Abstract: An automated pervious concrete tile manufacturing device, comprising a housing 101 positioned on a ground surface, a raw ingredient storage unit 102 stores raw materials, a touch interactive display panel 103 is accessed by a user to provide commands regarding preparation of tiles from materials, a vessel 108 stored with water attached with an electronic nozzle 109 that dispenses water over aggregates, a first rotating mixing unit 110 cleans aggregates, a second motorized iris unit 112 open for transferring cleaned aggregates inside mixing chamber 105, a second rotatory mixing unit 113 blends raw materials, a motorized conveyor belt 114 arranged with multiple platforms 115, and a mold 116 is fixed to each platforms 115, a motorized slider 118 with an L-shaped bar 119 having a sheet 120 at its tip, multiple pneumatic pins 121 create gaps in concrete within mold 116, two size-adjustable links 122 expand and retract.
Description:FIELD OF THE INVENTION
[0001] The present invention relates to an automated pervious concrete tile manufacturing device developed for efficient preparation, molding, and curing of concrete tiles, with minimal human intervention, thereby enabling accurate control of raw material proportions, consistent tile quality, and enhanced manufacturing efficiency.
BACKGROUND OF THE INVENTION
[0002] Pervious concrete tiles are gaining popularity due to their environmental benefits, primarily their ability to allow water to flow through the surface, reducing stormwater runoff and improving water retention. Conventionally, the manufacturing process of pervious concrete tiles involved manual labor, where workers mixed concrete, added aggregates, and poured the mixture into molds. After pouring, the tiles were compacted and left to cure for several days. The process required high levels of skill to ensure uniformity in the tile's texture and porosity. However, traditional methods were labor-intensive, prone to inconsistency in size and quality, and time-consuming, with a lack of precise control over the mixture’s composition. Manual inspection and adjustment also limited the efficiency of large-scale production. These drawbacks often resulted in a less durable or poorly formed end product.
[0003] Traditionally pervious concrete tiles were made by hand mixing. Workers manually prepare the concrete mixture in batches, which was then poured into molds. After pouring, the tiles are compacted by hand or with rudimentary mechanical presses. However, the manual nature of these processes required significant human labour, which not only increased the time to produce tiles but also raised production costs. Skilled workers were needed to ensure that the mixture was uniform and the tiles were consistent. So, people also use concrete molds, often made of metal or plastic, were used to shape the tiles. The molds were manually filled with the mixture, compacted, and then left to cure. But this method required skilled labour to ensure uniformity in each batch. Also, large-scale production was especially inefficient, as the process was highly dependent on the availability of skilled labour.
[0004] US20130089692A1 discloses about an invention that includes a concrete tile and method of making a concrete tile are described. The tile is made by the process of creating a concrete mixture including Portland cement, preferably a pozzolanic glass powder from post-consumer recycled glass which is used as a partial replacement for the Portland cement, and an aggregate, forming the mixture under vibration and compaction in an elongate mold form having a height, a depth and a width, curing the molded concrete block, and cutting the cured block parallel to its height and depth, and transverse to its width to form tiles sliced from the block, with first and second parallel faces and a thickness extending between the faces. The tiles are cut to a thickness of between ¼ and ¾ inch. The resulting tile is uniform in material properties throughout its construction, and is particularly suitable for use on walls and floors.
[0005] CN107599124A discloses a kind of cement tile makes device by hand, including operating desk, slurry tank, pedal lift, end template, barrier paper, mould rod, dry powder spread sieve and spatula. Operating desk is wooden structure, including flat board and supporting leg;Slurry tank is fixed on operating desk using screw or iron nail, and slurry tank is made of angle steel;Pedal lift includes pedal, halliard, lifting motion bar, lifting montant, lifter plate;End template is made up of concrete or steel disc, and end template is provided with bed die template die line;For barrier paper using discarded newspaper, the size of barrier paper is slightly larger than the size of end template;Mould rod is made of metal, and it is corresponding with bed die template die line and slurry channel mould line that mould rod is provided with handle, sliding groove and mould rod mould line, mould rod mould line;Dry powder spreads sieve and uses cylindrical plastic cup, and the bottom of a cup of cylindrical plastic cup is drilled with some holes, and dry powder spreads sieve and fills cement powder;Spatula uses the claying knife of construction.
[0006] Conventionally, many devices have been developed that are capable of manufacturing pervious concrete tile. However, these existing devices are incapable of manufacturing pervious concrete tile in accordance to user-desired tile of particular composition of the raw materials. Additionally, these existing devices also lack in mixing the materials according to user desired composition.
[0007] In order to overcome the aforementioned drawbacks, there exists a need in the art to develop a device that requires to be capable of assisting a user in manufacturing of pervious concrete tile in accordance to user-desired tile of particular composition of the raw materials. In addition, the developed device also needs to mix the materials according to user desired composition in view of obtaining a mixture to manufacture user required tile.
OBJECTS OF THE INVENTION
[0008] The principal object of the present invention is to overcome the disadvantages of the prior art.
[0009] An object of the present invention is to develop a device that is capable of assisting a user in manufacturing of pervious concrete tile in accordance to user-desired tile of particular composition of the raw materials.
[0010] Another object of the present invention is to develop a device that is capable of mixing the materials according to user desired composition in view of obtaining a mixture to manufacture user required tile.
[0011] Yet another object of the present invention is to develop a device that is able to facilitate real-time control of each stage of the tile manufacturing process, for improving operational ease and efficiency for the user.
[0012] The foregoing and other objects, features, and advantages of the present invention will become readily apparent upon further review of the following detailed description of the preferred embodiment as illustrated in the accompanying drawings.
SUMMARY OF THE INVENTION
[0013] The present invention relates to an automated pervious concrete tile manufacturing device that is capable of manufacturing pervious concrete tiles by efficiently handling raw material storage, mixing, molding, and curing, with minimal human intervention, thereby ensuring high precision and consistent product quality.
[0014] According to an embodiment of the present invention, an automated pervious concrete tile manufacturing device, comprises of a housing developed to be positioned on a ground surface installed with a raw ingredient storage unit with multiple compartments for storing raw materials such as portland cement, fine and coarse aggregate, water, admixtures, and pigments, the housing is installed with a touch interactive display panel that is accessed by a user to provide commands regarding preparation of tiles from the materials, a first motorized iris unit connected to each compartment, except for the aggregate compartment, to dispense raw ingredients into a mixing chamber installed beneath the compartment in controlled amounts, a vessel stored with water mounted inside the aggregate compartment, the vessel attached with an electronic nozzle that dispenses water over the aggregates, a first rotating mixing unit is installed inside the bottom section for cleaning the aggregates, and waste water post cleaning drains out from the bottom section via a hole crafted on the bottom section, and is stored in a receptacle provided inside the housing, a second motorized iris unit integrated with the bottom section for transferring the cleaned aggregates inside the mixing chamber, a second rotatory mixing unit is installed inside the mixing chamber for blending the raw materials, a motorized conveyor belt inside the housing with multiple platforms positioned along its length, and a mold is fixed to each platform.
[0015] According to another embodiment of the present invention, the proposed device further comprises of an electronic valve integrated with the mixing chamber to open for dispensing the blended raw materials over the mold via pipe arranged in continuation of the valve, a vibrating unit is attached to the mold, the vibrating unit is activated once the concrete is fully dispensed into the mold, ensuring proper compaction and settling of concrete, a motorized slider positioned alongside of the mold, with an L-shaped bar mounted above the slider, the bar having a sheet at its tip, multiple pneumatic pins are arranged on the sheet and facing towards the mold, to create gaps in concrete within the mold, a pair of size-adjustable links mounted on side walls of the mold, which expand as concrete is filled and retract when the solidified concrete is transferred to a curing plate installed beneath the conveyor belt, a motorized ball-and-socket joint is provided between the conveyor belt and each platform, providing movement to platforms for transferring concrete from mold over the curing plate, multiple heating units are provided inside the curing plate to gradually raise temperature of concrete and form a solidified pervious tile, and a mist sprayer is integrated inside curing plate connected to a water box outside the curing compartment via a conduit, for releasing mist to maintain desired moisture content in curing environment.
[0016] While the invention has been described and shown with particular reference to the preferred embodiment, it will be apparent that variations might be possible that would fall within the scope of the present invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] These and other features, aspects, and advantages of the present invention will become better understood with regard to the following description, appended claims, and accompanying drawings where:
Figure 1 illustrates a perspective view of an automated pervious concrete tile manufacturing device.
DETAILED DESCRIPTION OF THE INVENTION
[0018] The following description includes the preferred best mode of one embodiment of the present invention. It will be clear from this description of the invention that the invention is not limited to these illustrated embodiments but that the invention also includes a variety of modifications and embodiments thereto. Therefore, the present description should be seen as illustrative and not limiting. While the invention is susceptible to various modifications and alternative constructions, it should be understood, that there is no intention to limit the invention to the specific form disclosed, but, on the contrary, the invention is to cover all modifications, alternative constructions, and equivalents falling within the spirit and scope of the invention as defined in the claims.
[0019] In any embodiment described herein, the open-ended terms "comprising," "comprises,” and the like (which are synonymous with "including," "having” and "characterized by") may be replaced by the respective partially closed phrases "consisting essentially of," consists essentially of," and the like or the respective closed phrases "consisting of," "consists of, the like.
[0020] As used herein, the singular forms “a,” “an,” and “the” designate both the singular and the plural, unless expressly stated to designate the singular only.
[0021] The present invention relates to an automated pervious concrete tile manufacturing device that is capable of assisting the user in production of pervious concrete tiles according to a specified composition of raw materials, thus enabling precise adjustment of material proportions based on user’s requirements. Additionally, the proposed device also efficiently blends the materials in desired ratio, in view of ensuring creation of a mixture suitable for producing the required tile.
[0022] Referring to Figure 1, a perspective view of an automated pervious concrete tile manufacturing device is illustrated, respectively, comprising a housing 101 developed to be positioned on a ground surface installed with a raw ingredient storage unit 102 with multiple compartments, the housing 101 is installed with a touch interactive display panel 103, a first motorized iris unit 104 connected to each compartment, a mixing chamber 105 installed beneath the compartment in controlled amounts, the aggregate compartment is divided into two section, top section 106 and bottom section 107, a vessel 108 mounted inside the aggregate compartment, the vessel 108 attached with an electronic nozzle 109, a first rotating mixing unit 110 is installed inside the bottom section 107, the bottom section 107 via a hole crafted on the bottom section 107, and is stored in a receptacle 111 provided inside the housing 101, a second motorized iris unit 112 integrated with the bottom section 107.
[0023] Figure 1 further illustrates a second rotatory mixing unit 113 is installed inside the mixing chamber 105, a motorized conveyor belt 114 inside the housing 101 with multiple platforms 115 positioned along its length, and a mold 116 is fixed to each platforms 115, an electronic valve 117 integrated with the mixing chamber 105, a motorized slider 118 positioned alongside of the mold 116, with an L-shaped bar 119 mounted above the slider 118, the bar 119 having a sheet 120 at its tip, multiple pneumatic pins 121 are arranged on the sheet 120, a pair of size-adjustable links 122 mounted on side walls of the mold 116, a curing plate 123 installed beneath the conveyor belt 114, a mist sprayer 124 is integrated inside curing plate 123 connected to a water box 125 outside the curing compartment.
[0024] The device disclosed herein comprising a housing 101 designed to be positioned on a ground surface, which incorporates a raw ingredient storage unit 102 consisting of multiple compartments for the secure storage of essential materials used in the production of pervious concrete tiles. These compartments store Portland cement, fine and coarse aggregates, water, admixtures, and pigments, each in separate sections to maintain material integrity and prevent contamination.
[0025] The Portland cement is kept in sealed compartments to avoid moisture exposure, while the aggregates are stored individually to ensure proper grading. Water is stored and controlled to ensure accurate ratios, and admixtures and pigments are stored in small, segregated quantities for precise usage. The storage unit 102 ensures organized, efficient material management, enabling precise material measurements and minimizing risks of contamination, while promoting ease of access for efficient and consistent production of concrete products.
[0026] The user herein provides touch input command via a touch interactive display panel 103 which is installed over the housing 101, regarding preparation of tiles from the materials. The touch interactive display panel 103 as mentioned herein is typically an LCD (Liquid Crystal Display) screen that presents output in a visible form. The screen is equipped with touch-sensitive technology, allowing the user to interact directly with the display using their fingers. A touch controller IC (Integrated Circuit) is responsible for processing the analog signals generated when the user inputs details regarding preparation of tiles from the materials. A touch controller is typically connected to the microcontroller through various interfaces which may include but are not limited to SPI (Serial Peripheral Interface) or I2C (Inter-Integrated Circuit).
[0027] A first motorized iris unit 104 is connected to each compartment of the storage unit 102, with the exception of the aggregate compartment, to regulate the controlled dispensing of raw ingredients into a mixing chamber 105 positioned beneath the compartments. This unit 104 is actuated by an inbuilt microcontroller, which governs the precise operation of the first motorized iris unit 104 to release measured amounts of materials such as Portland cement, fine aggregates, water, admixtures, and pigments.
[0028] The motorized iris unit 104 operates by adjusting the aperture of the iris, allowing materials to flow into the mixing chamber 105 only when required and in specified quantities. The microcontroller ensures that each ingredient is dispensed according to a pre-programmed sequence and in the correct ratio, thereby enabling the automated and efficient preparation of the mixture. This controlled dispensing prevents over- or under-usage of ingredients, ensuring consistency and accuracy in the manufacturing process.
[0029] The aggregate compartment is divided into two distinct sections, one is the top section 106 which is dedicated to storing various types of aggregates, while the bottom section 107 serves a dual purpose of both mixing and cleaning the aggregates. The top section 106 is designed to house different aggregates, such as fine and coarse aggregates, which are essential for the production of pervious concrete tiles. This compartment allows for the organized storage of the materials, ensuring that the material remain segregated and easily accessible.
[0030] The bottom section 107, located beneath the storage section, is specifically designed for mixing the stored aggregates with other ingredients and for cleaning the aggregates prior to their use in the manufacturing process. The cleaning function ensures that any impurities, dust, or debris are removed from the aggregates, which is crucial to maintain the quality and consistency of the concrete mix.
[0031] A vessel 108 containing water is mounted inside the aggregate compartment, with the vessel 108 connected to an electronic nozzle 109. This nozzle 109 is actuated by the microcontroller, enabling the precise dispensing of water over the aggregates. The water dispensed by the nozzle 109 is critical for the cleaning and moistening of the aggregates before they are mixed with the other ingredients. The microcontroller regulates the water flow through the nozzle 109, ensuring that the aggregates receive the appropriate amount of water for effective cleaning and preparation.
[0032] The vessel 108 is designed to store a sufficient amount of water required for the cleaning process, and the nozzle 109 ensures a controlled distribution of water over the aggregates. Upon activation, the microcontroller sends signals to the nozzle 109, triggering the nozzle 109 to release a controlled flow of water over the aggregates. The nozzle 109 disperses water evenly across the stored aggregates, ensuring thorough cleaning and moistening. The flow rate and timing are regulated by the microcontroller to provide the correct amount of water required for the cleaning process. Once the required quantity of water is dispensed, the nozzle 109 automatically shuts off, ensuring precise water management and preventing waste.
[0033] A first rotating mixing unit 110 is situated within the bottom section 107 of the aggregate compartment. The mixing unit 110 is driven by a motor controlled by the microcontroller. Upon receiving the activation signal, the microcontroller powers the motor, causing the mixing unit 110 to rotate. The rotation agitates the aggregates, ensuring that aggregates are thoroughly cleaned by the water dispensed from the nozzle 109. This action helps dislodge any dirt, dust, or impurities from the surface of the aggregates, while ensuring even mixing. The motor's speed and rotation time are adjusted by the microcontroller to optimize cleaning without damaging the aggregates.
[0034] The wastewater generated after cleaning the aggregates in the bottom section 107 drains out through a hole specifically crafted for this purpose. Once the cleaning process is completed, the wastewater flows through this hole and is directed into a receptacle located inside the housing 101. The receptacle is designed to collect and store the wastewater, preventing it from spilling or contaminating the surrounding area. The collected wastewater then be further treated, reused, or disposed of, depending on the operational requirements or environmental standards.
[0035] The second motorized iris unit 112 is integrated into the bottom section 107 and is controlled by the microcontroller. This unit is designed to open and close as needed, facilitating the transfer of the cleaned aggregates from the bottom section 107 into the mixing chamber 105. When activated, the second iris unit works in the same manner as of first iris unit and opens to allow the aggregates to flow into the chamber 105 in a controlled manner, ensuring proper integration with other raw materials in the mixing process. Once the required amount of aggregates has been transferred, the iris unit closes, preventing spillage and ensuring that only the desired quantities are moved into the mixing chamber 105 for further processing.
[0036] The second rotary mixing unit 113 is positioned within the mixing chamber 105 and is actuated by the microcontroller. Once the raw materials, including the cleaned aggregates, are transferred into the chamber 105, this unit rotates to blend the materials thoroughly. The rotational movement ensures that the cement, aggregates, water, and any other ingredients are mixed uniformly, achieving the desired consistency and homogeneity.
[0037] The microcontroller controls the speed and duration of the mixing process, optimizing the blending according to the specific requirements of the pervious concrete mix. This process is crucial for ensuring that the mixture is properly homogenized before being formed into tiles, thus improving the quality and strength of the finished product. The rotation of the second rotary mixing unit 113 is smooth and controlled to avoid over-mixing or under-mixing the materials, which could affect the integrity of the tiles.
[0038] A motorized conveyor belt 114 is installed within the housing 101 and features multiple platforms 115 positioned along its length. Each platform 115 is fitted with a mold 116 to receive the blended raw materials. Once the raw materials are blended in the mixing chamber 105, the microcontroller activates an electronic valve 117 integrated with the mixing chamber 105. This valve 117 opens, allowing the blended raw materials to be dispensed over the mold 116 via a pipe that is in direct continuation of the valve 117.
[0039] The motorized conveyor belt 114 then transports the platforms 115 with the mold 116, carrying it through the required process stages. The movement of the conveyor ensures that the mold 116 are evenly filled with the mixture, ensuring uniformity in the shape and size of the tiles. The precise control of the valve 117 and the continuous movement of the conveyor enable efficient filling of the mold 116, ensuring minimal wastage and consistent product quality.
[0040] The motorized conveyor belt 114 operates by using an electric motor to drive a series of rollers that move the belt 114 along a predefined path. As the belt 114 moves, it carries multiple platforms 115 positioned along its length. Each platform 115 holds a mold 116 for receiving blended raw materials. The motor ensures a controlled, continuous movement of the conveyor, transporting the mold 116 through various process stages. The speed of the conveyor is regulated by the microcontroller, ensuring precise timing for material dispensing and mold 116 movement. This coordinated movement allows for efficient filling and processing of mold 116, maintaining consistent production.
[0041] The vibrating unit is mounted onto each mold 116 and is activated once the concrete has been fully dispensed into the mold 116. Upon activation, the vibrating unit generates rapid vibrations, causing the concrete mixture to settle uniformly within the mold 116. This process ensures that any air pockets or gaps are eliminated, leading to optimal compaction and a uniform texture throughout the concrete. The vibration also helps in the proper distribution of the mixture, ensuring that it fills the mold 116 completely and evenly. As a result, the molded concrete takes the desired shape with enhanced structural integrity.
[0042] The vibrating unit operates by generating high-frequency vibrations once concrete is dispensed into the mold 116. These vibrations are transmitted to the mold 116, causing the concrete to move and settle evenly, eliminating air pockets and ensuring uniform compaction. As the mold 116 vibrates, the mixture flows into all corners, achieving optimal density and reducing the likelihood of voids. The vibrations also help in the uniform distribution of aggregates within the concrete. Controlled by the microcontroller, the vibrating unit operates for a set duration, ensuring complete and efficient compaction of the material before the mold 116 is moved to the next stage of the process.
[0043] A motorized slider 118 is positioned alongside the mold 116, with an L-shaped bar 119 mounted above it. The L-shaped bar 119 has a sheet 120 at its tip, which is equipped with multiple pneumatic pins 121 (preferably 2 to 6 in numbers) facing towards the mold 116. When actuated by the microcontroller, the motorized slider 118 and L-shaped bar 119 work together in a synchronized motion. The slider 118 moves the bar 119 along the mold 116 surface, while the pneumatic pins 121 on the sheet 120 press into the concrete, creating controlled gaps or indentations within the material.
[0044] This process ensures uniform texture, facilitates air escape, and prevents the formation of internal voids. The combination of the motorized slider 118 and pneumatic pins 121 aids in achieving a more consistent distribution of material, improving the overall quality and strength of the final product by creating controlled gaps that enhance the curing process.
[0045] The motorized slider 118 upon activation, move horizontally along a predefined path. This horizontal movement allows the slider 118 to guide the L-shaped bar 119 attached above it. The motor provides precise and consistent movement to ensure that the bar 119 follows the exact trajectory needed to create gaps or indentations in the concrete mix within the mold 116. The slider 118 ensures smooth, controlled motion of the L-shaped bar 119 across the mold 116, thereby enhancing the even distribution of material and creating desired effects on the surface.
[0046] The L-shaped bar 119 is mounted above the motorized slider 118 and has a sheet 120 with pneumatic pins 121 at its tip. When the microcontroller activates the motorized slider 118, the L-shaped bar 119 moves in synchronization along the mold 116 surface. The bar 119 shape and movement allow the pneumatic pins 121 to penetrate the concrete, creating controlled indentations and gaps. The L-shaped bar 119 ensures uniform application of force, distributing the pneumatic pins 121 evenly along the surface of the mold 116. This creates precise patterns or gaps in the concrete, improving texture, stability, and air circulation within the mixture.
[0047] As the pneumatic pins 121 activates, the pneumatic pins 121 are extended into the concrete mixture within the mold 116. The pneumatic pins 121, powered by pneumatic unit which consist of compressed air, that drives the pins 121 to penetrate the concrete surface, creating consistent indentations or gaps. These pins 121 work in tandem with the L-shaped bar 119, ensuring even distribution and precise placement of the gaps. The pins 121 help eliminate air pockets, improve compaction, and allow for better material settlement, ensuring the structural integrity and finish of the molded concrete.
[0048] A pair of size-adjustable links 122 are mounted on the side walls of the mold 116, designed to provide dynamic support during the concrete filling and solidification process. These links 122 are specifically constructed to expand as the mold 116 receives concrete, thereby accommodating the increasing volume of material and maintaining the structural integrity of the mold 116. The expansion of the links 122 ensures that the mold 116 does not deform or collapse under the pressure of the concrete fill. Upon completion of the solidification process, the links 122 are actuated to retract via the pneumatic unit in a similar manner mentioned above for facilitating the release of the solidified concrete.
[0049] The retraction of the links 122 reduces the mold 116 internal dimensions, in view of allowing the molded concrete to be transferred seamlessly onto a curing plate 123, which is positioned beneath the conveyor belt 114, ready for further curing processes. This feature enables the efficient handling and processing of concrete tiles while preventing any damage or distortion to the final product.
[0050] In between conveyor belt 114 and each platform 115, a motorized ball-and-socket joint is provided. The motorized ball and socket joint mentioned here consists of a ball-shaped element that fits into a socket, which provides rotational freedom in various directions. The ball is connected to a motor, typically a servo motor which provides the controlled movement. The platforms 115 are attached to the socket of the motorized ball and socket joint, the microcontroller sends precise instructions to the motor of the motorized ball and socket joint.
[0051] The motor responds by adjusting the ball and socket joint and rotates the ball in the desired direction, and this motion is transferred to the socket that holds the platforms 115. As the ball and socket joint move, it provides the necessary movement to the platforms 115 for transferring concrete from mold 116 over the curing plate 123.
[0052] Inside of the curing plate 123 multiple heating units (preferably 2 to 6 in numbers) are provided. The heating units used herein is preferably a copper coil that generates heat when an electric current passes through the coil. When an electric current runs through a copper wire the electrons come across the resistive forces of the medium’s material, releasing energy that is expended in the form of heat energy. The copper coil is properly insulated to prevent any heat loss and also direct the generated heat toward the plastic flakes. The heating unit begins to generate heat and as the heating element warms up to gradually raise temperature of concrete and form a solidified pervious tile.
[0053] A mist sprayer 124 is integrated within the curing plate 123 and is connected to a water box 125 positioned externally to the curing compartment through a conduit. The sprayer 124 is activated to release a fine mist over the curing concrete tiles, maintaining the required moisture levels in the curing environment. The sprayer 124 works in conjunction with the curing plate 123 to ensure that the tiles remain at an optimal moisture content during the curing process. This is crucial for ensuring the proper hardening and quality of the concrete, preventing premature drying or cracking. The conduit allows for an efficient flow of water from the external water box 125 to the sprayer 124, ensuring the device operates continuously and effectively throughout the curing cycle.
[0054] The mist sprayer 124 operates by releasing a fine mist of water over the curing concrete tiles to maintain optimal moisture levels in the curing environment. As the sprayer 124 releases water, it creates a uniform mist that prevents the concrete from drying too quickly, aiding in proper curing and hardening. This controlled moisture helps avoid cracking or surface imperfections, ensuring the concrete tiles achieve the desired strength and quality.
[0055] Moreover, a battery is associated with the device for powering up electrical and electronically operated components associated with the device and supplying a voltage to the components. The battery used herein is preferably a Lithium-ion battery which is a rechargeable unit that demands power supply after getting drained. The battery stores the electric current derived from an external source in the form of chemical energy, which when required by the electronic component of the device, derives the required power from the battery for proper functioning of the device.
[0056] The present invention works best in the following manner, where the housing 101 as disclosed in the present invention is developed to be positioned on the ground surface installed with the raw ingredient storage unit 102 with multiple compartments for storing raw materials such as portland cement, fine and coarse aggregate, water, admixtures, and pigments. Now the housing 101 is installed with the touch interactive display panel 103 that is accessed by the user to provide commands regarding preparation of tiles from the materials. Then the first motorized iris unit 104 connected to each compartment, except for the aggregate compartment, to dispense raw ingredients into the mixing chamber 105 installed beneath the compartment in controlled amounts. Thereafter the aggregate compartment is divided into two section, top section 106 for storing different aggregates, and bottom section 107 for mixing and cleaning aggregates. Then the vessel 108 stored with water mounted inside the aggregate compartment, the vessel 108 attached with the electronic nozzle 109 for dispensing water over the aggregates. Afterwards the first rotating mixing unit 110 cleaning the aggregates, and waste water post cleaning drains out from the bottom section 107 via the hole crafted on the bottom section 107, and is stored in the receptacle provided inside the housing 101. Now the second motorized iris unit 112 integrated with the bottom section 107 for transferring the cleaned aggregates inside the mixing chamber 105. Synchronously, the second rotatory mixing unit 113 is installed inside the mixing chamber 105 for blending the raw materials.
[0057] In continuation, then the motorized conveyor belt 114 with multiple platforms 115 positioned along its length, and the mold 116 is fixed to each platform 115. Post blending of raw materials the electronic valve 117 integrated with the mixing chamber 105 to open for dispensing the blended raw materials over the mold 116 via pipe arranged in continuation of the valve 117. At the same time the vibrating unit, for ensuring proper compaction and settling of concrete. Then the motorized slider 118 positioned alongside of the mold 116, with the L-shaped bar 119 mounted above the slider 118, the bar 119 having the sheet 120 at its tip. Now multiple pneumatic pins 121 are arranged on the sheet 120 and facing towards the mold 116, to work in conjunction to create gaps in concrete within the mold 116. Thereafter the pair of size-adjustable links 122 mounted on side walls of the mold 116, which expand as concrete is filled and retract when the solidified concrete is transferred to the curing plate 123 installed beneath the conveyor belt 114. Simultaneously the motorized ball-and-socket joint providing movement to platforms 115 for transferring concrete from mold 116 over the curing plate 123. Thereafter multiple heating units are provided inside the curing plate 123 to gradually raise temperature of concrete and form the solidified pervious tile. Further the mist sprayer 124 connected to the water box 125 outside the curing compartment via the conduit, for releasing mist to maintain desired moisture content in curing environment.
[0058] Although the field of the invention has been described herein with limited reference to specific embodiments, this description is not meant to be construed in a limiting sense. Various modifications of the disclosed embodiments, as well as alternate embodiments of the invention, will become apparent to persons skilled in the art upon reference to the description of the invention. , Claims:1) An automated pervious concrete tile manufacturing device, comprising:
i) a housing 101 developed to be positioned on a ground surface installed with a raw ingredient storage unit 102 with multiple compartments for storing raw materials such as portland cement, fine and coarse aggregate, water, admixtures, and pigments, wherein said housing 101 is installed with a touch interactive display panel 103 that is accessed by a user to provide commands regarding preparation of tiles from said materials;
ii) a first motorized iris unit 104 connected to each compartment, except for the aggregate compartment, that is actuated by an inbuilt microcontroller to dispense raw ingredients into a mixing chamber 105 installed beneath said compartment in controlled amounts, wherein said aggregate compartment is divided into two section, top section 106 for storing different aggregates, and bottom section 107 for mixing and cleaning aggregates;
iii) a vessel 108 stored with water mounted inside said aggregate compartment, said vessel 108 attached with an electronic nozzle 109 that is actuated by said microcontroller for dispensing water over said aggregates, wherein a first rotating mixing unit 110 is installed inside said bottom section 107 that is actuated by said microcontroller for cleaning said aggregates, and waste water post cleaning drains out from said bottom section 107 via a hole crafted on said bottom section 107, and is stored in a receptacle provided inside said housing 101;
iv) a second motorized iris unit 112 integrated with said bottom section 107 that is actuated to open for transferring said cleaned aggregates inside said mixing chamber 105, wherein a second rotatory mixing unit 113 is installed inside said mixing chamber 105 that is actuated by said microcontroller for blending said raw materials;
v) a motorized conveyor belt 114 inside said housing 101 with multiple platforms 115 positioned along its length, and a mold 116 is fixed to each platform 115, wherein post blending of raw materials, said microcontroller actuates an electronic valve 117 integrated with said mixing chamber 105 to open for dispensing said blended raw materials over said mold 116 via pipe arranged in continuation of said valve 117;
vi) a motorized slider 118 positioned alongside of said mold 116, with an L-shaped bar 119 mounted above said slider 118, said bar 119 having a sheet 120 at its tip, wherein multiple pneumatic pins 121 are arranged on said sheet 120 and facing towards said mold 116, said microcontroller actuates said bar 119 and slider 118 to work in conjunction to develop gaps in concrete within said mold 116; and
vii) a pair of size-adjustable links 122 mounted on side walls of said mold 116, which expands as concrete is filled and retract when the solidified concrete is transferred to a curing plate 123 installed beneath said conveyor belt 114, wherein multiple heating units are provided inside said curing plate 123 to gradually raise temperature of concrete and form a solidified pervious tile.
2) The device as claimed in claim 1, wherein a vibrating unit is attached to said mold 116, said vibrating unit is activated once said concrete is fully dispensed into said mold 116, ensuring proper compaction and settling of concrete.
3) The device as claimed in claim 1, wherein mist sprayer 124 is integrated inside curing plate 123 connected to a water box 125 outside said curing compartment via a conduit, for releasing mist to maintain desired moisture content in curing environment.
4) The device as claimed in claim 1, wherein a motorized ball-and-socket joint is provided between said conveyor belt 114 and each platform 115, providing movement to platforms 115 when said conveyor is activated by said microcontroller for transferring concrete from mold 116 over said curing plate 123.
| # | Name | Date |
|---|---|---|
| 1 | 202421091135-STATEMENT OF UNDERTAKING (FORM 3) [22-11-2024(online)].pdf | 2024-11-22 |
| 2 | 202421091135-REQUEST FOR EXAMINATION (FORM-18) [22-11-2024(online)].pdf | 2024-11-22 |
| 3 | 202421091135-REQUEST FOR EARLY PUBLICATION(FORM-9) [22-11-2024(online)].pdf | 2024-11-22 |
| 4 | 202421091135-PROOF OF RIGHT [22-11-2024(online)].pdf | 2024-11-22 |
| 5 | 202421091135-POWER OF AUTHORITY [22-11-2024(online)].pdf | 2024-11-22 |
| 6 | 202421091135-FORM-9 [22-11-2024(online)].pdf | 2024-11-22 |
| 7 | 202421091135-FORM FOR SMALL ENTITY(FORM-28) [22-11-2024(online)].pdf | 2024-11-22 |
| 8 | 202421091135-FORM 18 [22-11-2024(online)].pdf | 2024-11-22 |
| 9 | 202421091135-FORM 1 [22-11-2024(online)].pdf | 2024-11-22 |
| 10 | 202421091135-FIGURE OF ABSTRACT [22-11-2024(online)].pdf | 2024-11-22 |
| 11 | 202421091135-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [22-11-2024(online)].pdf | 2024-11-22 |
| 12 | 202421091135-EVIDENCE FOR REGISTRATION UNDER SSI [22-11-2024(online)].pdf | 2024-11-22 |
| 13 | 202421091135-EDUCATIONAL INSTITUTION(S) [22-11-2024(online)].pdf | 2024-11-22 |
| 14 | 202421091135-DRAWINGS [22-11-2024(online)].pdf | 2024-11-22 |
| 15 | 202421091135-DECLARATION OF INVENTORSHIP (FORM 5) [22-11-2024(online)].pdf | 2024-11-22 |
| 16 | 202421091135-COMPLETE SPECIFICATION [22-11-2024(online)].pdf | 2024-11-22 |
| 17 | Abstract.jpg | 2024-12-11 |
| 18 | 202421091135-FORM-26 [03-06-2025(online)].pdf | 2025-06-03 |