ANODE ACTIVE MATERIAL FOR LITHIUM SECONDARY BATTERY,
MANUFACTURING METHOD THERE-FOR, ANODE FOR LITHIUM SECONDARY
BATTERY COMPRISING SAME, AND LITHIUM SECONDARY BATTERY
5 BACKGROUND OF THE INVENTION
Field of the Invention
The present invention relates to a negative active
material for rechargeable lithium secondary batteries
capable of inhibiting battery side reactions and gas
10 generation and improving battery performance since moisture
formed during an oxidation-reduction (redox) reaction is
effectively absorbed into a surface of the negative active
material, a method of preparing the same, and a rechargeable
lithium secondary battery including the same.
15
Description of the Related Art
Rechargeable lithium secondary batteries (e.g.,
lithium ion batteries), nickel-hydrogen batteries, and other
secondary batteries have been recognized to be of growing
20 importance as vehicle-mounted power sources, or power
sources for portable terminals such as laptop computers. In
particular, rechargeable lithium secondary batteries which
are lightweight and may have a high energy density may be
desirably used as high-output power sources for vehicle
25 mounting, and thus demand for rechargeable lithium secondary
2
batteries is expected to increase in the future.
A rechargeable lithium secondary battery is
manufactured by installing a porous separation film between
a positive electrode and a negative electrode, followed by
5 injecting a liquid electrolyte between the positive
electrode and the negative electrode. Here, a material in
which lithium ions are intercalatable and deintercalatable
is used as the negative electrode or a negative active
material and negative electrodes. In this case, electricity
10 may be produced or consumed by a redox reaction caused by
intercalation/deintercalation of lithium ions into/from the
negative and positive electrodes.
Specifically, various types of carbon-based materials,
in which lithium ions are intercalatable and
15 deintercalatable and which include synthetic graphite,
natural graphite, and hard carbon, have been applied as the
negative active materials in the case of the rechargeable
lithium secondary batteries. Among the carbon-based
materials, graphite has a discharge voltage of -0.2 V lower
20 than lithium, and thus secondary batteries in which graphite
is used as a negative active material may have a high
discharge voltage of 3.6 V. In addition, graphite has been
most widely used since it may be advantageous in terms of
the energy density of rechargeable lithium secondary
25 batteries, and may ensure long lifespan of the rechargeable
3
lithium secondary batteries due to excellent reversibility
thereof. However, such graphite active materials have a
problem in that they have low capacity with respect to the
energy density of electrode plates per unit volume since
5 graphite has a low density (a theoretical density of 2.2
g/cc), and side reactions with an organic electrolyte
solution used at a high discharge voltage may easily occur
upon manufacture of the electrode plates, resulting in
swelling of the batteries, and thus battery capacity
10 degradation.
To solve the above problems regarding such carbonbased
negative active materials, Si-based negative active
materials having a much higher capacity than graphite, and
negative active materials using oxides such as tin oxide,
15 lithium vanadium-based oxide, and lithium titanium-based
oxide have been developed and researched.
However, the high-capacity, Si-based negative active
materials undergo serious changes in volume during
charge/discharge cycles, and thus lifespan characteristics
20 may be deteriorated due to particle splitting.
In addition, oxide negative electrodes do not show
satisfactory battery performance, and thus research on the
oxide negative electrodes continues to be conducted. Among
these, lithium titanium oxide (hereinafter referred to as
25 “LTO”) does not form a solid electrolyte interface (SEI)
4
layer due to poor reactivity with an electrolyte solution.
Therefore, LTO is advantageous in terms of an irreversible
reaction, and thus has very stable lifespan characteristics.
Owing to excellent reversibility, LTO may also be desirably
5 used to charge and discharge the secondary batteries at a
high speed during intercalation/deintercalation of lithium
(Li) ions. However, LTO has a high content of moisture, and
thus has a drawback in that battery performance may be
degraded due to the presence of moisture, and thus gas
10 generation.
Therefore, there is a demand for development of
methods capable of inhibiting generation of gases caused by
moisture in the LTO-based negative active material itself,
thereby preventing degradation of battery performance.
15 [Prior-art Document]
[Patent Document]
Korean Unexamined Patent Publication No. 2008-0018737
(published on February 28, 2008)
20 SUMMARY OF THE INVENTION
Therefore, the present invention has been made in
view of the above problems, and it is an object of the
present invention to provide a negative active material
capable of inhibiting battery side reactions and gas
25 generation and improving battery performance since moisture
5
formed during a redox reaction is effectively absorbed into
a surface of the negative active material, and a method of
preparing the same.
It is another object of the present invention to
5 provide a rechargeable lithium secondary battery capable of
showing improved battery performance, which includes the
negative active material.
In accordance with the present invention, the above
and other objects can be accomplished by the provision of
10 a negative active material for rechargeable lithium
secondary batteries which includes a core including a
lithium titanium oxide represented by the following Formula
1, and a coating layer positioned on a surface of the core,
wherein the coating layer includes an acid anhydride
15 physically absorbed (i.e., physisorbed) into the core:
[Formula 1]
LixTiyO4
wherein 0.8≤x≤1.4, and 1.6≤y≤2.2.
In the negative active material, the core may contain
20 at least one surface functional group selected from the
group consisting of O- and CO2
-.
In addition, the lithium titanium oxide of Formula 1
may be Li4Ti5O12 having a spinel structure.
Additionally, the acid anhydride may include at least
25 one selected from the group consisting of a carboxylic
6
anhydride, a maleic anhydride, and an acetic anhydride.
Further, the coating layer may be included in an
amount of 0.5 to 3 parts by weight, based on 100 parts by
weight of the core.
In accordance with another 5 aspect of the present
invention, there is provided a method of preparing a
negative active material for rechargeable lithium secondary
batteries, which includes preparing a core containing at
least one surface functional group selected from the group
consisting of O- and CO2
10 - by mixing a lithium source and a
titanium source so as to prepare a lithium titanium oxide of
Formula 1, and calcining the resulting mixture at a
temperature of 750 to 800°C, which is less than a typical
calcination temperature, and physisorbing an acid anhydride
15 of an organic acid onto a surface of the core by treating
the core containing the surface functional group with a
solution including the organic acid, and drying the core.
In the method, the organic acid may be a carboxylic
acid containing 1 to 3 carboxyl groups in a molecule
20 thereof.
In addition, the organic acid may include at least one
selected from the group consisting of acetic acid, propionic
acid, stearic acid, pyruvic acid, acetoacetic acid,
glyoxylic acid, oxalic acid, malonic acid, maleic acid,
25 glutaric acid, adipic acid, phthalic acid, trimellitic acid,
7
and a mixture thereof.
Additionally, the organic acid may be included in an
amount of 0.5 to 3% by weight, based on the total weight of
the solution including the organic acid.
5 Further, the drying may be performed at 60 to 130°C
under vacuum.
It is yet another object of the present invention to
provide a rechargeable lithium secondary battery which
includes a positive electrode including a positive active
10 material, a negative electrode including a negative active
material and arranged to face the positive electrode, and an
electrolyte solution interposed between the positive
electrode and the negative electrode, wherein the negative
active material includes a core including a lithium titanium
15 oxide of Formula 1, and a coating layer positioned on a
surface of the core, and the coating layer includes an acid
anhydride physisorbed onto the core.
Specific content of the other exemplary embodiments of
the present invention are encompassed in the following
20 detailed description.
BRIEF DESCRIPTION OF THE DRAWINGS
The above and other objects, features and other
advantages of the present invention will be more clearly
25 understood from the following detailed description taken
8
in conjunction with the accompanying drawings, in which:
FIG. 1 is an exploded perspective view showing a
rechargeable lithium secondary battery according to one
exemplary embodiment of the present invention;
5 FIG. 2 is a graph illustrating results obtained by
determining whether gases are generated according to the
temperature of a negative active material used in
Experimental Example 2 of the present invention; and
FIG. 3 is a graph illustrating experimental results
10 obtained by measuring input/output characteristics of
rechargeable lithium secondary batteries manufactured in
Example 1 and Comparative Examples 1 and 2 as described in
Experimental Example 3 of the present invention.
15 [Brief description of main parts in the drawings]
1: rechargeable lithium secondary battery
3: negative electrode
5: positive electrode
7: separator
20 9: electrode assembly
10, 13: lead members
15: cases
DETAILED DESCRIPTION OF THE INVENTION
25 Hereinafter, preferred embodiments of the present
9
invention will be described in detail with reference to the
accompanying drawings so as to enable those skilled in the
art to easily embody the present invention. However, it
should be understood that the present invention may be
5 embodied in various different forms, but is not limited to
the above-described embodiments.
The terminology used herein is for the purpose of
describing particular embodiments only and is not intended
to be limiting of exemplary embodiments. The singular forms
10 “a,” “an” and “the” are intended to include the plural forms
as well, unless the context clearly indicates otherwise. It
will be further understood that the terms “comprises,”
“comprising,” “includes” and/or “including,” when used
herein, specify the presence of stated features, integers,
15 steps, operations, elements, components and/or groups
thereof, but do not preclude the presence or addition of one
or more other features, whole numbers, steps, operations,
elements, components and/or groups thereof.
The present invention is characterized in that a
20 negative active material is prepared by immersing an LTObased
negative active material pretreated to contain a
surface functional group in a solution including an organic
acid such as maleic acid, drying the LTO-based negative
active material, and physisorbing the organic acid onto a
25 surface of LTO in the form of an acid anhydride, and thus
10
may be useful in inhibiting battery side reactions and gas
generation and improving battery performance since moisture
formed during a redox reaction is effectively absorbed into
a surface of the negative active material.
5 That is, the negative active material for rechargeable
lithium secondary batteries according to one exemplary
embodiment of the present invention includes a core
including a lithium titanium oxide represented by the
following Formula 1, and a coating layer positioned on a
10 surface of the core, wherein the coating layer includes an
acid anhydride physisorbed onto the core:
[Formula 1]
LixTiyO4
wherein 0.8≤x≤1.4, and 1.6≤y≤2.2.
15 Specifically, in the negative active material, the
core may be formed of Li4Ti5O12 having a spinel structure.
In this case, the number of moles of oxygen in Formula 1 is
represented by a fixed value of 4, but Formula 1 is not
limited thereto. For example, the number of moles of oxygen
20 may be represented as multiples of the number of moles
within a range in which a ratio of the number of moles of
the respective elemental atoms in Formula 1 is satisfied.
That is, when the number of moles of oxygen in Formula 1 is
12, the lithium titanium oxide of Formula 1 may be
25 represented by Li3xTi3yO12. Li4Ti5O12 having a spinel
11
structure may serve to prevent an SEI film from being formed
on a surface of the negative electrode to an excessively
large thickness, and improve electrochemical characteristics
and safety of the secondary batteries under the control of
thermal 5 runaway factors. In addition, the Li4Ti5O12 may
promote transportation of Li ions to impart rapid
charge/discharge characteristics to the secondary batteries.
The core contains at least one surface functional
group selected from the group consisting of O- and CO2
- to
10 allow physisorption of the acid anhydride during preparation
of the negative active material.
In addition, the core including the above-described
lithium titanium oxide may have an average particle diameter
of 3 to 15 μm in consideration of the specific surface area
15 and negative electrode mix density of the active material.
Additionally, the coating layer positioned on a
surface of the core includes an acid anhydride physisorbed
onto the core.
The acid anhydride is derived from an organic acid,
20 particularly an organic acid containing at least one
carboxyl group in a molecule thereof. In this case, the
acid anhydride is present in a state in which the acid
anhydride is physisorbed onto a surface of the core, but
when moisture is formed during a redox reaction, the acid
25 anhydride preferentially reacts with the moisture so that
12
the acid anhydride is converted into an acid. As such,
since the acid anhydride reacts with the moisture
immediately after moisture is formed on a surface of the
active material, side reactions and gas generation caused by
5 moisture in all the secondary batteries may be inhibited.
[Scheme 1]
Types of the acid anhydride may vary according to the
type of the organic acid used to prepare the negative active
10 material. Specifically, the acid anhydride may include a
carboxylic anhydride, a maleic anhydride, an acetic
anhydride, and a mixture thereof.
In the negative active material, the coating layer
including the acid anhydride may be included in an amount of
15 0.5 to 3 parts by weight, based on 100 parts by weight of
the core. When the content of the coating layer is less
than 0.5 parts by weight, it is difficult to coat the core
completely, and thus the lithium titanium oxide constituting
the core may be exposed to the outside, resulting in side
13
reactions caused by generated moisture and thus gas
generation. On the other hand, when the content of the
coating layer is greater than 3 parts by weight, reduction
in initial battery efficiency and performance degradation
5 may be caused due to an increase in thickness of the coating
layer. Considering that the negative active material shows
significant improvement effects due to formation of the
coating layer, the coating layer may also be included in an
amount of 1 to 2 parts by weight, based on 100 parts by
10 weight of the core.
According to another exemplary embodiment of the
present invention, there is provided a method of preparing
the above-described negative active material, which includes
preparing a core containing at least one surface functional
group selected from the group consisting of O- and CO2
15 - by
mixing a lithium source and a titanium source so as to
prepare a lithium titanium oxide of Formula 1 and calcining
the resulting mixture at a temperature of 750 to 800°C,
which is less than a typical calcination temperature, and
20 physisorbing an acid anhydride of an organic acid onto a
surface of the core by immersing the core containing the
surface functional group in a solution including the organic
acid and drying the core.
Hereinafter, respective steps of the method will be
25 described in detail, as follows. The first step includes
14
preparing a core including the lithium titanium oxide of
Formula 1 containing at least one surface functional group
selected from the group consisting of O- and CO2
-.
To prepare the core including the lithium titanium
5 oxide, the core may be prepared by mixing a lithium source
and a titanium source at an atomic ratio between lithium and
titanium (4 lithium atoms and 5 titanium atoms in the case
of Li4Ti5O12), stirring and drying the resulting mixture to
prepare a precursor, and calcining the precursor. The
10 lithium source may be a solution obtained by dissolving
lithium salts, such as lithium hydroxide, lithium carbonate
and lithium oxide, in water, and the titanium source may be
titanium oxide, etc.
Accordingly, the core containing a surface functional
group selected from O- and CO2
15 -, both of which are generated
when the lithium source is added, may be prepared by mixing
the lithium and titanium sources used to prepare the lithium
titanium oxide, and calcining the resulting mixture at a
temperature of 750 to 800°C, which is less than a typical
20 calcination temperature.
The second step includes physisorbing the acid
anhydride of the organic acid onto a surface of the core
containing the surface functional group.
Specifically, the core containing the surface
25 functional group is immersed in a solution including the
15
organic acid, and then dried at 60°C or higher, or 60 to
130°C under vacuum to physisorb the organic acid onto a
surface of the core in the form of an acid anhydride.
In this case, the organic acid may be an organic acid
containing 5 one or more carboxyl groups, or 1 to 3 carboxyl
groups in a molecule thereof. Specifically, the organic
acid may include a monocarboxylic acid such as acetic acid,
propionic acid, stearic acid, pyruvic acid, acetoacetic
acid, or glyoxylic acid; or a polyvalent carboxylic acid
10 such as oxalic acid, malonic acid, maleic acid, glutaric
acid, adipic acid, phthalic acid, or trimellitic acid, which
may be used alone or in combination of two or more thereof.
Among these, acetic acid or maleic acid may be more
preferred in an aspect of significant improvement effects.
15 To treat the surface-treated core with the organic
acid, the organic acid may be used in a solution phase in
which the organic acid is dissolved in water, etc.
Specifically, the acid anhydride of the organic acid may be
used in a ratio of 0.1 to 3 moles, based on one mole of the
20 lithium titanium oxide, in consideration of the content of
the acid anhydride in the finally prepared negative active
material capable of showing the effects according to
exemplary embodiments of the present invention. Therefore,
the solution including the organic acid may include the
25 organic acid in a concentration of 0.1 to 2 moles.
16
Considering this fact, the organic acid may be included in
an amount of 0.5 to 3% by weight, based on the total weight
of the solution including the organic acid.
In addition, the treatment of the surface-treated core
5 with the organic acid may be performed using a method such
as immersion, spraying, coating, etc. Among these,
immersion may be used to treat the core with the organic
acid in consideration of surface treatment of the core and
ease of processing.
10 Next, the drying after treatment with the organic acid
may be performed at 60 to 130°C under vacuum. When the
drying temperature is less than 60°C, the organic acid may
be present on a surface of the core in the form of an
organic acid rather than an acid anhydride. On the other
15 hand, when the drying temperature is greater than 130°C, the
acid anhydride and the lithium titanium oxide may chemically
react with each other, resulting in ineffective moisture
absorption.
The results of the preparation method as described
20 above show that the organic acid is physisorbed onto a
surface of the core including the LTD of Formula 1 in the
form of an acid anhydride. When the acid anhydride is
physisorbed onto the surface of the core as described above,
there is a difference in that the acid anhydride may
25 preferentially absorb moisture before the moisture reacts
17
with LTD since the acid anhydride is uniformly distributed
on a surface of the core, compared to when the acid
anhydride may be simply mixed with the core to prepare a
negative electrode, or when a surface of the core is treated
5 with the acid anhydride itself to prepare a negative active
material. Owing to such a difference, the negative active
material may have superior effects in terms of battery
lifespan and rate performance. In addition, when the LTObased
core is surface-treated in the form of an acid
10 anhydride as described above, the acid anhydride may be much
purer since a smaller amount of residual substances is
present on a surface of the core, compared to when the LTObased
core is surface-treated in the form of an acid or a
salt thereof. Therefore, the acid anhydride may be more
15 favorable in terms of reduction in side reactions.
According to yet another exemplary embodiment of the
present invention, there is provided a rechargeable lithium
secondary battery including the negative active material
prepared by the above-described preparation method.
20 Specifically, the rechargeable lithium secondary
battery includes a positive electrode including a positive
active material, a negative electrode including a negative
active material and arranged to face the positive electrode,
and an electrolyte solution interposed between the positive
25 electrode and the negative electrode. Here, the negative
18
active material is as described above.
The rechargeable lithium secondary batteries may be
classified into lithium ion batteries, lithium ion polymer
batteries, and lithium polymer batteries according to types
5 of separators and electrolytes used herein, and may also be
classified into cylindrical secondary
batteries, square secondary batteries, coin-type secondary
batteries, pouch-type secondary batteries, etc. according to
the shapes thereof. In addition, the rechargeable lithium
10 secondary batteries may be classified into bulk-type
secondary batteries and film-type secondary batteries
according to the size thereof.
FIG. 1 is an exploded perspective view showing a
rechargeable lithium secondary battery 1 according to one
15 exemplary embodiment of the present invention. FIG. 1 is
merely an example for the purpose of illustration only, and
is not intended to limit the scope of the present invention.
Referring to FIG. 1, the rechargeable lithium
secondary battery 1 may be prepared by arranging a negative
20 electrode 3 and a positive electrode 5, disposing a
separator 7 between the negative electrode 3 and the
positive electrode 5 to manufacture an electrode assembly 9,
positioning the electrode assembly 9 in a case 15, and
injecting an electrolyte (not shown) so that the negative
25 electrode 3, the positive electrode 5, and the separator 7
19
are impregnated with the electrolyte.
Conductive lead members 10 and 13 for collecting
current occurring when a battery is operating may be
attached to the negative electrode 3 and the positive
electrode 5, 5 respectively. The lead members 10 and 13 may
conduct current generated from the positive electrode 5 and
the negative electrode 3 to positive and negative electrode
terminals, respectively.
The negative electrode 3 may be manufactured by mixing
10 a negative active material, a binder, and optionally a
conductive material to prepare a composition for forming a
negative active material layer, followed by applying the
composition to a negative current collector such as copper
foil.
15 The negative active material is as described above.
The binder serves to attach electrode active material
particles to each other, and also attach an electrode active
material to a current collector. Specific examples of the
binder that may be used herein may include polyvinylidene
20 fluoride (PVDF), polyvinyl alcohol, carboxymethyl cellulose
(CMC), starch, hydroxypropyl cellulose, regenerated
cellulose, polyvinyl pyrrolidone, tetrafluoroethylene,
polyethylene, polypropylene, an ethylene-propylene-diene
polymer (EPDM), sulfonated EPDM, a styrene-butadiene rubber,
25 a fluorine rubber, and various copolymers thereof.
20
In addition, preferred examples of the solvent may
include dimethyl sulfoxide (DMSO), alcohol, Nmethylpyrrolidone
(NMP), acetone, water, etc.
The current collector may include at least one metal
5 selected from the group consisting of copper, aluminum,
stainless steel, titanium, silver, palladium, nickel, and
alloys and combinations thereof. In this case, the
stainless steel may be surface-treated with carbon, nickel,
titanium, or silver, and an aluminum-cadmium alloy may be
10 preferably used as the alloy. In addition, baked carbon, a
non-conductive polymer surface-treated with a conductive
material, a conductive polymer, or the like may be used.
The conductive material is used to provide
conductivity to an electrode and may include any materials
15 that are electrically conductive without inducing chemical
changes in the battery thus configured. Examples of the
conductive material that may be used herein may include
metal powders and fibers such as natural graphite, synthetic
graphite, carbon black, acetylene black, Ketjen black,
20 carbon fiber, copper, nickel, aluminum, silver, etc. In
addition, the conductive materials such as polyphenylene
derivatives may be used alone or in combination of one or
more thereof.
As a method of applying the prepared composition for
25 forming a negative active material layer to the current
21
collector, one of known methods may be chosen, or a new
proper method may be used in consideration of
characteristics of materials, etc. For example, the
composition for forming a negative active material layer may
5 be distributed onto the current collector, and then
uniformly dispersed using a doctor blade. In some cases,
distribution and dispersion processes may be carried out as
one process. In addition, methods such as die casting,
comma coating, screen printing, etc. may also be used. Like
10 the negative electrode 3, the positive electrode 5 may be
manufactured by mixing a positive active material, a
conductive material, and a binder to prepare a composition
for forming a positive active material layer, followed by
applying the composition for forming a positive active
15 material layer onto a positive current collector such as
aluminum foil and rolling the positive current collector. A
positive electrode plate may also be manufactured by casting
the composition for forming a positive active material layer
onto a separate support and then laminating a film obtained
20 through peeling from the support on a metal current
collector.
A compound in which lithium ions are reversibly
intercalatable and deintercalatable (i.e., a lithiated
intercalation compound) may be used as the positive active
25 material. Specifically, a lithium-containing transition
22
metal oxide is preferably used. For example, the positive
active material that may be used herein may include at least
one selected from group consisting of LiCoO2, LiNiO2, LiMnO2,
LiMn2O4, Li(NiaCobMnc)O2 (0