Description:FIELD OF THE INVENTION
This invention relates to An External Innovation with CC3000 RF Technology for Wireless Switching Control of Lap Forming Machines in Smart Manufacturing.
BACKGROUND OF THE INVENTION
This groundbreaking system transforms the control and monitoring of lap forming machines within smart manufacturing. Leveraging advanced wireless technology, it facilitates seamless remote operation of the machines, allowing operators to effortlessly power them on or off and receive real-time feedback. The system features a web-based dashboard for intuitive control, accessible from any location with an internet connection. Operators can precisely adjust machine settings to ensure optimal performance and receive prompt alerts for any discrepancies or issues, enabling swift intervention and maintenance. With internet connectivity, this solution not only improves operational efficiency but also aligns with the principles of Industry 4.0 by offering a streamlined and intelligent approach to managing manufacturing processes.
This innovation tackles the challenges associated with traditional control and monitoring approaches for lap forming machines in manufacturing processes. The conventional methods often suffer from inadequate wireless control, lack of real-time feedback, and the inability to monitor operations remotely. These shortcomings can result in inefficiencies and delays in addressing operational issues. Additionally, the absence of a cohesive, internet-connected system impedes the incorporation of smart manufacturing principles, restricting the adaptability and responsiveness of the manufacturing environment.
KR20010031853A A carding machine or other web production device supplies a crosslapper with two elementary webs constituting a lappable web which is deposited in a reciprocating manner on a transverse output belt. In the device means of adjustment of the speed of rotation of doffers, of condensers of detachers, of the drum and/or of the feeder, adjustment of the drum-doffer spacing affect the weight per unit area of the elementary web produced taking account of the weight per unit area desired at each point in the width of the fleece to be formed on the output belt. There is determined the delay length exhibited by each elementary web cross-section undergoing the adjustment of weight with respect to the section of lappable web in the process of being deposited. From this there is derived the position at which each web cross-section will be deposited when it is undergoing the adjustment of thickness and consequently the weight adjustment to be applied to it.[Utilization] The present invention is useful for producing fleeces of highly varied profiles with great industrial flexibility.
RESEARCH GAP: The CC3000 RF Technology for Wireless Switching Control for this machine is the novelty of the system.
WO1999024650A1 The invention concerns a card or any other apparatus for producing a web feeding a distributor layer two elementary webs constituting a lap web deposited in reciprocating motion on a transverse output conveyor. In the apparatus means for adjusting the speed of card doffers, condensers, web doffers, cylinder and/or feeder, and/or means for adjusting the cylinder-card doffer spacing affect the surface weight of the elementary web depending on the surface weight required at each point in the lap width to be constituted on the output conveyor. The method consists in determining the delay incurred by each elementary web section for which the weight is being adjusted relative to the lap web being deposited; deducting therefrom the position where each web section will be deposited when the adjustment for its weight is carried out, thereby determining the weight adjustment to be applied thereto. The invention is useful for producing with high industrial flexibility laps with great variety of profiles.
RESEARCH GAP: The CC3000 RF Technology for Wireless Switching Control for this machine is the novelty of the system.
None of the prior art indicate above either alone or in combination with one another disclose what the present invention has disclosed. This invention relates toAn External Innovation with CC3000 RF Technology for Wireless Switching Control of Lap Forming Machines in Smart Manufacturing.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
The innovative system, comprising EI_LFMTMote and EI_LFMRMote, functions as an advanced solution for wirelessly controlling Lap Forming Machines in the context of Smart Manufacturing. Its core functionality relies on CC3000 RF Technology, facilitating seamless communication between the devices and lap forming machines. EI_LFMTMote, equipped with an ATmega328 Board, CC3000RF Module, Single Channel Relay Module, Buzzer, and Power Supply, acts as a control unit for the machines. The Single Channel Relay Module enables wireless switching of the lap forming machines, providing a remote and efficient control mechanism. The Buzzer serves as an auditory indicator, potentially alerting operators to specific events or conditions in the manufacturing process. The ATmega328 Board serves as the device's central processing unit, coordinating the various components for smooth operation.
Conversely, EI_LFMRMote enhances functionality by incorporating a GSM Modem and a Custom Keypad, in addition to the ATmega328 Board and CC3000RF Module. The GSM Modem introduces cellular connectivity, enabling data transmission and command reception over the cellular network. The Custom Keypad provides an interface for more nuanced and customized control, allowing operators to input specific commands or parameters for the lap forming machines. Both devices are designed for internet connectivity, enabling operators to remotely control the lap forming machines through a customized web dashboard. This web-based interface offers a user-friendly platform for monitoring machine status, adjusting settings, and receiving real-time feedback. The inclusion of alerting features ensures that operators are promptly notified of any discrepancies or issues, facilitating swift intervention and maintenance.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms “a",” “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises,” “comprising,” “includes” and/or “including,” when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", “third”, and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The innovative system, comprising EI_LFMTMote and EI_LFMRMote, functions as an advanced solution for wirelessly controlling Lap Forming Machines in the context of Smart Manufacturing. Its core functionality relies on CC3000 RF Technology, facilitating seamless communication between the devices and lap forming machines. EI_LFMTMote, equipped with an ATmega328 Board, CC3000RF Module, Single Channel Relay Module, Buzzer, and Power Supply, acts as a control unit for the machines. The Single Channel Relay Module enables wireless switching of the lap forming machines, providing a remote and efficient control mechanism. The Buzzer serves as an auditory indicator, potentially alerting operators to specific events or conditions in the manufacturing process. The ATmega328 Board serves as the device's central processing unit, coordinating the various components for smooth operation.
Conversely, EI_LFMRMote enhances functionality by incorporating a GSM Modem and a Custom Keypad, in addition to the ATmega328 Board and CC3000RF Module. The GSM Modem introduces cellular connectivity, enabling data transmission and command reception over the cellular network. The Custom Keypad provides an interface for more nuanced and customized control, allowing operators to input specific commands or parameters for the lap forming machines. Both devices are designed for internet connectivity, enabling operators to remotely control the lap forming machines through a customized web dashboard. This web-based interface offers a user-friendly platform for monitoring machine status, adjusting settings, and receiving real-time feedback. The inclusion of alerting features ensures that operators are promptly notified of any discrepancies or issues, facilitating swift intervention and maintenance.
ADVANTAGES OF THE INVENTION
1. The pivotal component in this innovation, the EI_LFMTMote, utilizes CC3000 RF Technology to enable wireless control of lap forming machines. This functionality empowers operators to remotely switch the machines on or off and provides real-time feedback, enhancing efficiency in smart manufacturing processes.
2. Playing a crucial role in this innovation, the EI_LFMRMote extends lap forming machine control capabilities by integrating a GSM Modem and a Custom Keypad. This integration facilitates cellular connectivity and offers a customized interface for operators, thereby enhancing the adaptability and functionality of the system in smart manufacturing.
3. The CC3000RF Module holds integral significance in this innovation by enabling seamless wireless communication between control devices and lap forming machines. This capability facilitates remote operation, real-time feedback, and the establishment of an interconnected system in smart manufacturing.
4. The critical role of the Single Channel Relay Module in this innovation lies in enabling remote switching control of lap forming machines. This feature allows for efficient and wireless management of power supply to the machines in smart manufacturing processes.
5. Enhancing the innovation, the GSM Modem provides cellular connectivity to the EI_LFMRMote, enabling seamless data transmission, remote control, and real-time communication. This expansion broadens the scope and adaptability of lap forming machine management in smart manufacturing.
6. The Custom Keypad on EI_LFMRMote serves as a tailored interface for operators, facilitating user input and customized commands. This functionality enhances the precision and flexibility of lap forming machine control in smart manufacturing processes.
, C , Claims:1. An External Innovation with CC3000 RF Technology for Wireless Switching Control of Lap Forming Machines in Smart Manufacturing comprises of EI_LFMTMote (100), CC3000RF Module (101), Buzzer (102), Power Supply (103), Single Channel Relay Module (104), ATmega328 Board (105), EI_LFMRMote (200), CC3000 RF Module (201), GSM Modem (202), Power Supply (203), Custom Keypad (204) and ATmega328 Board (205).
2. The system as claimed in claim 1, wherein the EI_LFMTMote that is equipped with ATmega328 Board, CC3000RF Module, Single Channel Relay Module, Buzzer and Power Supply, is used for enabling wireless control of lap forming machines through CC3000 RF Technology, allowing operators to remotely switch the machines on or off and providing real-time feedback for enhanced efficiency in smart manufacturing processes.
3. The system as claimed in claim 1, wherein the EI_LFMRMote that is equipped with ATmega328 Board, CC3000RF Module, GSM Modem, Custom Keypad and Power Supply, is used for extending the capabilities of lap forming machine control through the integration of a GSM Modem and a Custom Keypad, facilitating cellular connectivity, and providing a customized interface for operators, thereby enhancing the adaptability and functionality of the system in smart manufacturing.
4. The system as claimed in claim 1, wherein the CC3000RF Module that is incorporated on both of the motes, is used enabling seamless wireless communication between control devices and lap forming machines, thereby facilitating remote operation, real-time feedback, and the establishment of an interconnected system in smart manufacturing.
5. The system as claimed in claim 1, wherein the Single Channel Relay Module that is integrated in EI_LFMTMote, is used for enabling remote switching control of lap forming machines, allowing for efficient and wireless management of power supply to the machines in smart manufacturing processes.
6. The system as claimed in claim 1, wherein the GSM Modem that is integrated in EI_LFMRMote, is used for providing cellular connectivity to EI_LFMRMote, enabling seamless data transmission, remote control, and real-time communication, thereby expanding the scope and adaptability of lap forming machine management in smart manufacturing.
7. The system as claimed in claim 1, wherein the Custom Keypad that is also integrated on EI_LFMRMote, is used for facilitating user input and customized commands, thereby enhancing the precision and flexibility of lap forming machine control in smart manufacturing processes.
8. The system as claimed in claim 1, wherein the Power Supply that is plugin in both fo the motes, is used for providing the necessary electrical energy to drive the devices and ensuring continuous and reliable operation in the wireless control and monitoring of lap forming machines in smart manufacturing.