CEMENT ADMIXTURE HAVING SUPERIOR WATER-REDUCING PROPERTIES
AND METHOD FOR PREPARING THE SAME
BACKGROUND OF THE INVENTION
(a) Field of the Invention
The present invention relates to a cement admixture, and more particularly to a cement admixture for forming concrete with good strength and which improves dispersibihty of cement particles, increases composition fluidity even at a high range water-reducing formulation, prevents a decrease of fluidity over time, and offers good workability by supplying an adequate amount of air flow continuously
(b) Description of the Related Art
Cement compositions, such as concrete or mortar, are hydraulic substances that are hardened by reaction of cement and water Physical propenies of cement compositions, such as compressive strength after hardening, vary depending on the amount of water used In general, while an increase in the amount of water usea improves workability, it decreases compressive strength and causes cracking Therefore the amount of water used in cement compositions is limited The Korean Industrial Standard (KS) F 2560 recommends use of a chemical admixture for concrete to reduce the amount of water used
Chemical admixtures are classified as AE (air-entraining) admixtures water-reducing admixtures and high range water-reducing admixtures The AE admixture is a chemical admixture comprised in a cement composition to increase the amount of small air bubbles, and it is mixed with a water-reducing admixture or a
high range water-reducing admixture to form an AE water-reducing admixture (air entraining and water-reducing admixture) and a high range AE water-reducing admixture. When an AE water-reducing admixture is used, the amount of water used can be decreased by about 10wt%, and a high range AE water-reducing admixture can reduce the amount of water used by more than 18wt%.
The water-reducing admixture is made of a lignin compound, and the high range water-reducing admixture is made of a naphthalene-formalin condensate and a melamine condensate.
Because a slump loss of concrete in a cement composition occurs within 30 minutes, all work from concrete mixing to casting must be done in a short time. With the recent increase in unit content of water due to a change of aggregates, use of mechanized modern equipment, and an increase in traffic volume, a new chemical admixture having superior slump retention characteristics while having better water-reducing properties than the conventional AE water-reducing admixtures is required. Accordingly, admixture makers are actively developing high range AE water-reducing admixtures that have good water-reducing properties and low slump loss, and that can be added to the concrete composition at the concrete plant.
Currently, h igh r ange A E w ater-reducing a dmixtures, s uch a s n aphthalene sulfonic acid formaldehyde condensate salt (naphthalene based), melamine sulfonic acid formaldehyde condensate salt (melamine based), and Polycarboxylate(poly carboxylic acid based), are on the market. However, these high range water-reducing admixtures have some problems. For example, the naphthalene
based and melamine based high range water-reducing admixtures have a problem of fluidity decrease (slump loss) while they have superior hardening characteristics On the other hand, the biggest problem of the polycarboxylic acid based high range water-reducing admixtures is hardening retardation. However, with the recent development of a polycarboxylic acid based concrete admixture having superior fluidity, it is possible to obtain good fluidity by adding only a small amouni, and the problem of hardening retardation is solved
As a polycarboxylic acid based high range AE water-reducing admixture, Japan Patent Publication No Sho 59-18338 discloses a copolymer prepared from a polyalkylene glycol mono(meth)acry!ic acid ester monomer, a (meth)acryiic acid monomer, and a monomer that can be copolymenzed with them Additionally, Japan Patent Publication No Hei 5-238795 discloses a copolymer prepared from a polyalkylene glycol diester monomer having an unsaturated double bond, a monomer having a dissociated group, and another specific monomer While these polycarboxylic acid based high range AE wafer-reducing admixtures have good water-reducing properties and slump retention characteristics, there is much room for improvement
Japan Patent Publication No Sho 57-118058, Japan Patent Publication No Hei 8-283350, Japan Patent Publication No Hei 9-142905, and so forth disclose cement dispersing agents comprising a copolymer prepared from a polyethylene glycol monoallyl ether monomer and a maleic acid monomer However, these cement dispersing agents do not have satisfactory dispersibility, especially at a high
water-reducing formulations, because the polyethylene glycol monoallyl ether monomer and the maleic acid monomer are not easily copolymerized.
Japan Patent Publication No. Hei 10-194808 discloses a cement dispersing agent comprising a copolymer prepared from a polypropylene glycol polyethylene glycol mono(meth)a!lyl ether monomer and an unsaturated carboxylic acid monomer. Because this cement dispersing agent has a high hydrophobic polypropylene glycol content, it does not have sufficient dispersibility. Therefore, it should be added in a large amount to obtain sufficient dispersibility, and it is impossible to obtain sufficient dispersibility at a high water-reducing formulation.
SUMMARY OF THE INVENTION
An object of the present invention is to provide a cement admixture capable of improving dispersion stability of cement particles, and a method for preparing the same
Another object of the present invention is to provide a cement admixture offering good workability to a cement composition by increasing fluidity of the cement composition even at the high water-reducing formulation, preventing a decrease of the fluidity as the function of time, and supplying an adequate amount of air flow continuously, and a method for preparing the same.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
To attain the objects, the present invention provides a cement admixture that comprises a carboxylic acid based copolymer comprising a reactive surfactant as a monomer, a copolymer salt obtained by neutralizing the copolymer with an alkaline
substance, or both, and a method for preparing the same.
The present invention also provides a cement composition having superior fluidity even at a high water-reducing formulation, which comprises 0 01 to 10 parts by weight of the cement admixture for 100 parts by weight of cement
Hereinafter, the present invention is described in more detail
The present invention copolymenzes a copolymer comprising a carboxylic acid monomer with a reactive surfactant as a unit monomer Thereby, the present invention offers dispersibility superior to that of the conventional cement admixture, increases fluidity of the cement composition even at a high water-reducing formulation, prevents a decrease of the fluidity as the function of time, and supplies an adequate amount of air flow continuously, so that it offers good workability to the cement composition
The reactive surfactant, which is comprised in the copolymer of the present invention as a unit monomer, has both hydrophilic and hydrophobic groups, so that it increases solubility of the polymer in water It also improves physical adsorptivity of cement particles to the polymer, so that it helps dispersion of the cement particles and maintenance of fluidity, and increases stability to bivalent ions comprised in the cement composition
To be more specific, the carboxylic acid based copolymer of the present invention which comprises a reactive surfactant as a unit monomer preferably comprises
a) 50 to 90wt% of an alkoxypolyalkylene glycol mono(meth)acrylic acid ester
monomer represented by the following Chemical Formula 1;
b) 5 to 45wt% of a (meth)acryiic acid monomer represented by the following Chemical Formula 2, or a salt thereof; and
c) 0.5 to 40wt% of a reactive surfactant represented by the following Chemical Formula 3:
Chemical Formula 1
(Formula Removed) ]
wherein:
R1 is a hydrogen atom or methyl;
R20 is a C2 to C4 oxyalkylene, which may be identical or different and which may be added in block or random form in case they are different;
R3 is a C1 to C4 alkyf; and
m is the average addition moles of the oxyalkylene groups, which is an integer of 1 to 50;
Chemical Formula 2
(Formula Removed)
wherein:
Rd is a hydrogen atom or methyl; and
M1 is a hydrogen atom, a monovalent metal atom, a bivalent metal atom, ammonium, or an organic amine; and
Chemical Formula 3 (Formula Removed)
wherein:
R3 is a hydrogen atom or methyl;
Rs is a C1 to C3 alkylene, phenylene, or alkylphenylene;
R'O is a C1 to C4 oxyalkylene, which may be identical or different and which may be added in block or random form in case they are different;
r is the average addition moles of the oxyalkylene groups, which is an integer of 1 to 50;
n is 0 or 1; and
M2 is a hydrogen atom, a monovalent metal atom, ammonium, or an organic amine.
The reactive surfactant represented by Chemical Formula 3 has a double bond, which may participate in a radical reaction, so that it functions as a surfactant in the polymer main chain during copoiymerization of the monomers. The hydrophobic part of the surfactant facilitates adsorption to cement particles, and the ionic part forms an electric double layer to increase the zeta potential and enhance electrostatic repulsion and stability of dispersion particles. Accordingly, the cement particles are dispersed by the hydrophilicity and steric hindrance of the polyalkylene glycol chain, and electrostatic repulsion due to the sulfonic acid at the terminus of the surfactant offers superior dispersibility and air entraining stability.
The monomer represented by Chemical Formula 1 may be chosen from
methoxypoiyethylene glycol mono(meth)acrylate, methoxypolypropyiene glycol
mono(meth)acrylate, methoxypolybutylene glycol mono(meth)acrylate,
methoxypoiyethylene glycol polypropylene glycol mono(meth)acrylate,
methoxypoiyethylene glycol polybutylene glycol mono(meth)acrylate,
methoxypolypropyiene glycol polybutylene glycol mono(meth)acrylate,
methoxypoiyethylene glycol polypropylene glycol polybutylene glycol
mono(meth)acrylate, ethoxypolyethylene glycol mono(meth)acryiate,
ethoxypolypropylene glycol mono(meth)acrylate, ethoxypolybutylene glycol mono(meth)acrylate, ethoxypolyethylene glycol polypropylene glycol mono(meth)acrylate, ethoxypolyethylene glycol polybutylene glycol mono(meth)acrylate ethoxypolypropylene glycol polybutylene glycol mono(meth)acry!ate, and ethoxypolyethylene glycol polypropylene glycol polyoutylene glycol mono(meth)acry!ate, which may be copoiymerized with one another
Preferably, the monomer represented by Chemical Formula 1 is comprised from 50 to 90wt% in the copolymer Beyond this range, it is difficult to attain good dispersibihty
The monomer represented by Chemical Formula 2 may be chosen from acrylic acid and methacrylic acid and monovalent metal salts, bivalent metal salts, ammonium salts, and organic amine salts thereof, which may be copoiymerized with one another
Preferably, the monomer represented by Chemical Formula 2 is comprised from 5 to 45wt% in the copolymer. Beyond this range, the slump loss prevention capacity of the cement composition may be lowered.
The reactive surfactant represented by Chemical Formula 3 has both
hydrophobic and hydrophilic groups, and a double bond that can participate in a
radical reaction. Particularly, a polyoxyalkylene alkenyl ether sulfate is preferable.
To be specific, it may be chosen from: sulfoxypoiyalkylene glycol ally/ ethers, such as
sulfoxypolyethylene glycol ailyl ether, sulfoxypolypropylene glycol ailyl ether,
sulfoxypolybutylene glycol ailyl ether, sulfoxypolyethylene glycol 2-butenyl ether,
sulfoxypolypropylene glycol 2-butenyl ether, sulfoxypolybutylene glycol 2-butenyl
ether, sulfoxypolyethylene glycol 3-butenyl ether, sulfoxypolypropylene glycol
3-butenyl ether, sulfoxypolybutylene glycol 3-butenyl ether, sulfoxypolyethylene
glycol 3-pentenyl ether, sulfoxypolypropylene glycol 3-pentenyl ether, and
sulfoxypolybutylene glycol 3-pentenyl ether; sulfoxypoiyalkylene glycol
alkylvinylphenyl ethers, such as sulfoxypolyethylene glycol (3-vinyl-5-methyl)phenyl
ether. sulfoxypolypropylene glycol (3-vinyl-5-methyl)phenyl ether,
sulfoxypolybutylene glycol (3-vinyl-5-methyl)phenyl ether, sulfoxypolyethylene glycol
(3-vinyl-5-ethyl)phenyl ether, sulfoxypolypropylene glycol (3-vinyl-5-ethyl)phenyl
ether, sulfoxypolybutylene glycol (3-viny!-5-ethyl)phenyl ether, sulfoxypolypropylene
glycol (3-propenyl-5-propyl)phenyl ether, sulfoxypolybutylene glycol
(3-propenyl-5-propyl)pheny! ether, sulfoxypolyethylene glycol
(3-propenyl-5-butyl)phenyl ether, sulfoxypolypropylene glycol
(3-propenyi-5-butyl)phenyi ether, and sulfoxypolybutylene glycol
(3-propenyl-5-butyl)phenyl ether; 2-sulfoxypolyalkyiene
glycoI-3-(4-alkylphenoxy)propyleneallyl ethers, such as 2-sulfoxypolyethylene
glycol-3-(4-methylphenoxy)propyleneallyl ether, 2-sulfoxypolypropylene
glycol-3-(4-methylphenoxy)propyleneallyI ether, 2-suJfoxypolybutylene
glycol-3-(4-methyfphenoxy)propyleneallyf ether, 2-sulfoxypolyethyiene
glycol-3-(4-ethylphenoxy)propyleneallyl ether, 2-sulfoxypolypropylene
glycol-3-(4-ethylphenoxy)propyteneallyl ether, and 2-sulfoxypolybutylene glycol-3-(4-ethylphenoxy)propy!enea!lyl ether; and monovalent metal salts, bivalent metal salts, ammonium salts, and organic amine salts thereof. These monomers may be copolymenzed with one another.
Preferably, the reactive surfactant represented by Chemical Formula 3 is comprised from 0.5 to 40wt% in the copolymer. Beyond this range, the slump retention and air entraining capacity of the cement composition may be lowered
The carboxylic acid based copolymer or neutralized salt thereof comprising the reactive surfactant as a unit monomer may be as represented by the following Chemical Formulas 4a, 4b 4c, and 4d However, it is not limited to them
Chemical Formula 4a Chemical Formula 4b (Formula Removed)

Chemical Formula 4c (Formula Removed)

In Chemical Formulas 4a to 4d
M is a hydrogen atom, or a monovalent or bivalent metal atom, R is hydrogen or an alkyl, and m, m', n, o, p, q, and r are molar ratios, wherein at least one of m and m' is not 0, at least one of 0 and p is not 0, and n, q, and r are not 0
The ammonium of the terminus of the reactive surfactant may be replaced by a hydrogen atom or a monovalent metal atom.
The monomer components of the copolymer of the cresent invention may be copolymerized using a polymerization initiator The copolymenzation method is not particularly limited and it may be carried out by solution polymerization, mass polymerization and so forth
For example, in case water is used as a polymerization solvent, water-soluble polymerization initiators such as a persulfate of ammonium or an alkali metal or hydrogen peroxide, can be used
In case low alcohols, aromatic hydrocarbons, alipr.atic hydrocarbons, ester compounds, or ketone compounds are used as a polymerization solvent hydroperoxides such as benzoyl peroxide, lauroyl peroxide and cumen
hydroperoxide, or aromatic azo compounds such as azobisisobutyronitriie may be used as a polymerization initiator Accelerators, such as amine compounds, may be used as well
In case a water/ low alcohol mixture solution is used, the above polymerization initiators or combinations of polymerization initiators and accelerators may be used
Preferably, the polymerization initiator is used from 0 5 to 5wt% of the total monomer weight
Preferably, the polymerization temperature is selected from a range of 0 to 120°C depending on the solvent or polymerization initiator used
Also, a thiol based chain transfer agent may be used as well to control the molecular weight of the polymer For the thiol based chain transfer agent, mercaptoethanol, thioglycerol, thioglycollic acid, 2-mercaptopropionic acid, 3-mercaptopropionic acid, thiomalic acid, thioglycollic acid octyl, 3-mercaptopropionic acid octyl, and so on may be used alone or in combination Preferably the thiol based chain transfer agent is used from 0 5 to 5wt% of the total monomer weight
The obtained polymer can be used as a main component of a cement admixture without further processing, or it may be neutralized with an alkaline substance to be used as a main component of a cement admixture, if required For the alkaline substance inorganic substances such as hyaroxide, chloride, and a caroonate of a monovalent metal or bivalent metal, or an organic amine can be used
Preferably, the weight-average molecular weight of the copolymer and neutralized copolymer thereof is from 10,000 to 30,000, and more preferably from 15 000 to 20,000, when determined by GPC (gel permeation chromatography), considering the dispersibility
Preferably, the cement admixture of the present invention is added from 0 01 to 10 parts by weight for 100 parts by weight of cement, in a cement composition such as concrete Particularly, 0 1 to 5 parts by weight is more preferable, considering the high water-reducing formulation A content exceeding 10 parts oy weight is not desirable in terms of economic efficiency Otherwise, if the content is below 0 01 parts by weight, the dispersibility, water-reducing properties, and air entraining capacity may be poor
The cement admixture of the present invention reduces over 18wt% of the water in concrete by improving dispersibility of cement particles It increases fluidity of the composition even at the high water-reducing formulation, prevents a decrease or the fluidity over time, and offers good workability by supplying an aaequate amount of air flow continuously while having good strength
Hereinafter, the nresent invention is described in more detail through Examples and Comparative Examples However, the following Examples are only ror the understanding of the present invention, and the present invention is not limited by the following Examples
EXAMPLES
Example 1
250 parts by weight of water were put in a 2L glass reactor equipoed with a thermometer, a stirrer, a dropping funnel, a nitrogen feed tube and a reflux cooler Nitrogen gas was fed into the reactor while stirring, and the reactor was heated to 80 °C under the nitrogen atmosphere
Deionized water comprising 2 parts by weight of ammonium persulfate was added to the reactor After the persulfate was dissolved, monomer mixture of 275 18 parts by weight of methoxypolyethylene glycol monomethacrylate (average addition moles of ethylene oxide = 13 mol), 43 69 parts by weight of methacryhc acid, 25 11 parts by weight of acrylic acid, 7 02 parts by weignt of polyoxyethylene nonylphenylpropenyl ether sulfate ammonium salt (average addition moles of ethylene oxide = 10 mol) as a non-ionic and anionic reactive surfactant, 4 5 parts by weight of 3-mercaptopropiomc acid and 130 parts by weight of water and aqueous initiator solution of 90 parts by weight of a 5wt% ammonium persulfate aqueous solution were respectively added to the reactor dropwise over 3 hours Then, 4 parts by weight of another 5wt% ammonium persulfate aqueous solution was added at once Polymerization was then earned out for 1 hour wnile keeping the temperature at 80"C
After the polymerization was completed the obtainea polymer was cooled to room temperature and neutralized with a 30wt% sodium hyaroxide aqueous solution The weight-average molecular weight of the prepared water-soluble copolymer salt
measured by GPC was 18,591 Example 2
A water-soluble copolymer salt was prepared as in Example 1, changing the average addition moles of ethylene oxide of the methoxypolyethylene glycol monomethacrylate to 30 mol The weight-average molecular weight of this salt measured by GPC was 23,486 Example 3
Polymerization was carried out as in Example 1, replacing the monomer solution with a mixture solution comprising 266 76 parts by weight of methoxypolyethylene glycol monomethacrylate (average addition moles of ethylene oxide =14 mol), 42 68 parts by weight of methacrylic acid, 24 01 parts by weight of acrylic acid, 17 55 parts by weight of polyoxyethylene nonyfphenylpropenyl ether sulfate ammonium salt (average addition moles of ethylene oxide = 10 mol) as a non-ionic and anionic reactive surfactant, 4 5 parts by weight of 3-mercaptopropionic acid and 130 parts by weight of water
After the polymerization was completed, the obtained polymer was cooled to room temperature and neutralized with a 30wt% sodium hydroxide aqueous solution The weight-average molecular weight of the prepared water-soluble copolymer salt measured by GPC was 16,931 Example 4
Polymerization was carried out as in Example 1 replacing the monomer solution with a mixture solution comprising 259 04 parts b/ weight of
methoxypolyethylene glycol monomethacrylate (average addition moles of ethylene oxide = 14 mol), 36 39 parts by weight of methacrylic acid, 20 47 parts by weight of acrylic acid, 35 1 parts by weight of polyoxyethylene nonylphenylpropenyl ether sulfate ammonium salt (average addition moles of ethylene oxide = 10 mol) as a non-ionic and anionic reactive surfactant, 4 5 parts by weight of 3-mercaptopropiomc acid and 130 parts by weight of water
After the polymerization was completed, the obtained polymer was cooled to room temperature and neutralized with a 30wt% sodium hydroxide aqueous solution The weight-average molecular weight of the prepared water-soluble copolymer salt measured by GPC was 16,605 Example 5
Polymerization was carried out as in Example 1, replacing the monomer solution with a mixture solution comprising 27518 parts by weight of methoxypolyethylene glycol monomethacrylate (average addition moles of ethylene oxide = 14 mol), 43 69 parts by weight of methacrylic acid, 25 11 parts by weight of acrylic acid, 7 02 parts by weight of allyloxyhydroxypropane sulfate sodium salt as an anionic reactive surfactant, 4 5 parts by weight of 3-mercaptopropiomc acid, and 130 parts by weight of water
After the polymerization was completed, the obtained polymer was cooled to room temperature and neutralized with a 30wt% sodium hydroxide aqueous solution The weight-average molecular weight of the prepared water-soluble copolymer salt measured by GPC was 15,415
Comparative Example 1
Polymerization was carried out as in Example 1, replacing the monomer solution with a mixture solution comprising 280.8 parts by weight of methoxypolyethylene glycol monomethacrylate (average addition moles of ethylene oxide = 14 mol), 44.58 parts by weight of methacrylic acid, 25.62 parts by weight of acrylic acid, 4.5 parts by weight of 3-mercaptopropionic acid, and 130 parts by weight of water, excluding the reactive surfactant.
After the polymerization was completed, the obtained polymer was cooled to room temperature and neutralized with a 30wt% sodium hydroxide aqueous solution. The weight-average molecular weight of the prepared water-soluble copolymer salt measured by GPC was 27,287. Comparative Example 2
A naphthalene sulfonate formaldehyde (NSF) condensate, conventionally used as a cement admixture, was prepared.
Main components, contents, and properties of the water-soluble copolymer salts prepared in Examples 1 to 5 and Comparative Example 1 are shown in the following Table 1. The following Table 2 shows test results (cement mortar fluidity test and concrete test) for the water-solubie copolymer salts and the cement admixture of Comparative Example 2.
[Mortar fluidity test]
1000g of portland cement (SsangYong Cement), 1000g of sand, 1g (solid content) of each cement admixture, and 450g of water (tap water) were mixed at
medium speed in a mortar mixer for 3 minutes to prepare mortar. Each prepared mortar sample was filled in a hollow cone having a diameter of 60mm and a height of 40mm. The cone was removed upwardly and the fluidity of the mortar (mm) was determined by averaging its diameter measured in two directions.
[Concrete test]
736kg of Portland cement (SsangYong Cement), 1863kg of sand, 2330kg of rubble, 0.25wt% of each cement admixture for the cement weight (1.00wt% for the cement admixture of Comparative Example 2), and 386.4kg of water (tap water) were mixed to prepare concrete. Slump and air content of each prepared concrete sample were measured according to the Korean Industrial Standards KS F 2402 and KS F 2449. Table 1 ,2

(Table Removed)
As seen from the test results, the mortar comprising the cement admixtures of Examples 1 to 5 had better fluidity, lower concrete slump loss after 90 minutes in spite of a higher initial slump, and superior air content, compared with the cement admixtures of Comparative Examples 1 and 2 This means that the cement admixture of the present invention improves dispersibility of cement particles, and orfers better water-removing properties at a small amount
The cement admixture of the present invention improves dispersibility of cement particles, increases composition fluidity even at a high water-removing region, prevents a decrease of fluidity over time, and offers good workability by supplying an adequate amount of air flow continuously
While the present invention has been explained in detail with reference to the preferred embodiments those skilled in the art will appreciate that various modifications and substitutions can be made thereto without departing from the spirit and scope of the present invention as set forth in the appended claims
STATEMENT UNDER ARTICLE 19 (1)
AMENDMENT
Claims 1-13 are pending in this application.
Claims 1 and 2 are replaced by amended claims bearing the same
numbers, and
Claims 3-13 are unchanged.
REMARKS
Claim 1 is amended to particularly point out and claim the subject matter which the inventors consider as their invention. Support for the amendment to Claim 1 is found in the specification, particularly, on page 5. line 19 through page 7, line 12. Thus, no new matter has been introduced.
Claim 2 is amended according to the amendment to Claim 1 in consideration of antecedent bases matters.
Claim 1 is distinguished from EP 0983976 Al categorized under "X" in the International Search Report, in that a carboxylic acid based copolymer contained in a cement admixture according to Claim 1 contains a reactive surfactant as a third monomeric component, whereas a copolymer contained in a surfactant composition does not include a reactive surfactant.
Specifically, the carboxylic acid based copolymer as recited in Claim 1 is derived from a monomer mixture comprising an alkoxypolyalkylene glycol mono(meth)acrylic acid ester monomer, a (meth)acrylic acid monomer, and a reactive surfactant.
The EP reference discloses a copolymer of a monomer mixture including an alkoxypolyalkylene glycol mono(meth)acrylic acid ester represented by Formula (A), a (meth)acrylic acid represented by Formula (B), and allyl sulfonic acid or its salt represented by Formula (C). In the surfactant composition for use as a dispersing agent in concrete, monomeric component (A) may impart a surfactant property to the
copoiymer because of the alkylene glycol groups, and monomeric component (C) is not able to serve as a reactive surfactant, because it is generally known in the art that surfactants are by necessity large molecules with molar masses usually in excess of 300, and it is essential that the ends of a hydrophobe and a hydrophile are sufficiently remote from each other (Jone Cross, ANION SURFACTANTS, Analytical Chemistry, Second Ed., 1998).
The copolymer of Claim 1 of the present application includes a reactive surfactant incorporated thereto, in addition to an alkoxypolyalkylene glycol mono(meth)acrylic acid ester component.
In light of the foregoing, the EP reference fails to teach incorporating a reactive surfactant into a carboxylic acid based copolymer. Therefore, Claim 1 is not anticipated by the EP reference.

We claim:
1. A cement admixture composition comprising a copolymer, or a salt of the copolymer
obtained by neutralizing the copolymer with an alkaline substance,
characterized in that, the copolymer is obtained by copolymerizing a monomer mixture comprising a monomer represented by Chemical Formula 1, a monomer represented by Chemical Formula 2, and a reactive surfactant represented by Chemical Formula 3 Chemical Formula 1
(Formula Removed)
wherein:
R1 is a hydrogen atom or methyl;
R20 is a C2 to C4 oxyalkylene, which may be identical or different and which may be
added in block or random form in case they are different;
R3 is a C1 to C4 alkyl; and
m is the average addition moles of the oxyalkylene groups, which is an integer of 1 to
50;
Chemical Formula 2
R*
CH2 = OCOO-M1
wherein:
R4 is a hydrogen atom or methyl; and
M1 is a hydrogen atom, a monovalent metal atom, a bivalent metal atom, ammonium,
or an organic amine; and
Chemical Formula 3
(Formula Removed)
wherein:
R5 is a hydrogen atom or methyl;
R6 is a C1 to C3 alkylene, phenylene, or alkylphenylene;
R70 is a C1 to C4 oxyalkylene, which may be identical or different and which may be
added in block or random form in case they are different;
r is the average addition moles of the oxyalkylene groups, which is an integer of 1 to
50;
n is 0 or 1; and
M2 is a hydrogen atom, a monovalent metal atom, ammonium, or an organic amine.
2. The cement admixture composition as claimed in claim 1, wherein the monomer
mixture comprises."
a) 50 to 90wt% of the monomer represented by the following Chemical Formula 1;
b) 5 to 45wt% of the monomer represented by the following Chemical Formula 2; and
c) 0.5 to 40wt% of the reactive surfactant represented by the following Chemical Formula 3.
3. The cement admixture composition as claimed in claim 1, wherein the monomer
represented by Chemical Formula 1 is one or more substances selected from the group consisting of methoxypolyethylene glycol mono (meth)acrylate, methoxypolypropylene glycol mono(meth)acrylate, methoxypolybutylene glycol mono(meth)acrylate, methoxypolyethylene glycol polypropylene glycol mono(meth)acrylate, methoxypolyethylene glycol polybutylene glycol mono(meth)acrylate, methoxypolypropylene glycol polybutylene glycol mono(meth)acrylate, methoxypolyethylene glycol polypropylene glycol polybutylene glycol mono(meth)acrylate, ethoxypolyethylene glycol mono(meth)acrylate, ethoxypolypropylene glycol mono(meth)acrylate, ethoxypolybutylene glycol mono(meth)acrylate, ethoxypolyethylene glycol polypropylene glycol mono(meth)acrylate, ethoxypolyethylene glycol polybutylene glycol mono(meth)acrylate, ethoxypolypropylene glycol polybutylene glycol mono(meth)acrylate, and ethoxypolyethylene glycol polypropylene glycol polybutylene glycol mono(meth)acrylate.
4. The cement admixture composition as claimed in claim 1, wherein the monomer represented by Chemical Formula 2 is one or more substances selected from the group consisting of acrylic acid, methacrylic acid, and a monovalent metal salt, a bivalent metal salt, an ammonium salt, and an organic amine salt of the acids.
5. The cement admixture as claimed in claim 1, wherein the reactive surfactant represented by Chemical Formula 3 is one or more substances selected from the group consisting of:
sulfoxypolyalkylene glycol allyl ethers, such as sulfoxypolyethylene glycol allyl ether, sulfoxypolypropylene glycol allyl ether, sulfoxypolybutylene glycol allyl ether, sulfoxypolyethylene glycol 2-butenyl ether, sulfoxypolypropylene glycol 2-butenyl ether, sulfoxypolybutylene glycol 2-butenyl ether, sulfoxypolyethylene glycol 3-butenyl ether, sulfoxypolypropylene glycol 3-butenyl ether, sulfoxypolybutylene glycol 3-butenyl ether, sulfoxypolyethylene glycol 3-pentenyl ether, sulfoxypolypropylene glycol 3-pentenyl ether, and sulfoxypolybutylene glycol 3-pentenyl ether;
sulfoxypolyalkylene glycol alkylvinylphenyl ethers, such as sulfoxypolyethylene glycol (3-vinyl-5-methyl)phenyl ether, sulfoxypolypropylene glycol (3-vinyl-5-methyl)phenyl ether, sulfoxypolybutylene glycol (3-vinyl-5-methyl)phenyl ether, sulfoxypolyethylene glycol (3-vinyl-5-ethyl)phenyl ether, sulfoxypolypropylene glycol (3-vinyl-5-ethyl)phenyl ether, sulfoxypolybutylene glycol (3-vinyl-5-ethyl) phenyl ether, sulfoxypolypropylene glycol (3-propenyl-5-propyl)phenyl ether, sulfoxypolybutylene glycol (3-propenyl-5-propyl)phenyl ether, sulfoxypolyethylene glycol (3-propenyl-5-butyl)phenyl ether, sulfoxypolypropylene glycol (3-propenyl-5-butyI)phenyl ether, and sulfoxypolybutylene glycol (3-propenyl-5-butyl)phenyl ether;
2-sulfoxypolyalkylene glycol-3-(4-alkylphenoxy)propyleneallyl ethers, such
as 2-sulfoxypolyethylene glycol-3-(4-methylphenoxy)propyleneallyl ether, 2-
sulfoxypolypropylene glycol-3-(4-methylphenoxy)propyleneallyl ether, 2-
sulfoxypolybutylene glycol-3-(4-methylphenoxy)propyleneallyl ether, 2-
sulfoxypolyethylene glycol-3-(4-ethylphenoxy)propyleneallyl ether, 2-
sulfoxypolypropylene glycol-3-(4-ethylphenoxy)propyleneallyl ether, and 2-sulfoxypolybutylene glycol-3-(4-ethylphenoxy)propyleneallyl ether; and
salts obtained by neutralizing them with a monovalent metal, a bivalent metal, an ammonium salt, or an organic amine.
6. The cement admixture composition as claimed in claim 1, wherein the weight-
average molecular weight of the copolymer or the salt of the copolymer ranges from
10,000 to 30,000.
7. A cement composition comprising 0.01 to 10 parts by weight of the cement admixture composition as claimed in claim 1 for 100 parts by weight of cement.
8. A method for preparing a cement admixture composition comprising:
b) a step of copolymerizing:
i) 50 to 90wt% of a monomer represented by the following Chemical Formula
1;
ii) 5 to 45wt% of a monomer represented by the following Chemical Formula
2; and
iii) 0.5 to 40wt% of a reactive surfactant represented by the following
Chemical Formula 3
in the presence of a polymerization initiator:
9. The method for preparing a cement admixture composition as claimed in claim 8,
which further comprises:
b) a step of neutralizing the copolymer prepared in the step a) with an alkaline substance.
10. The method for preparing a cement admixture composition as claimed in claim 9, wherein the alkaline substance of the step b) is a hydroxide, chloride, or carbonate of a monovalent metal or bivalent metal, ammonia, or an organic amine.
11. The method for preparing a cement admixture composition as claimed in claim 8, wherein a) the copolymerization is carried out by solution polymerization or mass polymerization.
12. The method for preparing a cement admixture composition as claimed in claim 8, wherein the copolymerization temperature of the step a) ranges from 0 to 120.
13. The method for preparing a cement admixture composition as claimed in claim 8, wherein a) the copolymerization is carried out by further adding a thiol based chain transfer agent.