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An End Plate Structure For Brake Assembly Mounting

Abstract: The present disclosure relates to a brake mounting assembly (100) for preventing flow of foreign particles into the brake assembly. The brake mounting assembly (100) comprises a back plate (102) defining a first through-hole (202) and an end plate (104) configured to be welded with trailing arm (106) an axle. An outer face (402) of the end plate (104) is in contact with the back plate (102). The end plate (104) defines a second through-hole (302) for a spindle (404) to pass through. The end plate (104) defines a protrusion (304) around the second through-hole (302) such that the protrusion (304) protrudes from the outer face (402) of the end plate (104) towards the back plate (102) and the back plate (102) is configured to rest on the protrusion (304).

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
24 December 2019
Publication Number
26/2021
Publication Type
INA
Invention Field
MECHANICAL ENGINEERING
Status
Email
delhi@lsdavar.in
Parent Application
Patent Number
Legal Status
Grant Date
2023-12-13
Renewal Date

Applicants

MARUTI SUZUKI INDIA LIMITED
1 Nelson Mandela Road, Vasant Kunj, New Delhi-110070, India

Inventors

1. SAVI TAKKAR
Maruti Suzuki India Limited, Palam Gurugram Road, Gurugram, Haryana-122015, India.
2. ANUPAM PRAKASH
Maruti Suzuki India Limited, Palam Gurugram Road, Gurugram, Haryana-122015, India.
3. VIVEK SINGH
Maruti Suzuki India Limited, Palam Gurugram Road, Gurugram, Haryana-122015, India.

Specification

TECHNICAL FIELD
[001] The subject matter in general relates to a braking assembly of an
automobile. More particularly, but not exclusively, the subject matter relates to prevent entry of foreign particles into the brake assembly of an automobile.
BACKGROUND
[002] Background description includes information that may be useful in
understanding the present subj ect matter.
[003] Referring to FIG. 1, a conventional brake mounting assembly 10 is
disclosed. The brake mounting assembly 10 comprises an end plate 12 and a back plate 18 that are affixed to each other using fasteners. Spindle 14 is welded to end plate 12 and spacer 16 is press fitted to spindle 14. Further, an adhesive is provided in between the end plate 12 and the back plate 18 to act as a barrier to foreign particles, for example, dust and water trying to enter the brake assembly.
[004] However, the adhesive comes in contact with the spacer 16 thereby
bonding the spacer 16 to the back plate 18. This may prove to be a problem during the disassembly and assembly of the brake assembly as the spacer 16 may come along as the back plate 18 is being removed.
[005] Also, in the absence of adhesive, foreign particles are free to enter into
brake assembly, which is a cause for concern.
[006] FIG. 2 discloses the high stress region in the back plate 18 which is in
contact with the spacer 16. The stress distribution along the contact region is localized. During cornering, vehicle experiences loads in lateral direction. Loads from tire contact point are transferred to rear suspension. Since spacer is a load carrying member, during cornering the top surface of the spacer experiences tension while bottom one experiences compression. As a result, localized load transfer occurs between spacer and back plate.

[007] Therefore, there is a need of end plate design that can solve the above
mentioned technical problems.
OBJECTS OF THE DISCLOSURE
[008] In view of the foregoing limitations inherent in the state of the art, some
of the objects of the present disclosure, which at least one embodiment herein satisfy, are listed herein below.
[009] It is an object of the present disclosure to prevent entry of foreign
particles into the brake assembly.
[0010] It is another object of the present disclosure to prevent the removal of the spacer along with the back plate while dismantling the brake assembly.
[0011] It is yet another object of the present disclosure to prevent the flow of adhesive onto the surface of the spacer.
[0012] It is still yet another object of the present disclosure to prevent the ingression of foreign particles into the brake assembly even in the absence of adhesive between the end plate and the back plate.
[0013] It is still yet another object of the present disclosure to ease the assembly and disassembly of the brake assembly.
[0014] It is still yet another object of the present disclosure to reduce the servicing cost of the automobile.
[0015] It is still yet another object of the present disclosure to uniformly distribute the load in the back plate.
[0016] It is still yet another object of the present disclosure to prolong the life of the back plate.
[0017] These and other objects and advantages of the present invention will be apparent to those skilled in the art after a consideration of the following detailed

description taken in conjunction with the accompanying drawings in which a preferred form of the present invention is illustrated.
SUMMARY
[0018] This summary is provided to introduce concepts related to prevent entry of foreign particles into the brake assembly. The concepts are further described below in the detailed description. This summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter.
[0019] The present disclosure relates to a brake mounting assembly for preventing entry of foreign particles into the brake assembly. The brake mounting assembly comprises a back plate defining a first through-hole and an end plate configured to be welded with trailing arm of an axle. The outer face of the end plate is in contact with the back plate. The end plate defines a second through-hole for a spindle to pass through. The end plate defines a protrusion around the second through-hole such that the protrusion protrudes from the outer face of the end plate towards the back plate. The back plate is configured to rest on the protrusion.
[0020] The present disclosure further relates to an end plate for preventing entry of foreign particles into brake assembly. The end plate defines a second through-hole for a spindle to pass through, an outer face configured to be in contact with a back plate, a protrusion around the second through-hole and a plurality of fastening through-holes. The protrusion protrudes from the outer face of the end plate towards the back plate. The plurality of fastening through-holes are configured to allow a plurality of fasteners to pass through such that the fasteners fasten the end plate to the back plate.
[0021] The present disclosure further relates to brake assembly mounting side of rear axle for preventing flow of foreign particles into brake assembly. The axle comprises an end plate configured to be welded with trailing arm of an axle, a spindle configured to pass through the second through-hole and a spacer configured

to be in contact with the outer face of the end plate. The end plate defines a second through-hole. The end plate defines a protrusion around the second through-hole. The spacer is held within the protrusion.
[0022] Other objects, features and advantages of the present disclosure will become apparent from the following detailed description. It should be understood, however, that the detailed description and the specific examples, while indicating specific embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
BRIEF DESCRIPTION OF DRAWINGS
[0023] While the specification concludes with claims particularly pointing out and distinctly claiming the subject matter that is regarded as forming the present subject matter, it is believed that the present disclosure will be better understood from the following description taken in conjunction with the accompanying drawings, where like reference numerals designate like structural and other elements, in which:
[0024] FIG. 1 is a section view of a brake mounting assembly, as disclosed in the prior art;
[0025] FIG. 2 illustrates high stress region in a back plate of the brake mounting assembly 10, as disclosed in the prior art;
[0026] FIG. 3 is an isometric view of a brake mounting assembly for preventing flow of foreign particles into the brake assembly, in accordance with an embodiment;
[0027] FIG. 4 is an isometric view of a back plate, in accordance with an embodiment;
[0028] FIG. 5 is a front view of an end plate with spindle, in accordance with

an embodiment;
[0029] FIG. 6 is a front view of an end plate without spindle, in accordance with an embodiment;
[0030] FIG. 7 is an isometric view of a projection enclosing the spacer, in accordance with an embodiment;
[0031] FIG. 8 is a section view of the brake mounting assembly illustrating the seating of the back plate on the protrusion, in accordance with an embodiment; and
[0032] FIG. 9 illustrates high stress region in the back plate of the brake mounting assembly in accordance with an embodiment.
DETAILED DESCRIPTION
[0033] The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
[0034] It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
[0035] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further

understood that the terms "comprises", "comprising", "includes", "consisting" and/or "including" when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
[0036] It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
[0037] Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
[0038] Referring to FIGs. 3-8, disclosed is a brake mounting assembly 100 for preventing the flow of foreign particles into the brake assembly. The brake mounting assembly 100 comprises a back plate 102, an end plate 104, and a spacer 306. The end plate 104 is configured to be welded with trailing arm 106 of a rear axle (not shown). The back plate 102 defines a first through-hole 202 and the end plate 104 defines a second through-hole 302.
[0039] In an embodiment, the second through-hole 302 defined by the end plate 104 is configured to allow a spindle 404 to pass through. The spindle 404 also passes through the first through-hole 202 defined by the back plate 102.
[0040] The back plate 102 and the end plate 104 are attached to each other using fasteners at dedicated mounting holes provided on the end plate 104 and the

back plate 102. Further, an adhesive is provided in between the back plate 102 and the end plate 104 such that a front face 402 of the end plate 104 is in contact with the back plate 102.
[0041] The end plate 104 defines a plurality of fastening through-holes 308 to allow a plurality of fasteners to pass through. Similarly, the back plate 102 also defines a plurality of fastening through-holes 204 corresponding to the plurality of fastening through-holes 308 to allow a plurality of fasteners to pass through. The plurality of fasteners is used to fasten the end plate 104 to the back plate 102.
[0042] In an embodiment, the fasteners may be any one of nut and bolt, or screws, among others.
[0043] Referring to Fig. 5 and 6, the end plate 104 defines a protrusion 304 around the second through-hole 302. In an embodiment, the protrusion 304 may assume the shape of the second through-hole 302. As an example, the protrusion 304 may be circular or oval in shape. The protrusion 304 is protruded away from the outer face 402 of the end plate 104 toward the back plate 102 along direction of the spindle 404, as shown in Fig. 7.
[0044] In an embodiment, a spacer 306 is provided along the spindle 404 adjacent to the end plate 104 and away from the axle 106. The spacer 306 and the spindle 404 are press fitted to each other. One end of the spacer 306 may be configured to be in contact with the front face 402 of the end plate 104.
[0045] In an embodiment, the spacer 306 is held within the protrusion 304 defined by the end plate 104. The outer diameter of the spacer 306 is less than internal diameter of the protrusion 304.
[0046] The spacer 306 is configured to support a spindle bearing 502 and restrict the axial movement of the spindle bearing 502. The spacer 306 act as a load carrying member to the end plate 104.
[0047] In an embodiment, the back plate 102 is configured to rest on the

protrusion 304 such that the first through-hole 202 sits on the protrusion 304. The resting of the back plate 102 on the protrusion 304 avoids the back plate 102 from coming in contact with the spacer 306.
[0048] The protrusion 304 prevents the adhesive that is used to bond the end plate 104 to the back plate 102 from coming in contact with the spacer 306. This prevents the back plate 102 from bonding to the spacer 306, whereby the back plate 102 can be removed separately while dismantling the brake assembly without having the spacer 306 coming out along with the back plate 102.
[0049] As the back plate 102 rests on outer circumference of the protrusion 304 of the end plate 104, The protrusion 304 prevents the entry of foreign particles such as dust into the brake assembly 100 even in the absence of the adhesive.
[0050] In an embodiment, the adhesive along with the protrusion 304 provides a double resistance to the foreign particles from entering into the brake assembly.
[0051] Referring to fig. 5 and Fig. 6 together, radius Rl of the first through-hole 202 defined by the back plate 102 is larger than outer radius R2 of the protrusion 304.
[0052] In an embodiment, height of the protrusion 304 in direction of the spindle 404 is more than thickness of the back plate 102. In another embodiment, the height of the protrusion 304 from the outer face 402 is equal to thickness of the back plate 102.
[0053] FIG. 8 discloses the high stress region of the back plate 102 along the region where the back plate 102 is in contact with protrusion 304 on end plate. The stress distribution along the contact region (through-hole 202) is uniformly distributed in an embodiment as a result of increase in contact area with protrusion 304 and absence of direct contact with spacer 306 as opposed to the localized distribution in existing brake mounting assembly 10 (shown in FIG. 2). The uniform stress distribution in the back plate 102 prolongs the life of the back plate

102, thereby prolonging the life of the brake mounting assembly 100.
TECHNICAL ADVANTAGE
[0054] The present disclosure proposes to prevent the entry of foreign particles into the brake assembly.
[0055] The present disclosure proposes to prevent the removal of the spacer along with the back plate while dismantling the brake assembly.
[0056] The present disclosure proposes to prevent the flow of adhesive onto the surface of the spacer.
[0057] The present disclosure proposes to prevent the entry of foreign particles into the brake assembly even in the absence of adhesive between the end plate and the back plate.
[0058] The present disclosure proposes to ease the assembly and disassembly of the brake assembly.
[0059] The present disclosure proposes to reduce the servicing cost of the automobile.
[0060] The present disclosure proposes to uniformly distribute the load in the back plate.
[0061] The present disclosure proposes to prolong the life of the back plate.
[0062] Furthermore, each of the appended claims defines a separate invention, which for infringement purposes is recognized as including equivalents to the various elements or limitations specified in the claims. Depending on the context, all references below to the "invention" may in some cases refer to certain specific embodiments only. In other cases, it will be recognized that references to the "invention" will refer to subject matter recited in one or more, but not necessarily all, of the claims.

[0063] Groupings of alternative elements or embodiments of the invention disclosed herein are not to be construed as limitations. Each group member can be referred to and claimed individually or in any combination with other members of the group or other elements found herein. One or more members of a group can be included in, or deleted from, a group for reasons of convenience and/or patentability. When any such inclusion or deletion occurs, the specification is herein deemed to contain the group as modified thus fulfilling the written description of all groups used in the appended claims.
[0064] Furthermore, those skilled in the art can appreciate that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present disclosure. It will be appreciated that several of the above-disclosed and other features and functions, or alternatives thereof, may be combined into other systems or applications. Various presently unforeseen or unanticipated alternatives, modifications, variations, or improvements therein may subsequently be made by those skilled in the art without departing from the scope of the present disclosure as encompassed by the following claims.
[0065] The claims, as originally presented and as they may be amended, encompass variations, alternatives, modifications, improvements, equivalents, and substantial equivalents of the embodiments and teachings disclosed herein, including those that are presently unforeseen or unappreciated, and that, for example, may arise from applicants/patentees and others.
[0066] While the foregoing describes various embodiments of the present disclosure, other and further embodiments of the present disclosure may be devised without departing from the basic scope thereof. The scope of the present disclosure is determined by the claims that follow. The present disclosure is not limited to the described embodiments, versions or examples, which are included to enable a person having ordinary skill in the art to make and use the invention when combined with information and knowledge available to the person having ordinary skill in the art.

claims

1.A brake mounting assembly (100) for preventing entry of foreign particles
into a brake assembly, the brake mounting assembly (100) comprising:
a back plate (102) defining a first through-hole (202);
an end plate (104) configured to be welded with trailing arm (106) of a rear
axle, wherein,
an outer face (402) of the end plate (104) is in contact with the back
plate (102);
the end plate (104) defines a second through-hole (302) for a spindle
(404) to pass through; and
characterized in that
the end plate (104) defines a protrusion (304) around the second
through-hole (302) such that,
the protrusion (304) protrudes from the outer face (402) of the end
plate (104) towards the back plate (102); and
the back plate (102) is configured to rest on the protrusion (304).
2. The brake mounting assembly (100) as claimed in claim 1, wherein a spacer (306) is configured to be in contact with the outer face (402) of the end plate (104) such that the spacer (306) is held within the protrusion (304).
3. The brake mounting assembly (100) as claimed in claim 1, wherein the outer face (402) of the end plate (104) is in contact with the back plate (102) using a plurality of fasteners and an adhesive.
4. The brake mounting assembly (100) as claimed in claim 3, wherein the protrusion (304) prevents the adhesive from seeping onto the spacer (306).

5. The brake mounting assembly (100) as claimed in claim 2, wherein the spacer (306) defines a third through-hole configured for the spindle (404) to pass through.
6. The brake mounting assembly (100) as claimed in claim 1, wherein the first through-hole (202) is such that it rests on outer surface of the protrusion (304).
7. An end plate (104) for preventing entry of foreign particles into brake assembly, the end plate (104) defining:
a second through-hole (302) for a spindle (404) to pass through;
an outer face (402) configured to be in contact with a back plate (102); characterized in that
a protrusion (304) around the second through-hole (302) such that the protrusion (304) protrudes from the outer face (402) of the end plate (104) towards the back plate (102); and
a plurality of fastening through-holes (308) configured to allow a plurality of fasteners to pass through such that the fasteners fasten the end plate (104) to the back plate (102).
8. The end plate (104) as claimed in claim 7, wherein the protrusion (304) defines a height that is more than thickness of the back plate (102).
9. A brake assembly mounting provision on end plate welded to trailing arm (106) of rear axle for preventing entry of foreign particles into a brake assembly, the axle (106) comprising:
an end plate (104) configured to be welded with trailing arm (106) of a rear axle , wherein the end plate (104) defines a second through-hole (302);
a spindle (404) configured to pass through the second through-hole (302); and
a spacer (306) configured to be in contact with the outer face (402) of the end plate (104),
characterized in that

the end plate (104) defines a protrusion (304) around the second
through-hole (302); and
the spacer (306) is held within the protrusion (304).
10. The brake mounting assembly (100) as claimed in claim 1, wherein the spacer (306) is configured to support spindle bearing (502) and restrict axial movement of the spindle bearing (502).
11. The brake mounting assembly (100) as claimed in claim 1, wherein the spacer (306) defines a third through-hole configured for the spindle (404) to pass through.

Documents

Application Documents

# Name Date
1 201911053769-STATEMENT OF UNDERTAKING (FORM 3) [24-12-2019(online)].pdf 2019-12-24
2 201911053769-PROOF OF RIGHT [24-12-2019(online)].pdf 2019-12-24
3 201911053769-POWER OF AUTHORITY [24-12-2019(online)].pdf 2019-12-24
4 201911053769-FORM 1 [24-12-2019(online)].pdf 2019-12-24
5 201911053769-FIGURE OF ABSTRACT [24-12-2019(online)].jpg 2019-12-24
6 201911053769-DRAWINGS [24-12-2019(online)].pdf 2019-12-24
7 201911053769-DECLARATION OF INVENTORSHIP (FORM 5) [24-12-2019(online)].pdf 2019-12-24
8 201911053769-COMPLETE SPECIFICATION [24-12-2019(online)].pdf 2019-12-24
9 abstract.jpg 2020-01-27
10 201911053769-Proof of Right [10-02-2020(online)].pdf 2020-02-10
11 201911053769-FORM-26 [10-02-2020(online)].pdf 2020-02-10
12 201911053769-Power of Attorney-100220.pdf 2020-02-11
13 201911053769-OTHERS-100220.pdf 2020-02-11
14 201911053769-Correspondence-100220.pdf 2020-02-11
15 201911053769-FORM 18 [09-04-2021(online)].pdf 2021-04-09
16 201911053769-FER.pdf 2021-10-18
17 201911053769-OTHERS [15-12-2021(online)].pdf 2021-12-15
18 201911053769-FER_SER_REPLY [15-12-2021(online)].pdf 2021-12-15
19 201911053769-DRAWING [15-12-2021(online)].pdf 2021-12-15
20 201911053769-CORRESPONDENCE [15-12-2021(online)].pdf 2021-12-15
21 201911053769-PatentCertificate13-12-2023.pdf 2023-12-13
22 201911053769-IntimationOfGrant13-12-2023.pdf 2023-12-13
23 201911053769-PROOF OF ALTERATION [01-07-2024(online)].pdf 2024-07-01
24 201911053769-Response to office action [16-04-2025(online)].pdf 2025-04-16
25 201911053769-Response to office action [09-06-2025(online)].pdf 2025-06-09

Search Strategy

1 201911053769E_18-08-2021.pdf

ERegister / Renewals

3rd: 21 Dec 2023

From 24/12/2021 - To 24/12/2022

4th: 21 Dec 2023

From 24/12/2022 - To 24/12/2023

5th: 21 Dec 2023

From 24/12/2023 - To 24/12/2024

6th: 22 Nov 2024

From 24/12/2024 - To 24/12/2025