DESC:ANTI-PARALLEL TRANSVERSE FLUX MACHINE
CROSS REFERENCE TO RELATED APPLICATIONS
The present application claims priority from Indian Provisional Patent Application No. 202221062145 filed on 01/11/2022, the entirety of which is incorporated herein by a reference.
TECHNICAL FIELD
Generally, the present disclosure relates to an electric motor. Particularly, the present disclosure relates to an anti-parallel transverse flux motor.
BACKGROUND
Generally, motors can be classified into a longitudinal flux motor and a transverse flux motor according to the direction of magnetic flux. In the longitudinal flux motor, the direction of an applied current is perpendicular to the moving direction of the motor such that the magnetic flux is produced on a section parallel to the moving direction. Whereas, in the transverse flux motor, the direction of an applied current coincides with the moving direction of the motor such that the magnetic flux is generated on a section crossing the moving direction.
In the transverse flux motor, there is a mutual separation between the space in which winding is provided and the space for magnetic flux. Thereby, the transverse flux motor can increase the output power density and provide a variety of designs, compared with the longitudinal flux motor in which the electrical circuit and the magnetic circuit occupy the same space. Moreover, the transverse flux motor has an advantage in that the overall size of the motor and the amount of copper used therein can be reduced, since the winding is carried out in the form of a ring, compared with the longitudinal flux motor in which an end-winding provided at both ends of the motor occupies a lot of volume.
However, the existing transverse flux motors have a complex structure. Furthermore, the existing transverse flux motors are difficult to manufacture and expensive. Furthermore, the existing transverse flux motors suffer from a high torque ripple. Moreover, the existing transverse flux motors have a low power factor due to the lower current-carrying capability of the motor coil. The length of such motors is also a problem for high-speed applications such as electric vehicles.
Therefore, there exists a need for an improved transversal flux motor that overcomes one or more problems associated with the conventional transversal flux motor as set forth above.
SUMMARY
An object of the present disclosure is to provide a transverse flux motor.
In accordance with an aspect of the present disclosure, there is provided a transverse flux motor. The motor comprises a stator assembly, a rotor assembly, and a motor shaft. The stator assembly comprises a first teeth ring, a second teeth ring, and a central coil. The rotor assembly comprises a first rotor plate, a second rotor plate, and a plurality of permanent magnets. The first teeth ring and the second teeth ring are interlaced together around the central coil facing mutually opposite in an axial direction.
The present disclosure provides a transverse flux motor with improved power output and compact length. Advantageously, the transverse flux motor, as disclosed in the present disclosure has a simpler construction. Beneficially, the transverse flux motor, as disclosed in the present disclosure comprises stator teeth arranged such that it eliminates the need for increasing the length of the transverse flux motor. Beneficially, the transverse flux motor comprises multiple rotors, thus delivering a higher power output. Furthermore, the transverse flux motor as disclosed, has lesser weight compared to any conventional transverse flux motor. Furthermore, the present invention provides an easy to assemble and disassemble transverse flux motor. Furthermore, the disclosed transverse flux motor is advantageous in terms of providing higher efficiency. Furthermore, the disclosed transverse flux motor is easier and more cost-effective to manufacture. Moreover, the disclosed transverse flux motor enables efficient utilization of the space inside the motor casing resulting in compact size of the transverse flux motor.
Additional aspects, advantages, features and objects of the present disclosure would be made apparent from the drawings and the detailed description of the illustrative embodiments constructed in conjunction with the appended claims that follow.
It will be appreciated that features of the present disclosure are susceptible to being combined in various combinations without departing from the scope of the present disclosure as defined by the appended claims.
BRIEF DESCRIPTION OF DRAWINGS
The summary above, as well as the following detailed description of illustrative embodiments, is better understood when read in conjunction with the appended drawings. For the purpose of illustrating the present disclosure, exemplary constructions of the disclosure are shown in the drawings. However, the present disclosure is not limited to specific methods and instrumentalities disclosed herein. Moreover, those in the art will understand that the drawings are not to scale. Wherever possible, like elements have been indicated by identical numbers.
Embodiments of the present disclosure will now be described, by way of example only, with reference to the following diagrams wherein:
Figure 1 illustrates an exploded view of a transverse flux motor, in accordance with an embodiment of the present disclosure.
Figure 2 illustrates an exploded view of a stator assembly of the transverse flux motor, in accordance with an embodiment of the present disclosure.
Figure 3 illustrates an exploded view of a rotor assembly of the transverse flux motor, in accordance with an embodiment of the present disclosure.
Figure 4 illustrates a sectional view of the transverse flux motor, in accordance with an embodiment of the present disclosure.
In the accompanying drawings, an underlined number is employed to represent an item over which the underlined number is positioned or an item to which the underlined number is adjacent. A non-underlined number relates to an item identified by a line linking the non-underlined number to the item. When a number is non-underlined and accompanied by an associated arrow, the non-underlined number is used to identify a general item at which the arrow is pointing.
DETAILED DESCRIPTION
The following detailed description illustrates embodiments of the present disclosure and ways in which they can be implemented. Although some modes of carrying out the present disclosure have been disclosed, those skilled in the art would recognize that other embodiments for carrying out or practicing the present disclosure are also possible.
The description set forth below in connection with the appended drawings is intended as a description of certain embodiments of a transverse flux motor and is not intended to represent the only forms that may be developed or utilized. The description sets forth the various structures and/or functions in connection with the illustrated embodiments; however, it is to be understood that the disclosed embodiments are merely exemplary of the disclosure that may be embodied in various and alternative forms. The figures are not necessarily to scale; some features may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present invention.
While the disclosure is susceptible to various modifications and alternative forms, specific embodiment thereof has been shown by way of example in the drawings and will be described in detail below. It should be understood, however, that it is not intended to limit the disclosure to the particular forms disclosed, but on the contrary, the disclosure is to cover all modifications, equivalents, and alternatives falling within the scope of the disclosure.
The terms “comprise”, “comprises”, “comprising”, “include(s)”, or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a setup, or system that comprises a list of components or steps does not include only those components or steps but may include other components or steps not expressly listed or inherent to such setup or system. In other words, one or more elements in a system or apparatus preceded by “comprises... a” does not, without more constraints, preclude the existence of other elements or additional elements in the system or apparatus.
In the following detailed description of the embodiments of the disclosure, reference is made to the accompanying drawings which are shown by way of illustration-specific embodiments in which the disclosure may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the disclosure, and it is to be understood that other embodiments may be utilized and that changes may be made without departing from the scope of the present disclosure. The following description is, therefore, not to be taken in a limiting sense.
The present disclosure will be described herein below with reference to the accompanying drawings. In the following description, well-known functions or constructions are not described in detail since they would obscure the description with unnecessary detail.
As used herein, the terms “electric motor”, “motor”, “anti-parallel motor”, “anti-parallel transverse flux motor”, “anti-parallel transverse flux machine” and “transverse flux motor” are used interchangeably and refer to electric motors capable of being implemented in an industrial or automobile application, such as on the work machine or other vehicle. The transverse flux motor is a specific type of electric motor that utilizes a transverse flux configuration. The transverse flux motor has a three-dimensional flux that passes axially through the stator assembly, circumferentially through the rotor assembly, and radially through a gap between the stator assembly and the rotor assembly.
As used herein, the terms “stator” and “stator assembly” are used interchangeably and refer to the stationary part of a motor which provides a magnetic field that drives the rotating armature. The stator may act as a field magnet. The magnetic field produced by the stator interacts with the permanent magnets on the rotor to induce rotation.
As used herein, the terms “plurality of first teeth” and “first teeth” are used interchangeably and refer to a component of the stator assembly that generates and shapes the magnetic field. The first teeth are typically made of laminated iron or other magnetic materials suitable for the high-efficiency operation of the motor. The design and configuration of the inner teeth play a crucial role in the performance and efficiency of a transverse flux motor. They contribute to the motor's ability to generate torque, provide smooth and reliable operation, and optimize power density.
As used herein, the term “first teeth ring” refers to a plurality of first teeth arranged in a disc plane to form a ring-shaped structure. The ring-shaped structure forms a part of the stator assembly that directs the magnetic field toward the rotor.
As used herein, the terms “first teeth cavity” and “teeth cavity” are used interchangeably and refer to a cavity-like structure in the first teeth that accommodates a coil for generating a magnetic field.
As used herein, the terms “plurality of second teeth” and “second teeth” are used interchangeably and refer to a component of the stator assembly that generates and shapes the magnetic field. The second teeth are typically made of laminated iron or other magnetic materials suitable for the high-efficiency operation of the motor. The design and configuration of the outer teeth play a crucial role in the performance and efficiency of a transverse flux motor. They contribute to the motor's ability to generate torque, provide smooth and reliable operation, and optimize power density.
As used herein, the term “second teeth ring” refers to a plurality of second teeth arranged in a disc plane to form a ring-shaped structure. The ring-shaped structure forms a part of the stator assembly that directs the magnetic field toward the rotor.
As used herein, the terms “second teeth cavity” and “teeth cavity” are used interchangeably and refer to a cavity-like structure in the second teeth that accommodates a coil for generating a magnetic field.
As used herein, the term “central coil” refers to a stator coil made up of a plurality of conducting wires that are accommodated in the first teeth ring and the second teeth ring to generate a magnetic field that interacts with the permanent magnets in the rotor to produce torque.
As used herein, the terms “rotor” and “rotor assembly” are used interchangeably and refer to the rotating part of the motor which is typically made of iron or other magnetic materials. It contains the permanent magnets that generate the magnetic field used to drive the rotor. The rotor converts electrical energy supplied to the stator into mechanical energy.
As used herein, the term “rotor plate” refers to a disc-like structure forming a base of the rotor. The rotor plate provides mechanical support to the plurality of permanent magnets and facilitates mounting of the rotor assembly on the motor shaft.
As used herein, the terms “plurality of magnet holding structure” and “magnet holding structure” are used interchangeably and refer to outward projecting design elements that are designed to hold the permanent magnets in the rotor plate forming the rotor assembly. It is to be understood that the plurality of magnets snugly fit in the plurality of magnet holding structure.
As used herein, the terms “motor shaft”, “shaft” and “shaft assembly” are used interchangeably and refer to a cylindrical rotating component of the motor for delivering mechanical output to a load.
As used herein, the terms “motor casing” and “casing” are used interchangeably and refer to the outer body of a motor enclosure, which holds the entire motor. The motor casing is typically made of a durable and rigid material, such as metal or high-impact plastic, that can withstand the mechanical stresses and environmental conditions associated with motor operation.
As used herein, the term “first casing enclosure” refers to a side segment of the motor casing. The first casing enclosure encloses an axial side of the motor till the centre of the motor along the length of the motor.
As used herein, the term “second casing enclosure” refers to another side segment of the motor casing complementing the first casing enclosure. The second casing enclosure encloses another axial side of the motor till the centre of the motor along the length of the motor complementing the first casing enclosure.
As used herein, the term “first stator support plate” refers to a disc-like support element configured to receive the plurality of first teeth to form the first teeth ring.
As used herein, the term “second stator support plate” refers to a disc-like support element configured to receive the plurality of second teeth to form the second teeth ring.
As used herein, the term “stator support ring” refers to a ring-like support element configured to receive the plurality of second teeth and the plurality of second teeth to form the stator assembly.
As used herein, the term “rotor support disc” refers to a disc-like element that is used for mounting the rotor plates on the motor shaft. The rotor support disc provides mechanical support and mechanical balancing to the rotor plates.
As used herein, the terms “plurality of bearings” and “bearing” are used interchangeably and refer to a machine element that constrains relative motion to only the desired motion and reduces friction between moving parts.
As used herein, the terms “plurality of fasteners” and “fasteners” are used interchangeably and refer to a mechanical means for joining two parts together. The fastener may include rivets, nuts and bolts, pins, screws, and so forth.
Figure 1, in accordance with an embodiment describes exploded perspective view of a transverse flux motor 100. The motor 100 comprises a stator assembly 102, a rotor assembly 112, and a motor shaft 118. The stator assembly 102 comprises a first teeth ring 104, a second teeth ring 106, and a central coil 108. The rotor assembly 110 comprises a first rotor plate 112, a second rotor plate 114, and a plurality of permanent magnets 116. The first teeth ring 104 and the second teeth ring 106 are interlaced together around the central coil 108 facing mutually opposite in an axial direction.
The present disclosure provides an anti-parallel transverse flux motor 100 with improved power output and compact length. Advantageously, the anti-parallel transverse flux motor 100 has a simpler construction. Beneficially, the anti-parallel transverse flux motor 100 comprises stator teeth arranged such that it eliminates the need for increasing the length of the anti-parallel transverse flux motor 100. Furthermore, the anti-parallel transverse flux motor 100 has lesser weight compared to any conventional transverse flux motor. Furthermore, the anti-parallel transverse flux motor 100 is easy to assemble and disassemble. Furthermore, the anti-parallel transverse flux motor 100 is advantageous in terms of providing higher efficiency. Furthermore, the anti-parallel transverse flux motor 100 is easier and more cost-effective to manufacture. Moreover, the anti-parallel transverse flux motor 100 enables efficient utilization of the space inside the motor casing 122,124 resulting in a compact size of the anti-parallel transverse flux motor 100. Advantageously, the anti-parallel transverse flux motor 100 is suitable for sophisticated applications such as use in the powertrain of an electric vehicle.
It is to be understood that the first teeth ring 104 and the second teeth ring 106 are beneficially interlaced together anti-parallelly to reduce the length of the motor 100 despite the higher power output.
It is to be understood that the transverse flux motor 100 has a three-dimensional flux that passes axially through the stator assembly 102, circumferentially through the rotor assembly 110, and radially through a gap between the stator assembly 102 and the rotor assembly 110. This enables dramatic increases in power density for a given size and energy input, in low-speed torque, and efficiency under specific operating conditions.
In an embodiment, the first teeth ring 104 comprises a plurality of first teeth 120, and wherein each of the first teeth 120 comprises a cavity to accommodate the central coil 108. Beneficially, the central coil 108 snugly fits in the cavity of the plurality of first teeth 120 of the first teeth ring 104. It is to be understood that the central coil 108 is shaped like a circular ring which fits in the cavity of the first teeth ring 104. Beneficially, the first teeth ring 104 provides mechanical support to the central coil 108 during the operation of the motor 100.
In an embodiment, the second teeth ring 106 comprises a plurality of second teeth 124, and wherein each of the second teeth 124 comprises a cavity to accommodate the central coil 108. Beneficially, the central coil 108 snugly fits in the cavity of the plurality of second teeth 124 of the second teeth ring 106. It is to be understood that the central coil 108 is shaped like a circular ring which fits in the cavity of the second teeth ring 106. Beneficially, the second teeth ring 106 provides mechanical support to the central coil 108 during the operation of the motor 100.
It is to be understood that each of the first teeth 120 and each of the second teeth 124 are beneficially interlaced together anti-parallelly over the central coil 108 to reduce the length of the motor 100 despite the higher power output.
In an embodiment, the plurality of first teeth 120 of the first teeth ring 104 and the plurality of second teeth 124 of the second teeth ring 106 are interlaced together around the central coil 108 alternatively facing mutually opposite in the axial direction. It is to be understood that each of the adjacent teeth 120, 124 are facing mutually opposite in anti-parallel manner. Moreover, it is to be understood that the plurality of first teeth 120 and the plurality of second teeth 124 are geometrically similar, and thus can be used interchangeably.
In an embodiment, the motor 100 comprises a first stator support plate 128, and wherein the first stator support plate 128 comprises a plurality of holding projection 128a at an outer circumference of the first stator support plate 128. Beneficially, the plurality of first teeth 120 snugly fits in the plurality of holding projection 128a to prevent any vibration or movement of the plurality of first teeth 120 during the operation of the motor 100.
In an embodiment, the first stator support plate 128 holds the plurality of first teeth 120 at a radially inward direction in the plurality of holding projections 128a forming the first teeth ring 104. Beneficially, the first stator support plate 128 provides mechanical support to the first teeth ring 104 during the operation of the motor 100.
In an embodiment, the motor 100 comprises a second stator support plate 130, and wherein the second stator support plate 130 comprises a plurality of holding projections 130a at an outer circumference of the second stator support plate 130. Beneficially, the plurality of second teeth 124 snugly fits in the plurality of holding projection 130a to prevent any vibration or movement of the plurality of second teeth 124 during the operation of the motor 100.
In an embodiment, the second stator support plate 130 holds the plurality of second teeth 124 at a radially inward direction in the plurality of holding projections 130a forming the second teeth ring 106. Beneficially, the second stator support plate 130 provides mechanical support to the second teeth ring 106 during the operation of the motor 100.
In an embodiment, the motor 100 comprises a stator support ring 132, and wherein the stator support ring 132 comprises a plurality of holding projections 132a at an inner circumference and a plurality of fastening holes 132b at an outer circumference. Beneficially, the plurality of first stator teeth 120 and the plurality of second teeth 124 snugly fits in the plurality of holding projection 132a to prevent any vibration or movement of the plurality of first stator teeth 120 and the plurality of second teeth 124 during the operation of the motor 100.
In an embodiment, the stator support ring 132 holds the plurality of first teeth 120 and the plurality of second teeth 124 interlaced together around the central coil 108 forming the stator assembly 102. Beneficially, the stator support ring 132 provides mechanical support to the first teeth ring 104 and the second teeth ring 106 during the operation of the motor 100.
In an embodiment, the motor 100 comprises a plurality of bearings 134, wherein the stator assembly 102 is mounted on the motor shaft 118 via the plurality of bearings 134. Beneficially, the plurality of bearings 134 ensures that the first stator support plate 128, the second stator support plate 130 and the stator support ring 132 along with the first teeth ring 104 and the second teeth ring 106 are securely mounted on the motor shaft 118 without any relative motion during the operation of the motor 100.
In an embodiment, each of the first rotor plate 112 and the second rotor plate 114 comprise a plurality of magnet holding structure 136 configured to securely hold the plurality of permanent magnets 116 at a circumference of the rotor plates 112,114 in a direction perpendicular to the rotor plates 112,114. Beneficially, the plurality of magnet holding structure 136 provide mechanical support to the plurality of permanent magnets 116 during the operation of the motor 100. Beneficially, the plurality of magnet holding structure 136 securely hold the plurality of permanent magnets 116 during the operation of the motor 100 to prevent dislocation of the plurality of permanent magnets 116.
In an embodiment, the rotor assembly 110 comprises a plurality of rotor support discs 138, and wherein the first rotor plate 112 and the second rotor plate 114 are mounted on the motor shaft 118 via the rotor support discs 138. Beneficially, the plurality of rotor support discs 138 provides mechanical support to the first rotor plate 112 and the second rotor plate 114 during the operation of the motor 100. Moreover, the plurality of rotor support discs 138 provides mechanical balancing to the first rotor plate 112 and the second rotor plate 114.
In an embodiment, the rotor assembly 110 is securely mounted on the motor shaft 118 to rotate the motor shaft 118 along with the rotor assembly 110. Beneficially, the rotor assembly 110 is mounted on the motor shaft 118 in mutually opposite axial directions to effectively capture the magnetic flux generated in the motor 100.
In an embodiment, the motor 100 comprises a motor casing 140a,140b, and wherein the motor casing 140a,140b comprises a first casing enclosure 140a and a second casing enclosure 140b. Beneficially, the motor casing 140a,140b prevents the motor components from any external damage during the operation of the motor 100. Moreover, the motor casing 140a,140b provides mechanical support to the motor 100 and maintains integrity of the motor 100.
In an embodiment, the first casing enclosure 140a and the second casing enclosure 140b are fastened with the stator support ring 132 using a plurality of fasteners 142 forming the motor casing 140a,140b. It is to be understood that the fasteners may comprise at least one of: screws, nut & bolts, rivets, pins, and so forth. Beneficially, the plurality of fasteners 132 securely holds the first casing enclosure 140a and the second casing enclosure 140b together during the operation of the motor 100.
Figure 2, in accordance with an embodiment describes exploded view of the stator assembly 102 of the transverse flux motor 100. The stator assembly 102 comprises a first teeth ring 104, a second teeth ring 106, and a central coil 108. The first teeth ring 104 and the second teeth ring 106 are interlaced together around the central coil 108 facing mutually opposite in the axial direction. Furthermore, the first teeth ring 104 comprises a plurality of first teeth 120, and wherein each of the first teeth 120 comprises a cavity to accommodate the central coil 108. Furthermore, the second teeth ring 106 comprises a plurality of second teeth 124, and wherein each of the second teeth 124 comprises a cavity to accommodate the central coil 108. Furthermore, the plurality of first teeth 120 of the first teeth ring 104 and the plurality of second teeth 124 of the second teeth ring 106 are interlaced together around the central coil 108 alternatively facing mutually opposite in the axial direction. Furthermore, the motor 100 comprises a first stator support plate 128, and wherein the first stator support plate 128 comprises a plurality of holding projection 128a at an outer circumference of the first stator support plate 128. Furthermore, the first stator support plate 128 holds the plurality of first teeth 120 at a radially inward direction in the plurality of holding projections 128a forming the first teeth ring 104. Furthermore, the motor 100 comprises a second stator support plate 130, and wherein the second stator support plate 130 comprises a plurality of holding projections 130a at an outer circumference of the second stator support plate 130. Furthermore, the second stator support plate 130 holds the plurality of second teeth 124 at a radially inward direction in the plurality of holding projections 130a forming the second teeth ring 106. Furthermore, the motor 100 comprises a stator support ring 132, and wherein the stator support ring 132 comprises a plurality of holding projections 132a at an inner circumference and a plurality of fastening holes 132b at an outer circumference. Furthermore, the stator support ring 132 holds the plurality of first teeth 120 and the plurality of second teeth 124 interlaced together around the central coil 108 forming the stator assembly 102. Furthermore, the stator assembly 102 is mounted on the motor shaft 118. Furthermore, the motor 100 comprises a motor casing 140a,140b, and wherein the motor casing 140a,140b comprises a first casing enclosure 140a and a second casing enclosure 140b. Furthermore, the first casing enclosure 140a and the second casing enclosure 140b are fastened with the stator support ring 132 using a plurality of fasteners 142 forming the motor casing 140a,140b.
Figure 3, in accordance with an embodiment describes exploded view of the rotor assembly 110 of the transverse flux motor 100. The rotor assembly 110 comprises a first rotor plate 112, a second rotor plate 114, and a plurality of permanent magnets 116. Furthermore, each of the first rotor plate 112 and the second rotor plate 114 comprise a plurality of magnet holding structure 136 configured to securely hold the plurality of permanent magnets 116 at a circumference of the rotor plates 112,114 in a direction perpendicular to the rotor plates 112,114. Furthermore, the rotor assembly 110 comprises a plurality of rotor support discs 138, and wherein the first rotor plate 112 and the second rotor plate 114 are mounted on the motor shaft 118 via the rotor support discs 138. Furthermore, the rotor assembly 110 is securely mounted on the motor shaft 118 to rotate the motor shaft 118 along with the rotor assembly 110. Furthermore, the motor 100 comprises a plurality of bearings 134, wherein the stator assembly 102 is mounted on the motor shaft 118 via the plurality of bearings 134.
Figure 4, in accordance with an embodiment describes a sectional view of the transverse flux motor 100. The motor 100 comprises a stator assembly 102, a rotor assembly 112, and a motor shaft 118. The stator assembly 102 comprises a first teeth ring 104, a second teeth ring 106, and a central coil 108. The rotor assembly 110 comprises a first rotor plate 112, a second rotor plate 114, and a plurality of permanent magnets 116. The first teeth ring 104 and the second teeth ring 106 are interlaced together around the central coil 108 facing mutually opposite in an axial direction. Furthermore, the first teeth ring 104 comprises a plurality of first teeth 120, and wherein each of the first teeth 120 comprises a cavity to accommodate the central coil 108. Furthermore, the second teeth ring 106 comprises a plurality of second teeth 124, and wherein each of the second teeth 124 comprises a cavity to accommodate the central coil 108. Furthermore, the plurality of first teeth 120 of the first teeth ring 104 and the plurality of second teeth 124 of the second teeth ring 106 are interlaced together around the central coil 108 alternatively facing mutually opposite in the axial direction. Furthermore, the motor 100 comprises a first stator support plate 128, and wherein the first stator support plate 128 comprises a plurality of holding projection 128a at an outer circumference of the first stator support plate 128. Furthermore, the first stator support plate 128 holds the plurality of first teeth 120 at a radially inward direction in the plurality of holding projections 128a forming the first teeth ring 104. Furthermore, the motor 100 comprises a second stator support plate 130, and wherein the second stator support plate 130 comprises a plurality of holding projections 130a at an outer circumference of the second stator support plate 130. Furthermore, the second stator support plate 130 holds the plurality of second teeth 124 at a radially inward direction in the plurality of holding projections 130a forming the second teeth ring 106. Furthermore, the motor 100 comprises a stator support ring 132, and wherein the stator support ring 132 comprises a plurality of holding projections 132a at an inner circumference and a plurality of fastening holes 132b at an outer circumference. Furthermore, the stator support ring 132 holds the plurality of first teeth 120 and the plurality of second teeth 124 interlaced together around the central coil 108 forming the stator assembly 102. Furthermore, the stator assembly 102 is mounted on the motor shaft 118 via the plurality of bearings 134. Furthermore, each of the first rotor plate 112 and the second rotor plate 114 comprise a plurality of magnet holding structure 136 configured to securely hold the plurality of permanent magnets 116 at a circumference of the rotor plates 112,114 in a direction perpendicular to the rotor plates 112,114. Furthermore, the rotor assembly 110 comprises a plurality of rotor support discs 138, and wherein the first rotor plate 112 and the second rotor plate 114 are mounted on the motor shaft 118 via the rotor support discs 138. Furthermore, the rotor assembly 110 is securely mounted on the motor shaft 118 to rotate the motor shaft 118 along with the rotor assembly 110. Furthermore, the motor 100 comprises a plurality of bearings 134, wherein the stator assembly 102 is mounted on the motor shaft 118 via the plurality of bearings 134. Furthermore, the motor 100 comprises a motor casing 140a,140b, and wherein the motor casing 140a,140b comprises a first casing enclosure 140a and a second casing enclosure 140b. Furthermore, the first casing enclosure 140a and the second casing enclosure 140b are fastened with the stator support ring 132 using a plurality of fasteners 142 forming the motor casing 140a,140b.
In the description of the present invention, it is also to be noted that, unless otherwise explicitly specified or limited, the terms “disposed,” “mounted,” and “connected” are to be construed broadly, and may for example be fixedly connected, detachably connected, or integrally connected, either mechanically or electrically. They may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Modifications to embodiments and combination of different embodiments of the present disclosure described in the foregoing are possible without departing from the scope of the present disclosure as defined by the accompanying claims. Expressions such as “including”, “comprising”, “incorporating”, “have”, “is” used to describe and claim the present disclosure are intended to be construed in a non- exclusive manner, namely allowing for items, components or elements not explicitly described also to be present. Reference to the singular is also to be construed to relate to the plural where appropriate.
Although embodiments have been described with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this disclosure. More particularly, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the present disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, alternative uses will also be apparent to those skilled in the art.
,CLAIMS:WE CLAIM:
1. A transverse flux motor (100), the motor (100) comprises:
- a stator assembly (102), comprising a first teeth ring (104), a second teeth ring (106) and a central coil (108);
- a rotor assembly (110), comprising a first rotor plate (112), a second rotor plate (114) and a plurality of permanent magnets (116); and
- a motor shaft (118),
characterized in that the first teeth ring (104) and the second teeth ring (106) are interlaced together around the central coil (108) facing mutually opposite in an axial direction.
2. The motor (100) as claimed in claim 1, wherein the first teeth ring (104) comprises a plurality of first teeth (120), and wherein each of the first teeth (120) comprises a cavity to accommodate the central coil (108).
3. The motor (100) as claimed in claim 1, wherein the second teeth ring (106) comprises a plurality of second teeth (124), and wherein each of the second teeth (124) comprises a cavity to accommodate the central coil (108).
4. The motor (100) as claimed in claim 1, wherein the plurality of first teeth (120) of the first teeth ring (104) and the plurality of second teeth (124) of the second teeth ring (106) are interlaced together around the central coil (108) alternatively facing mutually opposite in the axial direction.
5. The motor (100) as claimed in claim 1, wherein the motor (100) comprises a first stator support plate (128), and wherein the first stator support plate (128) comprises a plurality of holding projection (128a) at an outer circumference of the first stator support plate (128).
6. The motor (100) as claimed in claim 5, wherein the first stator support plate (128) holds the plurality of first teeth (120) at a radially inward direction in the plurality of holding projections (128a) forming the first teeth ring (104).
7. The motor (100) as claimed in claim 1, wherein the motor (100) comprises a second stator support plate (130), and wherein the second stator support plate (130) comprises a plurality of holding projections (130a) at an outer circumference of the second stator support plate (130).
8. The motor (100) as claimed in claim 7, wherein the second stator support plate (130) holds the plurality of second teeth (124) at a radially inward direction in the plurality of holding projections (130a) forming the second teeth ring (106).
9. The motor (100) as claimed in claim 1, wherein the motor (100) comprises a stator support ring (132), and wherein the stator support ring (132) comprises a plurality of holding projections (132a) at an inner circumference and a plurality of fastening holes (132b) at an outer circumference.
10. The motor (100) as claimed in claim 9, wherein the stator support ring (132) holds the plurality of first teeth (120) and the plurality of second teeth (124) interlaced together around the central coil (108) forming the stator assembly (102).
11. The motor (100) as claimed in claim 1, wherein the motor (100) comprises a plurality of bearings (134), wherein the stator assembly (102) is mounted on the motor shaft (118) via the plurality of bearings (134).
12. The motor (100) as claimed in claim 1, wherein each of the first rotor plate (112) and the second rotor plate (114) comprise a plurality of magnet holding structure (136) configured to securely hold the plurality of permanent magnets (116) at a circumference of the rotor plates (112,114) in a direction perpendicular to the rotor plates (112,114).
13. The motor (100) as claimed in claim 1, wherein the rotor assembly (110) comprises a plurality of rotor support discs (138), and wherein the first rotor plate (112) and the second rotor plate (114) are mounted on the motor shaft (118) via the rotor support discs (138).
14. The motor (100) as claimed in claim 1, wherein the rotor assembly (110) is securely mounted on the motor shaft (118) to rotate the motor shaft (118) along with the rotor assembly (110).
15. The motor (100) as claimed in claim 1, wherein the motor (100) comprises a motor casing (140a, 140b), and wherein the motor casing (140a, 140b) comprises a first casing enclosure (140a) and a second casing enclosure (140b).
16. The motor (100) as claimed in claim 15, wherein the first casing enclosure (140a) and the second casing enclosure (140b) are fastened with the stator support ring (132) using a plurality of fasteners (142) forming the motor casing (140a, 140b).