Abstract: The present invention provides a brick releasing system for brick shaping die assembly and method thereof. The brick releasing system comprises of a plurality of die would cavities, a plurality of piston assemblies, a pressing member, one or more circular timers and a first drive unit. The brick releasing system and method is capable of precisely release of the brick from the die would cavity of the brick shaping machine. Even the high vibration during the operation of the brick shaping machine, the bricks can be accurately removed from the die would cavity without cracks or brakes.
FIELD OF THE INVENTION:
[0001] The present invention generally relates to the field of brick construction industries. More particularly, the present invention relates to a brick releasing system for brick shaping die assembly and method thereof.
BACKGROUND OF THE INVENTION:
[0001] Currently, the bricks are the main ingredients in construction industry, the bricks are either produced by a manual method or automated method. In the automated method, the raw material is shaped into the bricks by an automatic brick shaping machine having plurality of brick shape die cavities. Thereafter, the bricks are removed/ejected from the die cavities manually by the workers or brick releasing mechanism which is attached with the machine by pushing out the bricks from the die cavities. The commercially available bricks releasing mechanisms are not capable for accurately removal of the bricks from the die cavities. Generally, the bricks are cracked or broken during the convention removal processes.
[0002] The conventional brick shaping machineries uses a cam-piston arrangement for removing the brickes out of the die cavities. More specifically, uses widge profile cam and follower mechanisms for pushing the shaped bricks out from the die mould cavity. However, due to a mechanical vibration produced during the operation of the machinery, sometime the follower slips from the cam profile and fails to accurately release the bricks or sometime, the vibration force of cam is also transmitted to the follower, which exert excess pressure on the bricks and results in braking and cracking of the bricks.
[0003] Therefore, there is a need for a highly accurate brick releasing system for the brick shaping machines, which makes the work easier and produces more number of bricks in less time without wasting the material being used, Moreover, the machine has to be eco-friendly and non polluting to save the environment.
[0004] Thus, the above-described deficiencies of conventional approaches and method thereof, are merely intended to provide an overview of some of the problems of conventional approaches and are not intended to be exhaustive. Other problems with conventional approaches, and methods and their corresponding benefits of the various non-limiting embodiments described herein may become further apparent upon review of the following description.
SUMMARY OF THE INVENTION:
[0005] The following presents a simplified summary of the invention to provide a basic understanding of some aspects of the invention. This summary is not an extensive overview of the present invention. It is not intended to identify the key/critical elements of the invention or to delineate the scope of the invention. Its sole purpose is to present some concept of the invention in a simplified form as a prelude to a more detailed description of the invention presented later.
[0006] It is, therefore, an object of the present invention to provide a system and method which facilitates easy releasing of bricks from a brick shaping die cavities. The system in view of the foregoing disadvantages inherent in the prior-art, provides a system that is capable for releasing brick more accurately from a plurality of die mould cavities and also overcomes the drawbacks inherent in the prior art offering some added advantages.
[0007] It is another object of the preset invention to provide a system of releasing mechanism which can be adjusted as per the rate of brick production.
[0008] Accordingly, in an aspect, the present invention provides a system for releasing bricks from a brick shaping die assembly, the system comprises a plurality of die mould cavities configured to shape the raw material into the bricks of pre-determined dimensions, the die mould cavity having a pair of longitudinal ends, a pair of transverse ends, a hollow top and a hollow base, a plurality of piston assemblies positioned at the hollow base of the plurality of die mould cavities, a pressing member operationally coupled to the plurality of piston assemblies and configured to press the plurality of piston assemblies in a forward direction for releasing the bricks from the plurality of mould cavities, one or more circular timers having a plurality of cams distributed throughout a circumference of the circular timer at regular interval and configured to guide a corresponding one and more followers for pressing a corresponding piston assembly in forward direction via the pressing member, and a first drive unit operationally coupled to a shaft mounted on the one or more circular timer and configured to drive one or more rotating circular timers in a clockwise or anti-clockwise direction. Wherein each of the plurality of cams having a rise profile, which when engaged with the follower, pushes the corresponding piston assembly in forward direction via the pressing member.
[0009] Accordingly, in another aspect, the present invention provides a die assembly for production of bricks, the die assembly comprises a plurality of die mould cavities positioned parallely to each other, each of the plurality of die mould cavities having a pair of longitudinal ends, a pair of transverse ends, a hollow top and a hollow base, a pair of chains operationally coupled to the plurality of die mould cavities at the pair of transverse ends, a pair of die plate sets, each die plate set configured to operationally coupled the pair of chains, a second drive unit configured to operationally engage the pair of chains and drive the plurality of die mould cavities in a clockwise or anti-clockwise direction, a plurality of piston assemblies positioned at the hollow base of the plurality of die mould cavities, a pressing member operationally coupled to the plurality of piston assemblies and configured to press the plurality of piston assemblies in a forward direction for releasing the bricks from the plurality of mould cavities, one or more circular timers having a plurality of cams distributed throughout a circumference of the circular timer at regular interval and configured to guide a corresponding one and more followers for pressing a corresponding piston assembly in forward direction via the pressing member, and a first drive unit operationally coupled to a shaft mounted on the one or more circular timer and configured to drive one or more rotating circular timers in a clockwise or anti-clockwise direction. Wherein each of the plurality of cams having a rise profile, which when engaged with the follower, pushes the corresponding piston assembly in forward direction via the pressing member.
[0010] Accordingly, in yet another aspect, the present invention provides a method of releasing bricks from a brick shaping die assembly, the method comprises step of rotating the brick shaping die assembly in clockwise or anti-clockwise direction via a second drive unit, the brick shaping die assembly having a plurality of die mould cavities, a plurality of piston assemblies, a plurality of pressing member, one or more followers, and one or more circular timers, filing the raw material of brick inside the plurality of die mould cavities, rotating one or more circular timers in clockwise or anti-clockwise direction via a first drive unit, engaging one or more followers with the plurality of circular timers having a plurality of cams distributed throughout a circumference of each circular timer at regular interval, the each cam has a rise profile configured to gradually push the corresponding follower in a forward direction, pushing the plurality of piston assemblies within a corresponding die mould cavity in the forward direction via the pressing member connected with the follower, releasing the brick from the corresponding die mould cavity, returning the piston assembly at a initial position and engaging the rise profile of plurality of cams one by one with subsequent followers positioned next to a particular follower in the plurality of die mould cavities arrangement.
[0011] Other aspects, advantages, and salient features of the invention will become apparent to those skilled in the art from the following detailed description, which, details the invention in different embodiments.
BRIEF DESCRIPTION OF THE DRAWINGS:
[0012] While the specification concludes with claims that particularly point out and distinctly claim the invention, it is believed that the advantages and features of the present invention will become better understood with reference to the following more detailed description of expressly disclosed exemplary embodiments taken in conjunction with the accompanying drawings. The drawings and detailed description which follow are intended to be merely illustrative of the expressly disclosed exemplary embodiments and are not intended to limit the scope of the present invention as set forth in the appended claims. In the drawings:
[0013] FIG. 1 illustrates an exemplary brick shaping die assembly; and
[0014] FIG. 2 illustrates an exemplary configuration of a plurality of piston assemblies mounted on a pressure member and arranged within the plurality of die mould cavities.
[0015] FIG. 3 illustrates an exemplary arrangement of configuration as illustrated in Fig 2 to construct the brick shaping die assembly.
[0016] FIG. 4 illustrates an exemplary circular timer.
[0017] FIG. 5 illustrates an exemplary brick releasing system.
[0018] FIG. 6 illustrates an exemplary configuration of brick releasing system with the brick shaping die assembly.
[0019] FIG. 7 illustrates an exemplary mechanism for navigating the accurate movement of brick releasing system.
DETAILED DESCRIPTION OF THE INVENTION:
[0020] The exemplary embodiments described herein detail for illustrative purposes are subject to many variations in the configuration or arrangement. It should be emphasized, however, that the present invention is not limited to a particular configuration as shown and described herein. It is understood that various omissions and substitutions of equivalents are contemplated as circumstances may suggest or render expedient, but these are intended to cover the application or implementation without departing from the scope of the claims of the present invention. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting.
[0021] The use of terms “including,” “comprising,” or “having” and variations thereof herein are meant to encompass the items listed thereafter and equivalents thereof as well as additional items.
[0022] Further, the terms, “an” and “a” herein do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item.
[0023] Furthermore, the term "may" herein is used in a permissive sense (i.e. meaning having the potential to), rather than the mandatory sense, (i.e. meaning must)
[0024] The present invention provides a highly accurate system for removing/releasing the bricks from a brick shaping die assembly having a plurality of die mould cavities filled with the raw material. The system can be adjusted as per the rate of production of bricks. Further, the system is easy to operate in cost effective manner.
[0025] Referring to FIG. 1, the invention will now be described in more detail. A die assembly (100) for a production of bricks, as shown in FIG. 1, comprises of a plurality of die mould cavities (102), a pair of chains (104), a pair of die plate sets (106), a second drive unit (108), a plurality of piston assemblies (110), a plurality of pressing members (112), one or more circular timers (114), and a first drive unit (116). The dies assembly (100) is configured to receive the raw material from a material filling device or machine and shape it into bricks of pre-determined dimensions, which are then released out form the die cavities for further process such as drying or baking. The size of each die mould cavity may be adjustable as per the pre-determined dimensions of the brick to be produced. The raw material used for making the bricks may be selected from, but not limited to, mixture clay, mud slurry, and blending slurry of cement.
[0026] In accordance with an embodiment the plurality of die mould cavities (102) are positioned parallelly to create varieties of configuration such as flat, close etc. which can move in clockwise or anti-clockwise direction. Each of the plurality of die mould cavities (102) having a pair of longitudinal ends (1021), a pair of transverse ends (1022), a hollow top (1023) and a hollow base (1024). In an exemplary embodiment, the plurality of die mould cavities includes six die mould cavities arranged in a row and such forty rows positioned parallelly to create elliptical configuration in the die assembly as shown in Fig 1. The number of die mould cavities arranged in the row and such rows positioned parallelly may be increased or decreased as per the quantity of bricks to be produced. Further, the plurality of dies mould cavities may be connected to each other through the pair of chains (104) to form the said configuration. Each chain may be having a plurality of engaging elements (210) which is connected at the pair of transverse ends (1022) of the plurality of die mould cavities. Furthermore, the pair of chains (104) may be operationally coupled to each of pair of die plate sets (106) having plurality of sprocket tooth on it circumference. The plurality of engaging elements of each chain gets engaged with the plurality of sprocket tooth. Said configuration of the pair of chains and pair of die plate sets may be similar to a configuration of chain and sprocket used in the cycle gearing mechanism. The plurality of die plate sets may be driven by the second drive unit (108) through a drive shaft (118) mounted on the plurality of die plate sets (106). As the second drive unit rotates, it facilitates the movement of the die assembly in clockwise or anti-clockwise direction.
[0027] In accordance to an embodiment of the present invention, the plurality of dies mould cavities (102) arranged in row may be operationally coupled with a plurality of piston assemblies (110), as shown in Fig 2. Each piston assembly comprises a plurality of piston plates (202), atleast one connecting rod (204), atleast one tension spring (206). The plurality of piston plates (102) may be directly or indirectly connected at the hollow base of plurality of dies mould cavities. Each piston plate, having an operational surface and a back surface, may be configured to reciprocate in a forward and a backward direction within the corresponding die mould cavity. The piston plate (202) is directly placed at the hollow base end of the corresponding die mould cavity or indirectly through some additional plate having engraved design on it. In exemplary embodiment, the operational surface of the piston plate may be extruded portion in a specific pattern, for example logo or name of company producing the bricks, which will be engraved on the brick surface. Further, the back surface of the piston plate is operationally coupled with atleast one connecting rod (204) which is surrounded by a tension spring (206). The tension spring may be placed concentrically over the connecting rod, and configured to bring the piston plate back to an initial position from where the piston plate has started to move in forward direction.
[0028] Further, the plurality of piston assemblies (110) are operationally coupled to the pressing member (112) which may be configured to press/push the corresponding plurality of piston assemblies in a forward direction for releasing the bricks out from the plurality of mould cavities (102) filled with the raw material. The pressing member comprises a top surface (1121), a bottom surface (1122), a pair of transverse ends (1123) and a pair of longitudinal ends (1124).
[0029] In accordance with a preferred embodiment, the connecting rods (204) of the plurality of piston assemblies may be connected at the bottom surface (1122) of the pressing member. Further, the tension springs are placed between the bottom surface of the pressing member and a permanently fixed plate (208). The permanently fixed plate may be placed, in between the pressing member (112) and the plurality of piston plates (202), along with a longitudinal length of the plurality of die mould cavities. Wherein the connecting rods of the plurality of piston assemblies are passed through a plurality of holes (214) machined at the center of a transverse length of permanently fixed plate. The pressing member presses the plurality of piston plate (202) in the forward direction within the corresponding die mould cavities via the corresponding connecting rods for removing or releasing the bricks from the die mould cavities. Simultaneously, the corresponding tension springs (206) get compressed between the pressing member (112) and the permanently fixed plate (208), which is capable to bring the corresponding piston plate back to an initial position from where the piston plate has started to move in forward direction. Furthermore, a set of engaging elements (210) are attached at the both transverse ends of the plurality of die mould cavities, which gets engaged with the plurality of sprocket tooth of the set of die plates.
[0030] Further, the top surface of pressing member consists one or more followers (212). Wherein the one or more followers may be selected from, but not limited to, knife edge follower, roller follower, flat-faced follower, spherical follower, radial follower, and offset follower. In an exemplary embodiment, the roller follower are attached on the top surface of the pressing member, as shown in FIG. 2.
[0031] In accordance to an embodiment of the present invention, the plurality of above described arrangement of FIG. 2 are positioned parallelly to each other to create varieties of configuration such as flat, close etc. to form the die assembly, as shown in FIG. 3, which can be move in clockwise or anti-clockwise direction. In accordance to a preferred embodiment of the present invention, the said arrangement of FIG.2 are positioned parrallelly to create an elliptical configuration, as shown in FIG. 1. Further, each of the engaging elements of each said arrangement is connected with the engaging elements of the subsequent arrangement. Each engaging element having a pair of pulleys which are spaced apart by a pair of connecting plate and the sprocket tooth get engaged between the spaces created between the pair of pulleys.
[0032] Referring to FIG. 4, one or more circular timers (400) are described in detail. In accordance with an embodiment of the present invention, each circular timer (400) may be either constructed of a single circular disc or plurality of circular disc bolted together. Further, the circular timer having a hole (406) at a center of the disc, a plurality of cams (402) which are distributed throughout a circumference of the circular timer at regular interval and a cam adjustment mechanism (408) for aligning the cam with the corresponding follower. Further, each cam comprises a rise profile (4021) which is machined at the circumferential edge of the circular timer. The rise profile of the cam is a curve path, which is followed by the corresponding follower when engaged with the cam as shown in FIG. 5. The plurality of cams (402) may be recessed inward or extruded outward on the circumference of the circular timer at regular interval.
[0033] Furthermore, the one or more circular timers may be mounted on a shaft which is driven by the first drive unit. The first drive unit may be connected at either or both end of the shaft and comprises of an electrical motor or an engine for rotating one or more circular timers in a clockwise or anti-clockwise direction via the shaft.
[0034] When one or more circular timers rotate by the first drive unit, the plurality of cams get engaged with the corresponding one and more followers and the rise profile of each cam will guide the corresponding follower for pressing the corresponding plurality of piston assemblies in the forward direction via the pressing member. Further, the plurality of piston assemblies push the material filled in the plurality of die mould cavities to form the bricks of pre-determined dimensions.
[0035] Similarly, referring to FIG. 6, the rise profile of the plurality of cams will one by one engage with the corresponding followers coupled to the plurality of pressing member of above described configuration (300) of FIG.3, which creating the dies assembly. However, the space between the consecutive cams in each circular timer will be an ideal curve (404) that is the portion of the rotating circular timer during which the consecutive cams will engage with consecutive corresponding followers of the die assembly. As shown in FIG.6 the engaged cam has pushed the corresponding pressing member which further facilitate the forward movement of the plurality of piston assemblies (200).
[0036] Referring to FIG.7, at the pair of transverse ends (1124) of the pressing member having the one or more rollers (702) positioned inside a vertical guide member (704). In a preferred embodiment of the present invention, the pair of vertical guide members (704) are configured to navigate the vertical movement of the pressing member via one or more rollers positioned between them, so that the corresponding one or more followers accurately align within the corresponding rise profile of the cam of rotating circular and accurate forward direction movement of the plurality of piston assemblies can be achieved to precisely release the bricks from the plurality of die mould cavities without cracking or braking it. The vertical guide may be rigidly attached to a structural frame of the brick shaping machine which is mounted on a rigid surface.
[0037] In accordance with an embodiment of the present invention, the rotating speed of the first drive unit and the second drive unit are synchronized so that one or more followers coupled with the plurality of pressing member will accurately engaged with a corresponding cam of the circular timer. In a exemplary embodiment of the present invention, both the drive shaft of die assembly and the shaft attached to one or more circular timer are connected through pulley-belt arrangement to a single drive unit.
[0038] Referring to the FIG 8, a method of releasing bricks from a brick shaping die assembly is described below in more detail;
[0039] At step 802, the brick shaping die assembly may be driven by the second drive unit in clockwise or anti-clockwise direction. The second drive unit be connected at either of the drive shaft and comprises of an electrical motor or an engine for rotating one or more circular timers in a clockwise or anti-clockwise direction via the drive shaft and start/stop bottom.
[0040] At step 804, as the die assembly rotates, the plurality of die mould cavities which are positioned at the upper side of during the continues movement of the die assembly will be filled with the raw material of brick by the material filling machine placed above the die assembly. The rotation of the die assembly may be stopped for short period of time for filling the raw material into the empty dies mould cavities and continue thereafter. Similarly, one by one the raw material is filled in the plurality of die mould cavities positioned parallelly to create a die assembly of particular configuration. The raw material may be selected from, but not limited to, mixture of fly ash with water, sand with water, cement with water, lime with water.
[0041] At step 806, one or more circular timers are driven by the first drive unit. The rotating speed of the first drive unit and the second drive unit are synchronized.
[0042] At step 808 and 810, after the raw material has been filled in the plurality of die mould cavities, it continues to rotate in die assembly and at certain point it comes in front of one or more rotating circular timers. The plurality of cams of the rotating circular timer one by one get engaged with the corresponding one and more followers operationally coupled with the plurality of die mould cavities, that come in front of the rotating circular timer at the moment, and the rise profile of each cam will guide the corresponding follower for pressing the corresponding plurality of piston assemblies in the forward direction via the pressing member.
[0043] At step 812, during the forward movement of the plurality of piston assemblies, it pushes the bricks shaped in the plurality of die mould cavities and release them for further process such as baking.
[0044] At step 814, after releasing the bricks from the plurality of die mould assemblies, the corresponding tension springs bring the corresponding plurality of piston assemblies back to an initial position from where the piston assemblies have started to move in forward direction.
[0045] At step 816, after releasing the bricks from particular plurality of die mould assemblies, the plurality of cams of the circular timer will engage with subsequent followers positioned next to a particular follower in the die assembly configuration.
[0046] In accordance with an embodiment of the present invention, the precisely vertical movement of the pressing member has been navigated by one or more rollers positioned between a pair of vertical guide members. Due to said navigating mechanism the one or more followers accurately align within the rise profile of the plurality of cams and precisely pushes the pressing member, so that an accurate forward direction movement of the plurality of piston assemblies can be achieved to release the bricks from the plurality of die mould cavities without cracking or braking it. The vertical guide may be rigidly attached to a structural frame of the brick shaping machine which is mounted on a rigid surface.
[0047] In accordance with an exemplary embodiment of the present invention, the dimensions of each die mould cavity can be adjust by adjusting the walls of the die mould cavity based on the dimensions of brick to be shaped by the brick shaping machine. The brick shaping machine can make any pre-determined dimensions (Length x Width x Height) of brick, for example ranging from 190x93x63 to 400x200x200 or any shape or dimension which are produced in the industry.
[0048] In accordance with an embodiment of the present invention, the plurality of die mould cavities, plurality of piston plates, a plurality of pressing members, one or more followers and one or more circular timers of brick releasing system for brick shaping machine, may be made-up of material selected from, but not limited to, wood, plastic, metal and alloy and alike.
[0049] The foregoing descriptions of exemplary embodiments of the present invention have been presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the invention to the precise forms disclosed, and obviously many modifications and variations are possible in light of the above teaching. The exemplary embodiment was chosen and described in order to best explain the principles of the invention and its practical application, to thereby enable others skilled in the art to best utilize the invention and various embodiments with various modifications as are suited to the particular use contemplated. It is understood that various omissions, substitutions of equivalents are contemplated as circumstance may suggest or render expedient, but is intended to cover the application or implementation without departing from the spirit or scope of the claims of the present invention.
We Claim:
1. A system for releasing bricks from a brick shaping die assembly (100), the system comprising:
a plurality of die mould cavities (102) configured to shape the raw material into the bricks of pre-determined dimensions, the die mould cavity having a pair of longitudinal ends (1021), a pair of transverse ends (1022), a hollow top (1023) and a hollow base (1024);
a plurality of piston assemblies (104) positioned at each hollow base of the plurality of die mould cavities;
a pressing member (112) operationally coupled to the plurality of piston assemblies and configured to press the plurality of piston assemblies in a forward direction for releasing the bricks from the plurality of mould cavities;
one or more circular timers (114) having a plurality of cams (402) distributed throughout a circumference of the circular timer at regular interval and configured to guide a corresponding one and more followers for pressing the corresponding plurality of piston assemblies in forward direction via the pressing member; and
a first drive unit operationally coupled to a shaft (116) mounted on the one or more circular timer and configured to drive one or more rotating circular timers in a clockwise or anti-clockwise direction;
wherein each of the plurality of cams having a rise profile (4021), which when engaged with the follower, pushes the corresponding piston assembly in forward direction via the pressing member.
2. The system as claimed in claim 1, wherein the pressing member (112) comprises a top surface (1121), a bottom surface (1122), a pair of transverse ends (1124)and a pair of longitudinal ends (1123); and
wherein the pair of transverse ends (1124) of the pressing member having the one or more rollers (702) positioned between a pair of vertical guide members (704), the pair of vertical guide members operationally configured to navigate the vertical movement of the pressing member via one or more rollers, so that the one or more followers accurately align within the rise profile of the plurality of cams.
3. The system as claimed in claim 1, wherein the plurality of cams (402) are configured to facilitate the forward motion of the plurality of piston assemblies (110) coupled to the plurality of die mould cavities; and
wherein the rise profile (4021) of the plurality of cams is machined at the circumference of the circular timer.
4. A die assembly for production of bricks, the die assembly comprising:
a plurality of die would cavities (102) positioned parallely to each other, each of the plurality of die would cavities having a pair of longitudinal ends, a pair of transverse ends, a hollow top and a hollow base;
a pair of chains (104) operationally coupled at the pair of transverse ends of the plurality of die would cavities;
a pair of die plate sets (106), each die plate set configured to operationally coupled the pair of chains;
a second drive unit configured to operationally engage the pair of chains and drive the plurality of die would cavities in a clockwise or anti-clockwise direction;
a plurality of piston assemblies (110) positioned at the plurality of hollow base of the plurality of die would cavities;
a plurality of pressing member (112) operationally coupled to each of the plurality of piston assemblies and configured to press corresponding plurality of piston assemblies in a forward direction for releasing the bricks from the plurality of mould cavities;
one or more circular timers (114) having a plurality of cams distributed throughout a circumference of the circular timer at regular interval and configured to guide a corresponding one and more followers for pressing a corresponding piston assembly in forward direction via the pressing member; and
a first drive unit operationally coupled to a shaft mounted on the one or more circular timer and configured to drive one or more rotating circular timers in a clockwise or anti-clockwise direction;
wherein each of the plurality of cams (402) having a rise profile, which when engaged with the follower, pushes the corresponding piston assembly in forward direction via the pressing member.
5. The die assembly as claimed in claim 4, wherein the pressing member comprises a top surface, a bottom surface, a pair of transverse ends and a pair of longitudinal ends; and
wherein the pair of transverse ends of the pressing member having the one or more rollers positioned between a pair of vertical guide members, the pair of vertical guide members operationally configured to navigate the exact vertical movement of the pressing member via one or more rollers, so that the one or more followers accurately align within the rise profile of the plurality of cams.
6. The die assembly as claimed in claim 4, wherein the plurality of cams are configured to facilitate the forward motion of the plurality of piston assemblies coupled to the plurality of die would cavities; and
wherein the rise profile of the plurality of cams is machined at the circumference of the circular timer.
7. The die assembly as claimed in claim 4, wherein the rotating speed of the first drive unit and the second drive unit are synchronized so that one or more followers is accurately engaged with a corresponding cam.
8. A method of releasing bricks from a brick shaping die assembly, the method comprising:
rotating the brick shaping die assembly in clockwise or anti-clockwise direction via a second drive unit, the brick shaping die assembly having a plurality of die mould cavities, a plurality of piston assemblies, a plurality of pressing member, one or more followers, and one or more circular timers;
filing the raw material of brick inside the plurality of die would cavities;
rotating one or more circular timers in clockwise or anti-clockwise direction via a first drive unit;
engaging one or more followers with the one or more circular timers having a plurality of cams distributed throughout a circumference of each circular timer at regular interval, the each cam has a rise profile configured to gradually push the corresponding follower in a forward direction;
pushing the plurality of piston assemblies within a corresponding die would cavity in the forward direction via the pressing member connected with the follower;
releasing the brick from the corresponding die would cavity;
returning the piston assembly at an initial position; and
engaging the rise profile of plurality of cams one by one with subsequent followers positioned next to a particular follower in the die assembly configuration.
9. The method as claimed in claim 9, wherein navigating a vertical movement of the pressing member by one or more rollers positioned between a pair of vertical guide members, so that the one or more followers accurately align within the rise profile of the plurality of cams.
| # | Name | Date |
|---|---|---|
| 1 | 202311005549-2. Marked Copy under Rule 14(2) [13-03-2025(online)].pdf | 2025-03-13 |
| 1 | 202311005549-2. Marked Copy under Rule 14(2) [13-09-2024(online)].pdf | 2024-09-13 |
| 1 | 202311005549-FORM FOR STARTUP [27-01-2023(online)].pdf | 2023-01-27 |
| 2 | 202311005549-Retyped Pages under Rule 14(1) [13-09-2024(online)].pdf | 2024-09-13 |
| 2 | 202311005549-Retyped Pages under Rule 14(1) [13-03-2025(online)].pdf | 2025-03-13 |
| 2 | 202311005549-FORM FOR SMALL ENTITY(FORM-28) [27-01-2023(online)].pdf | 2023-01-27 |
| 3 | 202311005549-2. Marked Copy under Rule 14(2) [13-09-2024(online)].pdf | 2024-09-13 |
| 3 | 202311005549-2. Marked Copy under Rule 14(2) [28-02-2024(online)].pdf | 2024-02-28 |
| 3 | 202311005549-FORM 1 [27-01-2023(online)].pdf | 2023-01-27 |
| 4 | 202311005549-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [27-01-2023(online)].pdf | 2023-01-27 |
| 4 | 202311005549-Retyped Pages under Rule 14(1) [13-09-2024(online)].pdf | 2024-09-13 |
| 4 | 202311005549-Retyped Pages under Rule 14(1) [28-02-2024(online)].pdf | 2024-02-28 |
| 5 | 202311005549-EVIDENCE FOR REGISTRATION UNDER SSI [27-01-2023(online)].pdf | 2023-01-27 |
| 5 | 202311005549-CLAIMS [09-11-2023(online)].pdf | 2023-11-09 |
| 5 | 202311005549-2. Marked Copy under Rule 14(2) [28-02-2024(online)].pdf | 2024-02-28 |
| 6 | 202311005549-Retyped Pages under Rule 14(1) [28-02-2024(online)].pdf | 2024-02-28 |
| 6 | 202311005549-FER_SER_REPLY [09-11-2023(online)].pdf | 2023-11-09 |
| 6 | 202311005549-DRAWINGS [27-01-2023(online)].pdf | 2023-01-27 |
| 7 | 202311005549-OTHERS [09-11-2023(online)].pdf | 2023-11-09 |
| 7 | 202311005549-DECLARATION OF INVENTORSHIP (FORM 5) [27-01-2023(online)].pdf | 2023-01-27 |
| 7 | 202311005549-CLAIMS [09-11-2023(online)].pdf | 2023-11-09 |
| 8 | 202311005549-COMPLETE SPECIFICATION [27-01-2023(online)].pdf | 2023-01-27 |
| 8 | 202311005549-FER_SER_REPLY [09-11-2023(online)].pdf | 2023-11-09 |
| 8 | 202311005549-FORM 4(ii) [11-08-2023(online)].pdf | 2023-08-11 |
| 9 | 202311005549-FORM-9 [30-01-2023(online)].pdf | 2023-01-30 |
| 9 | 202311005549-OTHERS [09-11-2023(online)].pdf | 2023-11-09 |
| 9 | 202311005549-Proof of Right [27-07-2023(online)].pdf | 2023-07-27 |
| 10 | 202311005549-FORM 18 [30-01-2023(online)].pdf | 2023-01-30 |
| 10 | 202311005549-FORM 4(ii) [11-08-2023(online)].pdf | 2023-08-11 |
| 10 | 202311005549-FORM-26 [27-04-2023(online)].pdf | 2023-04-27 |
| 11 | 202311005549-FER.pdf | 2023-02-14 |
| 11 | 202311005549-Proof of Right [27-07-2023(online)].pdf | 2023-07-27 |
| 12 | 202311005549-FORM 18 [30-01-2023(online)].pdf | 2023-01-30 |
| 12 | 202311005549-FORM-26 [27-04-2023(online)].pdf | 2023-04-27 |
| 13 | 202311005549-FER.pdf | 2023-02-14 |
| 13 | 202311005549-FORM-9 [30-01-2023(online)].pdf | 2023-01-30 |
| 13 | 202311005549-Proof of Right [27-07-2023(online)].pdf | 2023-07-27 |
| 14 | 202311005549-FORM 4(ii) [11-08-2023(online)].pdf | 2023-08-11 |
| 14 | 202311005549-FORM 18 [30-01-2023(online)].pdf | 2023-01-30 |
| 14 | 202311005549-COMPLETE SPECIFICATION [27-01-2023(online)].pdf | 2023-01-27 |
| 15 | 202311005549-DECLARATION OF INVENTORSHIP (FORM 5) [27-01-2023(online)].pdf | 2023-01-27 |
| 15 | 202311005549-FORM-9 [30-01-2023(online)].pdf | 2023-01-30 |
| 15 | 202311005549-OTHERS [09-11-2023(online)].pdf | 2023-11-09 |
| 16 | 202311005549-COMPLETE SPECIFICATION [27-01-2023(online)].pdf | 2023-01-27 |
| 16 | 202311005549-DRAWINGS [27-01-2023(online)].pdf | 2023-01-27 |
| 16 | 202311005549-FER_SER_REPLY [09-11-2023(online)].pdf | 2023-11-09 |
| 17 | 202311005549-CLAIMS [09-11-2023(online)].pdf | 2023-11-09 |
| 17 | 202311005549-DECLARATION OF INVENTORSHIP (FORM 5) [27-01-2023(online)].pdf | 2023-01-27 |
| 17 | 202311005549-EVIDENCE FOR REGISTRATION UNDER SSI [27-01-2023(online)].pdf | 2023-01-27 |
| 18 | 202311005549-DRAWINGS [27-01-2023(online)].pdf | 2023-01-27 |
| 18 | 202311005549-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [27-01-2023(online)].pdf | 2023-01-27 |
| 18 | 202311005549-Retyped Pages under Rule 14(1) [28-02-2024(online)].pdf | 2024-02-28 |
| 19 | 202311005549-FORM 1 [27-01-2023(online)].pdf | 2023-01-27 |
| 19 | 202311005549-EVIDENCE FOR REGISTRATION UNDER SSI [27-01-2023(online)].pdf | 2023-01-27 |
| 19 | 202311005549-2. Marked Copy under Rule 14(2) [28-02-2024(online)].pdf | 2024-02-28 |
| 20 | 202311005549-Retyped Pages under Rule 14(1) [13-09-2024(online)].pdf | 2024-09-13 |
| 20 | 202311005549-FORM FOR SMALL ENTITY(FORM-28) [27-01-2023(online)].pdf | 2023-01-27 |
| 20 | 202311005549-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [27-01-2023(online)].pdf | 2023-01-27 |
| 21 | 202311005549-FORM FOR STARTUP [27-01-2023(online)].pdf | 2023-01-27 |
| 21 | 202311005549-FORM 1 [27-01-2023(online)].pdf | 2023-01-27 |
| 21 | 202311005549-2. Marked Copy under Rule 14(2) [13-09-2024(online)].pdf | 2024-09-13 |
| 22 | 202311005549-Retyped Pages under Rule 14(1) [13-03-2025(online)].pdf | 2025-03-13 |
| 22 | 202311005549-FORM FOR SMALL ENTITY(FORM-28) [27-01-2023(online)].pdf | 2023-01-27 |
| 23 | 202311005549-2. Marked Copy under Rule 14(2) [13-03-2025(online)].pdf | 2025-03-13 |
| 23 | 202311005549-FORM FOR STARTUP [27-01-2023(online)].pdf | 2023-01-27 |
| 24 | 202311005549-Retyped Pages under Rule 14(1) [08-09-2025(online)].pdf | 2025-09-08 |
| 25 | 202311005549-2. Marked Copy under Rule 14(2) [08-09-2025(online)].pdf | 2025-09-08 |
| 1 | 202311005549E_13-02-2023.pdf |