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“Armature Coil And Method Of Manufacturing The Same“

Abstract: A method of manufacturing an armature coil (5), comprising the steps of: having a lower metal die (14) which is provided with an end metal die (15) at a left end portion and a back portion metal die (16) at a right end portion and an upper metal die (17) which is provided with an inclined portion on the lower metal die (14) side and is to be pressed, forming such that a space formed by said upper metal die (17) and said lower metal die (14) is substantially the same as the shape of a slot (3) formed in a trapezoidal shape and the width of the space gets gradually narrower toward the direction of said end metal die (15) when said upper metal die (17) is moved to come in contact with the upper surfaces of said end metal die (15) and said back portion metal die (16) of said lower metal die (14), and arranging a plurality of coil conductors (5a-5d) of said armature coil (5) between said end metal die (15) and said back portion metal die (16) on said lower metal die (14); pressing the plurality of said coil conductors (5a-5d) arranged between said end metal die (15) and said back portion metal die (16) on said lower metal die (14) by said upper metal die (17); forming more flattened toward said coil conductor (5a-5d) near said end metal die (15) by being pressed to a position coming in contact with the upper surfaces of said end metal die (15) and said back portion metal die (16) of said lower metal die (14) by said upper metal die (17), forming an aspect ratio smaller toward said coil conductor (5a-5d) near said back portion metal die (16), and forming such that one coil conductor (5a-5d) is formed in a convex shape and another coil conductor is formed in a concave shape along the convex shape at between said coil conductors; and removing said coil conductors (5a-5d) formed in the convex shape and the concave shape from said lower metal die (14), the convex shape and the concave shape being arranged along a radial direction, and then, the coil conductor (5a-5d) of the formed armature coil (5) are sequentially inserted into the slot (3) formed in the stator core (1) of the stator. Figure 3b

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
24 June 2019
Publication Number
31/2020
Publication Type
INA
Invention Field
ELECTRICAL
Status
Email
patent@depenning.com
Parent Application
Patent Number
Legal Status
Grant Date
2022-09-30
Renewal Date

Applicants

MITSUBISHI ELECTRIC CORPORATION
7-3, Marunouchi 2-chome, Chiyoda-ku, Tokyo 100- 8310

Inventors

1. TAMURA, Koji
c/o Mitsubishi Electric Corporation, 7-3, Marunouchi 2-chome, Chiyoda-ku, Tokyo 100-8310
2. TAMURA, Shuichi
c/o Mitsubishi Electric Corporation, 7-3, Marunouchi 2-chome, Chiyoda-ku, Tokyo 100-8310, Japan
3. YAMAMURA, Akihiro
c/o Mitsubishi Electric Corporation, 7-3, Marunouchi 2-chome, Chiyoda-ku, Tokyo 100-8310, Japan
4. DOI, Issei
c/o Mitsubishi Electric Corporation, 7-3, Marunouchi 2-chome, Chiyoda-ku, Tokyo 100-8310, Japan
5. MATSUO, Hiroyuki
c/o Mitsubishi Electric Corporation, 7-3, Marunouchi 2-chome, Chiyoda-ku, Tokyo 100-8310, Japan
6. NISHIMURA, Yasukazu
c/o Mitsubishi Electric Engineering Company Limited, 1-13-5, Kudankita, Chiyoda-ku, Tokyo 102-0073, Japan
7. KAWASAKI, Sachiko
c/o Mitsubishi Electric Corporation, 7-3, Marunouchi 2-chome, Chiyoda-ku, Tokyo 100-8310, Japan
8. MORI, Akihiko
c/o Mitsubishi Electric Corporation, 7-3, Marunouchi 2-chome, Chiyoda-ku, Tokyo 100-8310, Japan

Specification

1. A method of manufacturing an armature coil (5), comprising the steps of:
having a lower metal die (14) which is provided with an end metal die (15) at a left end portion and a back portion metal die (16) at a right end portion and an upper metal die (17) which is provided with an inclined portion on the lower metal die (14) side and is to be pressed, forming such that a space formed by said upper metal die (17) and said lower metal die (14) is substantially the same as the shape of a slot (3) formed in a trapezoidal shape and the width of the space gets gradually narrower toward the direction of said end metal die (15) when said upper metal die (17) is moved to come in contact with the upper surfaces of said end metal die (15) and said back portion metal die (16) of said lower metal die (14), and arranging a plurality of coil conductors (5a-5d) of said armature coil (5) between said end metal die (15) and said back portion metal die (16) on said lower metal die (14);
pressing the plurality of said coil conductors (5a-5d) arranged between said end metal die (15) and said back portion metal die (16) on said lower metal die (14) by said upper metal die (17);
forming more flattened toward said coil conductor (5a-5d) near said end metal die (15) by being pressed to a position coming in contact with the upper surfaces of said end metal die (15) and said back portion metal die (16) of said lower metal die (14) by said upper metal die (17), forming an aspect ratio smaller toward said coil conductor (5a-5d) near said back portion metal die (16), and forming such that one coil conductor (5a-5d) is formed in a convex shape and another coil conductor is formed in a concave shape along the convex shape at between said coil conductors; and
removing said coil conductors (5a-5d) formed in the convex shape and the concave shape from said lower metal die (14), the convex shape and the concave shape being arranged along a radial direction, and then,

the coil conductor (5a-5d) of the formed armature coil (5) are sequentially inserted into the slot (3) formed in the stator core (1) of the stator.

Documents

Application Documents

# Name Date
1 201948025007-IntimationOfGrant30-09-2022.pdf 2022-09-30
1 201948025007-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [24-06-2019(online)].pdf 2019-06-24
2 201948025007-STATEMENT OF UNDERTAKING (FORM 3) [24-06-2019(online)].pdf 2019-06-24
2 201948025007-PatentCertificate30-09-2022.pdf 2022-09-30
3 201948025007-REQUEST FOR EXAMINATION (FORM-18) [24-06-2019(online)].pdf 2019-06-24
3 201948025007-CLAIMS [25-08-2022(online)].pdf 2022-08-25
4 201948025007-PROOF OF RIGHT [24-06-2019(online)].pdf 2019-06-24
4 201948025007-FER_SER_REPLY [25-08-2022(online)].pdf 2022-08-25
5 201948025007-POWER OF AUTHORITY [24-06-2019(online)].pdf 2019-06-24
5 201948025007-OTHERS [25-08-2022(online)].pdf 2022-08-25
6 201948025007-FORM 3 [01-07-2022(online)].pdf 2022-07-01
6 201948025007-FORM 18 [24-06-2019(online)].pdf 2019-06-24
7 201948025007-FORM 1 [24-06-2019(online)].pdf 2019-06-24
7 201948025007-FER.pdf 2022-02-28
8 201948025007-FORM 3 [14-05-2020(online)].pdf 2020-05-14
8 201948025007-FIGURE OF ABSTRACT [24-06-2019(online)].jpg 2019-06-24
9 201948025007-FORM 3 [28-11-2019(online)].pdf 2019-11-28
9 201948025007-DRAWINGS [24-06-2019(online)].pdf 2019-06-24
10 201948025007-DECLARATION OF INVENTORSHIP (FORM 5) [24-06-2019(online)].pdf 2019-06-24
10 201948025007-FORM 3 [03-10-2019(online)].pdf 2019-10-03
11 201948025007-COMPLETE SPECIFICATION [24-06-2019(online)].pdf 2019-06-24
11 Correspondence by Agent _Form-1_01-07-2019.pdf 2019-07-01
12 201948025007-CLAIMS UNDER RULE 1 (PROVISIO) OF RULE 20 [24-06-2019(online)].pdf 2019-06-24
13 201948025007-COMPLETE SPECIFICATION [24-06-2019(online)].pdf 2019-06-24
13 Correspondence by Agent _Form-1_01-07-2019.pdf 2019-07-01
14 201948025007-DECLARATION OF INVENTORSHIP (FORM 5) [24-06-2019(online)].pdf 2019-06-24
14 201948025007-FORM 3 [03-10-2019(online)].pdf 2019-10-03
15 201948025007-DRAWINGS [24-06-2019(online)].pdf 2019-06-24
15 201948025007-FORM 3 [28-11-2019(online)].pdf 2019-11-28
16 201948025007-FIGURE OF ABSTRACT [24-06-2019(online)].jpg 2019-06-24
16 201948025007-FORM 3 [14-05-2020(online)].pdf 2020-05-14
17 201948025007-FER.pdf 2022-02-28
17 201948025007-FORM 1 [24-06-2019(online)].pdf 2019-06-24
18 201948025007-FORM 18 [24-06-2019(online)].pdf 2019-06-24
18 201948025007-FORM 3 [01-07-2022(online)].pdf 2022-07-01
19 201948025007-OTHERS [25-08-2022(online)].pdf 2022-08-25
19 201948025007-POWER OF AUTHORITY [24-06-2019(online)].pdf 2019-06-24
20 201948025007-PROOF OF RIGHT [24-06-2019(online)].pdf 2019-06-24
20 201948025007-FER_SER_REPLY [25-08-2022(online)].pdf 2022-08-25
21 201948025007-REQUEST FOR EXAMINATION (FORM-18) [24-06-2019(online)].pdf 2019-06-24
21 201948025007-CLAIMS [25-08-2022(online)].pdf 2022-08-25
22 201948025007-STATEMENT OF UNDERTAKING (FORM 3) [24-06-2019(online)].pdf 2019-06-24
22 201948025007-PatentCertificate30-09-2022.pdf 2022-09-30
23 201948025007-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [24-06-2019(online)].pdf 2019-06-24
23 201948025007-IntimationOfGrant30-09-2022.pdf 2022-09-30

Search Strategy

1 2020-12-2823-13-26E_28-12-2020.pdf

ERegister / Renewals

3rd: 21 Oct 2022

From 26/04/2015 - To 26/04/2016

4th: 21 Oct 2022

From 26/04/2016 - To 26/04/2017

5th: 21 Oct 2022

From 26/04/2017 - To 26/04/2018

6th: 21 Oct 2022

From 26/04/2018 - To 26/04/2019

7th: 21 Oct 2022

From 26/04/2019 - To 26/04/2020

8th: 21 Oct 2022

From 26/04/2020 - To 26/04/2021

9th: 21 Oct 2022

From 26/04/2021 - To 26/04/2022

10th: 21 Oct 2022

From 26/04/2022 - To 26/04/2023

11th: 21 Oct 2022

From 26/04/2023 - To 26/04/2024