FIELD OF INVENTION
[0001]The present invention is related to automatic CODD/Goli Soda bottle filling and sealing mechanism and more particularly it relates to an automatic carbonated beverage filling of CODD/ goli (gun shot) Soda bottles. Sealing of bottle by locking the goli.
BACKGROUND OF INVENTION
[0002]In previous invention, the goli/ CODD (gun shot) soda bottle is filled manually. When we are filling the bottles manually, we can't maintain the same level of beverage, Carbonation and high and equal gas volume in all the bottles.
[0003]While filling the beverage bottles manually, we face the difficulty to lock the goli (gun shot) at the neck of the bottle, to overcome this problem they are using high pressure C02 up to 15-20 Kg/CM2(Square)which leads to breakage of the bottle, sometimes that can be dangerous.
[0004]Maintaining accurate pressure of C02 is not possible manually. In previous technology, there is no chilling process and carbonation process before filling the bottle.
[0005]In proposed technology, we overcome all those limitation using, Chilling, and Carbonation Process, Programmed Logic Control (PLC), Maintains accurate C02 pressure and water temperature.
SUMMARY OF THE INVENTION
[0006]The proposed technology fills the beverage automatically into goli/CODD (gun shot) soda bottle so that it can easily maintain the same level of beverage in all the bottles. With this present device overflowing of beverage and difficulties in locking goli (gun shot) at the neck of the bottle can be avoided. The present device ensures the accurate temperature of the beverage, which enhance the taste by dissolving high C02 gas volume into the Beverage. The carbon dioxide in the soda forms carbonic acid, which alleviates the sweet taste of the drink. For

this reason, flat soda oftentimes tastes much sweeter than when it is carbonated. The carbon dioxide not only alters flavour and mouth feel, also serves an anti-microbiological purpose. It has been shown to help prevent some microbes from growing inside of one's mouth as well. So maintaining accurate pressure is important in soda (figure 11) process. We can easily maintain the pressure of the CO2 accurately using this proposed technology.We can maintain high level of carbonation in the bottle using accurate temperature and accurate CO2 pressure maintained by PLC.
OBJECTIVE OF THE INVENTION
[0007]To Maintainn the level of beverage in the bottle. [0008]To lock the goli (gun shot) at the Neck of the Bottle. [0009]To maintain accurate temperature of the beverage. [0010]To Maintain accurate pressure of CO2.
[0011]To maintain high volume of carbonation in the bottle. DETAILED DESCRIPTION
[0012]The Machine which we have introduced can be used for filling Carbonated beverage and as well as locking Goli (gun shot) at the neck of the bottle, also maintains the temperature of the beverage and maintains the pressure of the CO2 to get high carbonation level. This machine totally runs by Programmed Logic Control (PLC) with touch Screen, (HMI).
[0013]To prepare soda we need carbonator (figure11). Carbonator Tank is attached with Read Switch (46), Solenoid Valves (50), Pressure transducer (51), Safety Valve (53), and Carbonation Plates. The given normal water is pumped with the help of high pressure pump (22) and passes the water to ss coil which is immersed inside the Ice bank (17) Insulated tank. While passing through this coil the water gets chilled and enters into Carbonator. Then the Carbonator sense the water level with help of the read switch(46) and sends a digital signal input to Programmed Logic Control (PLC) as per the input the PLC Switch off the high pressure pump(22).

[0014]With the help of pressure transducer (51) Programmed Logic Control (PLC), can sense the pressure inside the carbonator. Depending upon the set pressure and actual pressure inside the carbonator, the Programmed Logic Control (PLC) can decide whether to on/ off Solenoid Valve (42). Solenoid Valve (42) is fixed Under the Carbonator from which CO2 will be released through Carbonation Plates which is fixed inside the Carbonator. CO2 goes in the form of bubbles into the carbonator and finally it turns water into soda.
[0015]Place two bottles in the slots provided inside the filling chamber (16). When we push the Start Button (26) it sends Digital signal to PLC and then PLC Sends signal to Pneumatic Solenoid Valves (24) and this Solenoid Valves releases air to cylinder where the First Cylinder (35) holds the bottle and second cylinder (36) closes the safety plate. After that PLC sends signal to CO2 Solenoid Valve (50) and in return, Solenoid Valve releases CO2 in to the bottles. We have provided pressure switch (49) in the line to avoid wastage of soda. If the bottle is not placed in the filling chamber or in case of any leakage or bottle breakage. The pressure cannot be maintained in the line because of this Pressure switch (50) will not send signal to PLC for releasing soda Solenoid Valve (43) if the pressure is maintained in the line, pressure switch (50) sends digital signal to PLC. In return PLC sends on signal to soda Solenoid Valve(43) after PLC senses the set time, then soda Solenoid Valve(43) & CO2 Solenoid Valves(50) will shut off and PLC sends signals to bottle lifting cylinder(41)to turn the bottle upside down to bring the goli (gun shot) into the locking position. After getting signal from the read switch of bottle lifting cylinder (41), PLC sends signal to release the pressure from neck of the bottle through Solenoid Valve (48). After that PLC sends off signal to the lifting cylinder Solenoid Valve and there by bottle comes back to normal position. After this process the PLC sends off signal to Solenoid Valve (24) of safety plate Pneumatic cylinder (36), bottle holding Pneumatic cylinder (35) and pressure release Solenoid Valve (48). Then safety plate will open and unhold the bottle. Now the bottle is ready to take out.
[0016]From figure 1: Carbonator (figure 11) is essential to prepare soda. The carbonator tank contains Read Switch (46), Solenoid Valves (42, 43, 48, and 50), Pressure transducer (51), Safety Valve (53), and Carbonation Plate. When normal

water is pumped with the help of high pressure pump (22) and passes the water through SS Coil. Which is immersed inside the Ice Bank Insulated Tank (17). While passing through this coil the product gets chilled with the help of chilled water (chiller takes care of chilled water Temperature inside the ice bank (17)). PLC can sense temperature inside the Ice Bank (17) with the help of temperature sensor, PLC can on or off the compressor depending upon set temperature and actual temperature. Water level in the Carbonator when reaches maximum water level, the Read switch (46) send a digital signal input to Programmed Logic Control (PLC) depending on this input the PLC Switches off the high pressure pump (22). If there is low level water in carbonator the Read Switch sends a digital signal input to Programmed Logic Control (PLC), depending upon this input the PLC Switches on the high pressure pump (22) and thereafter, it is a continuous process as shown in the figure1.
[0017] from figure 2: From CO2 Cylinder, CO2 is supplied to regulator which controls CO2 pressure to 8kg/ cm2 then it goes to gas bank. Where CO2 will be filtered in two stages and supplied to Solenoid Valve (42). Depending on the set pressure and actual pressure inside the carbonator, the Programmed Logic Control (PLC) decides whether to on/ off Solenoid Valve (42). CO2 goes in the form of bubbles into the carbonator through carbonation plates and finally water turns into soda.
[0018] from figure 3: Place two bottles in the slots provided inside the filling chamber. To fill the bottles push the start button (26). There after Start Button (26) sends Digital signal to PLC and in return PLC Send signal to Pneumatic Solenoid Valves (24) and this Solenoid Valves releases air to cylinder where in First Cylinder (35) holds the bottle and second cylinder (36) closes the safety plate above the bottles after 2 seconds PLC sends signal to CO2 Solenoid Valves (50) and in return Solenoid Valves releases CO2 in to bottles from the carbonator and the pressure in the carbonator and in the bottle becomes equal. A pressure switch (49) is provided in the line to check whether pressure is maintained or if any leakage in the line to avoid wastage of the soda which may occur due to leakage at the neck or due to bottle breakage and if the bottle is not placed in the filling chamber (15). Hence the soda Solenoid Valve (43) only releases the soda

into the bottle after receiving signal from pressure switch (49). As the soda level in the carbonator is higher then the bottle filling position, the soda flows into the bottle and the CO2 from the bottle goes back to the carbonator as shown in the figure 4. After set time in the PLC is completed then soda Solenoid Valve (43) & CO2 Solenoid Valve (50) will shut off and PLC sends signals to bottle lifting cylinder (41). To turn the bottle upside down to bring the goli (gun shot) into the locking position. After getting signal from the read switch of bottle lifting cylinder (41). PLC sends signal to release the pressure from neck of the bottle by Solenoid Valve(48) to create pressure difference on the goli (gun shot) surfacing in and out. By the pressure difference we are locking the goli (gun shot) at the goli (gun shot) seal position. There after PLC sends off signal to the lifting cylinder (41), Solenoid Valve (24) and there by bottle comes back to normal position. After this process the PLC sends off signal to Solenoid Valve (24) of safety plate Pneumatic cylinder (36) bottle holding Pneumatic cylinder (35) and pressure release Solenoid Valve (48). By this safety plate opens and unhold the bottle. Now the bottle is ready which can be removed from chamber and it is a continuous process.
[0019] from figure 4: The CO2 comes into the bottle from the carbonator and the pressure in the carbonator and in the bottle becomes equal. As the soda level in the carbonator is higher then the bottle filling position, the soda flows into the bottle and the CO2 from the bottle goes back to the carbonator as shown in the figure 4.
[0020] from figure 5The filler is designed in such a manner that we can adjust the level of the soda in the bottle as desired. The level of soda can be adjusted by changing the bottle filling angle as shown in the figure 5. As the soda level in the carbonator is higher than the bottle filling Position, the soda flows into the bottle and the CO2 from the bottle goes back to the carbonator. Once the soda level in the bottle increases, it enters into the CO2 line and when it reaches the level of the soda in the carbonator, soda stops flowing into the bottle. The volume of the CO2 stuck inside the bottle depends upon the angle position of the bottle which varies as shown in the figure 5.

BRIEF DESCRIPTION OF DRAWING
[0022] Figure 1 shows flow chart of water processing.
[0023] Figure 2 shows the flow chart of CO2 injection into the carbonator. [0024] Figure 3 shows the automatic soda filling machine.
In the figure3 part 3 shows the housing that has Ice bank with puff insulated tank, Which consist copper coil 1.5 ton(Chiller evaporator), SS Coil, Temperature Sensor, part 4 shows that panel box which contains touch screen,(HMI) filling on button, Emergency stop, PLC, Contactors, MCBS etc. Part 5 consists of carbonator pneumatic solenoid valves, High pressure pump motor, 1.5TR Compressor, Condenser etc.
[0025] Figure 4 shows the soda filling process. The CO2 part (13) comes into the bottle from the carbonator(6)and the pressure in the carbonator(6) and in the bottle(11) becomes equal. As the soda level (7) in the carbonator (6) is higher than the bottle filling position (10) the soda flows into the bottle (8) and the CO2 (9) from the bottle goes back to the carbonator (9)
[0026] Figure 5 shows the
1) The filler is designed in such a manner that we can adjust the level of the soda in the bottle as desired.
2) The level of soda can be adjusted by changing the bottle filling angle as shown in the figure 5. As the soda level in the carbonator is higher then the bottle filling Position the soda flows into the bottle and the CO2 from the bottle goes back to the carbonator as shown in figure 5.
3) Once the soda level increases in the bottle it enters into the CO2 line and the movement it reaches the level of the soda in the carbonator the soda stops flowing into the bottle. The volume of the CO2 Stuck inside the bottle depends upon the angle position of the bottle which varies as shown in the figure 5 [0027] Figure 6 shows the attachment of bottle filling Chamber (15) with the soda filling hub.
[0028] Figure 7 shows the ice bank (17) and filling boxes. In the figure part 16 shows filling box, part 17 shows the ice bank, part 18 shows the panel box consists of filling on switch, emergency stop, HMI,PLC,MCBS, Contactors etc. of soda filling machine and part 19 shows the outer frame for electronic control of soda filling and goli (gun shot) locking system. [0029] Figure 8 shows the outer frame with filling boxes.

[0030] Figure 9 shows the isometric view of soda filling machine without filling
chamber. In the figure part 21 shows single phase motor(21) for driving high
pressure pump(22) to pump water to the carbonator through SS Cooling Coil, part
23 shows release pin water holder, part 24 shows pneumatic solenoid valves, part
25 shows the emergency push button to stop the system at any circumstance,
part 26 shows filling ON switch, part 27 shows HMI (Human Machine Interface),
part 28 shows the main ON switch to start the system, part 29 shows the
condenser and part 30 shows the compressor.
[0031] Figure 10 shows the chamber to hold two bottles in the filling chamber. In
the figure part 31 shows nylon piece to hold bottle bottom, part 32 shows nylon
piece to hold the bottle neck holding, part 33 shows CODD/ goli (gun shot) soda
bottle neck seal, part 34 shows bottle-neck sealing holder plate in the filling setup,
part 35 shows the bottle holding cylinder, part 36 shows the safety plate cylinder,
part 37 shows bottle filling main plate, part 38 shows connecting rod, part 39
shows bottle holding plate towards the bottom resting part of bottle, part 40
shows water drain and part 41 shows filling box lifting cylinder.
[0032] Figure 11 shows the carbonator with solenoid valves. In the figure part 42
shows CO2 Inlet solenoid valve, part 43 shows soda solenoid valve, part 44 shows
outer tank, part 45 shows inner tank, part 46 shows the level sensor, part 47
shows the filler CO2 lines, part 48 shows release solenoid valve, part 49 shows
pressure switch, part 50 shows filling CO2 solenoid valve, part 51 shows pressure
transducer, part 52 shows sensor holder and part 53 shows the pressure relief
valve.
[0033] Figure 12 shows the closed frame arrangement.
[0034] Figure 13 shows the closed frame drawings from different views.
[0035] Figure 14 shows the bottle filling main plate.
[0036] Figure 15 shows the filling box hinge.
[0037] Figure 16 shows the connection rod.
[0038] Figure 17 shows the goli (gun shot) soda bottle neck seal.
[0039] Figure 18 shows bottle bottom holding nylon piece.
[0040] Figure 19 shows bottle holding plate.
[0041] Figure 20 shows bottle neck holding nylon piece.

CLAIM:
1. An automatic goli (gun shot) soda/Codd Bottle filling machine consists of
carbonator Figure(11), Gas bank, solenoid valves (42,43,48,50), Filling
Chamber(16), Chiller(30), Ice bank(17), SS Coil, High Pressure Pump(22),
Pneumatic Cylinders(35,36,41), Pneumatic Solenoid Valve(24), PLC, HMI(27),
Carbonation Plate,
Pure Water is pumped with the help of High Pressure Pump (22) and passes through SS Coil which is immersed in cool water inside Ice bank. Due to Heat Exchange in the coil, pure water gets chilled then cool water goes to carbonator.
With the help of pressure transducer (51) PLC can sense the pressure inside the carbonator. Depending upon set pressure and actual pressure inside the carbonator with the help of CO2 solenoid valves (42) PLC can maintain the pressure inside the carbonator accurately.CO2 Realsed from CO2 solenoid valve (42) goes into the carbonator in the form of bubble through carbonation plate and it turns cool water into soda
CO2 comes into the bottle from the carbonator through CO2 solenoid valve (50) and the pressure in the carbonator and in the bottle becomes equal and the soda level in the carbonator is higher then the bottle soda flows into the bottle through soda solenoid valve (43) CO2 in the bottle goes back to carbonator as shown in figure 4.We can adjust the level of soda in the bottle as desired. The level of soda can be adjusted by changing bottle filling angle as shown in the figure 5. According to the position of bottle from horizontal to vertical the volume of soda is minimum to maximum.
2. Claim as claimed in claim 1 wherein, the water level in the Carbonator can be sensed with the help of level sensor (46).
3. Claim as claimed in claim 1 and 2 wherein, solenoid Valve (42) is fixed
Under the Carbonator (figure 11) from which CO2 is released in the form of bubble through the carbonation plate which is present inside carbonator because when CO2 releases directly into the carbonator through solenoid Valve in the form of bubbles carbonation plate abstracts CO2 bubble from going to top then there by it helps CO2 to mix with water to form better soda.

4. The claim as claimed in claim 1 wherein after soda filling, locking of goli (gun shot) at the neck of the bottle is automatic.
5. The claim as claimed in claim 1 wherein the pressure of CO2 is maintained with set value using solenoid valve (42), pressure transducer (51) to sense pressure.
6. The claim as claimed in claim 1 where in the temperature of the beverage is maintained in the process of making soda.
7. The claim as claimed in claim 1 where in PLC is programed in such a way that it is used to control the bottle filling, locking goli (gun shot) at the neck, to maintain the pressure of CO2, level of water in the carbonator and maintain the temperature in Ice Bank.
8. The claim as claimed in claim 1 wherein, the level of soda and CO2 combination in the bottle can be adjusted by changing the filling chamber angle where the bottle are placed to fill soda
For a minimal soda the bottle should be kept horizontal as shown in figure 4.
For a maximum soda level the bottle should move towards vertical position as Shown in the figure 5
9. The claim as claimed in claim 1 When CO2 Releases from solenoid valve (50)
the pressure in the bottle and the Carbonator becomes equal the pressure
is sensed by pressure sensor (49) for any leakage of CO2, then soda
solenoid valve (43) releases soda. Because of soda level in the carbonator is
higher then bottle filling position as shown in figure 4
Soda Moves into the Bottle, CO2 goes back to carbonator as shown in figure 4 through solenoid valve(50) as soda level increases in the bottle soda enters into CO2 line then it stops soda to enter into bottle. Volume of CO2 Stuck inside the bottle depends upon the angle of the bottle the quantity of soda varies from horizontal to vertical.
10. The claim as claimed in claim 1 wherein, after the filling of bottle the
solenoid valve(43) stops filling bottle
Goli (gun shot) locking is achieved by turning the bottle upside down to Bring the goli (gun shot)
Into the locking position, the pressure is released by a solenoid valve (48) To create pressure difference on the goli (gun shot). Surfacing in and out. The pressure in the bottle holds the goli at the neck position.