Abstract: An anode current collector for a lithium-free battery according to an embodiment of the present invention is an anode current collector for a lithium-free battery, the anode current collector comprising: a metal current collecting substrate; a conductive layer that is formed on at least one surface of the metal current collecting substrate and includes a conductive material; and a metal layer that is formed on the conductive layer and has a grain boundary, wherein the metal layer includes a metal powder layer, a metal wire layer, or a mixed layer thereof.
Title of Invention: Anode current collector for lithium-free battery, electrode assembly including same, and lithium-free battery
technical field
[One]
Cross-Citation with Related Application(s)
[2]
This application claims the benefit of priority based on Korean Patent Application No. 10-2020-0055159 dated May 08, 2020 and Korean Patent Application No. 10-2021-0016113 dated February 04, 2021, and All content disclosed in the literature is incorporated as a part of this specification.
[3]
The present invention relates to an anode current collector for a lithium-free battery, an electrode assembly including the same, and a lithium-free battery.
background
[4]
Due to the rapid increase in the use of fossil fuels, the demand for the use of alternative energy or clean energy is increasing.
[5]
Currently, a secondary battery is a representative example of an electrochemical device using such electrochemical energy, and its use area is gradually expanding.
[6]
In recent years, as technology development and demand for portable devices such as portable computers, portable phones, and cameras increase, the demand for secondary batteries as an energy source is rapidly increasing. A lot of research has been done on an eco-friendly lithium secondary battery, and it has also been commercialized and widely used.
[7]
In general, a lithium secondary battery has a structure in which a non-aqueous electrolyte is impregnated in an electrode assembly comprising a positive electrode, a negative electrode, and a porous separator. In addition, in general, the positive electrode is generally manufactured by coating a positive electrode mixture including a positive electrode active material on aluminum foil, and the negative electrode is manufactured by coating a negative electrode mixture containing a negative electrode active material on a copper foil.
[8]
Usually, the positive active material is lithium transition metal oxide, and the negative active material is a carbon-based material.
[9]
However, recently, as a negative electrode active material, lithium metal batteries using lithium metal itself have been commercialized, and furthermore, when manufacturing an electrode, only a current collector is used as a negative electrode, lithium is supplied from a positive electrode by discharge, and lithium metal is used as a negative electrode active material. Research on lithium-free batteries to be used is also being actively conducted. A lithium-free battery is considered as a battery concept that can achieve the highest energy density in terms of high energy density.
[10]
However, a lithium layer is formed by electrodeposition on a negative electrode made of only a current collector due to charging. At this time, a lithium layer having a low electrodeposition density is formed on the current collector, and a side reaction of the electrolyte solution is severe, resulting in rapid deterioration of lifespan characteristics.
[11]
Therefore, it is necessary to develop a negative electrode current collector that can be used in a lithium-free battery by solving this problem.
DETAILED DESCRIPTION OF THE INVENTION
technical challenge
[12]
An object of the present invention is to solve the problems of the prior art as described above and the technical problems that have been requested from the past.
[13]
Specifically, it is an object of the present invention to provide a negative electrode current collector in which a lithium layer having a high electrodeposition density can be formed by a simpler method.
[14]
In addition, according to this, an object of the lithium-free battery using the same is to prevent a side reaction of the electrolyte to improve the lifespan characteristics.
means of solving the problem
[15]
A negative electrode current collector for a lithium-free battery according to an embodiment of the present invention for achieving this object is a negative electrode current collector for a lithium-free battery, wherein the negative current collector is formed on at least one surface of the metal current collector substrate and the metal current collector substrate, a conductive layer comprising a conductive material; and a metal layer formed on the conductive layer and having a grain boundary, wherein the metal layer includes a metal powder layer, a metal wire layer, or a mixed layer thereof.
[16]
The metal current collecting substrate may be one selected from the group consisting of copper, stainless steel, aluminum, nickel, titanium, calcined carbon, and an aluminum-cadmium alloy.
[17]
The metal current collecting substrate may be a metal including copper.
[18]
The conductive layer may be a primer layer, a conductive polymer layer, or a conductive epoxy layer.
[19]
The primer layer includes a conductive material and a binder, and the conductive material is natural graphite, artificial graphite, graphene, carbon black, channel black, furnace black, lamp black, summer black, carbon nanotube, graphite nanofiber, At least one selected from the group consisting of carbon nanofibers, aluminum, nickel, zinc oxide, potassium titanate, titanium oxide, and polyphenylene derivatives may be included.
[20]
The conductive polymer layer is polyethylenedioxythiophene/polystyrenesulfonate (PEDOT/PSS; poly(3,4-ethylenedioxythiophene)/poly(4-styrene sulfonate), polyaniline (PANI; polyaniline), polypyrrole (PPy; polypyrrole), poly It may include at least one conductive polymer selected from the group consisting of thiophene (PT), polyacetylene (PA), and poly para-phenylene vinylene (PPV).
[21]
The conductive epoxy layer includes a conductive filler and a binder, and the conductive filler is at least one selected from the group consisting of gold, platinum, silver, copper, or nickel metal powder, carbon or carbon fiber, graphite, and composite powder. may include
[22]
The metal layer may include copper, stainless steel, aluminum, nickel, titanium, calcined carbon, aluminum-cadmium alloy, Mg, Ca, Si, Ge, Sn, Pb, As, Sb, Bi, Ag, Zn, Cd, P and Hg. At least one material selected from the group consisting of is a form having a grain boundary, and the diameter of the metal powder of the metal powder layer or the metal wire of the metal wire layer may be 0.01 μm to 30 μm.
[23]
The aspect ratio of the metal wire (length of wire/diameter of wire) may be 3 or more.
[24]
The mixed layer includes at least one metal powder selected from the group consisting of copper, stainless steel, nickel, titanium, calcined carbon, and an aluminum-cadmium alloy, and Mg, Ca, Al, Si, Ge, Sn, Pb, As, Sb. , Bi, Ag, Zn, Cd, may include one or more metal wires selected from the group consisting of P and Hg.
[25]
The mixed layer includes at least one metal powder selected from the group consisting of Mg, Ca, Al, Si, Ge, Sn, Pb, As, Sb, Bi, Ag, Zn, Cd, P and Hg, and copper, stainless steel , nickel, titanium, calcined carbon, and aluminum- may include one or more metal wires selected from the group consisting of cadmium alloys.
[26]
A total thickness of the conductive layer and the metal layer may be in a range of 0.1 μm to 60 μm.
[27]
The conductive layer may have a thickness of 0.1 μm to 20 μm.
[28]
The metal layer may have a thickness of 0.1 μm to 40 μm.
[29]
An electrode assembly according to another embodiment of the present invention, the negative electrode current collector described above; a positive electrode having a structure in which a positive electrode mixture including an active material is applied to at least one surface of a positive electrode current collector; A separator interposed between the negative electrode current collector and the positive electrode may be included.
[30]
A lithium-free battery according to another embodiment of the present invention is a lithium-free battery comprising a positive electrode, a negative electrode, a separator, and a lithium non-aqueous electrolyte, wherein the negative electrode includes the negative electrode current collector according to claim 1 and the negative electrode and a lithium layer formed on the current collector. In this case, the lithium layer may be formed by charging a lithium-free battery.
Modes for carrying out the invention
[31]
Hereinafter, the present invention will be described in more detail to help the understanding of the present invention.
[32]
The terms or words used in the present specification and claims are not to be construed as being limited to their ordinary or dictionary meanings, and the inventor may properly define the concept of the term in order to best describe his invention. It should be interpreted as meaning and concept consistent with the technical idea of the present invention based on the principle that there is.
[33]
The terminology used herein is used to describe exemplary embodiments only, and is not intended to limit the present invention. The singular expression includes the plural expression unless the context clearly dictates otherwise.
[34]
In addition, throughout the specification, when a part "includes" a certain component, this means that other components may be further included, rather than excluding other components, unless otherwise stated.
[35]
[36]
According to an embodiment of the present invention, there is provided an anode current collector for a lithium-free battery, the anode current collector comprising: a metal current collecting substrate; a conductive layer formed on at least one surface of the metal current collecting substrate and including a conductive material; and a metal layer formed on the conductive layer and having a grain boundary. In this case, the metal layer may include a metal powder layer, a metal wire layer, or a mixed layer thereof.
[37]
The metal current collecting substrate may be one selected from the group consisting of copper, stainless steel, aluminum, nickel, titanium, calcined carbon, and an aluminum-cadmium alloy. The copper may be copper surface-treated with a dissimilar metal, and the stainless steel may be stainless steel surface-treated with a dissimilar metal.
[38]
Specifically, for reasons of electrical conductivity, cost, stability, and the like, the metal current collecting substrate may be a metal including copper, and more specifically, may be made of copper.
[39]
This metal current collector substrate is not significantly different from the thickness of the negative electrode current collector used in the conventional lithium-free battery, and specifically, 3 to 200 μm thick, specifically 5 to 40 μm, and more specifically 8 to 20 μm thick. can be formed.
[40]
Conventionally, such a metal current collector substrate was used as a negative electrode current collector in a lithium-free battery.
[41]
However, as described above, when only such a metal current collector substrate is used as an anode current collector, when lithium is electrodeposited through charging and discharging, a lithium layer having a low electrodeposition density is formed, and a side reaction of the electrolyte solution becomes severe and deterioration of fast life characteristics. There has been a problem with This is because the specific surface area of the metal used as the metal current collector substrate is small and the affinity with lithium is low, so that when lithium is electrodeposited, it is randomly deposited.
[42]
In order to solve this problem, according to the present embodiment, by forming a metal layer having a grain boundary as a thin layer on the metal current collecting substrate, the specific surface area is increased to reduce the resistance, and then through charging and discharging. When lithium is electrodeposited, a lithium layer having a high electrodeposition density can be formed.
[43]
On the other hand, at the same time, when the conductive layer is formed between the metal layer and the metal current collecting substrate, higher electron conductivity is secured to prevent the decrease in electronic conductivity due to the formation of the metal layer having a grain boundary, The binding force between the metal layer and the metal current collecting substrate may be increased.
[44]
The conductive layer may be a primer layer, a conductive polymer layer, or a conductive epoxy layer. The primer layer may include a conductive material and a binder.
[45]
The conductive material is not particularly limited as long as it is a component that maintains conductivity by electrically connecting the metal current collecting substrate and the metal layer. For example, the conductive material may include natural graphite, artificial graphite, graphene, carbon black, channel black, furnace black, lamp black, summer black, carbon nanotube, graphite nanofiber, carbon nanofiber, aluminum, nickel, oxide At least one selected from the group consisting of zinc, potassium titanate, titanium oxide, and polyphenylene derivatives may be included.
[46]
The binder is for fixing the conductive material on the current collector, forming a coating film, and promoting bonding between the metal current collector substrate and the metal layer, for example, polyvinylidene fluoride, polyvinyl alcohol, carboxymethyl cellulose ( carboxymethylcellulose; CMC), starch, hydroxypropylcellulose (HPC), regenerated cellulose, polyvinylpyrrolidone, polytetrafluoroethylene, polyethylene, polypropylene, ethylene-propylene-diene monomer (Ethlylene Propylene Diene) Monomer; EPDM), sulfonated EPDM, styrene butadiene, may include at least one selected from the group consisting of fluororubber.
[47]
When the primer layer includes a conductive material and a binder together, a weight ratio of the conductive material and the binder is 1:99 to 99:1. Preferably it may be 3:7 to 7:3.
[48]
When the content of the conductive material is less than the above range, the operating characteristics of the battery are deteriorated due to an increase in internal resistance because the content of the conductive material is too small.
[49]
A method of forming the primer layer may use a coating film forming method commonly used in the art. wet coating methods such as, for example, gravure coating, slot die coating, spin coating, spray coating, bar coating, immersion coating; A method such as thermal evaporation, E-beam evaporation, Chemical Vapor Deposition (CVD), or a dry coating method such as sputtering may be used.
[50]
The conductive polymer layer may include polymers commonly known as conductive polymers. For example, the conductive polymer layer may include polyethylenedioxythiophene/polystyrenesulfonate (PEDOT/PSS; poly(3,4-ethylenedioxythiophene)/poly(4) -styrene sulfonate), polyaniline (PANI; polyaniline), polypyrrole (PPy; polypyrrole), polythiophene (PT; polythiophene), polyacetylene (PA; polyacetylene), and polypara-phenylenevinylene (PPV; poly para- One or more conductive polymers selected from the group consisting of phenylene vinylene) may be included.
[51]
The conductive polymer layer may be formed by preparing a conductive polymer melt or a mixed solution dissolving them in a solvent, and performing various wet coating methods as described in the primer layer coating method. In this case, when the conductive polymer is mixed with a solvent, the solvent may be a polar organic solvent, for example, chloroform, dichloromethane, m-cresol, tetrahydrofuran (THF), and dimethylformamide (DMF). and the like.
[52]
On the other hand, the conductive polymer layer does not require a separate binder, etc., since the polymer itself exerts a binding force.
[53]
However, for stronger binding, the same binder as disclosed in the primer layer may be additionally included, and in this case, the content may be included in an amount of 0.1 to 10% by weight based on the total weight of the conductive polymer layer.
[54]
Alternatively, the conductive epoxy layer may include a conductive filler and a binder.
[55]
Specifically, the conductive epoxy layer is used as an adhesive by mixing a conductive filler and a binder.
[56]
The conductive filler may be at least one selected from the group consisting of metal powder of gold, platinum, silver, copper, or nickel, carbon or carbon fiber, graphite, and composite powder.
[57]
The binder is a component binding the conductive filler, but is not limited, for example, acrylic, epoxy, polyurethane, silicone, polyimide, phenolic, polyester polymer material, composite polymer resin, and low melting point It may be at least one selected from the group consisting of glass.
[58]
On the other hand, the conductive epoxy layer, depending on how it is manufactured, may be classified into a room temperature drying type, a room temperature curing type, a thermosetting type, a high temperature firing type, a UV curing type, and the like. The room temperature drying type can be formed by including a conductive filler in an acrylic binder and a solvent and drying it at room temperature, and the room temperature curing type is a two-component type, further comprising a highly reactive curing agent, and the conductive filler and the binder are It can be formed by curing the contained solvent.
[59]
In addition, the thermosetting type can be formed by applying heat to a solvent containing a conductive filler using mainly an epoxy-based binder, high temperature firing molding is curing by heat treatment at high temperature, and UV curing type is formed by curing by irradiating UV. can do.
[60]
In this case, the conductive filler and the binder may also be included in a weight ratio of 1:99 to 99:1, specifically, a weight ratio of 7:3 to 3:7.
[61]
Outside the above range, when the conductive filler is included too little, the conductivity is lowered and the resistance is increased, and when the binder is included too little, the binding force of the conductive filler cannot be obtained, which is not preferable.
[62]
Meanwhile, the metal layer may serve to increase the electrodeposition density of lithium by increasing the actual specific surface area. The metal layer includes a metal powder layer, a metal wire layer, or a mixed layer thereof, wherein the metal layer is, for example, copper, stainless steel, aluminum, nickel, titanium, calcined carbon, aluminum-cadmium alloy, Mg, Ca , Si, Ge, Sn, Pb, As, Sb, Bi, Ag, Zn, Cd, at least one material selected from the group consisting of P and Hg may have a grain boundary. In this case, the metal powder of the metal powder layer or the metal wire of the metal wire layer may have a diameter of 0.01 μm to 30 μm.
[63]
A shape having a diameter that is too small outside the above range is difficult to manufacture, and if the diameter is too large outside the above range, the effect of increasing the specific surface area is insignificant, so it is not preferable.
[64]
In addition, the aspect ratio (length of wire/diameter of wire) of the metal wire may be 3 or more. More specifically, it may be 3 or more and 2000 or less.
[65]
On the other hand, the mixed layer, copper, stainless steel, nickel, titanium, calcined carbon, and at least one metal powder selected from the group consisting of aluminum-cadmium alloy, Mg, Ca, Al, Si, Ge, Sn, Pb, It may include one or more metal wires selected from the group consisting of As, Sb, Bi, Ag, Zn, Cd, P and Hg. Alternatively, the mixed layer may include at least one metal powder selected from the group consisting of Mg, Ca, Al, Si, Ge, Sn, Pb, As, Sb, Bi, Ag, Zn, Cd, P and Hg, copper, stainless steel It may include at least one metal wire selected from the group consisting of steel, nickel, titanium, fired carbon, and an aluminum-cadmium alloy.
[66]
In this case, when the metal powder and the metal wire are mixed, the content is not limited, and 1:99 to 99:1, specifically 8:2 to 2:8, more specifically, 3:7 to based on weight. It could be 7:3.
[67]
That is, the mixed layer may be a mixture of the metal powder and the metal wire. Materials belonging to the group consisting of Mg, Ca, Al, Si, Ge, Sn, Pb, As, Sb, Bi, Ag, Zn, Cd, P and Hg as described above are metals alloyed with Li, The effect of alloying a part of the metal can be added to form a lithium layer having a higher electrodeposition density.
[68]
The metal powder layer, the metal wire layer, or the mixed layer is not limited in the manufacturing method, but for example, the metal powder or a dispersion in which the metal wire is dispersed is coated on the conductive layer and dried. can
[69]
In addition, in detail, the metal layer may further include a binder as described in the primer layer in addition to the metal powder, and/or the metal wire for strong bonding of the metal.
[70]
As such, when a metal layer having a grain boundary is included, the specific surface area of the anode current collector increases, and the site where lithium ions generated by charging and discharging can be electrodeposited increases, so that the electrodeposition density of the lithium layer is improved. this can be obtained.
[71]
The metal layer, specifically, may have a thickness of 0.1 μm to 40 μm, specifically 1 μm to 30 μm, and more specifically, 1 μm to 20 μm.
[72]
Outside the above range, when formed too thickly, the volume increases to decrease the energy density, and when formed too thinly, the effect of improving the electrodeposition density of the lithium layer cannot be obtained as an effect intended by the present application, which is not preferable.
[73]
Similarly, the conductive layer may have a thickness of 0.1 μm to 20 μm, specifically 1 μm to 10 μm, and more specifically 1 μm to 5 μm.
[74]
Outside the above range, if formed too thickly, the overall thickness of the negative electrode current collector is increased, which is not preferable, and if formed too thinly, the effect of conductivity recovery cannot be exerted, which is not preferable.
[75]
In the anode current collector for a lithium-free battery according to the present embodiment, the total thickness of the conductive layer and the metal layer may be in the range of 0.1 μm to 60 μm. Specifically, the total thickness may be in the range of 0.2 μm to 60 μm, or the total thickness may be in the range of 2 μm to 20 μm.
[76]
Out of the above range, when it is too thin, it is difficult to obtain the effect of improving the electrodeposition density of the lithium layer desired by the present application, and when it is too thick, the overall thickness of the negative electrode current collector increases and the energy density decreases, which is not preferable.
[77]
According to another embodiment of the present invention, the negative electrode current collector; a positive electrode having a structure in which a positive electrode mixture including an active material is applied to at least one surface of a positive electrode current collector; An electrode assembly including a separator interposed between the negative electrode current collector and the positive electrode is provided.
[78]
According to this embodiment, since the lithium-free battery uses the negative electrode current collector as the negative electrode when the first electrode assembly is manufactured, the negative electrode in the electrode assembly may be formed of the negative electrode current collector.
[79]
Thereafter, the negative electrode current collector receives lithium from the positive electrode according to the charging of the lithium-free battery to be manufactured thereafter to form a lithium layer on the current collector, and uses it as an active material.
[80]
Meanwhile, the positive electrode has a structure in which a positive electrode mixture including an active material is applied to at least one surface of a positive electrode current collector.
[81]
The positive electrode current collector is not particularly limited as long as it has conductivity without causing a chemical change in the battery, and for example, stainless steel, aluminum, nickel, titanium, calcined carbon, or carbon, nickel, Those surface-treated with titanium, silver, etc. can be used. In addition, the positive electrode current collector may typically have a thickness of 3 to 500 μm, and may increase the adhesion of the positive electrode active material by forming fine irregularities on the surface of the current collector. For example, it may be used in various forms, such as a film, a sheet, a foil, a net, a porous body, a foam, a nonwoven body.
[82]
The positive active material as the active material may include, for example, a layered compound such as lithium nickel oxide (LiNiO 2 ) or a compound substituted with one or more transition metals; Lithium manganese oxides such as Formula Li 1+x Mn 2-x O 4 (where x is 0 to 0.33), LiMnO 3 , LiMn 2 O 3 , and LiMnO 2 ; lithium copper oxide (Li 2 CuO 2 ); LiV 3 O 8 , LiV 3 O 4 , V 2 O 5 , Cu 2 V 2 O 7vanadium oxides such as; Ni site-type lithium nickel oxide represented by the formula LiNi 1-x M x O 2 (where M = Co, Mn, Al, Cu, Fe, Mg, B or Ga, and x = 0.01 to 0.3); Formula LiMn 2-x M x O 2 (where M = Co, Ni, Fe, Cr, Zn or Ta and x = 0.01 to 0.1) or Li 2 Mn 3 MO 8 (where M = Fe, Co, lithium manganese composite oxide represented by Ni, Cu or Zn; LiMn2O4 in which a part of Li in the formula is substituted with an alkaline earth metal ion; disulfide compounds; Fe 2 (MoO 4 ) 3 It may be composed of, and the like, but is not limited thereto.
[83]
The positive electrode mixture may further include a conductive material and a binder together with the positive electrode active material described above.
[84]
The conductive material is typically added in an amount of 0.1 to 30% by weight, specifically 1 to 10% by weight, and more specifically 1 to 5% by weight based on the total weight of the positive electrode mixture layer. Such a conductive material is not particularly limited as long as it has conductivity without causing a chemical change in the battery. For example, graphite such as natural graphite or artificial graphite; carbon black, such as carbon black, acetylene black, Ketjen black, channel black, furnace black, lamp black, and summer black; conductive fibers such as carbon fibers and metal fibers; metal powders such as carbon fluoride, aluminum, and nickel powder; conductive whiskeys such as zinc oxide and potassium titanate; conductive metal oxides such as titanium oxide; A conductive material such as a polyphenylene derivative may be used.
[85]
The binder is a component that assists in bonding of the active material and the conductive material and bonding to the current collector, and is typically 0.1 to 30% by weight, specifically 1 to 10% by weight, more specifically, based on the total weight of the positive electrode mixture layer. is added in an amount of 1 to 5% by weight. Examples of such binders include polyvinylidene fluoride, polyvinylidene fluoride-hexafluoropropylene, polyvinyl alcohol, carboxymethyl cellulose (CMC), starch, hydroxypropyl cellulose, regenerated cellulose, polyvinyl alcohol. pyrrolidone, polytetrafluoroethylene, polyethylene, polypropylene, ethylene-propylene-diene ter polymer (EPDM), sulfonated EPDM, styrene-butadiene rubber, fluororubber, various copolymers, and the like.
[86]
As the separation membrane, an insulating thin film having high ion permeability and mechanical strength is used. The pore diameter of the separator is generally 0.01 to 10 μm, and the thickness is generally 5 to 300 μm. As such a separation membrane, For example, olefin polymers, such as chemical-resistance and hydrophobic polypropylene; A sheet or nonwoven fabric made of glass fiber or polyethylene is used. When a solid electrolyte such as a polymer is used as the electrolyte, the solid electrolyte may also serve as a separator.
[87]
Furthermore, according to another embodiment of the present invention, as a lithium-free battery including a positive electrode, a negative electrode, a separator, and a lithium non-aqueous electrolyte, the negative electrode, the negative electrode current collector according to this embodiment described above, and the A lithium-free battery comprising a lithium layer formed on an anode current collector is provided.
[88]
In this case, the lithium layer may be formed on the negative electrode current collector by charging the lithium-free battery thereafter, as described above.
[89]
More specifically, the lithium-free battery is manufactured by embedding an electrode assembly including a negative electrode current collector, a positive electrode, and a separator in a battery case together with a lithium non-aqueous electrolyte, sealing and activating the same.
[90]
At this time, during the activation process, Li ions present in the non-aqueous electrolyte that are ionized from the positive electrode by charging during the activation process react electrochemically with the negative electrode current collector according to the present invention, so that a lithium layer is deposited on the surface of the negative electrode current collector, and such lithium The layer is used as the negative electrode active material.
[91]
The lithium non-aqueous electrolyte generally includes a lithium salt and a non-aqueous solvent. The non-aqueous solvent includes, but is not limited to, a non-aqueous organic solvent, an organic solid electrolyte, an inorganic solid electrolyte, and the like.
[92]
Examples of the non-aqueous organic solvent include N-methyl-2-pyrrolidinone, propylene carbonate, ethylene carbonate, butylene carbonate, dimethyl carbonate, diethyl carbonate, gamma -Butyl lactone, 1,2-dimethoxy ethane, tetrahydroxy furan (furan), 2-methyl tetrahydrofuran, dimethyl sulfoxide, 1,3-dioxolane, formamide, dimethylformamide, dioxolane , acetonitrile, nitromethane, methyl formate, methyl acetate, phosphoric acid triester, trimethoxymethane, dioxolane derivative, sulfolane, methyl sulfolane, 1,3-dimethyl-2-imidazolidinone, propylene carbo An aprotic organic solvent such as a nate derivative, a tetrahydrofuran derivative, ether, methyl pyropionate, or ethyl propionate can be used.
[93]
Examples of the organic solid electrolyte include polyethylene derivatives, polyethylene oxide derivatives, polypropylene oxide derivatives, phosphoric acid ester polymers, poly agitation lysine, polyester sulfide, polyvinyl alcohol, polyvinylidene fluoride, A polymer containing an ionic dissociation group or the like can be used.
[94]
Examples of the inorganic solid electrolyte include Li 3 N, LiI, Li 5 NI 2 , Li 3 N-LiI-LiOH, LiSiO 4 , LiSiO 4 -LiI-LiOH, Li 2 SiS 3 , Li 4 SiO 4 , Nitrides , halides, sulfates, etc. of Li such as Li 4 SiO 4 -LiI-LiOH, Li 3 PO 4 -Li 2 S-SiS 2 and the like may be used.
[95]
The lithium salt is a material readily soluble in the non-aqueous electrolyte, for example, LiCl, LiBr, LiI, LiClO 4 , LiBF 4 , LiB 10 Cl 10 , LiPF 6 , LiCF 3 SO 3 , LiCF 3 CO 2 , LiAsF 6 , LiSbF 6 , LiAlCl 4 , CH 3 SO 3 Li, CF 3 SO 3 Li, (CF 3 SO 2 ) 2NLi, lithium chloroborane, lithium lower aliphatic carboxylate, lithium tetraphenyl borate, imide-based salt and the like can be used.
[96]
In addition, for the purpose of improving charge/discharge characteristics, flame retardancy, etc. in the nonaqueous electrolyte, for example, pyridine, triethylphosphite, triethanolamine, cyclic ether, ethylenediamine, n-glyme, hexaphosphoric acid triamide, Nitrobenzene derivatives, sulfur, quinone imine dyes, N-substituted oxazolidinones, N,N-substituted imidazolidines, ethylene glycol dialkyl ethers, ammonium salts, pyrrole, 2-methoxyethanol, aluminum trichloride, etc. may be added. have. In some cases, in order to impart incombustibility, a halogen-containing solvent such as carbon tetrachloride and ethylene trifluoride may be further included, and carbon dioxide gas may be further included to improve high-temperature storage characteristics, and FEC (Fluoro-Ethylene) Carbonate), PRS (propene sultone), etc. may be further included.
[97]
The battery case is not limited as long as it has a structure capable of embedding an electrode assembly, and may be a pouch-type battery case known in the art, or a prismatic or cylindrical battery case made of a metal can.
[98]
Hereinafter, preferred examples of the present invention, comparative examples, and experimental examples for evaluating them are described. However, it is obvious to those skilled in the art that various changes and modifications are possible within the scope and spirit of the present description only by illustrating the present description, and it is natural that such modifications and modifications belong to the appended claims. will be.
[99]
[100]
[101]
Lithium transition metal oxide (LiNi 0.33 Co 0.33 Mn 0.33 O 2 ) was used as a positive electrode active material, PVdF as a binder and Super-P as a conductive material, positive electrode active material: binder: conductive material in a weight ratio of 96: 2: 2 The active material slurry added to NMP was coated on Al foil at a rate of 4 mAh/cm 2 per side , dried in a dryer at 130° C. under an air atmosphere, and then rolled to prepare a positive electrode.
[102]
For the negative electrode, a 3um thick primer layer was prepared by coating/drying a graphene dispersion solution of Granphene 1wt%/PVDF 2.5wt%/H-NBR 2.5wt%/NMP 94wt% on one side of a 15um copper foil. (Average diameter (D50): 3㎛), and a binder (PVDF) of 9:1 by weight of a metal layer slurry (solid content = 50%) mixed in an NMP solvent was coated and dried to obtain a 7㎛ thick metal layer formed to obtain a negative electrode.
[103]
An SRS separator having a thickness of 20 μm was assembled on the positive and negative electrodes using a stacking method, and the assembled battery was embedded in an aluminum pouch-type battery case, and 3.5M LiFSI was dissolved in a volume ratio of 3:7 fluoroethylene After injecting carbonate (FEC) and ethylmethyl carbonate (EMC) solutions, the battery case was sealed to prepare a monocell.
[104]
[105]
[106]
Except that in Example 1, a metal layer slurry prepared by mixing Zn powder (particle diameter (D50): 3 μm) and a binder (PVDF) was coated and dried to form a 7 μm thick metal layer. A monocell was manufactured in the same manner as in 1.
[107]
[108]
[109]
In Example 1, a mixture in which copper metal powder (average diameter (D50): 3 μm) and silicon powder (average diameter (D50): 3 μm) were mixed in a ratio of 5:5 by weight, and a binder (PVDF) A monocell was manufactured in the same manner as in Example 1, except that the metal layer slurry prepared by mixing was coated and dried to form a 7 μm thick metal layer.
[110]
[111]
[112]
In Example 1, a mixture in which copper metal wire (average diameter (D50): 500 nm, aspect ratio: 10) and silicon powder (average diameter (D50): 3 μm) were mixed in a ratio of 5:5 by weight; And a monocell was manufactured in the same manner as in Example 1, except that a metal layer slurry prepared by mixing a binder (PVDF) was coated and dried to form a 7 μm thick metal layer.
[113]
[114]
[115]
In Example 1, a conductive epoxy layer was formed by coating/drying a slurry of 95 wt% silver / 5 wt% acrylic binder on a 15 μm copper foil, and copper metal powder (average diameter (D50): 3 μm), and a binder ( PVDF) in a ratio of 9:1 based on weight, in Example 1, except that a metal layer slurry (solid content = 50%) mixed in an NMP solvent was coated and dried to form a 7 μm thick metal layer to obtain a negative electrode. A monocell was manufactured in the same manner as described above.
[116]
[117]
[118]
In Example 1, a monocell was manufactured in the same manner as in Example 1, except that 15 μm thick Cu foil was applied as the negative electrode except for the primer layer and the metal layer positioned on the negative electrode.
[119]
[120]
[121]
In Example 1, a monocell was manufactured in the same manner as in Example 1, except that the negative electrode coated with only a primer layer of 3 μm on a 15 μm thick Cu foil except for the metal layer positioned on the negative electrode was applied as it is.
[122]
[123]
[124]
In Example 1, in the same manner as in Example 1, except that a conductive layer was prepared by vacuum-depositing Ag to a thickness of 20 nm instead of a primer layer on a 15 um copper foil, and a metal layer was applied on the conductive layer. cells were fabricated.
[125]
[126]
[127]
After charging the batteries prepared in Examples 1 to 5 and Comparative Examples 1 to 3 under the following conditions, the batteries were disassembled to obtain the thickness and electrodeposition density of the lithium layer formed on the negative electrode, and are shown in Table 2 below.
[128]
Charge: 0.2C, CC/CV, 4.25V, 1/20C cut-off
[129]
The thickness of the electrodeposition layer was determined by selecting two arbitrary points and the average of the thicknesses was obtained. The electrodeposition density of the electrodeposition layer was quantified by calculating the deposition mass and the deposition volume.
[130]
[Table 1]
Lithium layer thickness (um) Lithium layer deposition density (g/cc)
Example 1 45 0.23
Example 2 37 0.28
Example 3 40 0.26
Example 4 35 0.30
Example 5 44 0.23
Comparative Example 1 95 0.11
Comparative Example 2 90 0.12
Comparative Example 3 48 0.22
[131]
(Theoretical density of lithium metal: 0.54 g/cm 3 ) Referring to Table 1, in the case of including the metal layer according to Examples 1 to 5 of the present application, the thickness of the lithium layer is thin and the density is improved to be more dense. On the other hand, when there is no metal layer (Comparative Example 1, Comparative Example 2), it can be seen that the electrodeposition density is very low.
[132]
In addition, when Examples 1 to 3 and Example 4 are compared, it can be seen that the mixed form of the metal powder and the metal wire has the most excellent electrodeposition density of the lithium layer.
[133]
[134]
[135]
The batteries of Examples 1 to 5 and Comparative Examples 1 to 3 were charged and discharged at 0.2 C to measure one-time discharge capacity, and after charging and discharging additionally under the following conditions, the discharge capacity of 150 times compared to the one-time discharge capacity The retention rate was calculated and the results are shown in Table 2 below.
[136]
Charge: 0.2C, CC/CV, 4.25V, 1/20C cut-off
[137]
Discharge: 0.5C, CC, 3.0V, cut-off
[138]
[Table 2]
One-time capacity (mAh) 150 capacity retention rate (%)
Example 1 58.9 85
Example 2 59.3 91
Example 3 58.8 89
Example 4 59.5 95
Example 5 59.1 80
Comparative Example 1 58.1 20
Comparative Example 2 58.2 30
Comparative Example 3 58.9 65
[139]
Referring to Table 2, in the case of Examples 1 to 5, it was confirmed that the lithium layer had excellent lifespan characteristics as the density of the lithium layer was increased. Based on these results, it is confirmed that the metal layer plays a role in increasing the electrodeposition density while lowering the resistance of the cathode, and thus the lifespan is improved. It can be seen that forming a conductive epoxy layer containing metal particles in the form of metal particles is much more advantageous in terms of lifespan compared to electrodeposition with a thin thickness.
[140]
This is considered to be because, when the Ag metal thin film is formed with a thin thickness, it is difficult to maintain the shape during the charging/discharging process of Li, and it is consumed and there is a limit in serving as a conductive layer.
[141]
[142]
Those of ordinary skill in the art to which the present invention pertains will be able to make various applications and modifications within the scope of the present invention based on the above contents.
Industrial Applicability
[143]
As described above, the negative electrode current collector according to an embodiment of the present invention includes a conductive layer on at least one surface of a metal current collector substrate and a metal layer having a grain boundary. When used as a negative electrode of a lithium-free battery, The lithium electrodeposition according to charging and discharging is uniformly performed, and there is an effect of increasing the electrodeposition density of the lithium layer formed therefrom.
[144]
In addition, according to this, it is possible to improve the lifespan characteristics by minimizing the electrolyte side reaction of the lithium-free battery including the negative electrode current collector.
Claims
[Claim 1]
A negative electrode current collector for a lithium-free battery, the negative current collector comprising: a metal current collector substrate; a conductive layer formed on at least one surface of the metal current collector substrate and including a conductive material; and a metal layer formed on the conductive layer and having a grain boundary, wherein the metal layer is a lithium-free battery negative electrode current collector comprising a metal powder layer, a metal wire layer, or a mixed layer thereof.
[Claim 2]
The anode current collector of claim 1 , wherein the metal current collecting substrate is one selected from the group consisting of copper, stainless steel, aluminum, nickel, titanium, calcined carbon, and an aluminum-cadmium alloy.
[Claim 3]
The negative current collector for a lithium-free battery according to claim 1, wherein the metal current collecting substrate is a metal including copper.
[Claim 4]
The anode current collector for a lithium-free battery according to claim 1, wherein the conductive layer is a primer layer, a conductive polymer layer, or a conductive epoxy layer.
[Claim 5]
According to claim 4, wherein the primer layer comprises a conductive material and a binder, the conductive material is natural graphite, artificial graphite, graphene, carbon black, channel black, furnace black, lamp black, summer black, carbon nano A negative current collector for a lithium-free battery comprising at least one selected from the group consisting of tube, graphite nanofiber, carbon nanofiber, aluminum, nickel, zinc oxide, potassium titanate, titanium oxide, and polyphenylene derivatives.
[Claim 6]
According to claim 4, wherein the conductive polymer layer is polyethylene dioxythiophene / polystyrene sulfonate (PEDOT / PSS; poly (3,4-ethylenedioxythiophene) / poly (4-styrene sulfonate), polyaniline (PANI; polyaniline), polypyrrole ( PPy; polypyrrole), polythiophene (PT; polythiophene), polyacetylene (PA; polyacetylene), and at least one conductive polymer selected from the group consisting of poly para-phenylene vinylene (PPV) A negative current collector for a lithium-free battery comprising a.
[Claim 7]
5. The group of claim 4, wherein the conductive epoxy layer includes a conductive filler and a binder, and the conductive filler is a metal powder of gold, platinum, silver, copper, or nickel, carbon or carbon fiber, graphite, and a composite powder. A negative current collector for a lithium-free battery comprising at least one selected from.
[Claim 8]
According to claim 1, wherein the metal layer, copper, stainless steel, aluminum, nickel, titanium, calcined carbon, aluminum-cadmium alloy, Mg, Ca, Si, Ge, Sn, Pb, As, Sb, Bi, Ag, Zn , Cd, P, and at least one material selected from the group consisting of Hg has a grain boundary, and the diameter of the metal powder of the metal powder layer or the metal wire of the metal wire layer is 0.01 μm to 30 μm. Anode current collector for lithium-free batteries.
[Claim 9]
The negative electrode current collector for a lithium-free battery according to claim 8, wherein an aspect ratio (length of wire/diameter of wire) of the metal wire is 3 or more.
[Claim 10]
According to claim 8, wherein the mixed layer is copper, stainless steel, nickel, titanium, fired carbon, and at least one metal powder selected from the group consisting of aluminum-cadmium alloy, Mg, Ca, Al, Si, Ge, Sn , Pb, As, Sb, Bi, Ag, Zn, Cd, a negative electrode current collector for a lithium-free battery comprising at least one metal wire selected from the group consisting of P and Hg.
[Claim 11]
The method according to claim 8, wherein the mixed layer comprises at least one metal powder selected from the group consisting of Mg, Ca, Al, Si, Ge, Sn, Pb, As, Sb, Bi, Ag, Zn, Cd, P and Hg; , copper, stainless steel, nickel, titanium, calcined carbon, and an anode current collector for a lithium-free battery comprising at least one metal wire selected from the group consisting of an aluminum-cadmium alloy.
[Claim 12]
The anode current collector for a lithium-free battery according to claim 1, wherein the total thickness of the conductive layer and the metal layer is in the range of 0.1 μm to 60 μm.
[Claim 13]
The anode current collector of claim 12 , wherein the conductive layer has a thickness of 0.1 μm to 20 μm.
[Claim 14]
The negative electrode current collector for a lithium-free battery according to claim 12, wherein the metal layer has a thickness of 0.1 μm to 40 μm.
[Claim 15]
The negative electrode current collector according to claim 1; a positive electrode having a structure in which a positive electrode mixture including an active material is applied to at least one surface of a positive electrode current collector; a separator interposed between the negative electrode current collector and the positive electrode; Electrode assembly comprising a.
[Claim 16]
A lithium-free battery comprising a positive electrode, a negative electrode, a separator, and a lithium non-aqueous electrolyte, wherein the negative electrode includes the negative electrode current collector according to claim 1 and a lithium layer formed on the negative electrode current collector, the lithium layer comprising: A lithium-free battery formed by charging a lithium-free battery.
| # | Name | Date |
|---|---|---|
| 1 | 202217021759.pdf | 2022-04-12 |
| 2 | 202217021759-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [12-04-2022(online)].pdf | 2022-04-12 |
| 3 | 202217021759-STATEMENT OF UNDERTAKING (FORM 3) [12-04-2022(online)].pdf | 2022-04-12 |
| 4 | 202217021759-PROOF OF RIGHT [12-04-2022(online)].pdf | 2022-04-12 |
| 5 | 202217021759-PRIORITY DOCUMENTS [12-04-2022(online)].pdf | 2022-04-12 |
| 6 | 202217021759-POWER OF AUTHORITY [12-04-2022(online)].pdf | 2022-04-12 |
| 7 | 202217021759-FORM 1 [12-04-2022(online)].pdf | 2022-04-12 |
| 8 | 202217021759-DECLARATION OF INVENTORSHIP (FORM 5) [12-04-2022(online)].pdf | 2022-04-12 |
| 9 | 202217021759-COMPLETE SPECIFICATION [12-04-2022(online)].pdf | 2022-04-12 |
| 10 | 202217021759-FORM 3 [16-09-2022(online)].pdf | 2022-09-16 |
| 11 | 202217021759-FORM 18 [20-11-2023(online)].pdf | 2023-11-20 |
| 12 | 202217021759-FER.pdf | 2025-04-21 |
| 13 | 202217021759-FORM 3 [16-07-2025(online)].pdf | 2025-07-16 |
| 14 | 202217021759-FORM 3 [16-07-2025(online)]-1.pdf | 2025-07-16 |
| 15 | 202217021759-OTHERS [09-10-2025(online)].pdf | 2025-10-09 |
| 16 | 202217021759-FER_SER_REPLY [09-10-2025(online)].pdf | 2025-10-09 |
| 17 | 202217021759-CORRESPONDENCE [09-10-2025(online)].pdf | 2025-10-09 |
| 18 | 202217021759-COMPLETE SPECIFICATION [09-10-2025(online)].pdf | 2025-10-09 |
| 19 | 202217021759-CLAIMS [09-10-2025(online)].pdf | 2025-10-09 |
| 20 | 202217021759-ABSTRACT [09-10-2025(online)].pdf | 2025-10-09 |
| 21 | 202217021759-Others-21-10-2025.pdf | 2025-10-21 |
| 22 | 202217021759-GPA-21-10-2025.pdf | 2025-10-21 |
| 23 | 202217021759-Correspondence-21-10-2025.pdf | 2025-10-21 |
| 1 | 202217021759_SearchStrategyNew_E_202217021759ferE_02-04-2025.pdf |