Abstract: BATTERY SYSTEM WITH TILTABLE CARRIER FOR TWO-WHEELED ELECTRIC VEHICLE ABSTRACT A battery system (102) for a two-wheeled electric vehicle (100) comprises a battery pack (108) housed within a carrier (104) that integrates into the vehicle's chassis (118) through a dedicated access point (112). The system features a pivot hinge (110) connecting the carrier (104) to the chassis (118), enabling pivotal movement, and a lock (106) securing the carrier (104) within the chassis (118). The battery pack (108) and carrier (104) are interchangeable through a coordinated process: unlocking the lock (106), pivoting the carrier (104) on the pivot hinge (110) through the dedicated access point (112), and tilting the carrier (104) between a stored position within the chassis (118) and an accessible position extending partially outside the chassis (118). This design enables safe and efficient battery removal and replacement while maintaining structural integrity during vehicle operation. FIG. 1
Description:TECHNICAL FIELD
The present disclosure relates to battery systems for two-wheeled electric vehicles. Moreover, the present disclosure relates to interchangeable and transportable battery assemblies designed for enhancing convenience and functionality in a two-wheeled electric vehicle operations.
BACKGROUND
In recent years, electric vehicles, particularly two-wheeled electric vehicles, have become increasingly popular due to their environmental benefits and reduced operating costs. Particularly, the two-wheeled electric vehicles depend on efficient and reliable battery systems to function effectively. One of the challenges faced in the electric vehicle industry is the ease of access, charging, and replacement of battery packs in such vehicles. Typically, battery packs in two-wheeled electric vehicles are rigidly mounted within a chassis, making their removal and replacement cumbersome, particularly in outdoor or emergency conditions.
The existing technology for two-wheeled electric vehicle battery systems often lacks the flexibility required for quick and convenient battery access or replacement. Current battery systems either require extensive manual labour or the use of external tools to dismount the battery. Moreover, the current battery systems do not offer portability features that would allow users to remove and transport the battery pack easily. Additionally, safety concerns arise due to the absence of locking mechanisms that prevent the battery system access. At the same time, the two-wheeled electric vehicle is in motion, or there is a lack of weather resistance around access points for battery replacement.
Therefore, in light of the foregoing discussion, there exists a need to overcome the aforementioned drawbacks associated with conventional battery systems.
SUMMARY
The present disclosure provides a battery system for a two-wheeled electric vehicle. The present disclosure provides a solution to the existing problem of how to facilitate easy access, replacement, and transportation of battery packs in two-wheeled electric vehicles without compromising the structural integrity or safety of the two-wheeled electric vehicle. An objective of the present disclosure is to provide a solution that overcomes at least partially the problems encountered in the prior art and provides an improved system for battery access and management.
One or more objectives of the present disclosure are achieved by the solutions provided in the enclosed independent claims. Advantageous implementations of the present disclosure are further defined in the dependent claims.
In one aspect, the present disclosure provides a battery system for a two-wheeled electric vehicle. The battery system includes a battery pack housed within a carrier. Further, the battery system includes the carrier integrated into a chassis of the two-wheeled electric vehicle with a dedicated access point. The battery system further includes a hinge connecting the carrier to the chassis. The hinge allows the carrier to pivot relative to the chassis and a lock for securing the carrier within the chassis. Each of the battery pack and the carrier are interchangeable through a process of unlocking the lock, pivoting the carrier on the hinge through the dedicated access point, and tilting the carrier between a stored position within the chassis and an accessible position extending at least partially outside the chassis.
The battery system provides enhanced ease of access, interchangeability, and portability, significantly improving the user experience and functionality of the two-wheeled electric vehicle. The integration of the battery system of a pivotable carrier into the chassis, coupled with the dedicated access point, allows the battery pack to be easily removed and replaced without opening the seat or requiring the use of tools or complex disassembly. The streamlined process reduces downtime for charging or swapping the battery system, which is particularly beneficial for users in time-sensitive situations. Additionally, the hinge that allows the carrier to pivot ensures smooth and controlled movement between the stored position and the accessible position, making the battery system more user-friendly. The lock enhances security by ensuring the battery system remains firmly in place during vehicle operation, preventing unintentional disengagement.
Furthermore, the interchangeability feature of the battery system and the carrier allows for quick and convenient battery swapping, which can reduce charging delays. By integrating the trolley system (with wheels and the handle), the battery pack can be easily transported, enhancing portability, particularly in urban or outdoor environments where carrying a heavy battery would otherwise be challenging. The battery system also maintains the structural integrity of the two-wheeled electric vehicle when the battery system is locked in place, contributing to the overall stability and performance of the two-wheeled electric vehicle.
It is to be appreciated that all the aforementioned implementation forms can be combined.
It has to be noted that all devices, elements, circuitry, units, and means described in the present application could be implemented in the software or hardware elements or any kind of combination thereof. All steps that are performed by the various entities described in the present application as well as the functionalities described to be performed by the various entities are intended to mean that the respective entity is adapted to or configured to perform the respective steps and functionalities. Even if, in the following description of specific embodiments, a specific functionality or step to be performed by external entities is not reflected in the description of a specific detailed element of that entity that performs that specific step or functionality, it should be clear for a skilled person that these methods and functionalities can be implemented in respective software or hardware elements or any kind of combination thereof. It will be appreciated that features of the present disclosure are susceptible to being combined in various combinations without departing from the scope of the present disclosure as defined by the appended claims.
Additional aspects, advantages, features, and objects of the present disclosure would be made apparent from the drawings and the detailed description of the illustrative implementations construed in conjunction with the appended claims that follow.
BRIEF DESCRIPTION OF THE DRAWINGS
The summary above, as well as the following detailed description of illustrative embodiments, is better understood when read in conjunction with the appended drawings. To illustrate the present disclosure, exemplary constructions of the disclosure are shown in the drawings. However, the present disclosure is not limited to specific methods and instrumentalities disclosed herein. Moreover, those in the art will understand that the drawings are not to scale. Wherever possible, elements have been indicated by identical numbers.
Embodiments of the present disclosure will now be described, by way of example only, concerning the following diagrams wherein:
FIG. 1 is a diagrammatic side view of a two-wheeled electric vehicle with a battery system, in accordance with an embodiment of the present disclosure;
FIG. 2A is a diagram illustrating the battery system in a stored position, in accordance with an embodiment of the present disclosure;
FIG. 2B is a diagram illustrating the battery system in an accessible position, in accordance with an embodiment of the present disclosure;
Fogs 3A and 3B are diagrams illustrating integrated trolley mechanism, in accordance with an embodiment of the present disclosure;
FIG. 4A is a diagram illustrating the battery system in a stored position, in accordance with an embodiment of another disclosure;
FIG. 4B is a diagram illustrating the battery system in an accessible position, in accordance with an embodiment of another disclosure;
FIG. 5A is a diagram illustrating a separate trolley for the transportation of the battery system, in accordance with an embodiment of the present disclosure;
FIG. 5B is a diagram illustrating a scenario of transporting the battery pack by using the separate trolley, in accordance with an embodiment of the present disclosure; and
FIG. 6 is a diagram illustrating a scenario of an emergency power supply interface, in accordance with an embodiment of the present disclosure.
In the accompanying drawings, an underlined number is employed to represent an item over which the underlined number is positioned or an item to which the underlined number is adjacent. A non-underlined number relates to an item identified by a line linking the non-underlined number to the item. When a number is non-underlined and accompanied by an associated arrow, the non-underlined number is used to identify a general item at which the arrow is pointing.
DETAILED DESCRIPTION OF EMBODIMENTS
The following detailed description illustrates embodiments of the present disclosure and ways in which they can be implemented. Although some modes of carrying out the present disclosure have been disclosed, those skilled in the art would recognize that other embodiments for carrying out or practicing the present disclosure are also possible.
FIG. 1 is a diagrammatic side view of a two-wheeled electric vehicle with a battery system, in accordance with an embodiment of the present disclosure. With reference to FIG. 1, there is shown a two-wheeled electric vehicle 100 designed for urban transportation and features a battery system 102. The two-wheeled electric vehicle 100 includes the battery system 102, a seat 114 mounted on the top portion of a chassis 118 and located directly above the battery system 102 compartment. In some implementations, the seat 114 is securely fastened to the chassis 118 and rear support is connected to a backrest 116. The chassis 118 serves as the primary structural framework, forming the backbone of the two-wheeled electric vehicle 100 and extending from front to rear. The battery system 102 is integrated into the chassis 118, with the seat 114 mounted directly above it on the top portion of the chassis 118. The seat 114 is secured through front mounting brackets to the chassis 118 and includes rear support that connects to the backrest 116. The seat 114 and the backrest 116 are securely fastened to the chassis 118 for stability and safety.
The backrest 116 is connected to the rear portion of seat 114 and is supported by vertical frame members that attach to the rear chassis structure, ensuring proper rider support and comfort. At the front of the two-wheeled electric vehicle 100, the handlebar assembly 122 connects to the chassis 118 through a head tube and steering column. A front mirror 124 attaches directly to a handlebar assembly 122, clamped or bolted in place and positioned for optimal visibility. Afront storage 126 is mounted to the upper portion of the handlebar assembly 122 and the front section of the two-wheeled electric vehicle 100, secured through mounting brackets and a support structure.
The ground engaging members 120 connect to the chassis 118 at multiple locations. The ground engaging members 120, in this case two wheels, are mounted to the chassis 118 by a suspension system. The suspension system may include suspension springs, forks, shock absorbers, and the like for mobility of the two-wheeled electric vehicle 100 relative to the road surface.
The two-wheeled electric vehicle 100 includes an electric powertrain for the production and transmission of motive power. The electric powertrain includes an electric motor connected to a power source, specifically the battery pack 108 housed within the carrier 104. The electric powertrain may further include a controller, drive shaft, and other known drive components for transmission of motive power from the electric motor to the ground engaging members 120. It should be appreciated that while this embodiment describes a two-wheeled electric vehicle 100, the principles of the battery system 102 may be applied to various types of electric vehicles, including but not limited to electric scooters, electric motorcycles, and other light electric vehicles designed for urban mobility.
The battery system 102 includes a battery pack 108 housed within the carrier 104. The carrier 104 integrated into the chassis 118 of the two-wheeled electric vehicle 100 with a dedicated access point 112. Further, the battery system 102 includes a pivot hinge 110 connecting the carrier 104 to the chassis 118 and a lock 106 for securing the carrier 104 within the chassis 118.
The battery system 102 is a comprehensive assembly of interconnected components designed to store, manage, and distribute electrical energy to power a device or vehicle. The battery system 102 typically includes the battery pack 108 for energy storage, a housing or carrier 104 to hold the battery system 102 securely, and mechanisms such as hinges and locks to facilitate easy access and replacement. The battery system 102 may also feature electrical connectors for seamless energy transfer and safety interlocks to prevent accidental removal or disconnection during operation.
The carrier 104 refers to the structural component that houses and supports the battery pack 108 within the two-wheeled electric vehicle 100 and is designed to hold the battery system 102 in place securely and is integrated into the chassis 118 of the battery system 102.
The lock 106 refers to the mechanism used to securely fasten the carrier 104, containing the battery pack 108, within the chassis 118 of the two-wheeled electric vehicle 100 and ensures that the battery system remains in place during vehicle operation, preventing accidental dislodging or removal. The lock 106 may feature a single-action release mechanism for ease of use, allowing the carrier to be unlocked quickly when battery access or replacement is needed. In some implementations, the lock 106 may also work in conjunction with safety interlocks to prevent the carrier from being unlocked while the vehicle is in motion, enhancing security and safety.
The battery pack 108 refers to the modular assembly of rechargeable battery cells designed to store and deliver electrical energy to power the systems of the two-wheeled electric vehicle 100. The battery pack 108 serves as the primary energy source for the motor of the two-wheeled electric vehicle 100 and auxiliary electronics. In an implementation, the battery pack 108 is positioned below the seat 114 of the two-wheeled electric vehicle when the carrier 104 is in a stored position. Positioning the battery pack 108 below the seat 114 lowers the center of gravity, improving stability, handling, and weight distribution between the two.
The pivot hinge 110 refers to a mechanical component that connects the carrier 104 to the chassis 118 of the two-wheeled electric vehicle 100. The pivot hinge 110 allows the carrier 104 to pivot or rotate relative to the chassis 118, enabling controlled movement between the stored position within the two-wheeled electric vehicle 100 and an accessible position where the battery pack 108 can be removed or replaced.
The dedicated access point 112 refers to a specific location or opening on the chassis of a two-wheeled electric vehicle that is designed for easy access to the battery pack 108 housed within the carrier 104. The dedicated access point 112 point allows users to conveniently reach the carrier 104, facilitating the removal or replacement of the battery pack 108 without the need for complex disassembly or additional tools. The design of the dedicated access point 112 is optimized to enhance the user experience by providing a straightforward pathway for accessing the battery system while ensuring that the structural integrity and safety of the vehicle are maintained.
In operation, the two-wheeled electric vehicle 100 is centred around battery system 102, which serves as the heart of the power supply of the two-wheeled electric vehicle 100. During normal operation, the battery system 102 provides energy to the electric motor, positioned near the rear wheel, propelling the vehicle forward. A motor controller mediates this power delivery, responding to rider inputs from the handlebar assembly 122. Throughout operation, a battery management system continuously monitors the battery's state of charge, temperature, and overall health, ensuring optimal performance and safety. The design of the battery system 102 also accommodates regenerative braking, where kinetic energy is recaptured during deceleration and stored back in the battery system 102, extending the range of the two-wheeled electric vehicle 100.
When it comes to recharging, the two-wheeled electric vehicle 100 offers two options: traditional plug-in charging or a quick battery swap. The battery swapping process displays the design of the battery system 102. By unlocking and opening the cover with lock 106, the user can manually tilt the battery system 102, which pivots the battery system 102 outward. The unlocking allows for easy removal of the depleted battery and insertion of a fully charged one. Once the new battery pack is in place and connections are re-established, the battery system is simply tilted back and secured, ready for use. Safety is a key consideration in the design. The battery system 102 includes protections against overcharging, overheating, and short circuits. The cover with lock 106 not only secures the battery system during operation but also prevents unauthorized access. In some implementations, the battery system 102 includes a safety interlock that prevents the lock 106 from being released when the two-wheeled electric vehicle 100 is in motion. The safety interlock prevents vehicle operation if the battery system 102 is not properly secured. For user convenience, the handlebar assembly 122 includes controls for various power modes, while a display would provide essential information such as battery charge level and speed. The integration of the battery system 102 with the overall design of the two-wheeled electric vehicle 100 results in an electric vehicle that prioritizes efficiency, safety, and ease of use, particularly when it comes to power management and battery maintenance or replacement.
FIG. 2A is a diagram illustrating the battery system in a stored position, in accordance with an embodiment of the present disclosure. FIG. 2A is described in conjunction with elements from FIG. 1. With reference to FIG. 2A, there is shown the battery system 102 (with integrated trolley mechanism) in a stored position. The battery system 102 (as explained in FIG.1) further includes a tilt stopper 204, an upper cushion 206, a holder 208, a frame hinge 210, a vertical position holder 212, a lock hinge 214, a battery pack holder 216, a lower cushion 218, a hinge support 220, a handle 222 and wheels 224. The stored position refers to the configuration of the battery system 102 when the battery system 102 is fully inserted and secured within the chassis 118 of the two-wheeled electric vehicle 100 for normal operation.
In the stored position, the battery system 102 components are interconnected to form a secure and functional assembly within the chassis 118. The vertical position holder 212 connects to the frame hinge 210 at the top of the assembly, providing stability when the battery system is fully inserted. The holder 208 forms the upper framework of the carrier, connecting to the lock hinge 214 which secures the battery pack in place during operation. The upper cushion 206 and battery pack holder 216 work together to securely cradle the top portion of the battery pack 108, while the lower cushion 218 provides support at the bottom. The carrier 104 includes a handle 222 integrated into its design for manipulation during removal or insertion. At the base of the battery system 102, the hinge support 220 connects to the pivot hinge 110, which is important for the tilting mechanism. The wheels 224 are attached to the lower portion of the carrier 104, remaining inactive in the stored position. The tilt stopper 204, though not directly connected in the stored position, stands ready to limit the tilting motion when the system is accessed. The entire assembly of the battery system 102 is secured by the locking mechanism, ensuring the battery system 102 remains firmly in place within the chassis during vehicle operation. Each component's position and connection contribute to both the structural integrity of the battery system 102 and its functionality for easy removal when needed.
The carrier 104 comprises an integrated trolley mechanism. The integrated trolley mechanism includes wheels 224 attached to a bottom portion of the carrier 104, and a handle 222 attached to the carrier 104. The wheels 224 are configured to contact a ground surface when the carrier 104 is in the accessible position, allowing the carrier 104 and the battery pack 108 to be manoeuvred using the handle 222. The tilt stopper 204 is a component of the tilting mechanism the battery system 102 designed to limit and control the maximum tilt angle of the carrier 104 when the battery system 102 is pivoted out from the stored position.
The upper cushion 206 refers to a component positioned at the top of the battery pack 108. The upper cushion 206 provides a soft interface between the battery pack 108 and the carrier 104, absorbing vibrations and minor impacts to protect the battery during the operation of the two-wheeled electric vehicle 100. The upper cushion 206 also helps secure the battery pack 108, preventing vertical movement. In some implementations, the upper cushion 206 is made from resilient material like rubber or high-density foam. The upper cushion is integrated into the structure of the carrier 104 and remains in place when the carrier 104 is tilted for the removal of the battery system 102, ensuring stability and protection.
The holder 208 refers to the structural element of the battery system 102 designed to securely support and position the battery pack 108 within the carrier 104. It is responsible for maintaining the lateral stability of the battery pack 108, ensuring the battery pack 108 stays firmly in place during vehicle operation. The holder 208 interacts with other components like side support and cushions ( the upper cushion 206 and the lower cushion 218) to prevent unwanted movement or vibrations that could affect the performance or safety of the battery system 102.
FIG. 2B is a diagram illustrating the battery system in a stored position, in accordance with an embodiment of the present disclosure. FIG. 2B is described in conjunction with elements from FIGs 1 and 2A. With reference to FIG. 2B, there is shown the battery system 102 in an accessible position. The accessible position refers to the configuration of the battery system 102 when the carrier 104, containing the battery pack 108, is tilted outward from the chassis 118 of the two-wheeled electric vehicle 100, making the battery easily accessible for removal or insertion.
The tilt stopper prevents further movement beyond the intended angle, ensuring stability. In the accessible position, the battery pack 108 is fully exposed for easy handling, with a handle available for manoeuvring the battery system 102. During this process, protective cushions (i.e., the upper cushion 206 and the lower cushion 218) remain in place to safeguard the battery system 102 from impacts or damage
Referring to FIGs.2A and 2B, the lock hinge 214 refers to a secondary hinge mechanism that connects the carrier 104 to the chassis 118 in the battery system 102 and allows controlled tilting of the carrier 104 into the accessible position and includes a locking feature to secure the carrier at the desired angle. The lock hinge 214 supports the weight of the battery pack 108 and ensures stability during the tilting process while preventing accidental disengagement when the two-wheeled electric vehicle 100 is in operation. It provides both pivotal motion and locking security. The battery pack 108 is securely housed within the carrier 104. The carrier 104 is vertically aligned within the chassis 118 of the two-wheeled electric vehicle 100, likely fitting into a dedicated compartment. The lock 106 is engaged, securing the carrier 104 to the vehicle frame. The pivot hinge 110 and frame hinge 210 are in their closed positions. The holder 208 is keeping the upper part of the carrier 104 in place. The upper cushion 206 is compressed against the top of the battery pack 108.
In operation, the lock 106 is disengaged, likely through a user-activated mechanism. The disengagement releases the carrier 104, and the pivot hinge 110 is now free to rotate. The weight of the battery pack 108 and the carrier 104 begins to create a moment around the pivot hinge 110, initiating the tilting motion. As the pivot hinge 110 rotates, the carrier 104 begins to pivot outward and upward. The hinge support 220 guides the initial tilting motion, ensuring a controlled movement. As the carrier 104 tilts, the frame hinge 210 begins to articulate, allowing the upper part of the carrier 104 to move independently if needed. The frame hinge 210 on the frame may also rotate, contributing to the overall tilting motion and providing additional support. The holder 208 moves along with the carrier 104, maintaining its grip on the battery pack 108. The upper cushion 206 and the lower cushion 218 flex and adjust to maintain contact with the battery pack 108 throughout the tilting process. The battery pack holder 216 starts to become accessible as the carrier 104 tilts outward. In an implementation, the pivot hinge 110 allows the carrier 104 to tilt to an angle between 30 degrees and 70 degrees relative to the chassis 118 when moving to the accessible position. In another implementation, the pivot hinge 110 enables a compact-access configuration where the carrier 104 tilts between 30 degrees and 45 degrees, ideal for confined spaces such as narrow parking spots or indoor storage areas. A third implementation features an extended-range configuration where the carrier 104 may tilt between 45 degrees and 65 degrees, particularly beneficial for maintenance operations or when maximum accessibility is required. In yet another implementation, the pivot hinge 110 incorporates adjustable stops that allow users to preset preferred tilt angles between 30 degrees and 55 degrees based on their specific needs or physical constraints. An additional implementation includes a multi-stage tilting mechanism where the carrier 104 may be locked at predetermined angles of 30, 45, 60, and 70 degrees, providing optimal positioning for different user heights and accessibility requirements. For specialized applications, an implementation allows for an asymmetric tilt range of 30 degrees to 65 degrees on one side to accommodate unique vehicle designs or specific installation constraints. The tilt range provides accessibility to the battery pack 108, ensuring ease of removal and insertion without requiring excessive force or complex manoeuvres. The adjustable tilt also accommodates various user preferences and two-wheeled electric vehicle 100 designs, enhancing ergonomics and user convenience. Moreover, the tilt angle helps maintain the stability of the during maintenance, reducing the risk of tipping. This controlled range ensures smooth operation, minimizes strain on the hinge mechanism, and protects other components from damage during access.
The tilt stopper 204 engages, preventing further rotation around the pivot hinge 110. The hinge support 220 and the carrier 104 now bear the weight of the battery pack 108 in this angled position. The lock hinge 214 may lock in place to provide additional stability in the accessible position. The handle 222 is fully exposed, allowing for easy gripping and removal of the battery pack 108. The upper cushion 206 and the lower cushion 218 are now in a relaxed state but still in contact with the battery pack 108, providing protection. The pivot hinge 110 serves as the main pivot point and, bears the most stress during the tilting process and likely has a robust construction to handle the weight and repeated movements. The lock hinge 214 allows for articulation of the carrier 104, potentially clearing any obstructions during the tilting process or providing a better angle for battery removal. The frame hinge 210 provides additional support and may help distribute the stress of the tilting motion.
The hinge support 220 acts as a guide rail for the tilting motion, ensuring the carrier 104 follows a predetermined path. The upper cushion 206 and the lower cushion 218 are made of a resilient material that can compress and expand. The upper cushion 206 and the lower cushion 218 protect the battery system 102 from shocks, maintaining its position within the carrier 104 and potentially assisting in the smooth insertion and removal of the battery system 102. The tilt stopper 204 prevents over-tilting, which may potentially cause the battery system 102 to fall out or stress the pivot hinge 110. The tilt stopper 204 engages automatically at the correct angle and may have a shock-absorbing feature to soften the stop at the end of the tilt. The lock 106 is for securing the carrier in the stored position. The lock 106 may have a spring-loaded or otherwise automated re-engagement feature to ensure that the carrier 104 is secured when returned to the stored position. The handle 222 is ergonomically designed and positioned to be easily gripped when the carrier 104 is in the accessible position. The placement of the handle 222 considers the centre of gravity of the battery pack 108 to allow for balanced lifting. The tilting mechanism demonstrates a sophisticated design that balances ease of access, safety, and protection of the battery pack 108. The coordinated movement of multiple hinges, guided by structural elements and controlled by stoppers, allows for a smooth transition that maintains the security of the battery system 102 throughout the process, ensuring smooth and safe access to the battery system 102.
The battery system 102 begins with the battery pack 108 nested within the carrier 104, where their interdependent design enables both secure storage and easy removal. The carrier 104 and the battery pack 108 relationship is enhanced by a multi-point support system including cushions (i.e., the upper cushion 206 and the lower cushion 218), which work in concert with the carrier 104 to provide shock absorption and stability. The tilting mechanism showcases a complex interplay between three hinges, i.e., the pivot hinge 110 at the base initiates the movement, the lock hinge 214 provides intermediate articulation, and the frame hinge 210 on the frame ensures structural stability during transition. The three hinges work synchronously with the lock mechanism and the vertical position holder 212, creating a battery system 102 that is secure yet accessible. The tilt stopper 204 collaborates with the main frame to precisely control the tilting angle between 30 and 70 degrees, while the handle integrates seamlessly with this movement for controlled manipulation. The mechanical symphony extends to the battery's dual-purpose functionality through its emergency power supply interface, where the system transitions from vehicle power source to portable power unit. The weather-resistant seal formed by the gasket around the dedicated access point 112 works in tandem with the structure of the carrier 104 to protect internal components. In the stored position, the integration of the carrier 104 with the chassis 118 creates additional structural rigidity, demonstrating how the battery system 102 contributes to the overall integrity of the two-wheeled electric vehicle 100. The safety interlock mechanism coordinates with the lock 106 and vehicle motion sensors, preventing the battery pack 108 removals during unsafe conditions. When in the accessible position with the tilted carrier, facilitated by rollers and cushioned supports, enabling safe transport. The intricate interdependence culminates in the battery system 102 that achieves secure storage, safe removal, easy transportation, and versatile power supply capabilities, all while maintaining structural integrity and weather protection.
FIGs. 3A and 3B are diagrams illustrating integrated trolley mechanism, in accordance with an embodiment of the present disclosure. FIGs. 3A and 3B are described in conjunction with elements from FIGs 1 to 2B. With reference to FIG. 3A there is shown an integrated trolley mechanism 300A for carrying the battery pack 108. The integrated trolley mechanism 300A includes bolt-on trolley for battery pack transportation and handling. The main structure of integrated trolley mechanism 300A includes a battery pack 108 that is protected by strategically placed cushions on its contact points, preventing damage during movement and handling. The handle 222 is incorporated into the design, featuring a telescopic mechanism that can extend and retract as indicated by the directional arrows in the diagrams. This handle provides ergonomic control during transportation. The wheels 224 are positioned at the base of the unit, with the rear wheels likely fixed and the front wheels potentially serving as casters for improved manoeuvrability. With reference to FIG. 3B, there is shown a trolley without battery pack 108.
In operation, the bolt-on trolley is in compact position, the user first extends the handle 222 upward to its full length, providing optimal control height for transportation. The cushioning elements remain in constant contact with the battery pack during movement, absorbing vibrations and protecting the battery from impacts. When moving the battery pack, the user tilts the trolley slightly backwards using the extended handle, allowing the wheels to bear the weight and facilitate smooth rolling movement. The wheels 224 enable easy manoeuvrability across various surfaces, while the bolt-on trolley design ensures the trolley remains securely attached to the battery pack 108 throughout transportation. For storage or when not in use, the bolt-on trolley can be quickly converted to its compact form by retracting the sliding handle. The bolt-on trolley design includes permanent attachment to the battery pack 108 for immediate use, reduced storage space requirements, and elimination of the need to transfer the battery between different carrying devices. The entire system is engineered to provide stable, secure, and efficient transportation of the battery pack while maintaining a user-friendly operation that requires minimal effort for deployment and use.
FIG. 4A is a diagram illustrating the battery system in a stored position, in accordance with an embodiment of another disclosure. FIG. 4A is described in conjunction with elements from FIGs 1 to 3B. With reference to FIG. 4A, there is shown a battery system 400A. The battery system 400A has the same components as that of the battery system 102 with slight modification in the battery pack 402 without a trolley. The battery system 400A includes a separate trolley for transportation.
FIG. 4B is a diagram illustrating the battery system in an accessible position, in accordance with an embodiment of another disclosure. FIG. 4B is described in conjunction with elements from FIGs 1 and 4A. With reference to FIG. 4B, there is shown a battery system 400A in an accessible position, including battery pack 402.
Referring to FIGs. 4A and 4B, the process of moving the battery system 400A from the stored position to the accessible position involves a series of coordinated movements utilizing multiple hinges and safety features. Firstly, the battery pack 402 is securely held in the stored position by the lock mechanism, where the carrier 104 is vertically aligned within the chassis 118, with the upper cushion 206 and the lower cushion 218 providing protection and stability to the battery pack 108. The transition initiates with the disengagement of the lock 106 securing the carrier 104 and allowing the holder 208 and the frame hinge 210 to begin their movement. As the transition progresses, the pivot hinge 110 initiates the tilting motion, while the main guides the initial pivot, causing the carrier 104 to move outward and upward. During the controlled tilting phase, lock hinge 214provides additional articulation as needed, while the holder 208 maintains the position of the battery pack 402 within the carrier 104, and the cushions (the upper cushion 206 and the lower cushion 218) continue their protective function during movement. The tilting motion continues until the tilt stopper 204 engages, at which point the carrier 104 reaches its accessible position, supported by the structural member at the base, the pivot hinge 110 and the tilt stopper which prevents over-extension. Throughout this entire movement, the system maintains the security of the battery pack 402 through continuous support from the carrier frame, protection from both upper cushion 206 and the lower cushion 218, guided movement through the multiple hinge points, and controlled tilting limited by the tilt stopper 204. The coordinated movement ensures safe and controlled access to the battery pack 402 while maintaining structural integrity throughout the transition.
FIG. 5A is a diagram illustrating a separate trolley for the transportation of the battery system, in accordance with an embodiment of the present disclosure. FIG. 5A is a diagram illustrating a separate trolley, in accordance with an embodiment of the present disclosure. FIG. 5A is described in conjunction with elements from FIGs 1 to 4B. With reference to FIG. 5A, there is shown a separate trolley 500A configured to receive the carrier 104 when in the accessible position. The separate trolley 500A includes a plurality of wheels 502, a stopper 504, a plurality of rollers 506, a main frame 508, a first hinge 510, a second hinge 512, and a battery carrier 514. The plurality of wheels 502 refers to the set of wheels located at the bottom of the foldable battery trolley, which provide mobility, support, and stability. The larger rear wheel of the plurality of wheels 502 handles most of the movement of the separate trolley 500A, while the smaller front wheel enhances manoeuvrability. The plurality of wheels 502 are integrated into base of the separate trolley 500A, with the rear wheel positioned near second hinge, ensuring functionality in both folded and unfolded states.
The stopper 504 is a key component that limits the unfolding of the separate trolley 500A, preventing over-extension and is positioned at the junction between the upper and lower sections, it engages at a specific point during unfolding to ensure the trolley maintains its intended shape and stability. The plurality of rollers 506 refers to smaller wheels or rollers at the front of the carrier and facilitate smooth sliding of the battery system 400A into and out of the carrier. The main frame 508 consists of interconnected bars forming a foldable structure and provides overall support and allows for the folding mechanism.
The first hinge 510 refers to a pivotal joint positioned midway on the main frame 508 of the separate trolley 500A, connecting the lower and upper sections. The first hinge 510 enables the upper part, including the handle, to fold down towards the battery carrier for compact storage. During unfolding, the first hinge 510 allows the upper frame to extend and lock into place, ensuring a stable, tall structure for battery transport and strategic location optimizes the folding and unfolding efficiency of the separate trolley 500A.
The second hinge 512 refers to the primary pivot point at the base of the foldable battery trolley, located above the wheels. The second hinge 512 enables the main frame 508 to fold and unfold relative to the wheel assembly. During unfolding, the second hinge 512 allows the trolley to transition from a compact, folded state to a fully extended position. When folding for storage, it enables the frame to collapse downward. This hinge ensures both stability during use and space-saving folding functionality.
The battery carrier 514 is a platform designed to hold and secure the battery pack during transport and connected to the main structure via hinges and ( a first hinge 510 and a second hinge 512) supporting bars and located at the base of the main frame 508 for mobility.
For manoeuvring the separate trolley 500A the battery carrier 514 is connected to the lower part of the main frame 508 , likely through a fixed or hinged attachment. The main frame 508 is interconnected through multiple hinged joints, allowing for the folding mechanism. The first hinge 510 is a key connection point, joining the upper and lower sections of the main frame. The plurality of wheels 502 are fixed to the base of the main frame 508.
FIG. 5B is diagram illustrating a scenario of transporting the battery pack by using the separate trolley, in accordance with an embodiment of the present disclosure. FIG. 5B is described in conjunction with elements from FIGs 1 to 5A. With reference to FIG. 5B, there is shown an exemplary diagram 500B depicting scenario of transporting the battery pack 108 by using the separate trolley 500A.
Referring to FIG. 5A and 5B, Initially, the separate trolley 500A in its compact, folded position. The handle is a lifter, which is present at the top of the main frame 508. The hinged joints, including the first hinge 510 and the second hinge 512, allow the main frame 508 to expand upward. Unfolding is continued until the stopper 504 engages, preventing over-extension. The separate trolley 500A is now in its fully open, operational position. The unfolded separate trolley 500A is now moved near the two-wheeled electric vehicle 100 with its tilted-out battery carrier. The battery carrier 514 of the separate trolley 500A is mad in contact with the battery system 400A of the two-wheeled electric vehicle 100. The rollers for sliding guide the battery pack 108 from the vehicle onto the carrier of the separate trolley 500A. The battery pack 108 sits securely within the lower portion of the main frame 508. Ensure the battery is properly seated on the carrier and any securing mechanisms are engaged. Grasp The handle at the top of the main frame 508 is grasped, and the separate trolley 500A is manoeuvred using the handle. The plurality of wheel 502 at the rear and the plurality of rollers 506 at the front allow for easy movement over various surfaces.
During unloading the battery position the separate trolley 500A next to the charging station The plurality of rollers 506 are used for sliding to transfer the battery pack 108 from the separate trolley 500A to its new location. After unloading, the separate trolley 500A is prepared to be folded for compact storage. The handle is slightly lifted and push downward. The hinged structure collapses, with the first hinge 510 being a primary folding point. The second hinge 512 at the base allows the main frame 508 to fold towards the plurality of wheels 502. The folding is continued until the separate trolley 500A reaches its most compact form. The main frame 508 provides overall structure and support and the battery carrier 514 securely holds the battery pack 108. The stopper prevents over-extension when unfolding. The plurality of wheels 502 and the plurality of rollers 506 for sliding facilitate easy movement and battery transfer. This foldable battery trolley design allows for the efficient transport of heavy batteries while also providing a space-saving solution when not in use. The combination of a sturdy, collapsible structure, smooth-rolling wheels, and sliding rollers makes it an effective tool for battery management in electric vehicle systems.
FIG. 6 is a diagram illustrating an emergency power supply interface in accordance with the embodiment of present disclosure. FIG. 6 is described in conjunction with elements from FIGs. 1 to 5B. With reference to FIG. 6, there is shown an emergency power supply interface connected to the battery pack 108, which is mounted on a shockproof stand 602. The emergency power supply interface is equipped with an integrated handle for portability and functions as the main power source. There is provided a junction box 610 with multiple outlets. For example, in illustrated embodiment, a first outlet 616 is connected to a music system 614, a second outlet 618 is connected to a light fixture 622, and a third outlet 620 is connected to a fan unit 624. The junction box 610 also includes a charge monitoring component 612. The charge monitoring component 612 is connected to the battery pack 108 and checks the charge level. In some implementations, the charge monitoring component 612 has a display box. In dome other implementations, the charge monitoring component 612 may have voice alerts. Further, a power outlet 606 has multiple switches for example, a first switch 607. The power outlet 606 is used to charge the battery pack 108 via a charger 604.
In operation, the battery pack 108 is placed on the shockproof stand 602 and connected to the junction box 610. Verification of all switches is done and ensuring they are in the off position initially. Further, the battery pack 108 charge level are checked using the charge monitoring component 612, which displays the current state of charge (SOC) levels and power consumption through connected devices is monitored. The junction box 610 routes power to various devices, i.e., a music system 614, a light fixture 622, and a fan unit 624.
The charge monitoring component 612 provides audio-visual alerts when battery SOC drops below 20% and predicts SOC calculations based on a current power load, connected devices, and usage patterns. The shockproof stand 602 provides stability and protection. The charger 604 can recharge the battery pack 108 when needed. The power outlet 606 can simultaneously charge and supply power, and the charging status is monitored through the charge monitoring component 612. The junction box 610 automatically switches to battery power during main power failure, powers essential devices during emergencies and can be used at remote locations where main power is not available
Modifications to embodiments of the present disclosure described in the foregoing are possible without departing from the scope of the present disclosure as defined by the accompanying claims. Expressions such as "including", "comprising", "incorporating", "have", and "is" used to describe, and claim the present disclosure are intended to be construed in a non-exclusive manner, namely allowing for items, components, or elements not explicitly described also to be present. Reference to the singular is also to be construed to relate to the plural. The word "exemplary" is used herein to mean "serving as an example, instance, or illustration". Any embodiment described as “exemplary” is not necessarily to be construed as preferred or advantageous over other embodiments or to exclude the incorporation of features from other embodiments. The word "optionally" is used herein to mean "is provided in some embodiments and not provided in other embodiments". It is appreciated that certain features of the present disclosure, which are, for clarity, described in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features of the invention, which are, for brevity, described in the context of a single embodiment, may also be provided separately or in any suitable combination or as suitable in any other described embodiment of the disclosure.
, Claims:CLAIMS
We claim:
1. A battery system (102) for a two-wheeled electric vehicle (100), comprising:
a battery pack (108) housed within a carrier (104);
the carrier (104) integrated into a chassis (118) of the two-wheeled electric vehicle (100) with a dedicated access point (112);
a pivot hinge (110) connecting the carrier (104) to the chassis (118), wherein the pivot hinge (110) allows the carrier (104) to pivot relative to the chassis (118); and
a lock (106) for securing the carrier (104) within the chassis (118),
wherein each of the battery pack (108) and the carrier (104) are interchangeable through a process of unlocking the lock (106), pivoting the carrier (104) on the pivot hinge (110) through the dedicated access point (112), and tilting the carrier (104) between a stored position within the chassis (118) and an accessible position extending at least partially outside the chassis (118).
2. The battery system (102) as claimed in claim 1, wherein the dedicated access point (112) is located on a side of the two-wheeled electric vehicle (100).
3. The battery system (102) as claimed in claim 1, further comprising a separate trolley (500A) configured to receive the carrier (104) when in the accessible position.
4. The battery system (102) as claimed in claim 1, wherein the carrier (104) comprises an integrated trolley mechanism, the integrated trolley mechanism including:
wheels (224) attached to a bottom portion of the carrier (104); and
a handle (222) attached to the carrier (104),
wherein the wheels (224) are configured to contact a ground surface when the carrier is in the accessible position, allowing the carrier and the battery pack to be maneuvered using the handle (222).
5. The battery system (102) as claimed in claim 1, wherein the lock (106) comprises a single-action release mechanism.
6. The battery system (102) as claimed in claim 1, further comprising an electrical connector that couples the battery pack (108) to the two-wheeled electric vehicle (100) when the carrier (104) is in the stored position.
7. The battery system (102) as claimed in claim 1, further comprising a safety interlock that prevents the lock (106) from being released when the two-wheeled electric vehicle (100) is in motion.
8. The battery system (102) as claimed in claim 1, wherein the carrier (104) is structurally integrated with the chassis (118) to provide additional rigidity to the two-wheeled electric vehicle when in the stored position.
9. The battery system (102) as claimed in claim 1, further comprising a display on the carrier for showing battery status information.
10. The battery system (102) as claimed in claim 1, wherein the battery pack is positioned below a seat (114) of the two-wheeled electric vehicle (100) when the carrier (104) is in the stored position.
11. The battery system (102) as claimed in claim 1, further comprising a gasket around the dedicated access point (112) to provide a weather-resistant seal when the carrier (104) is in the stored position.
12. The battery system (102) as claimed in claim 1, wherein the pivot hinge (110) allows the carrier (104) to tilt to an angle between 30 degrees and 70 degrees relative to the chassis (118) when moving to the accessible position.
13. The battery system (102) as claimed in claim 1, further comprising a tilt stopper that limits the maximum tilt angle of the carrier (104) relative to the chassis (118).
14. The battery system (102) as claimed in claim 1, further comprising an emergency power supply interface connected to the battery pack (108) and adapted to power external devices.
| # | Name | Date |
|---|---|---|
| 1 | 202441081057-STATEMENT OF UNDERTAKING (FORM 3) [24-10-2024(online)].pdf | 2024-10-24 |
| 2 | 202441081057-POWER OF AUTHORITY [24-10-2024(online)].pdf | 2024-10-24 |
| 3 | 202441081057-FORM FOR STARTUP [24-10-2024(online)].pdf | 2024-10-24 |
| 4 | 202441081057-FORM FOR SMALL ENTITY(FORM-28) [24-10-2024(online)].pdf | 2024-10-24 |
| 5 | 202441081057-FORM 1 [24-10-2024(online)].pdf | 2024-10-24 |
| 6 | 202441081057-FIGURE OF ABSTRACT [24-10-2024(online)].pdf | 2024-10-24 |
| 7 | 202441081057-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [24-10-2024(online)].pdf | 2024-10-24 |
| 8 | 202441081057-EVIDENCE FOR REGISTRATION UNDER SSI [24-10-2024(online)].pdf | 2024-10-24 |
| 9 | 202441081057-DRAWINGS [24-10-2024(online)].pdf | 2024-10-24 |
| 10 | 202441081057-DECLARATION OF INVENTORSHIP (FORM 5) [24-10-2024(online)].pdf | 2024-10-24 |
| 11 | 202441081057-COMPLETE SPECIFICATION [24-10-2024(online)].pdf | 2024-10-24 |
| 12 | 202441081057-STARTUP [04-11-2024(online)].pdf | 2024-11-04 |
| 13 | 202441081057-FORM28 [04-11-2024(online)].pdf | 2024-11-04 |
| 14 | 202441081057-FORM-9 [04-11-2024(online)].pdf | 2024-11-04 |
| 15 | 202441081057-FORM 18A [04-11-2024(online)].pdf | 2024-11-04 |
| 16 | 202441081057-FER.pdf | 2025-11-18 |
| 1 | 202441081057_SearchStrategyNew_E_EV2E_14-11-2025.pdf |