Abstract: The purpose of the present invention is to provide an anomaly assessment device, an anomaly assessment method, and an anomaly assessment system that are capable of assessing whether there is an anomaly even in an electric motor driven by a power conversion device. The anomaly assessment device is provided with: a data acquisition unit that acquires the drive frequency and the electric current waveform of the electric motor; an operation pattern storage unit that stores a combination of the drive frequency and the electric current value of the electric current waveform, which are acquired at the same time by the data acquisition unit; a data determination unit that determines whether the drive frequency and the electric current value of the electric current waveform, which are acquired by the data acquisition unit at the same time in an object to be assessed, match the combination stored in the operation pattern storage unit; an analysis unit that extracts a side band by frequency-analyzing the electric current waveform determined to match the combination by the data determination unit, and calculates the spectral intensity of the side band; and an anomaly assessment unit that assesses that an anomaly is present when the spectral intensity of the side band is equal to or higher than a threshold value.
[1] An abnormality diagnosis device comprising:
a data acquisition unit (100) configured to acquire a current waveform and a driving frequency of an electric motor (3) driven by a power conversion device (6);
an operation pattern storage unit (110) which stores a combination of a current value of the current waveform and the driving frequency that are acquired at an identical time by the data acquisition unit (100);
a data determination unit (120) configured to determine whether or not a current value of the current waveform and the driving frequency as a diagnosis target that are acquired at an identical time by the data acquisition unit (100) match the combination stored in the operation pattern storage unit (110);
an analysis unit (150) configured to perform frequency analysis for the current waveform determined to be matched by the data determination unit (120), to extract sideband waves, and calculate a spectrum intensity of the sideband waves; and
an abnormality diagnosis unit (170) configured to make a diagnosis that abnormality has occurred, when the spectrum intensity of the sideband waves is equal to or greater than a threshold.
[2] The abnormality diagnosis device according to claim 1, wherein
the operation pattern storage unit (110) stores a combination of a current value of the current waveform and the driving frequency that are acquired at an identical time for a predetermined number of times or more by the data acquisition unit.
[3] The abnormality diagnosis device according to claim 1 or 2, wherein
the analysis unit (150) extracts the sideband waves arising at positions separated by at least one of a rotation frequency and a bearing natural frequency from the driving frequency as a center.
[4] The abnormality diagnosis device according to any one of claims 1 to 3, wherein
the analysis unit (150) converts the current waveform to d-axis current or q-axis current.
[5] An abnormality diagnosis method comprising: a data acquisition step of acquiring a current
waveform and a driving frequency of an electric motor (3)
driven by a power conversion device (6);
an operation pattern storage step of storing a
combination of a current value of the current waveform and the driving frequency that are acquired at an identical time in the data acquisition step;
a data determination step of determining whether or not a current value of the current waveform and the driving frequency as a diagnosis target that are acquired at an identical time in the data acquisition step match the combination stored in the operation pattern storage step;
an analysis step of performing frequency analysis for the current waveform determined to be matched in the data determination step, to extract sideband waves, and calculate a spectrum intensity of the sideband waves; and
an abnormality diagnosis step of making a diagnosis that abnormality has occurred, when the spectrum intensity of the sideband waves is equal to or greater than a threshold.
[6] An abnormality diagnosis system comprising:
the power conversion device configured to read the current waveform and the driving frequency of the electric motor (3);
the abnormality diagnosis device (200) according to any one of claims 1 to 4, configured to acquire the current waveform and the driving frequency read by the power conversion device (400), determine whether or not a current value of the current waveform and the driving frequency match
the combination stored in the operation pattern storage unit (110), and diagnose whether or not abnormality has occurred on the basis of the current waveform determined to be matched; and
a monitoring device (300) configured to output at least one of an indication and an alarm on the basis of a result of diagnosis by the abnormality diagnosis device.
[7] The abnormality diagnosis system according to claim 6, wherein
the power conversion device (400) reads the current waveform from a current sensor (401) provided in the power conversion device (400).
| # | Name | Date |
|---|---|---|
| 1 | 202047014690-Correspondence_Form 1_01-02-2023.pdf | 2023-02-01 |
| 1 | 202047014690.pdf | 2020-04-02 |
| 2 | 202047014690-IntimationOfGrant25-10-2022.pdf | 2022-10-25 |
| 2 | 202047014690-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [02-04-2020(online)].pdf | 2020-04-02 |
| 3 | 202047014690-STATEMENT OF UNDERTAKING (FORM 3) [02-04-2020(online)].pdf | 2020-04-02 |
| 3 | 202047014690-PatentCertificate25-10-2022.pdf | 2022-10-25 |
| 4 | 202047014690-REQUEST FOR EXAMINATION (FORM-18) [02-04-2020(online)].pdf | 2020-04-02 |
| 4 | 202047014690-FORM 3 [02-06-2022(online)].pdf | 2022-06-02 |
| 5 | 202047014690-PROOF OF RIGHT [02-04-2020(online)].pdf | 2020-04-02 |
| 5 | 202047014690-FER.pdf | 2021-10-18 |
| 6 | 202047014690-POWER OF AUTHORITY [02-04-2020(online)].pdf | 2020-04-02 |
| 6 | 202047014690-ABSTRACT [15-09-2021(online)].pdf | 2021-09-15 |
| 7 | 202047014690-FORM 18 [02-04-2020(online)].pdf | 2020-04-02 |
| 7 | 202047014690-FER_SER_REPLY [15-09-2021(online)].pdf | 2021-09-15 |
| 8 | 202047014690-FORM 3 [15-09-2021(online)].pdf | 2021-09-15 |
| 8 | 202047014690-FORM 1 [02-04-2020(online)].pdf | 2020-04-02 |
| 9 | 202047014690-DRAWINGS [02-04-2020(online)].pdf | 2020-04-02 |
| 9 | 202047014690-FORM-26 [15-09-2021(online)].pdf | 2021-09-15 |
| 10 | 202047014690-DECLARATION OF INVENTORSHIP (FORM 5) [02-04-2020(online)].pdf | 2020-04-02 |
| 10 | 202047014690-Information under section 8(2) [15-09-2021(online)].pdf | 2021-09-15 |
| 11 | 202047014690-COMPLETE SPECIFICATION [02-04-2020(online)].pdf | 2020-04-02 |
| 11 | 202047014690-FORM 3 [05-08-2020(online)].pdf | 2020-08-05 |
| 12 | 202047014690-AMMENDED DOCUMENTS [25-04-2020(online)].pdf | 2020-04-25 |
| 12 | 202047014690-CLAIMS UNDER RULE 1 (PROVISIO) OF RULE 20 [02-04-2020(online)].pdf | 2020-04-02 |
| 13 | 202047014690-FORM 13 [25-04-2020(online)].pdf | 2020-04-25 |
| 13 | 202047014690-RELEVANT DOCUMENTS [25-04-2020(online)].pdf | 2020-04-25 |
| 14 | 202047014690-MARKED COPIES OF AMENDEMENTS [25-04-2020(online)].pdf | 2020-04-25 |
| 15 | 202047014690-FORM 13 [25-04-2020(online)].pdf | 2020-04-25 |
| 15 | 202047014690-RELEVANT DOCUMENTS [25-04-2020(online)].pdf | 2020-04-25 |
| 16 | 202047014690-AMMENDED DOCUMENTS [25-04-2020(online)].pdf | 2020-04-25 |
| 16 | 202047014690-CLAIMS UNDER RULE 1 (PROVISIO) OF RULE 20 [02-04-2020(online)].pdf | 2020-04-02 |
| 17 | 202047014690-FORM 3 [05-08-2020(online)].pdf | 2020-08-05 |
| 17 | 202047014690-COMPLETE SPECIFICATION [02-04-2020(online)].pdf | 2020-04-02 |
| 18 | 202047014690-Information under section 8(2) [15-09-2021(online)].pdf | 2021-09-15 |
| 18 | 202047014690-DECLARATION OF INVENTORSHIP (FORM 5) [02-04-2020(online)].pdf | 2020-04-02 |
| 19 | 202047014690-DRAWINGS [02-04-2020(online)].pdf | 2020-04-02 |
| 19 | 202047014690-FORM-26 [15-09-2021(online)].pdf | 2021-09-15 |
| 20 | 202047014690-FORM 1 [02-04-2020(online)].pdf | 2020-04-02 |
| 20 | 202047014690-FORM 3 [15-09-2021(online)].pdf | 2021-09-15 |
| 21 | 202047014690-FER_SER_REPLY [15-09-2021(online)].pdf | 2021-09-15 |
| 21 | 202047014690-FORM 18 [02-04-2020(online)].pdf | 2020-04-02 |
| 22 | 202047014690-ABSTRACT [15-09-2021(online)].pdf | 2021-09-15 |
| 22 | 202047014690-POWER OF AUTHORITY [02-04-2020(online)].pdf | 2020-04-02 |
| 23 | 202047014690-FER.pdf | 2021-10-18 |
| 23 | 202047014690-PROOF OF RIGHT [02-04-2020(online)].pdf | 2020-04-02 |
| 24 | 202047014690-FORM 3 [02-06-2022(online)].pdf | 2022-06-02 |
| 24 | 202047014690-REQUEST FOR EXAMINATION (FORM-18) [02-04-2020(online)].pdf | 2020-04-02 |
| 25 | 202047014690-STATEMENT OF UNDERTAKING (FORM 3) [02-04-2020(online)].pdf | 2020-04-02 |
| 25 | 202047014690-PatentCertificate25-10-2022.pdf | 2022-10-25 |
| 26 | 202047014690-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [02-04-2020(online)].pdf | 2020-04-02 |
| 26 | 202047014690-IntimationOfGrant25-10-2022.pdf | 2022-10-25 |
| 27 | 202047014690.pdf | 2020-04-02 |
| 27 | 202047014690-Correspondence_Form 1_01-02-2023.pdf | 2023-02-01 |
| 1 | 2021-03-1816-15-00E_18-03-2021.pdf |