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Axle Control System And A Method Thereof For Controlling An Axle Lift System Of A Vehicle

Abstract: Embodiments herein disclose an axle control system (30) and a method thereof for controlling an axle lift system (22) of a vehicle. The axle control system (30) measures at least one of a speed, a steering angel, and a load of the vehicle. The axle control system (30) detect that tires at an axle of the vehicle is in a tire damage zone based on the speed, the steering angel, and the load of the vehicle, and send a signal to the axle lift system (22) to lift the axle to avoid contact of the at least one tire on ground. Further, the axle control system (30) detect that the tires at the axle of the vehicle is not in the tire damage zone and send a signal to the axle lift system (22) to lower the axle to contact the at least one tire on the ground. FIG. 3

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Patent Information

Application #
Filing Date
28 September 2018
Publication Number
19/2022
Publication Type
INA
Invention Field
ELECTRONICS
Status
Email
patent@depenning.com
Parent Application
Patent Number
Legal Status
Grant Date
2024-07-09
Renewal Date

Applicants

TATA MOTORS LIMITED
Tata Motors Limited, Bombay House, 24 Homi Mody Street, Hutatma Chowk, Mumbai 400 001, Maharashtra, India

Inventors

1. Sivakumar Palanivelu
Tata Motors Limited, Bombay House, 24 Homi Mody Street, Hutatma Chowk, Mumbai 400 001, Maharashtra, India
2. Chandan Amar Sawhney
Tata Motors Limited, Bombay House, 24 Homi Mody Street, Hutatma Chowk, Mumbai 400 001, Maharashtra, India
3. Amit Kumar Gupta
Tata Motors Limited, Bombay House, 24 Homi Mody Street, Hutatma Chowk, Mumbai 400 001, Maharashtra, India
4. Chaitanya Ashok Vichare
Tata Motors Limited, Bombay House, 24 Homi Mody Street, Hutatma Chowk, Mumbai 400 001, Maharashtra, India
5. Ganesh Bandaru
Tata Motors Limited, Bombay House, 24 Homi Mody Street, Hutatma Chowk, Mumbai 400 001, Maharashtra, India
6. Anil Sinha
Tata Motors Limited, Bombay House, 24 Homi Mody Street, Hutatma Chowk, Mumbai 400 001, Maharashtra, India
7. Aniruddha Kulkarni
Tata Motors Limited, Bombay House, 24 Homi Mody Street, Hutatma Chowk, Mumbai 400 001, Maharashtra, India

Specification

FORM 2
THE PATENTS ACT 1970
(39 OF 1970)
AND
The Patents Rules, 2003
COMPLETE SPECIFICATION
[See Section 10 and Rule 13]
TITLE OF THE INVENTION
AXLE CONTROL SYSTEM AND A METHOD THEREOF FOR CONTROLLING AN AXLE LIFT SYSTEM OF A VEHICLE
APPLICANT
TATA MOTORS LIMITED
an Indian company having its registered office
at Bombay house, 24 Homi Mody Street,
Hutatma Chowk, Mumbai 400 001,
Maharashtra, India.
PREAMBLE OF THE DESCRIPTION
The following specification particularly describes the invention and the manner in which it is to be performed.

FIELD OF THE INVENTION
[0001] The present disclosure relates to a vehicle control system, and more particularly to an axle control system and method thereof for controlling an axle lift system of a vehicle.
BACKGROUND OF THE INVENTION
[0002] The need of transporting material is significantly increasing due to an enhanced demand from eco-system. Historically, self-propelling vehicles or wagons were used for this purpose. These vehicles normally had two or more axles based on load of the goods. Each axle whether rigid or independent, were coupled with one or more tires. Each tire having a load carrying capacity based on either pneumatic pressure or mechanical linkage strength or electro-mechanical arrangements or by any other means.
[0003] In order to further enhance the load bearing capacity, multi-axle vehicles were developed including the concept involving dual tire non-steered lift axle in place of single tire self-steered lift axle (as shown in Fig 1a). However, the non-steered lift axle, which is not located at effective wheelbase of vehicle or located at different distance than effective wheelbase from front axle, will be subjected to tire scrub during steering maneuverer. This will result in unwanted higher tire wear as well as higher lateral forces transmitted to chassis frame, thereby reducing durability of the chassis. Additionally, this results in ploughing of the road causing higher road damage and increasing road maintenance cost for the government. This damage to the road is even more when the vehicle turns at low speed.

[0004] Thus there remain a need of an axle lifting system and a method thereof to reduce the damages occurring as detailed above including during turning of vehicle at low speed.
OBJECT OF THE INVENTION
[0005] The principal object of the embodiments herein is to provide an axle control system and method thereof for controlling an axle lift system of a vehicle to avoid damages to the tire while turning at low speed.
[0006] Another object of the embodiments herein is to provide an axle lifting system and a method thereof that reduces ploughing of road by controlling lifting of the axle based on certain conditions.
SUMMARY OF THE INVENTION
[0007] In one aspect, the object is satisfied by providing an axle control system for controlling an axle lift system of a vehicle. The axle control system comprising one or more sensors operably coupled to an axle controller. The one or more sensors configured to measure at least one of a speed of the vehicle, a steering angel of the vehicle and a load on the vehicle. The axle controller is configured to receive at least one of the speed of the vehicle, the steering angel of the vehicle, and the load on the vehicle detect that one or more tires at an axle of the vehicle is in a tire damage zone based on at least one of the speed of the vehicle, the steering angel of the vehicle, and the load on the vehicle. Further, the axle controller is configured to send a signal to the axle lift system to lift the axle to avoid contact of the one or more tires on ground.
[0008] In an embodiment, the one or more tires at the axle of the vehicle is in the damage zone is detected when at least one of the speed of the vehicle meets

a speed threshold, the steering angle of the vehicle meets a predefined steer angle, and the load on the vehicle meets a load threshold.
[0009] In an embodiment, the one or more tires at the axle is lifted completely or partially depend on the signal received from the axle controller.
[0010] In an embodiment, the one or more tires at the axle is lifted when pressurized air fills lift bellow and the air in main bellow is released through a Quick Release Valve (QRV).
[0011] In an embodiment, a pressure of the air in the lift bellow is controlled using a Pressure Limiting valve (PLV).
[0012] In an embodiment, the axle lift system lifts the axle by sending a command to a LACV to start lifting the axle, monitoring a rise in an air pressure in lift bellow by a pressure sensor, determining whether the air pressure in the lift bellow reaches a predefined air pressure, wherein the predefined air pressure is lesser than a minimum air pressure required to lift the axle completely, and activating a 2/2 Normally Open (NO) valve to cut supply of air to the lift bellow for not lifting the axle further or maintaining the axle in a partially lifted position.
[0013] In an embodiment, the axle controller is further configured to detect that the one or more tires at the axle of the vehicle is not in the tire damage zone based on at least one of the speed of the vehicle, the steering angel of the vehicle, and the load on the vehicle, and signal the axle lift system to lower the axle contact of the one or more tires on the ground.
[0014] In an embodiment, the one or more tires at the axle of the vehicle is not in the damage zone is detected when at least one of the speed of the vehicle does not meets a speed threshold, the steering angle of the vehicle does not meets

a predefined steer angle, and the load on the vehicle does not meets a load threshold.
[0015] In an embodiment, the one or more tires at the axle is lower completely or partially depend on the signal received from the axle controller.
[0016] In an embodiment, the one or more tires at the axle is lowered when pressurized air fills main bellow and the air in lift bellow is released through a Lift Axle Control Valve (LACV).
[0017] In an embodiment, a pressure of the air in the main bellow is controlled using a Pressure Limiting valve (PLV).
[0018] In an embodiment, the one or more tires at the axle is lowered or lifted by a Load Sensing Valve (LSV) based on the load on the vehicle.
[0019] In another aspect, the object is satisfied by providing a method for controlling an axle lift system of a vehicle. The method comprising obtaining, by an axle control system, at least one of a speed of the vehicle, an steering angel of the vehicle and a load on the vehicle, detecting, by the axle control system, that one or more tires at an axle of the vehicle is in a tire damage zone based on at least one of the speed of the vehicle, the steering angel of the vehicle, and the load on the vehicle, and sending, by the axle control system, a signal to the axle lift system to lift the axle to avoid contact of the one or more tires on ground. Further, the method comprises detecting, by the axle control system, that the one or more tires at the axle of the vehicle is not in the tire damage zone based on at least one of the speed of the vehicle, the steering angel of the vehicle, and the load on the vehicle, and sending, by the axle control system, a signal to the axle lift system to lower the axle to contact the one or more tires on the ground.

[0020] In yet another aspect, the object is satisfied by providing a vehicle control system comprising an axle control system connected to an axle lift system. The axle control system is configured to obtain at least one of a speed of the vehicle, an steering angel of the vehicle and a load on the vehicle, and detect that one or more tires at an axle of the vehicle is in a tire damage zone based on at least one of the speed of the vehicle, the steering angel of the vehicle, and the load on the vehicle, and send a single to lift the axle to avoid contact of the one or more tires on ground. The axle lift system is configured to receive single to lift the one or more tires at the axle of the vehicle from the axle control system, start lifting the axle using a command to Axle Control Valve (LACV), monitor a rise in an air pressure in lift bellow by a pressure sensor, determine whether the air pressure in the lift bellow reaches a predefined air pressure, wherein the predefined air pressure is lesser than a minimum air pressure required to lift the axle completely, and activate a 2/2 Normally Open (NO) valve to cut supply of air to the lift bellow for not lifting the axle further or maintaining the axle in a partially lifted position. Further, the axle control system is configured to detect that the one or more tires at the axle of the vehicle is not in the tire damage zone based on at least one of the speed of the vehicle, the steering angel of the vehicle, and the load on the vehicle, and send a single to the axle lift system to lower the axle to contact the one or more tires on the ground. The axle lift system is configure to lower the axle completely or partially depend on the signal received from the axle control system, wherein the one or more tires at the axle is lowered when pressurized air fills main bellow and the air in lift bellow is released through the LACV.
[0021] These and other aspects of the embodiments herein will be better appreciated and understood when considered in conjunction with the following description and the accompanying drawings. It should be understood, however, that the following descriptions, while indicating preferred embodiments and numerous specific details thereof, are given by way of illustration and not of limitation. Many changes and modifications may be made within the scope of the

embodiments herein without departing from the spirit thereof, and the embodiments herein include all such modifications.
BRIEF DESCRIPTION OF FIGURES
[0022] This method and system is illustrated in the accompanying drawings, throughout which like reference letters indicate corresponding parts in the various figures. The embodiments herein will be better understood from the following description with reference to the drawings, in which:
[0023] FIG. 1a illustrates vehicle with single tires self-steered Lift Axle, according to prior art;
[0024] FIG. 1b illustrates a vehicle with dual tires non-steered lift Axle, according to an embodiment as disclosed herein;
[0025] FIG. 2a illustrates circling of a vehicle at different radii, according to an embodiment as disclosed herein;
[0026] FIG. 2b illustrate a graph depicting a tire damage zone in the radii of turn of the vehicle Vs. Speed of the vehicle, according to an embodiment as disclosed herein;
[0027] FIG. 3 illustrate a circuit diagram of a vehicle control system for controlling an axle lift system of a vehicle, according to an embodiment as disclosed herein;
[0028] FIG. 4 illustrates a method for controlling an axle lift system of a vehicle, according to an embodiment as disclosed herein;
[0029] FIG. 5a illustrates an axle in fully lifted position, according to an embodiment as disclosed herein;
[0030] FIG. 5b illustrates an axle in a partial lifted position, according to an embodiment as disclosed herein;
[0031] FIG. 5c illustrates an axle in a lowered position, according to an embodiment as disclosed herein;

[0032] FIG. 6 illustrates...vehicle layout with lift axle position with other axles of a vehicle, according to an embodiment as disclosed herein;
[0033] FIG. 7 illustrates a pneumatic circuit diagram of a vehicle control system for operating and controlling an axle lift system of a vehicle, according to an embodiment as disclosed herein;
REFERENCE NUMERAL
Vehicle 100
Steering wheel angle sensor 12”
Speed Sensor 14
Pressure Sensor 18
Lift axle 20
Axle lifting system 22
Controlling unit 30
Controller 32
Lift Axle 20
In Figure 7,
12- Main air spring (LH/RH)
11- Lift axle spring (LH/RH)
10 - Adaptor Assy with Pressure Sensor
9- Quick Release Valve, RH
8- Quick Release Valve, RH
7- Relay Valve
6- Solenoid Valve (2*2)
5- Gate Valve Assy
4- Load Sensing Valve Assy
3- Pressure Regulator Valve

2- Lift AxleControl valve Assy
1 – Pressure limiting Valve Assay
DETAILED DESCRIPTION OF THE INVENTION
[0034] The embodiments herein and the various features and advantageous details thereof are explained fully with reference to the non-limiting embodiments that are illustrated in the accompanying drawings and detailed in the following description. Descriptions of well-known components and processing techniques are omitted so as to not unnecessarily obscure the embodiments herein. Also, the various embodiments described herein are not necessarily mutually exclusive, as some embodiments can be combined with one or more other embodiments to form new embodiments. The term “or” as used herein, refers to a non-exclusive or, unless otherwise indicated. The examples used herein are intended merely to facilitate an understanding of ways in which the embodiments herein can be practiced and to further enable those skilled in the art to practice the embodiments herein. Accordingly, the examples should not be construed as limiting the scope of the embodiments herein.
[0035] The accompanying drawings are used to help easily understand various technical features and it should be understood that the embodiments presented herein are not limited by the accompanying drawings. As such, the present disclosure should be construed to extend to any alterations, equivalents and substitutes in addition to those which are particularly set out in the accompanying drawings. Although the terms first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are generally only used to distinguish one element from another.
[0036] Embodiments herein provides a vehicle control system comprising an axle control system connected to an axle lift system. The axle control system is

configured to obtain at least one of a speed of the vehicle, a steering angel of the vehicle and a load on the vehicle, and detect that one or more tires at an axle of the vehicle is in a tire damage zone based on at least one of the speed of the vehicle, the steering angel of the vehicle, and the load on the vehicle, and send a single to lift the axle to avoid contact of the one or more tires on ground. The axle lift system is configured to receive a signal to lift the one or more tires at the axle of the vehicle from the axle control system, start lifting the axle using a command to Axle Control Valve (LACV), monitor a rise in an air pressure in lift bellow by a pressure sensor, determine whether the air pressure in the lift bellow reaches a predefined air pressure, wherein the predefined air pressure is lesser than a minimum air pressure required to lift the axle completely, and activate a 2/2 Normally Open (NO) valve to cut supply of air to the lift bellow for not lifting the axle further or maintaining the axle in a partially lifted position. Further, the axle control system is configured to detect that the one or more tires at the axle of the vehicle is not in the tire damage zone based on at least one of the speed of the vehicle, the steering angel of the vehicle, and the load on the vehicle, and send a single to the axle lift system to lower the axle to contact the one or more tires on the ground. The axle lift system is configure to lower the axle completely or partially depending on the signal received from the axle control system, wherein the one or more tires at the axle is lowered when pressurized air fills main bellow and the air in lift bellow is released through the LACV.
[0037] Unlike the conventional systems, the proposed axle control system decides whether the running condition of the vehicle based on the inputs provided by the sensors, falls within a range of a tyre damage prone zone. If such condition exists, the axle control system will actuate the pneumatic lift axle wherein the ‘pneumatic lift axle’ will lift the axle and raise the attached tires or wheels from the ground. Once the tire damage zone ceases to exist, the axle control system signal the axle lift system to relieve the axle and the tires will be lowered to the ground level. The ‘tire damage prone zone’ is continuously checked by the axle

control system and lifts the axle only when this tyre damage prone zone exists and lowers the axle or keeps it lowered to the ground when such tyre damage prone zone is non-existent. During a steering action of a vehicle having two or more than two axles, there is lateral load on the non-steered axle that produces tire scrubbing. To counter this situation, the proposed axle control system lifts the non-steered axle and avoids the resulting tire scrubbing, thereby enhancing a life of tires of the vehicle.
[0038] Referring now to the drawings, and more particularly to FIGS. 1 through 7, there are shown preferred embodiments.
[0039] FIG. 1a illustrates vehicle with single tires self-steered Lift Axle, according to prior art. A vehicle (100) can be a truck or any other vehicle with single tire self-steered lift axle (20). The lift axle (20) provides self-steering to the vehicle (100) while driven for transportation of goods from one place to the other.
[0040] FIG. 1b illustrates a vehicle with dual tires non-steered lift Axle, according to an embodiment as disclosed herein. An axle control system and a method thereof in a vehicle (100) for lifting of the axle as desired. The axle lifting system can provide a lifting mechanism for the axle with dual tires, which are non-steered. However, the lifting can also be provided for other configuration too. Although illustrated with dual tires but it is appreciated that present invention is applicable for any moving vehicle like trucks with 2 or more axles or with one or more axles being either driven or non-driven on the ground for transporting any load from one place to other on any land profile like a planned, unplanned and naturally available/constructed route etc.
[0041] FIG. 2a illustrates circling of a vehicle at different radii, according to an embodiment as disclosed herein. The vehicle (100) while driving at a low speed and at a particular steering angle with tires in contact with the ground,

reduces life of the tire or results in tire lateral damage. Figure 2a shows a full vehicle simulation that was carried to quantify the tire lateral damage potential at different vehicle speeds and at various radii of turning. Figure 2b shows a graph between speed of the vehicle versus radii of the turn that vehicle (100) make.
[0042] FIG. 2b illustrate a graph depicting tire a tire damage zone in the radii of turn of the vehicle Vs. Speed of the vehicle, according to an embodiment as disclosed herein. The tire damage zone may referee to conditions in which major damage can occurs to tires at low vehicle speed while taking tighter turns. For example, during a steering action of a vehicle having two or more than two axles, there is lateral load on the non-steered axle that produces tire scrubbing which leads to tire damage zone. To counter this situation, the proposed axle control system lifts the non-steered axle and avoids the resulting tire scrubbing, thereby enhancing a life of tires of the vehicle.
[0043] FIG. 3 illustrate a circuit diagram of a vehicle control system for controlling an axle lift system of a vehicle, according to an embodiment as disclosed herein. The vehicle control system comprises an axle control system (30) connected to an axle lift system (22). The axle control system (30) includes one or more sensors (12, 14) connected to an axle controller (32).
[0044] The one or more sensors includes a steering wheel angle sensor (12”), a speed sensor (14), a load sensor, and a pressure sensor (18). The steering wheel angle sensor (12”) configured to measure an angle made the steering of the vehicle (100) while the vehicle (100) makes a turn. The speed sensor (14) is configured to measure a speed of the vehicle (100). The load sensor measures a load on the vehicle (100). The pressure sensor (18) is configured to measure air pressure in the vehicle control system.

[0045] The axle controller (32) configured to obtain at least one of the speed of the vehicle (100) measured by the speed sensor (14), a steering angel of the vehicle (100) measured by the steering wheel angle sensor (12”) and the load on the vehicle (100) measured by the load sensor. The axle controller (32) configured to detect that one or more tires at an axle of the vehicle (100) is in a damage zone based on at least one of the speed of the vehicle (100), the steering angel of the vehicle (100), and the load on the vehicle (100), and send a signal to lift the one or more tires at the axle of the vehicle (100). In an embodiment, the one or more tires at the axle of the vehicle (100) is in the damage zone is detected when at least one of the speed of the vehicle meets a speed threshold, the steering angle of the vehicle (100) meets a predefined steer angle, and the load on the vehicle (100) meets a load threshold. In an embodiment, the one or more tires at the axle is lifted completely or partially depend on the signal received from the axle controller (32).
[0046] Further, the axle controller (32) is configured to detect that the one or more tires at the axle of the vehicle (100) is not in the damage zone based on at least one of the speed of the vehicle (100), the steering angel of the vehicle (100), and the load on the vehicle (100), and signal the axle lift system (22) to lower the one or more tires at the axle of the vehicle (100). In an embodiment, the one or more tires at the axle of the vehicle (100) is not in the damage zone is detected when at least one of the speed of the vehicle (100) does not meets a speed threshold, the steering angle of the vehicle (100) does not meets a predefined steer angle, and the load on the vehicle (100) does not meets a load threshold. In an embodiment, the one or more tires at the axle is lower completely or partially depend on the signal received from the axle controller (32).
[0047] In an embodiment, the axle makes contact with the ground when the load on the vehicle (100) is greater than the predefined load to support the vehicle (100). Whereas in case the load on the vehicle is lower than the predefined load, the axle will be lifted by the axle lifting system (22).

[0048] Further, the axle lift system comprises lift bellow and main bellow. When pressurised air fills lift bellow and the air in main bellow is released through Quick Release Valve (QRV), the axle is raised/lifted. the one or more tires at the axle is lifted when pressurised air fills lift bellow and the air in main bellow is released through a Quick Release Valve (QRV) and the one or more tires at the axle is lowered when pressurised air fills main bellow and the air in lift bellow is released through a lift Axle Control Valve (LACV). A pressure of the air in the main bellow and the lift bellow is controlled using a Pressure Limiting valve (PLV).
[0049] The axle lift system (22) lifts the axle by sending a command to a LACV to start lifting the axle, monitoring a rise in an air pressure in lift bellow by a pressure sensor, determining whether the air pressure in the lift bellow reaches a predefined air pressure, wherein the predefined air pressure is lesser than a minimum air pressure required to lift the axle completely, and activating a 2/2 Normally Open (NO) valve to cut supply of air to the lift bellow for not lifting the axle further or maintaining the axle in a partially lifted position.
[0050] FIG. 4 illustrates a method for controlling an axle lift system of a vehicle, according to an embodiment as disclosed herein. At step 402, the method includes obtaining, by the axle control system (30), at least one of a speed of the vehicle, a steering angel of the vehicle and a load on the vehicle. At step 404, the method includes detecting, by the axle control system (30), that at least one tire of at least one axle of the vehicle is in a tire damage zone based on at least one of the speed of the vehicle, the steering angel of the vehicle, and the load on the vehicle. In an embodiment, the one or more tires at the axle of the vehicle is in the damage zone is detected when at least one of the speed of the vehicle meets a speed threshold, the steering angle of the vehicle meets a predefined steer angle, and the load on the vehicle meets a load threshold.

[0051] At step 406, the method includes sending, by the axle control system (30), a signal to the axle lift system (22) to lift the at least one axle to avoid contact of the at least one tire on ground. In an embodiment, the one or more tires at the axle is lifted completely or partially depend on the signal received from the axle controller. The one or more tires at the axle is lifted when pressurized air fills lift bellow and the air in main bellow is released through a Quick Release Valve (QRV). A pressure of the air in the lift bellow is controlled using a Pressure Limiting valve (PLV).
[0052] In an embodiment, the axle lift system (22) lifts the axle by sending a command to a LACV to start lifting the at least one axle, monitor a rise in an air pressure in lift bellow by a pressure sensor, determine whether the air pressure in the lift bellow reaches a predefined air pressure, wherein the predefined air pressure is lesser than a minimum air pressure required to lift the at least one axle completely, and activate a 2/2 Normally Open (NO) valve to cut supply of air to the lift bellow for not lifting the at least one axle further or maintaining the at least one axle in a partially lifted position.
[0053] At step 408, the method includes detecting, by the axle control system (30), that the at least one tire at the at least one axle of the vehicle is not in the tire damage zone based on at least one of the speed of the vehicle, the steering angel of the vehicle, and the load on the vehicle. In an embodiment, the one or more tires at the axle of the vehicle is not in the damage zone is detected when at least one of the speed of the vehicle does not meets a speed threshold, the steering angle of the vehicle does not meets a predefined steer angle, and the load on the vehicle does not meets a load threshold.
[0054] At step 408, the method includes sending, by the axle control system (30), a single to the axle lift system (22) to lower the at least one axle to

contact the at least one tire on the ground. In an embodiment, the one or more tires at the axle is lower completely or partially depend on the signal received from the axle controller. The one or more tires at the axle is lowered when pressurised air fills main bellow and the air in lift bellow is released through an Axle Control Valve (LACV). A pressure of the air in the main bellow is controlled using a Pressure Limiting valve (PLV).
[0055] FIG. 5a illustrates an axle in fully lifted position, according to an embodiment as disclosed herein. The horizontal line shows the ground and the circle reflects the tire, which is in lifted condition.
[0056] FIG. 5b illustrates an axle in a partial lifted position, according to an embodiment as disclosed herein. The tire as seen is partially lifted forming a small gap between tire and the ground.
[0057] FIG. 5c illustrates an axle in a lowered position, according to an embodiment as disclosed herein. The tire forms a contact with the ground. [0058] FIG. 6 illustrates vehicle layout with lift axle position with other axles of a vehicle. The Fig. 6 shows side view and the top view of the vehicles and
[0059] FIG. 7 illustrates a pneumatic circuit diagram of a vehicle control system for operating and controlling an axle lift system of a vehicle. The pressure received is limited to a predefined pressure by a Pressure limiting valve (1), which basically reduces the system pressure to a required level. The load sensing valve (4) delivers the pressure based up on suspension condition which is laden or unladen and this delivery pressure is connected to lift axle control valve (2). Based on trigger pressure set or input received from controller to the lift axle control valve (2), the air will enter into the Main air spring (12) through Gate valve (5) and Quick release valves (8 & 9) or Lift air spring (11) through 2X2 Solenoid valve (6) and Relay valve (7). The adaptor assembly with pressure sensor (4) acts as a pressure sensor to send signal to 2X2 Solenoid valve (6) to

control the delivery pressure of the 2X2 Solenoid valve (6) to attain partial lift condition of the lift axle system. The Gate valve (5) will act based on Lift axle control valve (2) delivery port conditions and send the pressure regulator valve (3) delivery pressure or Lift axle control valve delivery pressure in to the main air springs (12).
[0060] The foregoing description of the specific embodiments will so fully reveal the general nature of the embodiments herein that others can, by applying current knowledge, readily modify and/or adapt for various applications such specific embodiments without departing from the generic concept, and, therefore, such adaptations and modifications should and are intended to be comprehended within the meaning and range of equivalents of the disclosed embodiments. It is to be understood that the phraseology or terminology employed herein is for the purpose of description and not of limitation. Therefore, while the embodiments herein have been described in terms of preferred embodiments, those skilled in the art will recognize that the embodiments herein can be practiced with modification within the spirit and scope of the embodiments as described herein.

We Claim:
1. An axle control system (30) for controlling an axle lift system (22) of a
vehicle, comprising:
at least one sensor (12”, 14, 18) configured to measure at least one of a speed of the vehicle, an steering angel of the vehicle and a load on the vehicle; and
an axle controller (32), operably coupled to the at least one sensor, configured to:
receive at least one of the speed of the vehicle, the steering angel of the vehicle, and the load on the vehicle,
detect that at least one tire of at least one axle of the vehicle is in a tire damage zone based on at least one of the speed of the vehicle, the steering angel of the vehicle, and the load on the vehicle, and
signal the axle lift system (22) to lift the at least one axle to avoid contact of the at least one tire on ground.
2. The axle control system (30) as claimed in claim 1, wherein the at least one tire at the at least one axle of the vehicle is in the damage zone is detected when at least one of the speed of the vehicle meets a speed threshold, the steering angle of the vehicle meets a predefined steer angle, and the load on the vehicle meets a load threshold.
3. The axle control system (30) as claimed in claim 1, wherein the at least one tire at the at least one axle is lifted completely or partially depending on the signal received from the axle controller (32).
4. The axle control system (30) as claimed in claim 1, wherein the at least one tire at the at least one axle is lifted when pressurised air fills a lift bellow and the air in a main bellow is released through a Quick Release Valve (QRV).

5. The axle control system (30) as claimed in claim 4, wherein a pressure of the air in the lift bellow is controlled using a Pressure Limiting valve (PLV).
6. The axle control system (30) as claimed in claim 1, wherein the axle lift system (22) lifts the axle by:
sending a command to a LACV to start lifting the at least one axle;
monitoring a rise in an air pressure in a lift bellow by a pressure sensor;
determining whether the air pressure in the lift bellow reaches a predefined air pressure, wherein the predefined air pressure is lesser than a minimum air pressure required to lift the at least one axle completely;
activating a 2/2 Normally Open (NO) valve to cut supply of air to the lift bellow for not lifting the at least one axle further or maintaining the at least one axle in a partially lifted position.
7. The axle control system (30) as claimed in claim 1, wherein the axle controller
(32) is further configured to:
detect that the at least one tire at the at least one axle of the vehicle is not in the tire damage zone based on at least one of the speed of the vehicle, the steering angel of the vehicle, and the load on the vehicle, and
signal the axle lift system (22) to lower the at least one axle to contact the at least one tire on ground.
8. The axle control system (30) as claimed in claim 7, wherein the at least one
tire at the at least one axle of the vehicle is not in the damage zone is detected
when at least one of the speed of the vehicle does not meets a speed threshold,
the steering angle of the vehicle does not meets a predefined steer angle, and
the load on the vehicle does not meets a load threshold.

9. The axle control system (30) as claimed in claim 7, wherein the at least one tire at the at least one axle is lower completely or partially depending on the signal received from the axle controller (32).
10. The axle control system (30) as claimed in claim 7, wherein the at least one tire at the at least one axle is lowered when pressurised air fills a main bellow and the air in a lift bellow is released through an Axle Control Valve (LACV).
11. The axle control system (30) as claimed in claim 10, wherein a pressure of the air in the main bellow is controlled using a Pressure Limiting valve (PLV).
12. The axle control system (30) as claimed in claim 1, wherein the at least one tire at the at least one axle is lowered or lifted by a Load Sensing Valve (LSV) based on the load on the vehicle.
13. A method for controlling an axle lift system (22) of a vehicle, comprising:
obtaining, by an axle control system, at least one of a speed of the vehicle, a steering angel of the vehicle and a load on the vehicle;
detecting, by the axle control system, that at least one tire of at least one axle of the vehicle is in a tire damage zone based on at least one of the speed of the vehicle, the steering angel of the vehicle, and the load on the vehicle; and
sending, by the axle control system, a signal to the axle lift system (22) to lift the at least one axle to avoid contact of the at least one tire on ground.
14. The method as claimed in claim 13, wherein the at least one tire at the at least
one axle of the vehicle is in the damage zone is detected when at least one of
the speed of the vehicle meets a speed threshold, the steering angle of the
vehicle meets a predefined steer angle, and the load on the vehicle meets a
load threshold.

15. The method as claimed in claim 13, wherein the at least one tire at the at least one axle is lifted completely or partially depend on the signal received from the axle controller (32).
16. The method as claimed in claim 13, wherein the at least one tire at the at least one axle is lifted when pressurised air fills a lift bellow and the air in a main bellow is released through a Quick Release Valve (QRV).
17. The method as claimed in claim 16, wherein a pressure of the air in the lift bellow is controlled using a Pressure Limiting valve (PLV).
18. The method as claimed in claim 13, wherein the axle lift system (22) lifts the axle by:
sending a command to a LACV to start lifting the at least one axle;
monitoring a rise in an air pressure in lift bellow by a pressure sensor;
determining whether the air pressure in the lift bellow reaches a predefined air pressure, wherein the predefined air pressure is lesser than a minimum air pressure required to lift the at least one axle completely; and
activating a 2/2 Normally Open (NO) valve to cut supply of air to the lift bellow for not lifting the at least one axle further or maintaining the at least one axle in a partially lifted position.
19. The method as claimed in claim 16, comprises:
detecting, by the axle control system, that the at least one tire at the at least one axle of the vehicle is not in the tire damage zone based on at least one of the speed of the vehicle, the steering angel of the vehicle, and the load on the vehicle; and
sending, by the axle control system, a signal to the axle lift system (22) to lower the at least one axle to contact the at least one tire on the ground.

20. The method as claimed in claim 19, wherein the at least one tire at the at least one axle of the vehicle is not in the damage zone is detected when at least one of the speed of the vehicle does not meets a speed threshold, the steering angle of the vehicle does not meets a predefined steer angle, and the load on the vehicle does not meets a load threshold.
21. The method as claimed in claim 19, wherein the at least one tire at the at least one axle is lower completely or partially depend on the signal received from the axle controller (32).
22. The method as claimed in claim 21, wherein the at least one tire at the at least one axle is lowered when pressurised air fills main bellow and the air in lift bellow is released through an Axle Control Valve (LACV).
23. The method as claimed in claim 22, wherein a pressure of the air in the main bellow is controlled using a Pressure Limiting valve (PLV).
24. The method as claimed in claim 19, wherein the at least one tire at the at least one axle is lowered or lifted by a Load Sensing Valve (LSV) based on the load on the vehicle.
25. A vehicle control system comprising:
an axle control system (30) configured to:
receive at least one of a speed of the vehicle, a steering angel of the vehicle and a load on the vehicle,
detect that at least one tire of at least one axle of the vehicle is in a tire damage zone based on at least one of the speed of the vehicle, the steering angel of the vehicle, and the load on the vehicle, and
send a signal to lift the at least one axle to avoid contact of the at least one tire on ground; and an axle lift system, connected to the axle control system, configured to:

receive signal to lift the at least one tire at the at least one axle of the vehicle from the axle control system,
start lifting the at least one axle using a command to Axle Control Valve (LACV),
monitor a rise in an air pressure in lift bellow by a pressure sensor,
determine whether the air pressure in the lift bellow reaches a predefined air pressure, wherein the predefined air pressure is lesser than a minimum air pressure required to lift the at least one axle completely, and
activate a 2/2 Normally Open (NO) valve to cut supply of air to the lift bellow for not lifting the at least one axle further or maintaining the at least one axle in a partially lifted position.
26. A vehicle control system as claimed in claim 25,
wherein the axle control system (30) is configured to:
detect that the at least one tire at the at least one axle of the vehicle is not in the tire damage zone based on at least one of the speed of the vehicle, the steering angel of the vehicle, and the load on the vehicle, and
send a single to the axle lift system (22) to lower the at least one axle to contact the at least one tire on the ground; and wherein the axle lift system (22) is configure to:
lower the axle completely or partially depend on the signal received from the axle control system, wherein the at least one tire at the at least one axle is lowered when pressurised air fills a main bellow and the air in a lift bellow is released through the LACV.

Documents

Application Documents

# Name Date
1 201821036687-STATEMENT OF UNDERTAKING (FORM 3) [28-09-2018(online)].pdf 2018-09-28
2 201821036687-PROVISIONAL SPECIFICATION [28-09-2018(online)].pdf 2018-09-28
3 201821036687-FORM 1 [28-09-2018(online)].pdf 2018-09-28
4 201821036687-DRAWINGS [28-09-2018(online)].pdf 2018-09-28
5 201821036687-Proof of Right (MANDATORY) [15-10-2018(online)].pdf 2018-10-15
6 201821036687-ORIGINAL UR 6(1A) FORM 1-151018.pdf 2019-03-19
7 201821036687-FORM 3 [27-09-2019(online)].pdf 2019-09-27
8 201821036687-ENDORSEMENT BY INVENTORS [27-09-2019(online)].pdf 2019-09-27
9 201821036687-DRAWING [27-09-2019(online)].pdf 2019-09-27
10 201821036687-COMPLETE SPECIFICATION [27-09-2019(online)].pdf 2019-09-27
11 201821036687-FORM-26 [20-08-2021(online)].pdf 2021-08-20
12 201821036687-FORM 18 [20-04-2022(online)].pdf 2022-04-20
13 Abstract1.jpg 2022-05-10
14 201821036687-FER.pdf 2022-08-30
15 201821036687-OTHERS [06-02-2023(online)].pdf 2023-02-06
16 201821036687-FER_SER_REPLY [06-02-2023(online)].pdf 2023-02-06
17 201821036687-DRAWING [06-02-2023(online)].pdf 2023-02-06
18 201821036687-COMPLETE SPECIFICATION [06-02-2023(online)].pdf 2023-02-06
19 201821036687-CLAIMS [06-02-2023(online)].pdf 2023-02-06
20 201821036687-ABSTRACT [06-02-2023(online)].pdf 2023-02-06
21 201821036687-US(14)-HearingNotice-(HearingDate-21-06-2024).pdf 2024-05-17
22 201821036687-FORM-26 [14-06-2024(online)].pdf 2024-06-14
23 201821036687-Correspondence to notify the Controller [14-06-2024(online)].pdf 2024-06-14
24 201821036687-Written submissions and relevant documents [05-07-2024(online)].pdf 2024-07-05
25 201821036687-Retyped Pages under Rule 14(1) [05-07-2024(online)].pdf 2024-07-05
26 201821036687-FORM-26 [05-07-2024(online)].pdf 2024-07-05
27 201821036687-2. Marked Copy under Rule 14(2) [05-07-2024(online)].pdf 2024-07-05
28 201821036687-PatentCertificate09-07-2024.pdf 2024-07-09
29 201821036687-IntimationOfGrant09-07-2024.pdf 2024-07-09

Search Strategy

1 201821036687E_29-08-2022.pdf

ERegister / Renewals

3rd: 04 Oct 2024

From 28/09/2020 - To 28/09/2021

4th: 04 Oct 2024

From 28/09/2021 - To 28/09/2022

5th: 04 Oct 2024

From 28/09/2022 - To 28/09/2023

6th: 04 Oct 2024

From 28/09/2023 - To 28/09/2024

7th: 04 Oct 2024

From 28/09/2024 - To 28/09/2025

8th: 21 Aug 2025

From 28/09/2025 - To 28/09/2026