and signal conductors,
only a few of which are illustrated for the sake of simplicity.
Substrate 310 can comprise a pair of embedded capacitors 330, each
comprising a pair of capacitive plates 326 and 329, with high Dk layers 340

between the capacitive plates 326 and 329, and between capacitors 330 One capacitive plate
326 of each capacitor 330 can be coupled to a Vss terminal 303 on die 300 through via
segment 315, land 313, and solder ball 308 Plate 326 can also be coupled to a Vss terminal
319 on substrate 320 by means of via segment 316, land 317, and solder ball 338 Another
capacitive plate 329 of each capacitor 330 can be coupled to a Vcc terminal 302 on die 300
through via segment 327, land 312, and solder ball 308 Plate 329 can also be coupled to a
Vcc terminal 339 on substrate 320 by means of via segment 328, land 332, and solder ball
338
Substrate 310 can be provided with one or more embedded capacitors 330
Die 300 and substrates 310 and 320 can be of any type In one embodiment, die 300 is
a processor, substrate 310 is a multilayer ceramic substrate, and substrate 320 is a PCB In
another embodiment, substrate 320 is a ceramic substrate
In the embodiment shown in FIG 3, metallized power vias 315, 316 (it should be noted
that various via segments illustrated in FIGS 2 and 3, such via segments 315, 316 and 327,
328, can be either separate vias or one continuous via) and 327, 328, situated in the central or
core region of substrate 310, can connect the Vss and Vcc capacitive plates 326 and 329,
respectively, of capacitor 310 to the corresponding regions of the die, which can comprise a
relatively large number of Vss and Vcc die bumps 303 and 302, respectively, distributed at
the core regions of the die 300 This large parallel connectivity ensures very low inductance
(e g <1 pico-Henry)
Various embodiments of substrates 310 and 320 can be implemented using ceramic
substrate technology The structure, including types of materials used, dimensions, number of
layers, layout of power and signal conductors, and so forth, of substrates 310 and 320 can be
similar or different, depending upon the requirements of the electronic assembly of which they
form a part

It will be understood that the land/bump pitch of the top of substrate 310 needs to
match the bump pitch of die 300, and that the land/bump pitch of the bottom of substrate 310
needs to match the pad pitch of substrate 320 While in the embodiment shown in FIG 3 the
pitch of the power vias 315 and 327 is the same on the top and bottom of substrate 320, and
the pitch of the signal vias 323 is wider on the bottom of substrate 320 than on the top of
substrate 320, the pitch relationship could be altered in any suitable fashion to satisfy design
constraints and objectives
FIG 4 shows a cross-sectional representation of a multilayer substrate 410 with two
embedded discrete capacitors 430 and 440 in accordance with an alternate embodiment of the
invention Substrate 410, which can include multiple layers of Vcc, Vss, and signal
conductors, is intended to be used to mount a die 400 thereon Lands 402 of substrate 410
are intended to be at Vcc potential and can be coupled via certain ones of solder balls 401 to
corresponding conductive areas (not shown) on IC die 400 Likewise, lands 403 are intended
to be at Vss potential and can be coupled via other solder balls 401 to corresponding areas
(not shown) on IC die 400
Discrete capacitors 430 and 440 can be of any suitable type In one embodiment,
each discrete capacitor 430 and 440 comprises a pair of upper terminals 426 and 428 and a
pair of lower terminals 423 and 425 However, discrete capacitors with more or fewer
terminals and/or with terminals coupled only to the upper portions of substrate 410 may also
be used For example, in the Related Invention mentioned above, in one embodiment a single
discrete capacitor embedded within an interposer has two terminals that are coupled only to
the upper part of the interposer A similar capacitive structure could likewise be employed
in an embodiment of the present invention, i e having terminals that are coupled only to the
upper part of substrate 410

As illustrated in FIG 4, the power vias, including power vias 404, 405, 412, 413, 418,
419, 422 and 424, are located in a core region of substrate 410 (the left-hand portion of IC
die 400 and substrate 410 are not illustrated for simplicity) which substantially underlies the
core region of IC die 400 ' " ' " *
Lands 402 are coupled to upper terminal 426 of embedded capacitor 430 by a route
that includes power vias 404, conductive layer 406, and power via 412 Lands 403 are
coupled to the other upper terminal 428 of embedded capacitor 430 by a route that includes
power vias 405, conductive layer 407, and power via 413
As illustrated in FIG 4, the signal vias, including signal via 409, are located in a
peripheral region of substrate 410 (the left-hand portion of IC die 400 and substrate 410 are
not illustrated for simplicity) , which substantially underlies the periphery of IC die 400
Lands 431 are coupled to lower terminal 423 of embedded capacitor 430 by a route
that includes power vias 418, conductive layer 416, and power via 422 Lands 432 are
coupled to the other lower terminal 425 of embedded capacitor 430 by a route that includes
power vias 419, conductive layer 417, and power via 424
As illustrated in FIG 4, similar Vcc and Vss connections can be made to the terminals
of capacitor 440 as were described with respect to the capacitor 430
Various signal routing (not illustrated for the sake of simplicity, but

comprising signal areas of IC die 400, certain solder balls 401, appropriate
lands on substrate 410 such as lands 408 and 434, and signal planes and
signal vias within substrate 410 such as signal via 409) can also be provided
within substrate 410, as will be understood by those of ordinary skill.
Embedded capacitors-430 and 440 can be of any suitable construction.
In one embodiment, they are ceramic chip capacitors that are fabricated using
conventional ceramic chip capacitor technology. While two capacitors 430
and 440 are illustrated, for the sake of simplicity of illustration and
description, a different number of capacitors could be used in the embodiment
illustrated in FIG. 4, including only one capacitor.
FIGS. 2-4 are merely representational and are not drawn to scale. Certain
proportions thereof may be exaggerated, while others may be minimized.
FIGS. 2-4 are intended to illustrate various implementations of the invention,
which can be understood and appropriately carried out by those of ordinary
skill in the art.
Fabrication
Multilayer ceramic substrates can be fabricated by conventional
techniques, such as but not limited to high temperature co-fired ceramic
(HTCC) technology, high thermal coefficient of expansion (FflTCE)
technology, or glass ceramic technology.
Although it is known in ceramic technology to embed low Dk
capacitors in ceramic substrates, by sandwiching thin (e.g. 2 mils) films of
conventional ceramic such as AI2O3 between metal planes, in the present
invention multilayer stacks of high Dk ply are used in one embodiment High
Dk ply is commercially available for fabricating ceramic chip capacitors, for
example. Suitable high Dk materials, such as titanate particles, can be
inserted into the conventional ceramic matrix. Multilayer stacks of high Dk
ply, such as BaTi03, in the present invention can provide capacitances as
high as 10 _F/sq. cm., compared to capacitances in the range of only nano-
Farads/sq. cm. for low Dk ply.
In an alternative embodiment, a high Dk layer, such as a titanate film,
e.g. (BaxSri_X)Ti03 (BST) or PbZrTiC>3 (PZT) or Ta2C>5 or SrTiC>3, can
be formed in the ceramic substrate by known techniques such as a metal-
organic chemical vapor deposition (MOCVD) process, or a Sol-Gel process,
in which a sol, which is a colloidal suspension of solid particles in a liquid,
transforms into a gel due to growth and interconnection of the solid particles.

In either case, high Dk matei ial can be embedded at temperature
ranges that are compatible with ceramic technology (e.g. 600-1000 degrees
Centigrade).
Regarding the embodiment illustrated in FIG. 4, wherein discrete
capacitors 4-30-and-440 are embedded in the substrate 410, access to
capacitors 430 and 440 can be made by any conventional technique, such as
punching or laser ablation, and the Vcc and Vss conductors of substrate 410
can be coupled to the terminals of capacitors 430 and 440 by any appropriate
metallization technique that is consistent with the temperature requirements
of the process.
Estimation of Capacitance
Capacitance values for the embodiment shown in FIG. 3 can be
estimated via Equation 1
Equation (1) C = A*_r + _o/d
where: A = capacitor size (square meters)
_r = permittivity constant 8.854 x 10"^ Farads/meter
_Q = dielectric constant of insulator
d = dielectric layer thickness (meters)
FIG. 5 shows a graphical representation of capacitance (in nano-
Farads) versus a side dimension of the capacitor (in microns) for various
dielectric materials that can be used in a substrate with an embedded capacitor
in accordance with one embodiment of the invention. Shown in FIG. 5 are
plots for the following dielectric materials: line 501 for PZT (Dk=2000), line
502 for BaTi03 (Dk= 1000), line 503 for BST (Dk=500), line 504 for
SrTiOx (Dk=200), and line 505 for TaOx (Dk=25).
FIG. 5 summarizes the approximate range of capacitance available
with the various titanates and oxide materials indicated. When using high
permittivity ceramic ply (such as ceramic ply impregnated with BaTiC>3), the
indicated values correspond to the maximum capacitance generally
achievable with a 10 micron thick ply between Vcc and Vss layers in a stack
containing 40 such layers.
In the case of dielectric formed by Sol-Gel or MOCVD embodiments
(e.g, PZT, BST, SrTiOx or Ta2C>5), the computed values correspond to a

0.25 micron film of the indicated dielectric.
To satisfy the capacitance requirements of any given embodiment,
multiple layeis of capacitors could be stacked as necessary.
FIG. 6 is a flow diagram of a method of fabricating a substrate
comprising an embedded capacitor, in accordance with-one embodiment of
the invention. The method begins at 601.
In 603, at least one capacitor having first and second terminals is
formed within a substrate structure. In one embodiment, the structure is a
multilayer ceramic structure, although in other embodiments the structure
could be formed of a material other than a ceramic material. The capacitor
comprises (1) at least one high permittivity layer sandwiched between
conductive layers; alternatively, the capacitor is (2) a discrete capacitor.
In 605, first and second power supply nodes are formed in the
substrate structure. As used herein, the term "power supply node" refers to
either a ground node (e g. Vss) or to a power node at a potential different
from ground (e.g. Vcc)
In 607, a plurality of lands are formed on a surface of the substrate
structure, including a first land coupled to the first terminal(s) of the
capacitor(s) and to the first power supply node, and a second land coupled to
the second terminal(s) of the capacitor(s) and to the second power supply
node. The first and second lands are positioned to be coupled to first and
second power supply nodes of a die (e g. IC die 200, FIG. 2) that is to be
juxtaposed to a surface of the substrate structure and physically affixed
thereto. The method ends at 609.
FIG. 7 is a flow diagram of a method of fabricating an electronic
assembly having a substrate comprising an embedded capacitor, in
accordance with one embodiment of the invention. The method begins at 701.
In 703, a die is provided that has first and second power supply nodes.
In 705, a substrate is provided that has third and fourth power supply
nodes. The substrate comprises at least one capacitor having first and second
terminals. The capacitor comprises (1) at least one high permittivity layer
sandwiched between conductive layers; alternatively, the capacitor is a
discrete capacitor. The substrate further comprises a plurality of lands on a
surface thereof, including a first land coupled to the first terminal(s) of the
capacitor(s) and to the third power supply node, and a second land coupled to
the second terminal(s) of the capacitor(s) and to the fourth power supply

node.
In 707, the first and second lands are coupled to the first and second
power supply nodes, respectively, of the die. The method ends at 709.
The operations described above with respect to the methods illustrated
-jn-FIGS. 6 and 7 can be perfoimed in a different order from those desciibed • - —
herein.
Conclusion
The present invention piovides for an electronic assembly and methods of
manufacture thereof that minimize problems, such as switching noise,
associated with high clock frequencies and high power delivery. The present
invention provides scalable high capacitance (e.g. >10 mF/square centimeter)
by employing embedded decoupling capacitors having low inductance which
can satisfy the power delivery requirements of, for example, high
performance processors. An electronic system that incorporates the present
invention can operate at higher clock frequencies and is therefore more
commercially attractive".
As shown herein, the present invention can be implemented in a
number of different embodiments, including a substrate, an electronic
assembly, an electronic system, a data piocessing system, a method for
making a substrate, and a method for making an electronic assembly. Other
embodiments will be readily apparent to those of ordinary skill in the art. The
capacitive elements, choice of materials, geometries, and capacitances can all
be varied to suit particular packaging requirements. The particular geometry
of the embedded capacitors is very flexible in terms of their orientation, size,
number, location, and composition of their constituent elements.
While embodiments have been shown in which signal traces are
provided around the periphery, and in which Vcc and Vss traces are provided
at the die core, the invention is equally applicable to embodiments where the
signal traces occur other than at the periphery, and to embodiments where
Vcc and Vss are provided anywhere on the die.
Further, the present invention is not to be construed as limited to use
in C4 packages, and it can be used w ith any other type of IC package where
the herein-described features of the present invention provide an advantage.
Although specific embodiments have been illustrated and described herein,
it will be appreciated by those of ordinary skill in the art that any arrangement
which is calculated to achieve the same purpose may be substituted for the

specific embodiment shown. This application is intended to cover any
adaptations or variations of the present invention. Therefore, it is manifestly
intended that this invention be limited only by the claims and the equivalents
thereof.

WE CLAIMS
1. An electronic assembly having:
a die comprising power, ground, and signal nodes; and
a multilayer ceramic substrate comprising:
an embedded capacitor having first and second terminals;
a first surface having a first core with a first plurality of power lands
coupled to the first terminal and a first plurality of ground lands coupled to the second
terminal, the first plurality of power lands and the first plurality of ground lands each
being a relatively large number, and a first periphery comprising a first plurality of signal
lands; and
a second surface having a second core with a second plurality of power
lands coupled to the first terminal and a second plurality of ground lands coupled to the
second terminal, and a second periphery comprising a second plurality of signal lands;
wherein the first plurality of power lands, the first plurality of ground
lands, and the first plurality of signal lands are coupled to corresponding ones of the
power, ground, and signal nodes of the die.
2. An electronic system comprising an electronic assembly having a die coupled to a
multilayer ceramic substrate, the die comprising power, ground, and signal nodes, and the
substrate having
at least one embedded capacitor having first and second terminals;

a first surface having a first core with a first plurality of power lands coupled to
the first terminal and a first plurality of ground lands coupled to the second terminal, the
first plurality of power lands and the first plurality of ground lands each being a relatively
large number, and a first periphery comprising a first plurality of signal lands; and
a second surface having a second core with a second plurality of power lands
coupled to the first terminal and a second plurality of ground lands coupled to the second
terminal, and a second periphery comprising a second plurality of signal lands;
wherein the first plurality of power lands, the first plurality of ground lands, and
the first plurality of signal lands are coupled to corresponding power, ground, and signal
nodes of the die.
3. A data processing system comprising:
a bus coupling components in the data processing system;
a display coupled to the bus;
external memory coupled to the bus; and
a processor coupled to the bus and comprising an electronic assembly having
a die comprising power, ground, and signal nodes; and
a multilayer ceramic substrate having
an embedded capacitor with first and second terminals,
a first surface having a first core with a first plurality of power
lands coupled to the first terminal and a first plurality of ground lands coupled to
the second terminal, the first plurality of power lands and the first plurality of
ground lands each being a relatively large number, and a first periphery
comprising a first plurality of signal lands; and

a second surface having a second core with a second plurality of
power lands coupled to the first terminal and a second plurality of ground lands
coupled to the second terminal, and a second periphery comprising a second
plurality of signal lands;
wherein the first plurality of power lands, the first plurality of
ground lands, and the first plurality of signal lands are coupled to corresponding
ones of the power, ground, and signal nodes of the die.
4. A method for making a multilayer ceramic substrate to package a die, the method
comprising:
forming a plurality of power and ground vias in a core region of the substrate;
forming a plurality of signal vias in a peripheral region of the substrate;
forming in the substrate an embedded capacitor having first and second terminals;
and
forming on a surface of the substrate a plurality of power lands coupled to the first
terminal through the plurality of power vias, a plurality of ground lands coupled to the
second terminal through the plurality of ground vias, and a plurality of signal lands
coupled to the plurality of signal vias;
wherein the plurality of power lands, the plurality of ground lands, and the
plurality of signal lands are positioned to be coupled to corresponding power, ground, and
signal nodes of the die through controlled collapse chip connect (C4) solder bumps, and
wherein the plurality of power lands and the plurality of ground lands are each a relatively
large number.

5. The method as claimed in claim 4, wherein the embedded capacitor is formed of a
plurality of high permittivity layers.
6. The method as claimed in claim 5, wherein the embedded capacitor is formed of a
plurality of conductive layers interleaved with the high permittivity layers, such that
alternating conductive layers are coupled to the first and second lands, respectively.
7. The method as claimed in claim 4, wherein the embedded capacitor is formed of
at least one embedded discrete capacitor.
8. A method of making an electronic assembly comprising:
providing a die having power, ground, and signal nodes;
providing a multilayer ceramic substrate having .
an embedded capacitor with first and second terminals;
a first surface having a first core with a first plurality of power lands
coupled to the first terminal and a first plurality of ground lands coupled to the second
terminal, the first plurality of power lands and the first plurality of ground lands each
being a relatively large number, and a first periphery comprising a first plurality of signal
lands; and
a second surface having a second core with a second plurality of power
lands coupled to the first terminal and a second plurality of ground lands coupled to the
second terminal, and a second periphery comprising a second plurality of signal lands;
wherein the first plurality of power lands, the first plurality of ground
lands, and the first plurality of signal lands are coupled to corresponding ones of the
power, ground, and signal nodes of the die.

9. The method as claimed in claim 8, wherein the embedded capacitor is formed of a
plurality of high permittivity layers.
10. The method as claimed in claim 9 wherein the embedded capacitor is formed of a
plurality of conductive layers interleaved with the high permittivity layers, such that
alternating conductive layers are coupled to the first and second lands, respectively.
11. The method as claimed in claim 8, wherein the embedded capacitor is formed of
at least one embedded discrete capacitor.
12. A substrate to package a die comprising:
a plurality of power and ground vias in a core region of the substrate;
a plurality of signal vias in a peripheral region of the substrate;
an embedded capacitor having first and second terminals; and
a surface having a plurality of power lands coupled to the first terminal through
the plurality of power vias, a plurality of ground lands coupled to the second terminal
through the plurality of ground vias, and a plurality of signal lands coupled to the
plurality of signal vias;
wherein the plurality of power lands, the plurality of ground lands, and the
plurality of signal lands are positioned to be coupled to corresponding power, ground, and
signal nodes of the die through controlled collapse chip connect (C4) solder bumps, and
wherein the plurality of power lands and the plurality of ground lands are each a relatively
large number.
13. The substrate as claimed in claim 12, wherein the substrate is a multilayer ceramic
substrate.

14. The substrate as claimed in claim 12, wherein the plurality of power lands are
substantially equal in number to the plurality of ground lands.
15. The substrate as claimed in claim 12, wherein at least one of the power vias does
not go entirely through the substrate.
16. The substrate as claimed in claim 12, wherein at least one of the ground vias does
not go entirely through the substrate.
17. A substrate to package a die comprising:
a plurality of power and ground vias in a core region of the substrate;
an embedded capacitor having first and second terminals,
a first surface having a first plurality of power lands coupled to the first terminal
through first ones of the plurality of power vias, and a first plurality of ground lands
coupled to the second terminal through first ones of the plurality of ground vias;
a second surface having a second plurality of power lands coupled to the first
terminal through second ones of the plurality of power vias, and a second plurality of
ground lands coupled to the second terminal through second ones of the plurality of
ground vias;
wherein the first plurality of power lands and the first plurality of ground lands are
positioned to be coupled to corresponding power and ground nodes of the die through
controlled collapse chip connect (C4) solder bumps.
18. The substrate as claimed in claim 17, wherein the substrate is a multilayer ceramic
substrate.
19. The substrate as claimed in claim 17, wherein the first plurality of power lands are
substantially equal in number to the first plurality of ground lands.

20. The substrate as claimed in claim 17, wherein the second plurality of power lands
are substantially equal in number to the second plurality of ground lands.
21. The substrate as claimed in claim 17, wherein at least one of the power vias does
not go entirely through the substrate.
22. The substrate as claimed in claim 17, wherein at least one of the ground vias does
not go entirely through the substrate.
23 A substrate to package a die comprising:
a plurality of power and ground vias in a core region of the substrate,
a plurality of signal vias;
an embedded capacitor having first and second terminals;
a first surface having a first plurality of power lands coupled to the first terminal
through first ones of the plurality of power vias, a first plurality of ground lands coupled
to the second terminal through first ones of the plurality of ground vias, and a first
plurality of signal lands coupled to the plurality of signal vias;
a second surface having a second plurality of power lands coupled to the first
terminal through second ones of the plurality of power vias, a second plurality of ground
lands coupled to the second terminal through second ones of the plurality of ground vias,
and a second plurality of signal lands coupled to the plurality of signal vias;
wherein the first plurality of power lands, the first plurality of ground lands, and
the first plurality of signal lands are positioned to be coupled to corresponding power,
ground, and signal nodes of the die through controlled collapse chip connect (C4) solder
bumps.

24. The substrate as claimed in claim 23, wherein the substrate is a multilayer ceramic
substrate.
25. The substrate as claimed in claim 23, wherein the first plurality of power lands are
substantially equal in number to the first plurality of ground lands.
26. The substrate as claimed in claim 23, wherein the second plurality of power lands
are substantially equal in number to the second plurality of ground lands.
27 The substrate as claimed in claim 23, wherein at least one of the power vias does
not go entirely through the substrate.
28. The substrate as claimed in claim 23, wherein at least one of the ground vias does
not go entirely through the substrate.
29. The substrate as claimed in claim 23, wherein the plurality of signal vias are in a
peripheral region of the substrate.
30. A data processing system substantially as herein described, particularly with
reference to the accompanying drawings.
31. A method of making a multilayer ceramic substrate substantially as herein
described, particularly with reference to the accompanying drawings.
32. A method of making an electronic assembly substantially as herein described,
particularly with reference to the accompanying drawings.
33. A substrate to package a die substantially as herein described, particularly with
reference to the accompanying drawings.

ABSTRACT

AN ELECTRONIC ASSEMBLY FOR A DATA PROCESSING
SYSTEM, A SUBSTRATE TO PACKAGE A DIE, USED IN
SAID ELECTRONIC ASSEMBLY, AND METHOD OF
MAKING THE SAME
There is disclosed an electronic assembly (4) having a die (200) comprising
power, ground, and signal nodes; and a multilayer ceramic substrate (210) comprising an
embedded capacitor (230) having first and second terminals; a first surface having a first
core with a first plurality of power lands (215, 227) coupled to the first terminal and a
first plurality of ground lands (211-213) coupled to the second terminal, the first plurality
of power lands and the first plurality of ground lands each being a relatively large
number, and a first periphery comprising a first plurality of signal lands; and a second
surface having a second core with a second plurality of power lands coupled to the first
terminal and a second plurality of ground lands coupled to the second terminal, and a
second periphery comprising a second plurality of signal lands; wherein the first plurality
of power lands, the first plurality of ground lands, and the first plurality of signal lands
are coupled to corresponding ones of the power, ground, and signal nodes of the die

Documents

Application Documents

# Name Date
1 IN-PCT-2002-423-KOL-RELEVANT DOCUMENTS [30-03-2018(online)].pdf 2018-03-30
1 in-pct-2002-423-kol-specification.pdf 2011-10-08
2 Form 27 [31-03-2017(online)].pdf 2017-03-31
2 in-pct-2002-423-kol-reply to examination report.pdf 2011-10-08
3 in-pct-2002-423-kol-priority document.pdf 2011-10-08
3 267218-FORM 27-210316.pdf 2016-06-22
4 IN-PCT-2002-423-KOL-GRANTED-FORM 1.pdf 2015-07-24
4 in-pct-2002-423-kol-gpa.pdf 2011-10-08
5 IN-PCT-2002-423-KOL-GRANTED-SPECIFICATION-COMPLETE.pdf 2015-07-24
5 in-pct-2002-423-kol-form 5.pdf 2011-10-08
6 in-pct-2002-423-kol-form 3.pdf 2011-10-08
6 IN-PCT-2002-423-KOL-(01-07-2015)-CLAIMS.pdf 2015-07-01
7 in-pct-2002-423-kol-form 18.pdf 2011-10-08
7 IN-PCT-2002-423-KOL-(01-07-2015)-CORRESPONDENCE.pdf 2015-07-01
8 in-pct-2002-423-kol-form 13.pdf 2011-10-08
8 IN-PCT-2002-423-KOL-(01-07-2015)-DRAWINGS.pdf 2015-07-01
9 IN-PCT-2002-423-KOL-(01-07-2015)-FORM-2.pdf 2015-07-01
9 in-pct-2002-423-kol-form 1.pdf 2011-10-08
10 IN-PCT-2002-423-KOL-(26-06-2013)-CORRESPONDENCE.pdf 2013-06-26
10 in-pct-2002-423-kol-examination report.pdf 2011-10-08
11 IN-PCT-2002-423-KOL-(18-10-2012)-CORRESPONDENCE.pdf 2012-10-18
11 in-pct-2002-423-kol-drawings.pdf 2011-10-08
12 IN-PCT-2002-423-KOL-(14-05-2012)-CORRESPONDENCE.pdf 2012-05-14
12 in-pct-2002-423-kol-description (complete).pdf 2011-10-08
13 in-pct-2002-423-kol-abstract.pdf 2011-10-08
13 IN-PCT-2002-423-KOL-CORRESPONDENCE.pdf 2011-10-08
14 in-pct-2002-423-kol-assignment.pdf 2011-10-08
14 IN-PCT-2002-423-KOL-CORRESPONDENCE.1.2.pdf 2011-10-08
15 in-pct-2002-423-kol-claims.pdf 2011-10-08
15 IN-PCT-2002-423-KOL-CORRESPONDENCE-1.1.pdf 2011-10-08
16 IN-PCT-2002-423-KOL-CORRESPONDENCE 1.3.pdf 2011-10-08
17 IN-PCT-2002-423-KOL-CORRESPONDENCE-1.1.pdf 2011-10-08
17 in-pct-2002-423-kol-claims.pdf 2011-10-08
18 IN-PCT-2002-423-KOL-CORRESPONDENCE.1.2.pdf 2011-10-08
18 in-pct-2002-423-kol-assignment.pdf 2011-10-08
19 in-pct-2002-423-kol-abstract.pdf 2011-10-08
19 IN-PCT-2002-423-KOL-CORRESPONDENCE.pdf 2011-10-08
20 IN-PCT-2002-423-KOL-(14-05-2012)-CORRESPONDENCE.pdf 2012-05-14
20 in-pct-2002-423-kol-description (complete).pdf 2011-10-08
21 IN-PCT-2002-423-KOL-(18-10-2012)-CORRESPONDENCE.pdf 2012-10-18
21 in-pct-2002-423-kol-drawings.pdf 2011-10-08
22 IN-PCT-2002-423-KOL-(26-06-2013)-CORRESPONDENCE.pdf 2013-06-26
22 in-pct-2002-423-kol-examination report.pdf 2011-10-08
23 IN-PCT-2002-423-KOL-(01-07-2015)-FORM-2.pdf 2015-07-01
23 in-pct-2002-423-kol-form 1.pdf 2011-10-08
24 in-pct-2002-423-kol-form 13.pdf 2011-10-08
24 IN-PCT-2002-423-KOL-(01-07-2015)-DRAWINGS.pdf 2015-07-01
25 in-pct-2002-423-kol-form 18.pdf 2011-10-08
25 IN-PCT-2002-423-KOL-(01-07-2015)-CORRESPONDENCE.pdf 2015-07-01
26 in-pct-2002-423-kol-form 3.pdf 2011-10-08
26 IN-PCT-2002-423-KOL-(01-07-2015)-CLAIMS.pdf 2015-07-01
27 IN-PCT-2002-423-KOL-GRANTED-SPECIFICATION-COMPLETE.pdf 2015-07-24
27 in-pct-2002-423-kol-form 5.pdf 2011-10-08
28 IN-PCT-2002-423-KOL-GRANTED-FORM 1.pdf 2015-07-24
28 in-pct-2002-423-kol-gpa.pdf 2011-10-08
29 in-pct-2002-423-kol-priority document.pdf 2011-10-08
29 267218-FORM 27-210316.pdf 2016-06-22
30 in-pct-2002-423-kol-reply to examination report.pdf 2011-10-08
30 Form 27 [31-03-2017(online)].pdf 2017-03-31
31 IN-PCT-2002-423-KOL-RELEVANT DOCUMENTS [30-03-2018(online)].pdf 2018-03-30
31 in-pct-2002-423-kol-specification.pdf 2011-10-08

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