Abstract: Exemplary embodiments of present disclosure are directed towards, bearing locking system for secure jointing of column pipes, comprising: coupler with internal square thread designed to engage with corresponding external square thread on column pipe. A plurality of steel balls is placed between the internal and external threads to lock them in place, preventing rotational movement and slippage. Steel rods secure the steel balls, bearing significant mechanical stresses and maintaining the stability of the locking mechanism. A PVC plug seals the connection between coupler and column pipe, preventing the entry of foreign particles and contaminants. An O-ring provides a watertight seal between the coupler and the column pipe. The system features a twisting length required, optimizing the balance between ease of installation and the need for a strong and stable joint, ensuring secure and reliable jointing of the column pipes and preventing loosening and slippage during installation and operation. Fig. 1
Description:TECHNICAL FIELD
[001] The present disclosure generally relates to the field of a locking system for column pipes, specifically to UPVC (unplasticized polyvinyl chloride) column pipes used for the extraction of water from borewells. More particularly, the present disclosure relates to a bearing locking system for secure jointing of column pipes. Additionally, the present disclosure prevents loosening or slippage of coupler joints during installation and ensures the integrity and reliability of the pipes in both domestic and industrial water extraction applications.
BACKGROUND
[002] The extraction of water from borewells is a critical process in both domestic and industrial sectors. UPVC (unplasticized polyvinyl chloride) column pipes are commonly used in this process due to their durability, corrosion resistance, and cost-effectiveness. Typically, these pipes are joined together to reach the required depth of the borewell and are lowered into the borewell along with a submersible pump.
[003] One of the significant challenges encountered during the installation of these column pipes is ensuring a secure and reliable joint between subsequent pipes and couplers. Traditional jointing methods rely on threaded connections, which, while effective to some extent, often face issues of loosening or slippage during installation and operation. This problem becomes more pronounced in deep borewell installations where the weight and pressure on the joints are substantial. When the coupler joints loosen or slip, it can lead to a break in the continuity of the column pipes, causing a failure in the water extraction system. Such failures can result in significant downtime, increased maintenance costs, and potential damage to the submersible pump and other equipment. Therefore, there is a need for an improved locking system that can provide a secure and slippage-free connection between column pipes and couplers.
[004] In the light of the aforementioned discussion, there exists a need for a certain
system with novel methodologies that would overcome the above-mentioned disadvantages.
SUMMARY
[005] The following presents a simplified summary of the disclosure in order to provide a basic understanding to the reader. This summary is not an extensive overview of the disclosure and it does not identify key/critical elements of the invention or delineate the scope of the invention. Its sole purpose is to present some concepts disclosed herein in a simplified form as a prelude to the more detailed description that is presented later.
[006] Exemplary embodiments of the present disclosure are directed towards a bearing locking system for secure jointing of column pipes.
[007] An objective of the present disclosure is directed towards providing a unique bearing locking system that ensures secure and reliable jointing of UPVC column pipes, preventing loosening or slippage of coupler joints during installation.
[008] Another objective of the present disclosure is directed towards enhancing the overall durability and reliability of the column pipes, making them suitable for deep borewell applications where the weight and pressure on the joints are significant.
[009] Another objective of the present disclosure is directed towards reducing maintenance costs and potential damage to submersible pumps and other equipment by preventing joint failures and subsequent downtime.
[0010] Another objective of the present disclosure is directed towards improving water extraction efficiency, ensuring the continuity of column pipes for efficient and uninterrupted water extraction from borewells in both domestic and industrial sectors.
[0011] Another objective of the present disclosure is directed towards improving the material compatibility, with the use of UPVC material for the column pipes and couplers offering excellent corrosion resistance and durability, further contributing to the long-term performance of the water extraction system.
[0012] Another objective of the present disclosure is directed towards making the invention suitable for various water extraction applications, including domestic borewells, industrial borewells, and other similar uses requiring reliable column pipe jointing.
[0013] Another objective of the present disclosure is directed towards providing a simple installation process, with the bearing locking system designed to be easily integrated with existing installation processes, providing a straightforward and effective solution without requiring significant changes to current practices.
[0014] Another objective of the present disclosure is directed towards providing an additional layer of security with the inclusion of steel balls and rods within the locking system, ensuring a tight and slip-free connection between the coupler and the column pipe.
[0015] Another objective of the present disclosure is directed towards minimizing the risk of pipe failure, ensuring the joints remain secure, and reducing the risk of pipe failure, which can lead to costly repairs and operational downtime.
[0016] Another objective of the present disclosure is directed towards increasing the load-bearing capacity of the column pipes, with the bearing locking system, making them suitable for high-pressure applications in deep borewells.
[0017] Another objective of the present disclosure is directed towards providing a secure jointing mechanism designed to withstand mechanical stresses during installation and operation, ensuring long-term performance and reliability.
[0018] Another objective of the present disclosure is directed towards preventing water leakage at the joints and ensuring efficient water flow through the column pipes.
[0019] Another objective of the present disclosure is directed towards offering flexibility and scalability for various water extraction needs by adapting the system to different borewell depths.
[0020] Another objective of the present disclosure is directed towards reducing installation time with the straightforward design of the bearing locking system, leading to faster deployment and reduced labor costs.
[0021] Another objective of the present disclosure is directed towards providing environmentally friendly materials, with UPVC materials used in the column pipes and couplers contributing to sustainable water extraction practices.
[0022] Another objective of the present disclosure is directed towards improving operational safety, enhancing the overall safety of the water extraction operation, and reducing the risk of accidents and equipment failure with the secure locking system.
[0023] Another objective of the present disclosure is directed towards withstanding vibrations and providing durability, ensuring long-term performance under harsh conditions.
[0024] Another objective of the present disclosure is directed towards providing smooth interiors and a leak-proof design, enhancing water flow efficiency and preventing leaks.
[0025] Another objective of the present disclosure is directed towards providing a lightweight construction that is easy to install, simplifying the installation process and reducing labor costs.
[0026] Another objective of the present disclosure is directed towards offering a low-cost and low-maintenance solution, making the system economically viable for various applications.
[0027] Another objective of the present disclosure is directed towards providing a robust, heavy-duty construction that can withstand high pressures and demanding conditions.
[0028] Another objective of the present disclosure is directed towards ensuring corrosion-free properties that protect submersible pumps and extend the lifespan of the pipes.
[0029] Another objective of the present disclosure is directed towards utilizing square threads for enhanced load-bearing capacity, ensuring secure and reliable jointing.
[0030] Another objective of the present disclosure is directed towards providing a smooth inner surface to reduce friction and enhance water flow, improving efficiency and reducing energy consumption.
[0031] Another objective of the present disclosure is directed towards providing high-quality column pipes that are reliable, durable, and affordable, meeting the needs of various applications.
[0032] Another objective of the present disclosure is directed towards providing a unique locking system that ensures a leak-proof joint and prevents the entry of foreign particles into the borewell, maintaining the integrity of the water extraction system.
[0033] According to an exemplary aspect of the present disclosure, the column pipe comprises an external square thread, the external square thread is configured to match the internal square thread of the coupler.
[0034] According to another exemplary aspect of the present disclosure, a plurality of steel balls were placed between the internal square thread of the coupler and the external square thread of the column pipe.
[0035] According to another exemplary aspect of the present disclosure, the plurality of steel balls is arranged to lock the threads in place and prevent rotational movement and slippage.
[0036] According to another exemplary aspect of the present disclosure, a plurality of steel rods configured to secure the plurality of steel balls in their respective positions, the plurality of steel rods configured to bear significant mechanical stresses and maintain the stability of the locking mechanism.
[0037] According to another exemplary aspect of the present disclosure, a PVC plug is configured to seal the connection between the coupler and the column pipe to prevent the entry of foreign particles and contaminants.
[0038] According to another exemplary aspect of the present disclosure, an O-ring placed between the coupler and the column pipe to provide a watertight seal, the coupler and the column pipe comprise a required twisting length, twisting length refers the length of the threaded engagement between the coupler and the column pipe, the twisting length optimizes the balance between ease of installation and a strong and stable joint.
[0039] According to another exemplary aspect of the present disclosure, the twisting length provides secure and reliable jointing of the column pipes, preventing loosening and slippage during installation and operation.
BRIEF DESCRIPTION OF THE DRAWINGS
[0040] In the following, numerous specific details are set forth to provide a thorough description of various embodiments. Certain embodiments may be practiced without these specific details or with some variations in detail. In some instances, certain features are described in less detail so as not to obscure other aspects. The level of detail associated with each of the elements or features should not be construed to qualify the novelty or importance of one feature over the others.
[0041] FIG. 1 is an example block diagram depicting a schematic representation of a UPVC column pipe with a unique bearing locking system, in accordance with one or more exemplary embodiments.
DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS
[0042] It is to be understood that the present disclosure is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the drawings. The present disclosure is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting.
[0043] The use of “including”, “comprising” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. The terms “a” and “an” herein do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced items. Further, the use of terms “first”, “second”, and “third”, and the like, herein do not denote any order, quantity, or importance, but rather are used to distinguish one element from another.
[0044] Referring to FIG. 1 is an example block diagram 100 depicting a schematic representation of a UPVC column pipe with a unique bearing locking system, in accordance with one or more exemplary embodiments. The system 100 includes a coupler 102, a column pipe 104, steel balls 106, steel rods 108, a PVC plug 110, an O-ring 112, and a twisting length 114.
[0045] The coupler 102 may include a square thread inside that matches the square outside thread of the column pipe 104. The coupler 102 may be configured to provide a strong and secure connection between subsequent pipes, ensuring stability and integrity throughout the borewell installation. The column pipe 104 may be a UPVC pipe. The column pipe 104 may include an outside square thread that engages with the inside thread of the coupler 102. This threaded connection bears the high pressures and mechanical stresses encountered during installation and operation. The steel balls 106 may include each with a diameter of 4.7 mm. These steel balls 106 are strategically positioned within the coupler 102 and column pipe 104 to provide an additional layer of security. The steel balls 106 may be configured to lock the threads in place, preventing any rotational movement that could lead to loosening or slippage. The steel rods 108 may include each with a diameter of 3 mm. The steel rods 108 may be used to secure the steel balls 106 in their respective positions. The steel rods 108 ensure that the steel balls 106 remain fixed and effectively contribute to the locking mechanism. The steel rods 108 are designed to withstand significant mechanical stresses, adding to the overall robustness of the system 100. The PVC plug 110 may utilized to seal the ends of the coupler 102 and column pipe 104, preventing the entry of foreign particles and contaminants. The PVC plug 110 may be made from melted PVC material, ensuring a secure and leak-proof seal. The PVC plug 110 may be configured to maintain the cleanliness and integrity of the water extraction system. The O-ring 112 may be a rubber material. The O-ring 112 may be positioned between the coupler 102 and column pipe 104 to provide a watertight seal. The O-ring 112 may be configured to prevent water leakage at the joint, ensuring efficient water flow through the column pipes. This O-ring 112 may be configured to contribute to the overall reliability and longevity of the system 100. The twisting length 114 refers to the length of the threaded section that engages between the coupler 102 and pipe column 104. In this exemplary embodiment, the twisting length of 114 is 60 mm, providing sufficient engagement to ensure a secure and stable connection. This length is optimized to balance ease of installation with the need for a strong joint.
[0046] In accordance with one or more exemplary embodiments of the present disclosure, The coupler 102 may include an internal square thread. The internal square thread may be configured to engage with a corresponding external square thread on the column pipe 104. The column pipe 104 may include an external square thread. The external square thread may be configured to match the internal square thread of the coupler 102. The plurality of steel balls 106 may be placed between the internal square thread of the coupler 102 and the external square thread of the column pipe 104. The plurality of steel balls 106 may be arranged to lock the threads in place and prevent rotational movement and slippage. The plurality of steel rods 108 may be configured to secure the plurality of steel balls 106 in their respective positions. The plurality of steel rods 108 may be configured to bear significant mechanical stresses and maintain the stability of the locking mechanism. The PVC plug 110 may be configured to seal the connection between the coupler 102 and the column pipe 104 to prevent the entry of foreign particles and contaminants. The O-ring 112 may be placed between the coupler 102 and the column pipe 104 to provide a watertight seal, the coupler 102 and the column pipe 104 may include a twisting length of 60 mm, the twisting length refers the length of the threaded engagement between the coupler 102 and the column pipe 104, the twisting length optimizes the balance between ease of installation and a strong and stable joint, the twisting length provides secure and reliable jointing of the column pipes 104, preventing loosening and slippage during installation and operation.
[0047] In accordance with one or more exemplary embodiments of the present disclosure, each steel ball 106 may include a diameter of 4.7 mm. Each steel ball 106 may be configured to provide an optimal size for effectively locking the threads in place and preventing any rotational movement and slippage between the coupler 102 and the column pipe 104. Each steel rod 108 may include a diameter of 3 mm, the steel rod 108 may be configured to bear significant mechanical stresses and maintain the stability of the steel balls 106 in their positions within the locking mechanism. The PVC plug 110 may be made from melted PVC material, and the PVC plug 110 may be configured to provide a robust and secure seal at the connection between the coupler 102 and the column pipe 104. The PVC plug 110 may be configured to prevent the entry of foreign particles and contaminants, thereby maintaining the cleanliness and integrity of the water extraction system. The O-ring 112 may be made of rubber material and the O-ring 112 may be positioned precisely to maintain a watertight seal between the coupler 102 and the column pipe 104. The internal square thread of the coupler 102 and the external square thread of the column pipe 104 are precision-machined to provide a tight and secure fit, preventing any movement once installed. The internal square thread of the coupler 102 has a depth and pitch optimized to match the external square thread of the column pipe 104, providing a secure and stable connection. The column pipe may include a smooth inner surface to reduce friction and enhance water flow, improving the overall efficiency of the water extraction system. The column pipe 104 and coupler 102 may be configured for easy installation and alignment, which simplifies the installation process by providing a secure and reliable joint.
[0048] Reference throughout this specification to “one embodiment”, “an embodiment”, or similar language means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present disclosure. Thus, appearances of the phrases “in one embodiment”, “in an embodiment” and similar language throughout this specification may, but do not necessarily, all refer to the same embodiment.
[0049] Although the present disclosure has been described in terms of certain preferred embodiments and illustrations thereof, other embodiments and modifications to preferred embodiments may be possible that are within the principles of the invention. The above descriptions and figures are therefore to be regarded as illustrative and not restrictive.
[0050] Thus the scope of the present disclosure is defined by the appended claims and includes both combinations and sub-combinations of the various features described hereinabove as well as variations and modifications thereof, which would occur to persons skilled in the art upon reading the foregoing description.
, Claims:We Claim
1. A bearing locking system for secure jointing of column pipes, comprising:
a coupler comprises an internal square thread, wherein the internal square thread configured to engage with a corresponding external square thread on a column pipe, the column pipe comprises an external square thread, wherein the external square thread configured to match the internal square thread of the coupler;
a plurality of steel balls placed between the internal square thread of the coupler and the external square thread of the column pipe, whereby the plurality of steel balls arranged to lock the threads in place and prevent rotational movement and slippage;
a plurality of steel rods configured to secure the plurality of steel balls in their respective positions, whereby the plurality of steel rods configured to bear significant mechanical stresses and maintain the stability of the locking mechanism; and
a PVC plug configured to seal the connection between the coupler and the column pipe to prevent the entry of foreign particles and contaminants, an O-ring placed between the coupler and the column pipe to provide a watertight seal, the coupler and the column pipe comprises a required twisting length, wherein the twisting length refers the length of the threaded engagement between the coupler and the column pipe, the twisting length optimizes the balance between ease of installation and a strong and stable joint, wherein the twisting length provides secure and reliable jointing of the column pipes, preventing loosening and slippage during installation and operation.
2. The bearing locking system as claimed in claim 1, wherein each steel ball comprises a diameter of 4.7 mm, the steel ball provides an optimal size for effectively locking the threads in place and preventing any rotational movement and slippage between the coupler and the column pipe.
3. The bearing locking system as claimed in claim 1, wherein each steel rod comprises a diameter of 3 mm, the steel rods bear significant mechanical stresses and maintain the stability of the steel balls in their positions within the locking mechanism.
4. The bearing locking system as claimed in claim 1, wherein the PVC plug is made from melted PVC material, the PVC plug configured to provide a robust and secure seal at the connection between the coupler and the column pipe.
5. The bearing locking system as claimed in claim 1, wherein the PVC plug is configured to prevent the entry of foreign particles and contaminants, thereby maintaining the cleanliness and integrity of the water extraction system.
6. The bearing locking system as claimed in claim 1, wherein the O-ring is made of rubber material and the O-ring is positioned precisely to maintain a watertight seal between the coupler and the column pipe.
7. The bearing locking system as claimed in claim 1, wherein the internal square thread of the coupler and the external square thread of the column pipe are precision-machined to provide a tight and secure fit, preventing any movement once installed.
8. The bearing locking system as claimed in claim 1, wherein the internal square thread of the coupler has a depth and pitch optimized to match the external square thread of the column pipe, providing a secure and stable connection.
9. The bearing locking system as claimed in claim 1, wherein the column pipe comprises a smooth inner surface to reduce friction and enhance water flow, improving the overall efficiency of the water extraction system.
10. The bearing locking system as claimed in claim 1, wherein the column pipe and coupler are configured for easy installation and alignment, simplifies the installation process by providing a secure and reliable joint.
| # | Name | Date |
|---|---|---|
| 1 | 202441064407-STATEMENT OF UNDERTAKING (FORM 3) [26-08-2024(online)].pdf | 2024-08-26 |
| 2 | 202441064407-REQUEST FOR EARLY PUBLICATION(FORM-9) [26-08-2024(online)].pdf | 2024-08-26 |
| 3 | 202441064407-POWER OF AUTHORITY [26-08-2024(online)].pdf | 2024-08-26 |
| 4 | 202441064407-FORM-9 [26-08-2024(online)].pdf | 2024-08-26 |
| 5 | 202441064407-FORM FOR STARTUP [26-08-2024(online)].pdf | 2024-08-26 |
| 6 | 202441064407-FORM FOR SMALL ENTITY(FORM-28) [26-08-2024(online)].pdf | 2024-08-26 |
| 7 | 202441064407-FORM 1 [26-08-2024(online)].pdf | 2024-08-26 |
| 8 | 202441064407-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [26-08-2024(online)].pdf | 2024-08-26 |
| 9 | 202441064407-EVIDENCE FOR REGISTRATION UNDER SSI [26-08-2024(online)].pdf | 2024-08-26 |
| 10 | 202441064407-DRAWINGS [26-08-2024(online)].pdf | 2024-08-26 |
| 11 | 202441064407-DECLARATION OF INVENTORSHIP (FORM 5) [26-08-2024(online)].pdf | 2024-08-26 |
| 12 | 202441064407-COMPLETE SPECIFICATION [26-08-2024(online)].pdf | 2024-08-26 |