Specification
[DESCRIPTION]
HIGH VOLTAGE CATHODE ACTIVE MATERIAL AND METHOD FOR
PREPARING THE SAME
[TECHNICAL FIELD]
5 The present invention relates to a high voltage cathode active material and a
method for preparing the same and, more particularly, to a cathode active material and a
method for preparing the same, wherein the cathode active material includes particles of
a spinel-type compound having a composition represented by Formula (1) and a carbonbased
material present on surfaces of the particles of the spinel-type compound:
10 Li1+aMxMn2-x04-zAz (1)
where a, x, and z are defined as in the detailed description.
[BACKGROUND ART]
Along with major advances in Information Technology (IT), various mobile
information communication devices have entered widespread use and the 21st century
15 marks the dawn of a ubiquitous society in which high quality information services are
available anywhere and anytime.
-1-
Lithium secondary batteries play an important role in the evolution of such a
ubiquitous society.
As compared to other secondary batteries, lithium secondary batteries have
high operating voltage and energy density and can be used for a long time, thus
5 satisfying complex requirements for the needs of an increasing variety of complex
devices.
Recently, many attempts have been made worldwide to develop existing
lithium secondary battery technologies to extend their application not only to ecofriendly
transport systems such as electric vehicles but also to power storage.
10 Secondary batteries used for middle or large-scale power sources such as
electric vehicles or power storage systems (or energy storage systems (ESS)) require
high power, high energy density and high energy efficiency. Despite advantages such
as low price and high power, LiMn204 has a disadvantage in that the energy density
thereof is lower than those of lithium cobalt oxides.
15 [DISCLOSURE]
[TECHNICAL PROBLEM]
-2-
While developing a compound of LiMn2(>4 in which manganese (Mn) is
partially replaced by a metal such as nickel (Ni) to improve upon the low energy
density of LiMn204 having an operating potential in the 4V range (from about 3.7V to
about 4.5V), the present inventors discovered that, since the compound of LiMn204
5 with manganese being partially replaced by a metal such as nickel has a high
operating potential of 4.6V or higher, the electrolyte decomposes even when the
battery is in a normal operating range and performance thereof is reduced due to side
reaction of the compound with the electrolyte. The present inventors also found that
Mn ions suffer elution. LiMn204 having an operating potential in the 4V range does
10 not suffer from this problem.
Therefore, the present invention has been made to solve the above problems
and it is an object to provide a cathode active material for a high voltage in a 5 V range
and a method for preparing the same.
[TECHNICAL SOLUTION]
15 In accordance with the present invention, the above and other objects can be
accomplished by the provision of a cathode active material including particles of a
spinel-type compound having a composition represented by Formula (1) and a carbonbased
material present on surfaces of the particles of the spinel-type compound:
-3-
Lii+aMxMn2-x04-zAz (1)
where M is at least one selected from the group consisting of Ni, Ti, Co, Al,
Cu, Fe, Mg, B, Cr, Zr, Zn and period II transition metals,
A is a monoanion or dianion, and
5 -0.1 < a< 0.1, 0.3< x< 0.8 and OS z< 0.1.
The spinel-type compound of Formula (1) is different from LiM^C^ in that
the spinel-type compound of Formula (1) lias an operating potential of equal to or
higher than 4.6V and equal to or less than 4.9V whereas LiMn204 has an operating
potential in the 4V range (from about 3.7V to about 4.3V). The spinel-type
0 compound of Formula (1) exhibits high energy density characteristics as compared to
LiMn204 since the spinel-type compound of Formula (1) has an operating potential of
equal to or higher than 4.6V and equal to or less than 4.9V.
The carbon-based material may cover all or part of the surface of particles of
the spinel-type compound. Specifically, the carbon-based material may cover equal
5 to or greater than 20% and equal to or less than 100% of the entire surface of the
particles of the spinel-type compound. In a non-limiting embodiment, the carbonbased
material may cover equal to or greater than 50% and equal to or less than 80%
of the entire surface of the particles of the spinel-type compound. Thus, elution of
manganese is inhibited due to change in the surface energy of parts of the particles of
the spinel-type compound covered with the carbon-based material.
The carbon-based material may serve as a protective layer to inhibit reaction
with an electrolyte. The protective layer may block direct contact between the
5 electrolyte and the compound of Formula (1) upon charge and discharge at high
voltage to inhibit side reaction of the electrolyte. As a result, the cathode active
material according to the present invention may exhibit stable charge/discharge cycle
characteristics, thereby increasing reversible charge/discharge capacity.
In addition, since the carbon-based material has high electron conductivity,
10 the carbon-based material reduces interfacial resistance of the spinel-type compound
represented by Formula (1), thereby improving output (or power) characteristics.
In a non-limiting embodiment of the present invention, the compound of
Formula (1) may comprise a compound represented by Formula (2):
LinaNibMcMn2.(b+c)0,j-zAz (2)
15 where M is at least one selected from the group consisting of Ti, Co, Al, Cu,
Fe, Mg, B, Cr, Zr, Zn and period II transition metals,
A is a monoanion or dianion and is at least one selected from the group
-5-
consisting of S, N and halogens such as F, CI, Br, and I.
-0.1< a< 0.1, 0.3< b< 0.6, 0< c< 0.2, and 0< z< 0.1.
The carbon-based material may be physically, chemically, or physicochemically
bonded to the surfaces of the particles of the spinel-type compound.
5 An average particle diameter (D50) of the carbon-based material may be
equal to or greater than 2 nm and equal to or less than 500 nm. Average particle
diameters (D50) outside the above range are not preferred since it is not possible to
effectively inhibit elution of manganese and side reaction with the electrolyte when
the average particle diameter (D50) is less than 2 nm, and the carbon-based material
10 may block the diffusion path of lithium ions, reducing high rate characteristics, when
the average particle diameter (D50) is greater than 500 nm.
The cathode active material may be prepared through a liquid method in
which a liquid coating solution is prepared and mixed with a cathode material, a
mechano-chemical method using high mechanical energy of ball milling, a fluidized
15 bed coating method, a spray drying method, a precipitation method in which a coating
material is precipitated onto the surface of an active material in an aqueous solution, a
method that utilizes reaction between a vapor coating material and a cathode material,
a sputtering method and a mechanofusion, method using static electricity.
-6-
In a specific example, the cathode active material may be prepared according
to a method including mixing a spinel-type compound having a composition
represented by the above Formula (1) and a carbon precursor, and thermally treating
the mixture under an inert atmosphere or an oxygen deficient atmosphere with an
5 oxygen concentration of 35% by volume or less.
In a specific example, the spinel-type compound and the carbon precursor
may be mixed using dry mixing.
In a specific example, the heat treatment may be performed at a temperature
of 400 to 800°C, the carbon precursor may include at least one selected from the group
10 consisting of petroleum-based pitch, tar, phenolic resin, furan resin, and carbohydrate,
and the inert atmosphere may be a nitrogen (N2) or argon (Ar) atmosphere.
The cathode active material according to the present invention may be mixed
with other lithium-containing transition metal oxides than those of the cathode active
material described above.
15 Examples of the other lithium-containing transition metal oxides include, but
are not limited to, layered compounds such as lithium cobalt oxide (LiCoOi) and
lithium nickel oxide (LiNiCy alone or substituted by one or more transition metals;
lithium manganese oxides such as Lii+yMn2.y04 (in which 02; lithium copper oxide (Li2Cu02); vanadium oxides such as
LiVsOs, LiFe304, V2O5 and CU2V2O7; Ni-site type lithium nickel oxides represented by
LiNii.yMy02 (M = Co, Mn, Al, Cu, Fe, Mg, B or Ga and 0.01
-15-
LiNio.5Mn1.5O4 and petroleum-based pitch were introduced in a weight ratio of
100:5 into a conical agitator and were then mixed at 400 rpm for 1 hour. Thereafter,
the mixture was thermally treated for 20 hours at a temperature of 500°C under a
nitrogen atmosphere, thereby preparing LiNio.5Mn1.5O4 surface-modified with a carbon-
5 based material.
LiNio.5Mn1.5O4 surface-modified with a carbon-based material, a conductive
material and a binder were weighed in a ratio of 97:2.5:2.5 and then added to NMP,
followed by mixing, to form a cathode mix. The cathode mix was applied to an
aluminum foil with a thickness of 20 pm, followed by rolling and drying, to form a
10 cathode for lithium secondary batteries.
A 2016 coin battery was then fabricated using the formed cathode for lithium
secondary batteries, a lithium metal film as a counter electrode (i.e., an anode), a
polyethylene membrane (Celgard, thickness: 20 pm) as a separator, and a liquid
electrolyte including 1M LiPFg dissolved in a solvent in which ethylene carbonate,
15 dimethylene carbonate and diethyl carbonate were mixed in a ratio of 1:2:1.
A coin battery was fabricated in the same manner as in Example 1, except that
LiNio.5Mnj.5O4, which was not surface-modified with a carbon-based material, was used
-16-
as a cathode active material.
Experimental Example 1 >
Initial Charge/Discharge Characteristics
Coin batteries fabricated in Example 1 and Comparative Example 1 were
5 charged and discharged once at a current of 0.1 C within a voltage range of 3.5 to 4.9 V
and charge/discharge characteristics were estimated. Estimation results are shown in
Table 1 below.
10 Experimental Example 2>
Rapid charging Characteristics
Coin batteries fabricated in Example 1 and Comparative Example 1 were
charged and discharged at a current of 0.1 C and were then charged at a current of 5.0
C, and rapid charging characteristics were estimated. Estimation results are shown in
-17-
Experimental Example 3>
Service life Characteristics
Coin batteries fabricated in Example 1 and Comparative Example 1 were
charged and discharged 100 times at a current of 1.0 C and service life characteristics
were estimated. Estimation results are shown in Table 3 below.
Experimental Example 4>
Eluted Manganese Amount Measurement
Coin batteries fabricated in Example 1 and Comparative Example 1 were
charged and discharged once at a current of 0.1 C within a voltage range of 3.5 to 4.9 V
and were charged at a current of 0.1 C to 4.9 V. The batteries were then disassembled.
A cathode obtained from each of the disassembled batteries was dipped in a container
5 containing 15 mL of an electrolyte and was stored in an 80°C constant temperature bath
for 2 weeks. Then, the content of manganese eluted into the electrolyte was analyzed
using an ICP (PerkinElmer, Model 7100).
10 Experimental Example 5>
High Temperature Storage Characteristics Estimation
Coin batteries fabricated in Example 1 and Comparative Example 1 were
charged and discharged once at a current of 0.1 C within a voltage range of 3.5 to 4.9 V
and were charged at a current of 0.1 C to 4.9 V. The batteries were then stored in a
15 60aC constant temperature bath for 1 week and the amount of self-discharge and the
capacity recovery rate of each of the batteries were measured. When a battery is stored
-19-
in a fully charged state at high temperature, decomposition of electrolyte on the surface
of a cathode active material is accelerated, increasing self-discharge. This causes
destruction of the structure of the cathode active material. This experiment was
devised to observe this phenomenon.
According to the present invention, all or part of the surface of particles of a
spinel-type compound of the above Formula 1 are coated with a carbon-based
material. This inhibits elution of manganese and electrolyte side reaction at a high
10 voltage, thereby enabling provision of improved high-voltage lithium secondary
batteries.
[CLAIMS]
[Claim 1 ] A cathode active material comprising:
particles of a spinel-type compound having a composition represented by
Formula (1); and
a carbon-based material present on surfaces of the particles of the spinel-type
compound:
Lii+aMxMn2-x04.zAz (1)
where M is at least one selected from the group consisting of Ni, Ti, Co, Al,
Cu, Fe, Mg, B, Cr, Zr, Zn and period II transition metals,
A is a monoanion or dianion, and
-0.1< a< 0.1, 0.3* x< 0.8 and 0< z< 0.1.
[Claim 2] The cathode active material according to claim 1, wherein the spineltype
compound comprises a compound represented by Formula (2):
Li1+aNibMcMn2-(b+c)04-zAz (2)
15 where M is at least one selected from the group consisting of Ti, Co, Al, Cu,
-21-
Fe, Mg, B, Cr, Zr, Zn and period II transition metals,
A is a monoanion or dianion, and
-0.1< a< 0.1,0.3* b< 0.6,0* c< 0.2, and 0< z< 0.1.
[Claim 3] The cathode active material according to claim 1, wherein the
5 carbon-based material is physically and/or chemically bonded to the surfaces of the
particles of the spinel-type compound of Formula (1).
[Claim 4] The cathode active material according to claim 1, wherein an
average particle diameter (D50) of the carbon-based material is equal to or greater
than 2 nm and equal to or less than 500 nm.
10 [Claim 5] The cathode active material according to claim 1, wherein the
carbon-based material covers equal to or greater than 20% and equal to or less than
100% of the entire surface of the spinel-type compound of Formula (1).
[Claim 6] The cathode active material according to claim 5, wherein the
carbon-based material covers equal to or greater than 50% and equal to or less than
15 80% of the entire surface of the spinel-type compound of Formula (1),
[Claim 7] A method for preparing a cathode active material, the method
comprising:
mixing a spinel-type compound having a composition represented by
Formula (1) and a carbon precursor; and
thermally treating the resulting mixture under an inert atmosphere or an
oxygen deficient atmosphere with an oxygen concentration of 35% by volume or less:
5 Li!+aMxMn2-x04-zAz (1)
where M is at least one selected from the group consisting of Ni, Ti, Co, Al,
Cu, Fe, Mg, B, Cr, Zr, Zn and period II transition metals,
A is a nionoanion or dianion, and
-0.1< a< 0.1,0.3< x< 0.8 and 0< z< 0.1.
10 [Claim 8] The method according to claim 7, wherein the spinel-type compound
comprises a compound represented by Formula (2):
Li i+a NibMcMn2-(b+C)04-zAz (2)
where M is at least one selected from the group consisting of Ti, Co, Al, Cu,
Fe, Mg, B, Cr, Zr, Zn and period II transition metals,
15 A is a nionoanion or dianion, and
-0.1< a< 0.1, 0.3< b< 0.6, 0< c< 0.2, and 0< z< 0.1.
[Claim 9] The method according to claim 7, wherein the thermal treatment is
performed at a temperature of 400 to 800 C.
[Claim 10] The method according to claim 7, wherein the carbon precursor
5 comprises at least one selected from the group consisting of petroleum-based pitfch,
tar, phenolic resin, furan resin and carbohydrate.
[Claim 11 ] The method according to claim 7, wherein the inert atmosphere is a
nitrogen (N2) or argon (Ar) atmosphere.
[Claim 12] The method according to claim 7, wherein the carbon precursor and
10 the spinel-type compound are mixed using dry mixing.
[Claim 13] A lithium secondary battery comprising the cathode active material
according to claim 1.
[Claim 14] A battery pack comprising the lithium secondary battery according
to claim 13.
15 [Claim 15] An electric vehicle comprising the battery pack according to claim
14.