Abstract: An apparatus (100) and a method (300) for liquid filtration providing a comprehensive solution suitable for diverse applications, are disclosed. The apparatus (100) includes a conveyor mechanism (102) with drive and driven rollers (104, 106), regulated by a gearbox for seamless operation. A filter mesh sleeve (108) captures solid particles, supported by idler rollers (112, 114), ensuring thorough filtration. This apparatus (100) facilitates easy maintenance with its automatic cleaning and replaceable filter mesh sleeve (108). Addressing hygiene concerns with efficient filtration, this apparatus (100) proves suitable for various liquid processing tasks such as juices or similar applications.
Description:TECHNICAL FIELD
[0001] The present disclosure relates to the field of liquid filtration systems, and in particular, relates to an apparatus for filtering liquid to efficiently remove solid particles from the liquid, ensuring high-quality filtration with minimal manual intervention.
BACKGROUND
[0002] Background description includes information that may be useful in understanding the present disclosure. It is not an admission that any of the information provided herein is prior art or relevant to the presently claimed disclosure, or that any publication specifically or implicitly referenced is prior art.
[0003] Existing liquid or juice filtration machines are commonly used in various industries, including food and beverage processing. These machines are designed to separate solid particles from liquids, ensuring a cleaner end product. However, many of these filtration systems face significant challenges in maintaining efficiency and cleanliness over extended periods of operation.
[0004] One major issue with current filtration machines is the incomplete removal of solid particles. Despite using various types of filter media, such as mesh screens or fabric filters, small particles often remain in the liquid. This residual contamination can affect the quality and safety of the final product, leading to customer dissatisfaction and potential health risks.
[0005] Another significant problem is the contamination and fouling of the filtration equipment itself. As solid particles accumulate on the filter media, they can clog the system, reducing its efficiency and necessitating frequent manual cleaning. This not only increases downtime but also adds to labor costs and disrupts production schedules.
[0006] Many existing machines require manual intervention for cleaning and maintenance. Operators must disassemble parts of the filtration system to remove trapped particles and sanitize the equipment. This process is labor-intensive, time-consuming, and prone to errors. Additionally, manual cleaning may not always achieve the desired level of cleanliness, leaving the machine vulnerable to microbial growth and further contamination.
[0007] Hygiene is a critical concern in filtration systems. Inadequate cleaning can lead to the presence of house flies and other pests, as well as the growth of microbes. These factors can cause serious health hazards, making it imperative to maintain clean and sanitary equipment. Automatic cleaning mechanisms, where implemented, often fall short in efficiency and thoroughness. Some systems utilize basic rinsing or backwashing techniques that may not adequately remove all debris from the filter media. As a result, the filters may still harbor residual particles, compromising their performance and the quality of the filtered liquid.
[0008] Furthermore, the incomplete cleaning of filtration systems can lead to the buildup of biofilms and other contaminants, which can be difficult to remove and pose serious health risks. Inadequately cleaned machines can contaminate subsequent batches of liquid, leading to a cycle of contamination that is hard to break.
[0009] The current filtration systems also struggle with handling varying particle sizes efficiently. Filters that are fine enough to catch small particles often clog quickly, while those with larger pores may allow smaller contaminants to pass through. This makes it challenging to achieve a balance between filtration efficiency and operational longevity.
[0010] Therefore, there is a need for an improved solution that addresses shortcomings of existing filtration machines by enhancing filtration performance and reducing contamination risks.
OBJECTS OF THE DISCLOSURE
[0011] Some of the objects of the present disclosure, which at least one embodiment herein satisfies are as listed herein below.
[0012] A general object of the present disclosure is to ensure complete removal of solid particles from liquids, thereby improving quality and safety of final product.
[0013] An object of the present disclosure is to reduce need for manual cleaning and maintenance, minimizing downtime and labor costs associated with traditional filtration systems.
[0014] Another object of the present disclosure is to incorporate an automatic cleaning mechanism that efficiently removes accumulated debris from the apparatus, maintaining optimal filtration performance.
[0015] Another object of the present disclosure is to prevent contamination and fouling of the filtration equipment, reducing risk of microbial growth and ensuring high standards of hygiene.
[0016] Another object of the present disclosure is to address hygiene concerns by reducing the presence of house flies and other pests, and minimizing health hazards associated with inadequate cleaning.
[0017] Another object of the present disclosure is to provide an apparatus capable of handling varying particle sizes without compromising efficiency or operational longevity.
[0018] Another object of the present disclosure is to streamline maintenance process that allows for thorough and efficient automatic cleaning, ensuring filters remain free of contaminants and debris.
[0019] Another object of the present disclosure is to improve operational efficiency by reducing the frequency of manual interventions required for cleaning and maintenance, allowing for more consistent and uninterrupted production schedules.
[0020] Another object of the present disclosure is to provide a reliable and robust filtration apparatus that is easily integrated into existing filtration machines, offering an improved solution over traditional filtration systems.
[0021] Another object of the present disclosure is that the filter mesh sleeve is assembled in such a manner that it can be easily replaced with a new one.
SUMMARY
[0022] Aspects of present disclosure relates to the field of liquid filtration systems, and in particular, relates to an apparatus for filtering liquid to efficiently remove solid particles from the liquid, ensuring high-quality filtration with minimal manual intervention.
[0023] An aspect of present disclosure relates to an apparatus for liquid filtration that integrates a conveyor mechanism that includes a drive roller and a driven roller, connected to a gearbox. The gearbox orchestrates sequential driving of the rollers, ensuring a smooth and controlled movement essential for efficient filtration. Positioned atop this conveyor mechanism is a pivotal component—the filter mesh sleeve. As the drive roller and driven roller set the conveyor mechanism in motion, the filter mesh sleeve rotates accordingly. This rotation facilitates the disposal of solid particles present in the liquid, thus optimizing the filtration process. Consequently, the filtered liquid is dispensed into a container, ready for consumption.
[0024] Moreover, the apparatus streamlines the filtration process and enhances operational efficiency by automatic rotation of the filter mesh sleeve, synchronized with the movement of the rollers. This automation significantly reduces need for manual intervention, thereby minimizing labor costs and downtime associated with traditional filtration systems. Additionally, the apparatus incorporates first and second rollers strategically positioned above the drive and driven rollers, respectively. These first and second rollers serve as a barrier, preventing any liquid spillage outside the filter mesh sleeve. This apparatus not only maintains a clean and hygienic filtration environment but also enhances the effectiveness of the apparatus.
[0025] Furthermore, the apparatus ensures complete removal of solid particles from liquids automatically, thereby elevating quality and safety standards of the final product. The apparatus includes jet spray nozzles strategically positioned to pressure wash the filter mesh sleeve at a defined angle, effectively removing solid particles accumulated during filtration. By harnessing the power of high-pressure jet spray nozzles, the apparatus ensures thorough cleaning of the filter mesh sleeve, maintaining its pristine condition for subsequent filtration cycles. This helps mitigate contamination risks and ensures compliance with stringent hygiene regulations.
[0026] Another aspect of the present disclosure pertains to a method for filtering liquid using an apparatus include several key steps. Firstly, a drive roller of a conveyor mechanism is activated, driven by a gearbox arrangement, which sequentially drives the driven roller, initiating a filtration process. Subsequently, at both the drive roller and the driven roller are set in motion to carry a filter mesh sleeve on the conveyor mechanism. This rotation of the filter mesh sleeve allows it to process solid particles present in the liquid, ensuring their removal, while the filtered liquid is collected in a container.
[0027] Further, the filter mesh sleeve undergoes a washing process using one or more jet spray nozzles. These nozzles release high-pressure water jets to cleanse the filter mesh sleeve, effectively removing any solid particles accumulated during the filtration process. Together, these steps ensure the efficient filtration of liquid, maintaining high-quality output and optimal performance of the apparatus.
[0028] Various objects, features, aspects, and advantages of the inventive subject matter will become more apparent from the following detailed description of preferred embodiments, along with the accompanying drawing figures in which like numerals represent like components.
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The accompanying drawings are included to provide a further understanding of the present disclosure and are incorporated in and constitute a part of this specification. The drawings illustrate exemplary embodiments of the present disclosure and, together with the description, serve to explain the principles of the present disclosure.
[0030] FIG. 1 illustrates an exemplary view of apparatus for filtering liquid, in accordance with the embodiments of the present disclosure.
[0031] FIG. 2A illustrates an exemplary front view of the proposed apparatus for filtering liquid, in accordance with the embodiments of the present disclosure.
[0032] FIG. 2B illustrates an exemplary side view of the proposed apparatus for filtering liquid, in accordance with the embodiments of the present disclosure.
[0033] FIG. 2C illustrates an exemplary isometric view of the proposed apparatus for filtering liquid, in accordance with the embodiments of the present disclosure.
[0034] FIG. 3 illustrates exemplary steps involved in proposed method for filtering liquid by an apparatus, in accordance with the embodiments of the present disclosure.
DETAILED DESCRIPTION
[0035] The following is a detailed description of embodiments of the disclosure depicted in the accompanying drawings. The embodiments are in such detail as to clearly communicate the disclosure. However, the amount of detail offered is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the present disclosure as defined by the appended claims.
[0036] Embodiments of present disclosure relates to the field of liquid filtration systems, and in particular, relates to an apparatus for filtering liquid to efficiently remove solid particles from the liquid.
[0037] An embodiment of present disclosure relates to an apparatus and a method for liquid filtration that integrates a conveyor mechanism that includes a drive roller and a driven roller, connected to a gearbox. The gearbox orchestrates sequential driving of the rollers, ensuring a smooth and controlled movement essential for efficient filtration. Positioned atop this conveyor mechanism is a pivotal component—the filter mesh sleeve. As the drive roller and driven roller set the conveyor mechanism in motion, the filter mesh sleeve rotates accordingly. This rotation facilitates the disposal of solid particles present in the liquid, thus optimizing the filtration process. Consequently, the filtered liquid is dispensed into a container, ready for consumption.
[0038] Moreover, the apparatus streamlines the filtration process and enhances operational efficiency by automatic rotation of the filter mesh sleeve, synchronized with the movement of the rollers. This automation significantly reduces need for manual intervention, thereby minimizing labor costs and downtime associated with traditional filtration systems. Additionally, the apparatus incorporates first and second rollers strategically positioned above the drive and driven rollers, respectively. These first and second rollers serve as a barrier, preventing any liquid spillage outside the filter mesh sleeve. This apparatus not only maintains a clean and hygienic filtration environment but also enhances the effectiveness of the apparatus.
[0039] Furthermore, the apparatus ensures complete removal of solid particles from liquids automatically, thereby elevating quality and safety standards of the final product. The apparatus includes jet spray nozzles strategically positioned to pressure wash the filter mesh sleeve at a defined angle, effectively removing solid particles accumulated during filtration. By harnessing the power of high-pressure jet spray nozzles, the apparatus ensures thorough cleaning of the filter mesh sleeve, maintaining its pristine condition for subsequent filtration cycles. This helps mitigate contamination risks and ensures compliance with stringent hygiene regulations.
[0040] Referring to FIGs. 1, 2A, 2B, and 2C, an apparatus 100 for liquid filtration is disclosed. This apparatus 100 is configured to handle various types of liquids, including juices or similar substances. The apparatus 100 is depicted and described in detail across these figures, illustrating its components, structure, and functionality concerning a filtration process. The present disclosure outlines versatility of the apparatus 100 in filtering different types of liquids, emphasizing its suitability for a wide range of applications beyond specific liquid types.
[0041] The apparatus 100 includes a conveyor mechanism 102, which comprises a drive roller 104 and a driven roller 106. The drive roller 104 is connected to a gearbox (not shown), which powers it and consequently drives the driven roller 106 in a sequential manner. This arrangement facilitates smooth and continuous movement of the conveyor mechanism 102, required for filtration process.
[0042] Additionally, the apparatus includes a first roller 112 positioned above the drive roller 104 and a second roller 114 positioned above the driven roller 106, both mounted on a trough. These rollers 112, 114 serve to prevent the liquid from spilling outside the filter mesh sleeve 108, ensuring that the filtration process remains contained and efficient. The first roller 112 and the second roller 114 can be idler rollers and provide support and guidance for the filter mesh sleeve 108.
[0043] In an embodiment, the apparatus 100 includes a filter mesh sleeve 108, positioned on the conveyor mechanism 102. The drive roller 104 and the driven roller 106 move in a direction, rotating the filter mesh sleeve 108 in that direction. Solid particles in the liquid are caught in the filter mesh sleeve 108 and rotate along with it, eventually being disposed of accordingly, while the filtered liquid is received in a container. To further enhance filtration, one or more steel meshes (not shown) are positioned above and at a distance from the filter mesh sleeve 108. These steel meshes prevent larger solid particles from passing onto the filter mesh sleeve 108, ensuring only smaller particles are filtered by the filter mesh sleeve 108. The filter mesh sleeve 108 is rotated based on the alignment and movement of the drive roller 104 and the driven roller 106, ensuring efficient filtration. Additionally, the apparatus includes a conveyor drive to maintain the motion and functionality of the entire apparatus.
[0044] In an exemplary embodiment, when the apparatus 100 is integrated into any machine that prepares and/or filters liquid e.g. a juice vending machine, the drive roller 104 and the driven roller 106 work together to move the filter mesh sleeve 108, capturing solid particles from crushed/squeezed/blended or any other liquid extraction method. The steel meshes above the filter mesh sleeve 108 catch larger chunks before they can reach the sleeve, further refining the filtration process. The first roller 112 and the second roller 114 help maintain the position and alignment of the filter mesh sleeve 108, preventing spillage and ensuring that only the filtered liquid is collected in the container. This design ensures a consistent and effective filtration process, minimizing waste and enhancing the quality of the final product.
[0045] In an embodiment, the apparatus 100 includes a conveyor drive 110 to maintain motion and functionality of the entire apparatus 100. The conveyor drive 110 is a crucial component that powers the movement of the conveyor mechanism 102, ensuring that the drive roller 104 and the driven roller 106 operate smoothly and continuously. By providing consistent power, the conveyor drive 110 enables the drive roller 104 to rotate, which in turn moves the driven roller 106 and the filter mesh sleeve 108
[0046] Further, the conveyor drive 110 works in conjunction with the gearbox, which adjusts the speed and torque needed to drive the rollers effectively. This coordination is essential for maintaining the proper tension and alignment of the filter mesh sleeve 108, ensuring that it moves in the designated direction without slippage or misalignment. The conveyor drive ensures that the entire filtration process runs seamlessly, from the initial collection of liquid to the disposal of solid particles and the collection of filtered liquid.
[0047] In an exemplary embodiment, when the apparatus 100 is integrated into any machine that prepares and filters liquid e.g. the juice vending machine, the gearbox ensures that the filter mesh sleeve 108 continuously moves, catching and disposing of larger and small solid particles. The gearbox adjusts the speed to match the flow rate of the liquid, optimizing the filtration process. This consistent movement facilitated by the conveyor drive prevents interruptions in the filtration cycle, allowing for a steady filtration of clean, high-quality liquid. The conveyor drive's reliability and efficiency are vital for the overall performance and longevity of the apparatus.
[0048] In an exemplary embodiment, the apparatus 100 further include spray nozzles (not shown) to pressure wash the filter mesh sleeve 108 and the steel meshes. For instance, These spray nozzles are configured to deliver high-pressure water jets at a defined angle, effectively washing off solid particles that have accumulated on the filter mesh sleeve 108 and the steel meshes. This cleaning mechanism ensures that the filter mesh sleeve and steel meshes remain free of debris, maintaining their optimal filtration performance. At regular intervals, the spray nozzles activate for a pre-defined time, directing powerful streams of water to dislodge and remove the particles. This process not only cleans the filter mesh sleeve 108 and steel meshes but also prevents clogging and maintains the efficiency of the apparatus. This automatic cleaning process reduces the need for manual maintenance, minimizes downtime, and ensures that the liquid remains free from unwanted solid particles, thereby enhancing the quality and safety of the final product.
[0049] In an embodiment, the apparatus 100 incorporates a transfer pump 124 (as shown in FIG. 2A), for facilitating movement of liquid within the apparatus. The transfer pump 124 is strategically integrated into the apparatus to efficiently transfer liquid from one part of the apparatus to another. This ensures a continuous and uniform flow of liquid, optimizing the filtration process and enhancing efficiency. By effectively transferring the liquid, the transfer pump 124 enables smooth operation of the apparatus, minimizing risk of interruptions or inconsistencies in the filtration process. Additionally, the transfer pump 124 provides precise control over the flow rate and direction of the liquid, allowing for customization to meet specific application requirements.
[0050] Referring to FIG. 3, a method 300 for filtering liquid or juice by an apparatus 100 is disclosed. At block 302, the method begins with activation of a drive roller 104 of a conveyor mechanism 102. This activation is achieved through a gearbox 110, which sequentially enables driving of a driven roller 106 of the conveyor mechanism 102, thus initiating filtration process. For instance, the gearbox provides the necessary mechanical power and coordination to ensure that both the drive roller 104 and the driven roller 106 operate together effectively.
[0051] Subsequently, at block 304, both the drive roller 104 and the driven roller 106 commence movement, facilitating transportation of a filter mesh sleeve 108 on the conveyor mechanism 102. This movement results in the rotation of the filter mesh sleeve 108, in a direction to process solid particles received in the liquid and disposed of accordingly, and the filtered liquid is received in a container. Additionally, the rotation of the filter mesh sleeve is performed based on alignment and movement of the drive roller and the driven roller. Further, the method includes the step of preventing passage of larger solid particles from the liquid onto the filter mesh sleeve, by one or more steel meshes positioned above and at a distance from the filter mesh sleeve 108.
[0052] Thus, the proposed apparatus and method ensure thorough removal of solid particles from liquids, elevating the quality and safety standards of the final product. Additionally, the automatic rotation of the filter mesh sleeve reduces the need for manual intervention, minimizing labor costs and downtime. This innovative approach also mitigates contamination risks, ensuring compliance with stringent hygiene regulations and enhancing overall operational efficiency in liquid filtration processes.
[0053] While the foregoing describes various embodiments of the disclosure, other and further embodiments of the disclosure may be devised without departing from the basic scope thereof. The scope of the disclosure is determined by the claims that follow. The disclosure is not limited to the described embodiments, versions or examples, which are included to enable a person having ordinary skill in the art to make and use the disclosure when combined with information and knowledge available to the person having ordinary skill in the art
ADVANTAGES OF THE PRESENT DISCLOSURE
[0054] The present disclosure provides an apparatus to ensure the complete removal of solid particles from liquids, thereby enhancing the quality and safety of the final product.
[0055] The present disclosure provides an apparatus to reduce the need for manual cleaning and maintenance, thus minimizing downtime and labor costs associated with traditional filtration systems.
[0056] The present disclosure provides an apparatus that incorporates an automatic cleaning mechanism to efficiently remove accumulated debris from the filter mesh sleeve, maintaining optimal filtration performance.
[0057] The present disclosure provides an apparatus to prevent contamination and fouling of the filtration equipment, thereby reducing the risk of microbial growth and ensuring high standards of hygiene.
[0058] The present disclosure provides an apparatus to address hygiene concerns by reducing the presence of house flies and other pests, thus minimizing health hazards associated with inadequate cleaning.
[0059] The present disclosure provides an apparatus capable of handling varying particle sizes without compromising efficiency or operational longevity.
[0060] The present disclosure provides an apparatus to improve operational efficiency by reducing the frequency of manual interventions required for cleaning and maintenance, allowing for more consistent and uninterrupted production schedules.
[0061] The present disclosure provides a reliable and robust filtration apparatus that can be easily integrated into existing production lines, offering an improved solution over traditional filtration systems.
, Claims:1. An apparatus (100) for liquid filtration comprising:
a conveyor mechanism (102) comprising a drive roller (104) and a driven roller (106), wherein the drive roller (104) is operatively coupled with a gear box such that the gear box drives the drive roller (104) to sequentially enable driving of the driven roller (106); and
a filter mesh sleeve (108) positioned on the conveyor mechanism (102) such that the drive roller (104) and the driven roller (106) move in a direction, rotate the filter mesh sleeve (108) in that direction, wherein solid particles in the liquid rotate along with the filter mesh sleeve (108) get disposed of accordingly, and the filtered liquid is received in a container.
2. The apparatus as claimed in claim 1, wherein the filter mesh sleeve (108) is rotated based on alignment and movement of the drive roller (104) and the driven roller (106).
3. The apparatus as claimed in claim 1, further comprises a first roller (112) positioned above the drive roller (104), and a second roller (114) positioned above the driven roller (106) on a trough, wherein the first roller (112) and the second roller (114) prevent the liquid from spilling outside the filter mesh sleeve (108).
4. A method (300) for filtering liquid using an apparatus comprising the steps of:
driving (302), a drive roller of a conveyor mechanism, wherein the drive roller is operatively coupled with a gear box such that the gear box drives the drive roller to sequentially enable driving of a driven roller of the conveyor mechanism; and
moving (304), the drive roller and the driven roller to carry a filter mesh sleeve on the conveyor mechanism, wherein the filter mesh sleeve being rotated in a direction to process solid particles received in the liquid and disposed off accordingly, and the filtered liquid is received in a container.
5. The method as claimed in claim 4, wherein rotation of the filter mesh sleeve is performed based on alignment and movement of the drive roller and the driven roller.
| # | Name | Date |
|---|---|---|
| 1 | 202421054541-STATEMENT OF UNDERTAKING (FORM 3) [17-07-2024(online)].pdf | 2024-07-17 |
| 2 | 202421054541-REQUEST FOR EARLY PUBLICATION(FORM-9) [17-07-2024(online)].pdf | 2024-07-17 |
| 3 | 202421054541-FORM-9 [17-07-2024(online)].pdf | 2024-07-17 |
| 4 | 202421054541-FORM FOR STARTUP [17-07-2024(online)].pdf | 2024-07-17 |
| 5 | 202421054541-FORM FOR SMALL ENTITY(FORM-28) [17-07-2024(online)].pdf | 2024-07-17 |
| 6 | 202421054541-FORM 1 [17-07-2024(online)].pdf | 2024-07-17 |
| 7 | 202421054541-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [17-07-2024(online)].pdf | 2024-07-17 |
| 8 | 202421054541-EVIDENCE FOR REGISTRATION UNDER SSI [17-07-2024(online)].pdf | 2024-07-17 |
| 9 | 202421054541-DRAWINGS [17-07-2024(online)].pdf | 2024-07-17 |
| 10 | 202421054541-DECLARATION OF INVENTORSHIP (FORM 5) [17-07-2024(online)].pdf | 2024-07-17 |
| 11 | 202421054541-COMPLETE SPECIFICATION [17-07-2024(online)].pdf | 2024-07-17 |
| 12 | 202421054541-FORM-26 [18-07-2024(online)].pdf | 2024-07-18 |
| 13 | 202421054541-STARTUP [19-07-2024(online)].pdf | 2024-07-19 |
| 14 | 202421054541-FORM28 [19-07-2024(online)].pdf | 2024-07-19 |
| 15 | 202421054541-FORM 18A [19-07-2024(online)].pdf | 2024-07-19 |
| 16 | Abstract.jpg | 2024-08-03 |
| 17 | 202421054541-FER.pdf | 2025-08-28 |
| 1 | 202421054541_SearchStrategyNew_E_SearchHistoryfilterationE_27-08-2025.pdf |