Sign In to Follow Application
View All Documents & Correspondence

A Circuit Module Of A Mounting Structure For A Semiconductor

Abstract: ABSTRACT A circuit module is mounted with an IC that modulates and demodulates a multicarrier signal. The circuit module has a laminated board, which is provided internally with a plurality of conductive layers laminated having insulating layers in between, and an IC, which is provided with a plurality of ground terminals to be grounded. Of the plurality of conductive layers, a conductive layer provided proximate to the IC configures a ground layer electrically connected to the plurality of ground terminals.

Get Free WhatsApp Updates!
Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
13 October 2008
Publication Number
12/2009
Publication Type
INA
Invention Field
ELECTRICAL
Status
Email
Parent Application
Patent Number
Legal Status
Grant Date
2015-01-31
Renewal Date

Applicants

PANASONIC CORPORATION
1006, OAZA KADOMA, KADOMA-SHI, OSAKA 571-8501

Inventors

1. KAWANO, HIROSHI,
C/O PANASONIC COMMUNICATIONS CO., LTD., 1-62, MINOSHIMA 4-CHOME, HAKATA-KU, FUKUOKA-SHI, FUKUOKA 812-8531
2. FUJIMURA, MUNENORI,
C/O PANASONIC COMMUNICATIONS CO., LTD., 1-62, MINOSHIMA 4-CHOME, HAKATA-KU, FUKUOKA-SHI, FUKUOKA 812-8531
3. NARUSE, TAKUMI,
C/O PANASONIC COMMUNICATIONS CO., LTD., 1-62, MINOSHIMA 4-CHOME, HAKATA-KU, FUKUOKA-SHI, FUKUOKA 812-8531
4. YAMAGUCHI, SHUICHIRO
C/O PANASONIC COMMUNICATIONS CO., LTD., 1-62, MINOSHIMA 4-CHOME, HAKATA-KU, FUKUOKA-SHI, FUKUOKA 812-8531
5. HASHIMOTO, YOSHINORI,
C/O PANASONIC COMMUNICATIONS CO., LTD., 1-62, MINOSHIMA 4-CHOME, HAKATA-KU, FUKUOKA-SHI, FUKUOKA 812-8531

Specification

DESCRIPTION
CIRCUIT MODULE AND POWER LINE COMMUNICATION APPARATUS
Technical Field
The present invention relates to a circuit module (i.e., substrate), particularly to a mounting structure of a semiconductor IC used in an environment where noise control is difficult, such as high-speed power line communication (PLC) and the like.
Background Art
With demand for compact electronic components, numerous IC chips and IC components need to be mounted on a circuit module having semiconductor ICs and IC components. Demand has thus been growing for the effective use of wiring and mounting space. Particularly, a modulation/demodulation IC, which modulates and demodulates signals, is provided with a large number of ground terminals (pads) at a narrow pitch, each of which is connected onto a mounting board. Used as the mounting board is a laminated board, which includes a plurality of laminated wiring layers having an insulating layer in between (e.g-, Japanese Patent No. 3,375,555 and Japanese Patent Laid-open Publication No. 2000-031329). In order to minimize wire routing and to reduce impedance attributed to wiring itself a power line and a ground line included in the wiring layers normally have a planar shape, and are mounted in the laminated board as a power plate and a ground plate respectively.
When such a conventional power plate or ground plate is mounted in the laminated board as an internal layer, determining a particular mounting position is handled as a design matter. When the ground plate that configures ground layer 2200 is provided away from modulation/demodulation IC 2100 as shown in Fig. 19, for instance, a via needs to be provided to a predetermined depth for electrical connection between a ground terminal and the ground plate. It is easy to process via hole (hereinafter referred to as through-via) H that penetrates entire laminated board 1000. However, such a deep through-via requires a large planar space and a space on a rear side, thus wasting the mounting and wiring spaces. Further, a vertical distance cannot be overlooked, and an increase in inductance caused by the increased thickness of the laminated board is not a small problem.
It is possible to provide the via only to the middle in order to secure the mounting space. There is a problem, however, where the farther the ground layer is provided from the

ground temiinal of modulation/demodulation IC 2100, the more the processing accuracy declines. In addition, the increase in inductance caused by the increased thickness of the laminated board is more than a small problem, as described above.
Disclosure of the Invention
The present invention is provided to address the above-described problems. An
object of the present invention is to provide a compact circuit module being hardly affected by
noise and having high reliability. Another object of the present invention is to provide a
compact, low-noise, and high-speed power line communication apparatus-
' A first aspect of the present invention provided to address the above-described
problems provides a circuit module that includes a laminated board (10) and an IC (210); the lammated board having a first insulating layer (e.g., 17), a first conductive layer (e.g., 12) laminated on the first insulating layer, a second insulating layer (17) laminated on the first conductive layer, and a second conductive layer (13) laminated on the second insulating layer; the IC being mounted on the first insulating layer and havmg a plurality of ground terminals. The first conductive layer is electrically connected to the plurality of ground terminals. The above-described structure provides a minimum distance between the ground terminals and a ground layer, and connects the ground terminals and the ground layer while requiring no via hole that penetrates the laminated board and maintaining processing accuracy. Thereby, a mounting space is not reduced on a rear surface of the laminated board, the rear surface being a surface on which no IC is mounted. Further, an increase in inductance is minimized, which is caused by an increased thickness of the laminated board. The conductive layer provided proximate to the IC herein is a proximate layer, except a conductive layer that configures a wiring pattern as a connection pad on the laminated board surface.
A second aspect of the present invention provided to address the above-described problems provides the circuit module according to the first aspect of the present invention, wherein the IC (210) processes a communication signal. The above-described structure provides a minimum distance between the ground terminals and the ground layer, and connects the ground terminals and the ground layer while requiring no via hole that penetrates the laminated board and maintaining processing accuracy. Thereby, the IC that processes the communication signal can be mounted without reducing the mounting space on the rear surface of the laminated board, the rear surface being a surface on which no IC is rfiounted. Further, an increase in inductance is minimized, which is caused by an increased thickness of

the laminated board. A third aspect of the present invention provided to address the above-described problems provides the circuit module according to the second aspect of the present inventioru wherein the communication signal is a muhicarrier signal. The above-described structure provides a minimum distance between the ground terminals and the ground layer, and connects the ground terminals and the ground layer while requiring no via hole that penetrates the laminated board and maintaining processing accuracy. Thereby, the IC that processes the multicarrier signal can be mounted without reducing the mounting space on the rear surface of the laminated board, the rear surface being a surface on which no IC is mounted. Further, an increase in inductance is minimized, which is caused by an increased thickness of the laminated board. A fourth aspect of the present invention provided to address the above-described problems provides the circuit module according to the third aspect of the present invention, wherein the IC (210) performs at least one of modulation and demodulation of the multicarrier signal. The IC may perform both modulation and demodulation.
A fifth aspect of the present invention provided to address the above-described problems provides the circuit module according to the fourth aspect of the present invention, wherein the multicarrier signal is a power line communication signal transmitted via a power line (900), The circuit module further includes a filter (260) that is mounted on a surface of the circuit module and that shields a predetermined frequency range of the power line communication signal, the filter being mounted on a surface different from the first insulating layer (17) of the laminated board. The above-described structure provides the IC and the filter on the different surfaces of the laminated board, and thereby the IC and the filter are shielded from each other by the laminated board. Thus, noise from the IC is prevented from reaching the filter. Further, the ground terminals and the ground layer can be connected with no through-via used, thus allowing effective use of the both surfaces of the laminated board as a mounting space, even when the mounting space of the IC or the filter becomes large because of multicanier signal processing, and consequently enabling size reduction of the circuit module, A sixth aspect of the present invention provided to address the above-described problems provides the circuit module according to the fifth aspect of the present invention, wherein the multicarrier signal is transmitted via a power line (900) that has a pair of lines. The power line may have three or four lines.
A seventh aspect of the present invention provided to address the above-described problems provides the circuit module according to the sixth aspect of the present invention, wherein the filter (260) has substantially equal impedance from the pair of lines (900). The

above-described structure mounts a balanced filter on a surface that faces an IC ckip, thereby reducing a noise impact to the balance filter. The balance filter is normally mounted together with chip components, such as a chip inductor, a chip capacitor, and the like, and thus a mounting space thereof tends to become large. However, the above-described structure can reduce the size of the circuit module, even when the mounting space of the balanced filter for power line communication becomes large.
An eighth aspect of the present invention provided to address the above-described problems provides a power line communication apparatus that performs power line communication. The power line communication apparatus includes the circuit module according to the sixth aspect of the present invention; and a coupler (270) that superimposes the power line communication signal output fi"om the circuit module onto an AC voltage transmitted to the power line (900), and that separates the power line communication signal fi-om the AC voltage transmitted via the power line so as to output the signal to the circuit module. The above-described structure can provide a power line communication apparatus capable of high speed communication and achieving low noise and high reliability.
A ninth aspect of the present invention provided to address the above-described problems provides the circuit module according to the first aspect of the present invention. The circuit module further includes a second laminated board (30) that has a plurality of laminated conductive layers (31, 32, 33, and 34) having insulating layers (35) in between and that is different firom the fn-st laminated board (10); a circuit element (e.g., 37) that is mounted on a surface of the second laminated board; and an insulating sheet (20) that has a conductive path provided between the first and second laminated boards and electrically connects the IC and the circuit element. The above-described structure can provide a compact and low-noise IC.
A tenth aspect of the present invention provided to address the above-described problems provides the circuit module according to the ninth aspect of the present invention. The circuit module flirther includes an internal circuit element (260) that is provided to the insulating sheet (20) and that is mounted in the circuit module, wherein the internal circuit element is surrounded by the conductive path (Q). The above-described structure provides the conductive path using conductive paste and the like, thus allowing secure shielding with a simple structure. Copper foil may be used for covering.
An eleventh aspect of the present invention provided to address the above-described problems provides the circuit module according to the ninth aspect of the present invention.

wherein the first and second laminated boards (10 and 30) have a same thickness. The above-described structure provides the boards having the same thickness, thus preventing separation of the two laminated boards and the insulating sheet having the conductive path, when the thermal expansion of the boards differs due to temperature change, such as heat shock. Thereby, connection reliability of the conductive path that connects the two laminated boards can be improved.
A twelfth aspect of the present invention provided to address the above-described problems provides the circuit module according to the ninth aspect of the present invention. The circuit module includes at least one internal circuit element (260). that is provided to the insulating sheet (20) and that is mounted in the circuit module. The internal circuit element is mounted on a thicker laminated board of the first and second laminated boards (10 and 30). The above-described structure mounts a circuit component only on the thicker board even when the board is thin, thereby preventing the thin board from bending and improving the connection reliability of the conductive path that connects the two laminated boards when the boards are laminated with insulating sheet, or a composite sheet, having the conductive path.
A thirteenth aspect of the present invention provided to address the above-describe-d problems provides the circuit module according to the ninth aspect of the present invention. The circuit module fijrther includes a heat-dissipating plate (40) that is provided to at least one of the first and second laminated boards (10 and 30), The above-described structure mcreases a heat-dissipating space, thus effectively dissipating heat from the both surfaces and improving reliability.
A fourteenth aspect of the present invention provided to address the above-described problems provides the circuit module according to the ninth aspect of the present invention, wherein the insulating sheet (20) includes an inorganic filler and thermoset resin. The above-described structure can control a thermal expansion rate, permittivity, and thermal conductivity by selecting the inorganic filler, thus improving the connection reliability of the conductive path that connects the two laminated boards and increasing heat dissipation.
A fifteenth aspect of the present invention provided to address the above-described problems provides the circuit module according to the fourteenth aspect of the present invention, wherein the inorganic filler included in the insulating sheet (20) has a weight percentage range of about 70% to about 95%. The above-described structure provides the same thermal expansion rate as that of the two laminated boards, thus preventing separation of the two laminated boards and the insulating sheet having the conductive path, due to

temperature change, such as heat shock and the Hke^ caused by the difference in the thennal expansion of the insulating sheet and the two laminated boards. Thereby, the connection reliability of the conductive path that connects the two laminated boards can be improved. Further, the structure reduces the pressure exerted to a circuit component mounted on a surface which contacts the insulating sheet when the insulating sheet and the two laminated boards are laminated, thereby preventing a damage to the circuit component. The laminated board has the insulating layer between the conductive layers provided with a predetermined pattern. The insulating layer may also be configured with an inorganic filler and thermoset resin in a similar manner. When the insulating sheet has thermoset resin having a hardening temperature lower than that of the insulating layer included in the laminated board, the insulating layer of the laminated board is prevented from degradation caused by heat processing when the laminated boards are fixatedly attached having the insulating sheet therebetween.
A sixteenth aspect of the present invention provided to address the above-described problems provides the circuit module according to the first aspect of the present invention. The circuit module includes a second laminated board (30) that has a plurality of laminated conductive layers (e.g., 31, 32, 33, and 34) having insulating layers (20) in between and that is different from the first laminated board (10); and a circuit element (e.g., 18 and 37) that is mounted on a surface of the second laminated board. The circuit element is provided between the first and second laminated boards and holds the first and second laminated boards. The above-described structure simplifies the construction and allows cost reduction requiring no member, such as an insulating sheet.
A seventeenth aspect of the present invention provided to address the above-described problems provides a circuit module that includes a laminated board (10) and an IC (210); the laminated board having a first insulating layer (e.g., 17), a first conductive layer (e.g., 12) laminated on the first insulating layer, a second insulating layer (17) laminated on the first conductive layer, and a second conductive layer (13) laminated on the second insulating layer; the IC having a plurality of ground terminals and processing a high-frequency signal. The IC is mounted on the first insulating layer, and the plurality of ground terminals are electrically connected to the first conductive layer. The above-described structure provides a minimum distance between the ground terminals and a ground layer, and connects the ground terminals and the ground layer while requiring no via hole that penetrates the laminated board and maintaining processing accuracy. Thereby, a mounting space is not

reduced on a rear surface of the laminated board, the rear surface being a surfece on which no IC is mounted. Further, an increase in inductance is minimized, which is caused by an increased thickness of the laminated board, thereby preventing attenuation of the high-frequency signal processed by the IC. The conductive layer provided proximate to the IC herein is a proximate layer, except a conductive layer that configures a wiring pattern as a connection pad on the laminated board surface.
An eighteenth aspect of the present invention provided to address the above-described problems provides the circuit module according to the seventeenth aspect of the present invention, wherein the high-frequency signal is a power line communication signal transmitted via a power line (900). The circuit module flirther includes a filter (260) that is mounted on a surface of the circuit module and that shields a predetermined frequency range of the power line communication signal, the fiher being mounted on a surface different from the first insulating layer (17) of the laminated board. The above-described structure provides the IC and the filter on the different surfaces of the laminated board, and thereby the IC and the filter are shielded from each other by the laminated board. Thus, noise from the IC is prevented from reaching the filter. Further, the ground terminals and the ground layer can be connected with no through-via used, thus allowing effective use of the both surfaces of the laminated board as a mounting space, even when the mounting space of the IC or the filter becomes large because of multicarrier signal processing, and consequently enabling size reduction of the circuit module,
A nineteenth aspect of the present invention provided to address the above-described problems provides the circuit module according to the eighteenth aspect of the present invention, wherein the high-frequency signal is transmitted via a power line (900) that has a pair of lines. The power line may have three or four hnes.
A twentieth aspect of the present invention provided to address the above-described problems provides the ck-cuit module according to the nineteenth aspect of the present invention, wherein the high-frequency signal is transmitted via the power line that has the pair of lines, and the filter (260) is a b^anced filter that has substantially equal impedance from the pair of lines (900). The above-described structure mounts a balanced filter on a surface that faces an IC chip, thereby reducing a noise impact to the balance filter. The balance filter is normally mounted together with chip components, such as a chip inductor, a chip capacitor, and the like, and thus a mounting space thereof tends to large. However, the above-described

structure can reduce the size of the circuit module, even when the mounting space of the balanced filter for power line communication becomes large.
The IC according to the present invention does not need to be a modulation/demodulation IC, such as a main IC. The IC may be applied for mounting an IC having numerous ground terminals, such as an AFE IC.
Brief Description of Drawings
Fig. 1 is a sectional view illustrating a power line communication (PLC) ch"cuit module that employs an IC mounting board according to a first embodiment;
Fig. 2 is a perspective view illustrating the PLC circuit module according to the first embodiment;
Figs. 3A and 3B are external views illustrating a PLC modem according to the first embodiment,
Fig. 4 is an exploded perspective view illustrating the PLC modem according to the first embodiment;
Fig- 5 is a block diagram illustrating a hardware example of the PLC modem according to the first embodiment;
Fig, 6 is a general fiinction block diagram illustrating an example of a digital signal processor provided by main IC 210 of the PLC module according to the first embodiment;
Figs. 7A to 7C are equivalent circuit schematics illustrating a balanced filter used in the PLC circuit module according to the first embodiment;
FigS- 8 A and SB are fi-ont and rear views of a second laminated board used in the PLC circuit module according to the first embodiment;
Figs. 9A and 9B are fi"ont and rear views of a first laminated board used in the PLC circuit module according to the first embodiment;
Figs. lOA to lOF are perspective views illustrating an embodiment of a manufacturing process of the PLC module according to the first embodiment;
Figs. IIA to IIF are sectional views illustrating an embodiment of a manufacturing
process of the PLC module according to the first embodiment;
I Figs, 12A to 12F are sectional views illustrating a manufacturing process of the first
laminated board used in the PLC module according to the first embodiment;
Fig, 13 illustrates a PLC chcuit module according to a second embodiment;
Fig, 14 illustrates the PLC circuit module according to the second embodiment;

Fig. 15 illustrates a PLC circuit module according to a third enabodiraent; Fig. 16 illustrates a PLC circuit module according to a fourth embodiment; Fig. 17 illustrates a PLC circuit module according to a fiith embodiment; Fig. 18 illustrates a PLC circuit module according to a sixth embodiment; and Fig. 19 illustrates a conventional PLC module.
Best Mode for Carrying Out the Invention
The embodiments are explained in the following, with reference to the above-described drawings. (First Embodiment)
Explained in a first embodiment is PLC modem 100, as an IC mounting board, which stores in case 101 a PLC board used for high-speed power line communication (PLC). PLC modem 100 is an example of a PLC apparatus, which nwy be an electrical apparatus having a PLC modem therein.
In the first embodiment, PLC circuit module 200 includes two IC mounting boards as shown in Figs. I and 2, More specifically, in first laminated board 10, which is one of the two IC mounting boards that configure PLC circuit module 200 mounted in PLC modem 100, first metal layer 12 is a conductive layer provided proximate to modulation/demodulation IC 210 as an IC, and is electrically connected to a ground terminal of modulation/demodulation IC 210.
As shown in Figs. 1 and 2 (Fig. 1 is a sectional view of section A~A of Fig. 2), first laminated board 10 is fixatedly attached to second laminated board 30 having therebetween composite sheet 20 as an insulating sheet, in the first embodiment. First laminated board 10 is mounted with modulation/demodulation IC 210, which is an IC that modulates and demodulates a muhicarrier signal. In first laminated board 10 of the two laminated boards, each layer of first to fourth metal layers 12 to 15 is laminated and fixatedly attached having insulating layer 17 in between. Wiring patterns 11 and 16 configure wiring on front and rear surfaces of the laminated board. The wiring patterns are provided in a similar manner to the I first to fourth metal layers and function as pads for connection. A proximate layer is. first metal layer 12. In second laminated board 30, each layer of first and second metal layers 32 and 33, which configure wiring patterns, is laminated and fixatedly attached having insulating layer 35 in between. Wiring patterns 31 and 34 configure wiring on front and rear surfaces of

the laminated board. The wiring patterns are provided in a'similar manner to the Qrst and second metal layers and function as pads for connection. Second laminated board 30, which is provided in a similar manner to first laminated layer 10, is mounted on the surface thereof with AFE IC (analog front end IC) 220 and balanced filter 251 (260). A circuit structure of PLC circuit module 200 that includes modulation/demodulation IC 210 will be described hereinafter.
As shown in Pigs. 1 and 2, PLC circuit module 200 provided wdth the two IC mounting boards and stored in PLC modem 100, has first laminated board 10 and second laminated board 30 which are fixatedly attached and laminated having insulating sheet 20 therebetween. Modulation/demodulation IC 210 is mounted on the rear surface of first laminated board 10. Low pass filter 251 and band pass filter 260, which are balanced filters, and AFE IC 220 are mounted onthefi"ont surface of second laminated.board 30. First laminated board 10 includes wk'mg layers 11 and 16, which include pads on the front and rear surfaces; and laminated metal layers 12, 13, 14, and 15 having insulating layer 17 in between. Among the four metal layers, first metal layer 12 is provided as a ground layer proximate to the modulation/demodulation IC on the rear surface. First metal layer 12 is connected to pad B of wiring pattern 11 through-via hole HI and then to modulation/demodulation IC 210.
As described above, first and second laminated boards 10 and 30 are used as the IC mounting boards provided in PLC circuit module 200. More specifically, first laminated board 10, which is mounted with modulation/demodulation IC 210 as the IC for modulating and demodulating a multicarrier signal, is fixatedly attached to second laminated board 30 while having composite sheet 20 in between as the insulating sheet. In second laminated board 30, each of the plurality of metal layers 32 and 33 is laminated and fixatedly attached having insulating layer 3 5 in between. Second laminated board 3 0 is also provided with metal layers 31 and 34, which configure pads, on the front and rear surfaces (refer to Fig. 1).
The structure above minimizes a distance between a bonding pad (not shown in the drawings), which is the ground terminal of modulation/demodulation IC 210; and first metal layer 12, which configures the ground layer. The structure thus allows the groimd terminal and the ground layer to connect through shallow inner via HI, which penetrates only surface insulating layer 17, while requiring no via to be provided to penetrate the laminated board. The structure is thereby capable of connecting the ground terminal and the ground layer while maintaining the processing accuracy. Consequently, the through-via does net reduce a mounting space on the rear surface of the laminated board, on which no IC is mounted, even

when numerous ground terminal pins are provided. Further, an increase in inductance is minimized caused by an increased thickness of the laminated board.
First metal layer 12, which configures the ground layer of first laminated board 10, is patterned with copper foil so as to have a space of 80% or greater of the board surface. Provided on an upper layer side of first metal layer 12 (a side away from modulation/demodulation IC 210) is second metal layer 13, which is similarly patterned with copper foil and configures a power layer. Second metal layer 13 is connected through the inner via to a power terminal (not shown in the drawings) of modulation/demodulation IC 210, memory 240, and the like.
First and second laminated boards 10 and 30 are provided with insulating layers 17 and 35; metal layers 12, 13, 14, 15, 32, and 33; and wiring patterns IL 16, 31, and 34. The insulating layers sandwich the metal layers, which configure patterns, including the ground layer, the power layer, the wiring layer, and the like. The wiring patterns configure the connecting pads on the front and rear surfaces. The layers and patterns are electrically connected through the via holes provided in insulating layer 17. The via holes can be provided by, for example, laser processing, drilling, or die processing. Laser processing is preferable since the method provides via holes at a fine pitch and produces no shaving. Laser processing is easily performed when a carbon dioxide laser or an excimer laser is used. For the electrical connection, nonelectrolytic plating may be performed or a conductive substance may be filled.
Further, copper foil is used for metal layers 11, 12, 13, 14, 15, and 16 (31, 32, 33, and 34), which configure the wiring patterns, the ground layer, and power layer. However, any electrical conductive substance may be used, such as a conductive resin composition and the like. When copper foil is used for the wiring pattern, for example, electrolytic plated copper foil having a thickness of about 12 jim to 35 )im can be applied. In order to improve adhesion of the copper foil to insulating layers 17 and 35, it is preferable to roughen surfaces that contact insulating layers 17 and 35. Copper foil whose surface is treated with a coupling agent or is plated with tin, zinc, or nickel may also be used in order to improve the adhesion and acid resistance. For the metal layer, a lead fi"ame may be used, which is an etched or punched metal plate. Using the lead fi-ame allows easy forming, since a green sheet, which is divided and provided per unit by printing or the like, is fixatedly attached onto the lead fiame; components are mounted as required; a next insulating layer is laminated; a next metal layer is

laminated; layers are subsequently laminated in a similar manner; and finally the lead frame is divided into a laminated board of the unit.
The composite sheet as insulating sheet 20, to which first and second laminated boards 10 and 30 are fixatedly attached, has a mixture that includes an inorganic filler and thermoset resin and is commonly called a green sheet. An unhardened sheet is lafliJnated, in which holes for a circuit component or for a conductive path is provided as required. The sheet is then heated and dried at a temperature of around 200 degrees Celsius and is laminated while having the circuit component or the conductive path therein. The holes for the circuit component or the conductive path can be provided by, for example, laser processing, drilling, or die processing. Laser processing is preferable since the method provides though-holes at a fine pitch and produces no shaving. Laser processing is easily performed when a carbon dioxide laser or an excimer laser is used. The hole may be provided at the same time when the green sheet is formed using the mixture. As the inorganic filler, AI2O3, MgO, BN, AJN, Si02, or the like can be used, for example. It is preferable that the inorganic filler has a weight percentage of 70% to 95% to the mixture. It is preferable that the inorganic filler has an average grain size of 0.1 iimto 100 iim or less. Preferable thermoset resin is, for instance, high heat-resistant epoxy resin, phenol resin, or cyanate resin. The epoxy resin is particularly preferable since heat resistance thereof is especially high. The mixture may include a dispersant, a colorant, a coupling agent, or a release agent.
Since the mixture of the inorganic filler and the thermoset resin is used as a material for insulating sheet 20, unlike a ceramic board, the sheet does not need to be baked at high temperature and can be provided by drying at a temperature of around 200 degrees Celsius. Thus, manufacturing is easy.
Further, the linear expansion coefficient, thermal conductivity, and permittivity of insulating sheet 20 can be easily controlled by selecting the inorganic filler to be used for insulating sheet 20. Substantially equalizing the linear expansion coefficient of insulating sheet 20 and a semiconductor element can prevent a crack and the like caused by temperature change, thus providing a highly reliable IC mounting board. Improving the thermal conductivity of insulating sheet 20 provides a highly reliable IC mounting board even when circuit components are mounted in high density.
Planar insulating sheet 20 may be heat-treated at a temperature lower than a hardening temperature of the thermoset resin. Heat treatment removes adhesion while maintaining flexibility of insulating sheet 20, thus allowing easy treatment thereafter. Further,

heat-treating a mixture in which thermoset resin is solved with a solvent, partially removes the solvent.
Conductive path P provided in insulating sheet 20 has a thermoset conductive substance, for example. As the thermoset conductive substance, a conductive resin composition mixture of metal particles and thermoset resin can be used, for instance. As the metal particles, gold, silver, copper, or nickel can be used. Gold, silver, copper, and nickel are preferable conductive substances due to their high conductivity. Copper is particularly preferable because of its high conductivity and limited migration. As the thermoset lesin, for instance, epoxy resin, phenol resin, or cyanate resin can be used. The epoxy resin is particularly preferable because of its high heat resistance.
Circuit components 18 and 37 provided in insulating sheet 20 may be either an active component or a passive component. Used as the active component is a semiconductor element, such as a transistor, an IC, an LSI, or the like. The semiconductor elements may be a semiconductor bare chip or a resin-sealed semiconductor element. Used as the passive component is a chip resistance, a chip capacitor, a chip inductor, or the like. The circuit component does not need to include the active component.
Further, using insulating sheet 20 shields internally provided circuit components IS and 37 from external air, thus preventing a decline in reliability affected by humidity.
Described below are details on a PLC modem that employs the first laminated board (and the second laminated board) as an IC moimting board used as a module for high-speed power line communication. As shown in Figs, 3 A, 3B, and 4, PLC modem 100 has case 101 including upper case 101a and lower case 101b. On a front surfece of case ]01, display 105 including an LED (Light Emitting Diode) and the like, is provided as shown in Fig. 3 A. Providedonarear surface of case 101 are power connector 102; modular jack 103 for LAN (Local Area Network), such as IU-45; and switch 104 for switching an operation mode, as shown in Fig. 3B. Power cable 106 is connected to power connector 102. A LAN cable (not shown in the drawings) is connected to modular jack 103, PLC modem 100 may be provided with a D-sub connector for D-sub cable connection.
PLC modem 100 has PLC circuit module 200 and switching regulator 300, as shown in Fig. 5, Switching regulator 300 suppHes a variety of voltages (e.g.,+1.2V,+3.3 V, and +10.5V) to PLC circuit module 200. Switching regulator includes, for example, a switching transformer and a DC-DC converter (neither not shown in the drawing).

PLC circuit module 200 is provided with main IC 210 as a modulation/demoduiation IC, AFE (Analog Front End) IC 220, memory 240, low pass filter 251, driver IC 252, and band pass filter 260. Switching regulator 300 and coupler 270 are connected to power connector 102, then to power line 900 via power cable 600, power plug 4O0, and outlet 500.
Main IC 210 includes CPU (Central Processing Unit) 211, PLC MAC (Power Line Communication Media Access Control layer) block 212, and PLC PHY (Power Line Communication Physical layer) block 213. CPU 211 is mounted with a 32-bit RISC (Reduced Instruction Set Computer) processor. PLC MAC block 212 controls a MAC layer of transmitted and received signals; PLC PHY block 213 controls a PHY layer of the transmitted and received signals. AFE IC 220 includes DA converter pAC) 221, AD converter (ADC) 222, and variable gain amplifier (VGA) 223. Coupler 270 includes coil transformer 271, and coupling capacitors 272a and 272b. Further, CPU 211 uses data stored in memory 240 so as to control operations in PLC MAC block 212 and PLC PHY block 213 and to control entire PLC modem 100.
PLC modem 100 performs transmission in an OFDM system and the like that use a plurality of subcarriers. Digital signal processing for such transmission is performed in main IC 210, particularly in PLC PHY block 213,
Fig. 6 is a general function block diagram illustrating an example of a digital signal processor of main IC 210 for OFDM transmission using wavelet transform. The digital signal processor of Fig. 6 includes controller 2110, symbol mapper 2111, serial-parallel converter (S/P converter) 2112, inverse wavelet transformer 2113, wavelet transformer 2114, parallel-serial converter (P/S converter) 2115, and demapper 2116.
Symbol mapper 2111 converts bit data to be transmitted into symbol data, and performs symbol mapping (e.g., PAM modulation) according to each of the symbol data. S/P converter 2112 converts the mapped serial data into parallel data. Inverse wavelet transformer 2113 performs inverse wavelet transform of the parallel data into data on a time scale, and generates a series of sample values that represent transmission symbols. The data are transferred to DA converter (DAC) 221 of AFE IC 220.
Wavelet transformer 2114 performs discrete wavelet transform of received digital data (a series of sample values sampled at the same rate as transmitted), which are obtained from AD converter (ADC) 222 of AFE IC 220, into data on a frequency scale, P/S converter 2115 converts the parallel data on the frequency scale into serial data. Demapper 2116

calculates an amplitude value of each subcarrier so as to determine a received signal and obtain received data.
An overview of the conununication performed by PLC modem 100 is as follows. When data input from modular jack 103 are received, the data are transferred to main IC 210 via Ethernet PHY IC 230. A transmitted digital signal generated through digital signal processing is converted into an analog signal by DA converter (DAC) 221 of AFE IC 220. The analog signal is then output to power line 900 via low pass filter 251, driver IC 252, coupler 270, power connector 102, power cable 600, power plug 400, and outlet 500.
When a signal is received from power line 900, the signal is transferred to band pass filter 260 via coupler 270. After the gain is adjusted in variable gain amplifier (VGA) 223 of AFE IC 220, the signal is converted into a digital signal at AD converter (ADC) 222. The signal is then fransferred to main IC 210, and converted into digital data through digital signal processii^. Then, the data are output from modular jack 103 via Ethernet PHY IC 230.
Low pass filter 251 herein provided on the transmitting side includes numerous capacitors and coils, as Figs. 7A and 7B show equivalent circuit schematics thereof. Band pass filter 260 provided on the receiving side also includes numerous capacitors and coils, as Fig. 7C shows an equivalent circuit schematic thereof
- As shown in Fig. IK, lowpassfilter 25Iahas two capacitors 25 lal and 251a2, which are connected between a pMT of lines 601 and 602. CL parallel circuits 25 la3 and 251 a4 are connected in series to the pair of lines 601 and 602 respectively so as to be sandwiched between two capacitors 251al and 251a2. As shown in Fig. 7B, low pass filter 25ib has one capacitor 251bl, which is connected between the pair of lines 601 and 602. Two inductors 251b2 and 251b3 are connected in series to line 601 so as to sandwich capacitor 251bl. Two inductors 251b4 and251b5 are connected in series to line 602 so as to sandwich capacitor 251bl.
Lines 601 and 602 are connected to power line 900, which has a pair of lines, via power cable 600 shown in Fig. 5. When a circuit constant of CL parallel circuits 251a3 and 251a4 is equal, low pass filter 25 la has equal impedance from each of the pair of lines of power line 900, Thus, low pass filter 251a configures a balanced filter. Further, when the circuit constant of inductors 251b2 and 251b3 and inductors 251b4 and 251b5 is equal, low pass filter 251b has equal impedance from each ofthe pair of lines of power line 900. Thus, low pass filter 251 b configures a balanced filter, similar to low pass filter 251 a. The structure above thus allows balancing ofthe pair of lines ofthe power line. Thereby, noise transmitted

on a first line can counterbalance noise transmitted on a second line, thus suppressing the noise.
As shown in Fig- 7C, band pass filter 260 has low pass filter 251 a shown in Fig. 7A and high pass filter 25 Ic, which are connected in series to lines 601 and 602, High pass filter 251G has one inductor 25 Icl connected between the pair of lines 601 and 602. Two capacitors 251 c2 and 251 c3 are connected in series to line 601 so as to sandwich, inductor 25 Icl. Two capacitors 25 lc4 and 251c5 are connected in series to line 602 so as to sandwich inductor 251cl.
As shown in Fig. 7C, when the circuit constants of capacitors 251 c2 and25ic3 and capacitors 25lc4 and 25lc5 are equal, band pass filter 260 has equal impedance from each of the pair of lines of power line 900. Thus, band pass filter 260 configures a balanced filter. The structure above thus allows balancing of the pair of lines of the power line. Thereby, the noise transmitted on the first line can counterbalance the noise transmitted on the second line, thus suppressing the noise.
The filters shown in Figs. 7Ato 7C have equal impedance fi"om each of the pair of lines of power line 900. However, the impedance needs not to be completely equal, but may be substantially equal within a range of the effectiveness of noise suppression. For instance, an impedance difference of ±5% from each of the lines can achieve the effectiveness of noise suppression.
As described above, PLC circuit module 200 includes fu-st laminated board 10 and second laminated board 30 having composite sheet 20 therebetween. As Figs. 9A and 9B show fi-ont and rear surfaces of first laminated board 10, the board is provided with four metal layers 11, 12, 13, and 14 as internal layers, and is mounted with a relatively small component on the front surface side, and modulation/demodulation IC 210, memory 240, and the like on the rear surface side. As Figs. 8 A and 8B show front and rear surfaces of second laminated board 30, the board is provided with two metal layers 32 and 33 as internal layers, and is mounted with a relatively small component on the rear surface side, and balanced filters 251 and 260 and AFE IC 220 on the front surface side.
Explained below is a manufacturing method of PLC circuit module 200. Figs. lOA to lOF are perspective views illustrating an embodiment of a manufacturing process of the PLC module. Figs. 11A to 1 IF provide sectional views. Figs. 12A to 12F are sectional views illustrating a manufacturing process of the first laminated board as the IC mounting board

included in the PLC module. Prior to the explanation on the manufacturing process of the PLC module, a manufacturing process of the first laminated board is first described.
As shown in Fig. 12A, unhardened insulating layer 17 of glass woven fabric impregnated with thermoset resin is first provided, and then is pasted on both sides thereof with copper foil as metal layers 11 and 12. Similarly prepared are insulating layer 17 pasted on both sides thereof with copper foil as metal layers 13 and 14, and insulating layer 17 pasted on both sides thereofwith copper foil as metal layers 15 and 16. The both sides of the board are pressed while being heated so as to harden the resin of the insulating layer. An aramid nonwoven fabric or inorganic filler may be used as the material for the insulating layer. Epoxy resin is used as the thermoset resin, but phenol resin and the like may be used.
Thereafter, photolithography is used to pattern each of the metal layers so as to provide a wiring pattern, as shown in Fig. 12B. Then, insulating layer 17P called prepreg is inserted and is pressed while being heated, as shown in Fig. 120. The positioned and laminated layers are pressed so as to provide a planar body. Then, the planar body is heated so as to harden the thermoset resin in insulating layers 17 and 17P and to provide a laminated body having six metal layers 11, 12, 13, 14, 15, and 16. Heating is performed at a temperature equal to or higher than a hardening temperature of the thermoset resin in insulating layers 17 and 17P (e.g., 150 degrees Celsius to 270 degrees Celsius), so as to turn the unhardened layers into insulating layer 17. When the thermoset resin in the unhardened insulating layers is heated for hardening, exerting a pressure of 10 kg/cm^ to 200 kg/cm^ while the resin is being heated improves the mechanical strength of the circuit component module.
Thereafter, a laser is used to provide hole H to ground layer 15, as shown in Fig. I2D, As described earlier, hole H can be provided by laser processing, drilling, or die processing.
Then, through-hole H is provided so as to penetrate laminated board 10, as shown in Fig. 12E. Further, an inner surface of through-hole H is plated as shown in Fig. 12F, so as to electrically connect metal layer 16, ground layer 3 5, and the like, which work as pads. Through-hole H herein may be filled with a conductive resin composition. The first laminated board is provided as described above.
In the present embodiment, wiring patterns 11 and 16, which configure outermost layers, are also patterned, laminated, and finally provided with through-hole H, inside of which is plated. To connect the through-hole and wiring pattern 11, however, selective plating can be performed again so as to provide a plated layer from the inner surface of the

through-hole up to wiring pattern 16 as the pad. As for the outermost layer, it is possible to paste copper foil lastly and perform pattering, so as to provide a pad on the through-hole.
Similarly, second laminated board 30 is provided. Aithough a different circuit component is mounted, the second laminated board is manufactured in a similar process to the first laminated layer.
For mounting of the PLC module, circuit component 18 is first mounted on the upper surface of first laminated board 10, as shown in Figs. lOA and 1 lA.
Then, circuit component 37 is mounted on the lower surface of second laminated board 30, as shown in Figs. lOB and 1 IB,
Thereafter, composite sheet 20 is provided, and through-hole H is provided for a component or a via (a conductive path), as shown in Figs. IOC and 1IC. Composite sheet 20 is formed of a mixture including an inorganic filler and thermoset resin so as to have a planar shape. Planar composite sheet 20 is obtained in a process where the inorganic filler and unhardened thermoset resin are mixed to provide a kneaded paste, which is then formed so as to have an even thickness. Then, through-hole H is provided for the via (the conductive path) at a predetermined position of planar composite sheet 20, and thereby the planer body having through-hole H is provided. Through-hole H can be provided, for example, by laser processing, drilling, or die processing. In this process, through-hole H may also be provided at the same time when planar composite sheet 20 is formed of the kneaded paste.
Subsequently, the conductive resin composition is filled to tlirough-hole H so as to provide conductive path P, as shown in Figs. lOD and 1 ID.
Then, the first and second laminated boards are positioned having composite sheet 20 therebetween, as shown in Figs. lOE and I IE. The laminated materials are pressed so as to provide a planar body having circuit components 18 and 37 therein, and then are heated so as to harden the thermoset resin in insulating sheet 20 and the conductive resin composition. Thereby, the laminated body is provided having circuit components IS and 37 betweoi first laminated board 10 and second laminated board 30. Heating is performed at a temperature equal to or higher than a hardening temperature of the thermoset resin in composite sheet 20 and the conductive resin composition (e.g., 150 degrees Celsius to 260 degrees Celsius), so as to harden unhardened composite sheet 20. When the unhardened composite sheet is heated for hardening, exerting a pressure of 10 kg/cm" to 200 kg/cm' while the sheet is being heated improves the mechanical strength of the PLC circuit module.

Thereafter, as shown in Fig. lOF, modulation/demodulation IC 210, memory 240, and the like are mounted on the lower surface of first laminated board 10; and AFEIC 220 and balanced filters 251 and 260 are mounted on the upper surface of second laminated board 30, thus completing the PLC module according to the present embodiment.
The PLC module provided as above is stored in cases lOla and 101b as shown in Fig. 4, and thereby the PLC modem is completed as shown in Fig. 4.
The PLC module according to the present embodiment is provided with the modulation/demodulation IC and the balanced filters on the different surfaces of the laminated boards, thereby reducing the impact of noise and thus providing a compact and affordable module having good properties.
A specific embodiment of the present invention is explained below, that is, an example of a manufacturing method of the IC mounting hoard mcluded in the PLC module according to the present invention.
To make a planar composite sheet, a predetermined amount of paste mixture having predetamined compositions is first dropped on a mold-ieleasing film. The paste mixture is made of an inorganic filler and liquid thermoset resin, which are mixed for about 10 minutes in a mixer. The used mixer provides sufficient dispersion even when viscosity of the mixture is relatively high, since the inorganic filler and the liquid thermoset resin are placed in a container having a predetermined capacity and then the container itself is rotated. Used as the moid-releasing film is a polyethylene terephthalate film having a thickness of 75 fim, whose surface is release-treated with silicon.
Subsequently, a mold-releasmg film is further placed on the paste mixture on the mold-releasing film. Then, the materials are pressed so as to have a thickness of 500 |j.m, and thereby a planar mixture is obtained. Then, the planar mixture sandwiched between the mold-releasing films is heated along with the films, and is heat-treated under a condition that removes adhesion from the planar mixture. The heat treatment is performed at a temperature of 120 degrees Celsius for a holding time of 15 minutes. The heat treatment removes the adhesion from the planar mixture, thus allowing easy removal of the mold-releasing films. Since the liquid epoxy resin used in the embodiment has a hardening temperature of 130 degrees Celsius, the resin is unhardened (B stage) under the heat processing condition.
Thereafter, the mold-releasing films are removed fi"om the planar mixture. The planar mixture is then sandwiched between heat-resistant mold-releasing films (PPS or

polyphenylene sulfide; a thickness of 75 ^m) and is heated at a temperature of 170 degrees Celsius while being pressed at a pressure of 50 kg/cm^ so as to be hardened.
Subsequently, the heat-resistant mold-rsleasing films are removed from the hardened planar mixture, and thereby an insulating layer is obtained. The insulating layer is processed so as to have predetermined dimensions, and then is measured for the thermal conductivity, the linear expansion coefficient, and the like. The thermal conductivity is obtained by contacting a surface of a sample, which is cut out so as to have a 10 mm square, to a heater for heating, and performing calculation from a temperature rise on the opposite surface. The linear expansion coefficient is obtained by measuring a change in the dimensions of the insulaiing layer when the tempefature rises from room tem.perature to 140 degrees Celsius, and then calculating an average value of the dimension change. The dielectric strength voltage is obtained by measuring the dielectric strength voltage when an AC voltage is applied in a thickness direction of the insulating layer, and then calculating the dielectric strength voltage per unit thickness. The insulating layer herein means an electrically insulated board ,
The insulating layer manufactured in the above-described method and having AI2O3 as an inorganic filler has a thermal conductivity about 10 times or greater than a conventional glass-epoxy board (a thermal conductivity of 0.2 w/mK to 0.3 w/mK). When an amount of AI2O3 is a weight percentage of 85% or higher, a thermal conductivity of 2.8 w/mK or higher is achieved. Purther, AI2O3 is cost advantageous.
When AIN or MgO is used as the inorganic filler, a thermal conductivity equal to or higher than that of AI2O3 is obtained. Further, when amorphous Si02 is used as the inorganic filler, the hnear expansion coefficient is closer to that of a silicon semiconductor (a linear expansion coefficient of 3 x lO'^/C). Thus, it is preferable to use the insulating layer having amorphous SiOs as the inorganic filler, for a flip-chip board directly mounted with a semiconductor.
When Si02 is used as the inorganic filler, the insulating layer has a low permittivity. Further, SiOj is advantageous with a low specific gravity,.
When BN is used as the inorganic filler, the insulating layer has a high thermal conductivity and a low linear expansion coefficient. Except a case where AI2O3 having a weight percentage of 60% is used as the inorganic filler, the insulating layer has a dielectric strength vohage of 10 kV/mm or higher. The dielectric strength voltage of the insulating layei is an indicator of adhesion between the inorganic filler and the thermoset resin, which

are materials of the insulating layer. More specifically, wh^n the adhesion between the inorganic filler and the thermoset resin is poor, a fine crack forms between the materials, thus decreasing the dielectric strength voltage. Such a fine crack eventually leads to a decline in reliability of a module having a circuit component therein. It is generally determined that the adhesion between the inorganic filler and the thermoset resin is good when the dielectric strength voltage is 10 kV/mm or higher. Thus, it is preferable that an amount of the inorganic filler be a weight percentage of 70% or higher.
Since the strength of the insulating layer declines when a low amount of the thermoset resin is contained, it is preferable that the thennoset resin have a weight percentage of4.8% or higher.
In the present embodiment, epoxy resin manufactured by Nippon Peinox Corporation (WE-2025; an acid anhydride hardener included) is used as ^e liquid epoxy resin. As the phenol resin, phenol resin manufactured by Dainippon Ink and Chemicals, Inc. (Pfaenolite VH4150) is used. As the cyanate resin, cyanate resin manufactured by Asahi-Ciba, Limited (AcroCy M-30) is used. In the present embodiment, carbon black or a dispersant is added as an additive. Sandwiching the composite sheet between first laminated board 10 and second laminated board 30 and pressing and heating the materials provides the IC mounting board according to the embodiment of the present invention. The first embodiment can be applied to the embodiments described below. (Second Embodiment)
A second embodiment is explained below. As shown in a sectional view in Fig. 13 and in a perspective view in Fig. 14, laminated board 10 as an IC mounting board according to the second embodiment is mounted with balanced filter 260 on a surface contacting a composite sheet between two laminated boards. Balanced fiher 260 is surrounded along a circumference thereof by conductive pillars Q having conductive paste and providing conductive paths. Since similar processing is performed in processes of a manufacturing process of a PLC module in Figs, IOC and lOD, man-hour can be minimized. Thereafter, the IC mounting board is provided in a similar manner to an IC mounting board shown in Fig, 1.
In the present embodiment, balanced filter 260 is mounted in insulatmg sheet 20 and is surrounded by conductive pillars Q having copper foil and conductive paste. Thereby, an impact of noise can be minimized and a compact and affordable module unaffected by a mounting environment can be provided.

Noise caused along with an increase in signal speecf distorts signals on a transmitting/receiving analog circuit, represented as a balanced filter, and thus notably deteriorates the properties. A problem has been observed where an environment in which a module is installed (i.e., the noise is high or low) affects properties of the module. Particularly, high-speed power line communication (PLC) uses a frequency band having a low frequency of 4 MHz to 28 MHz and a wide range, and thus circuit elements provided in the filter circuit are large. Consequently, the noise inevitably travels into the filter circuit, and thereby the deterioration in the properties is particularly notable. The present embodiment solves the above-described problems and provides a compact and affordable module.
It is also possible to fiarther improve shielding effect by replacing the metal particles contained in the conductive paste in the above-described embodiment with ferrite particles and the like. (Third Embodiment)
A third embodunent is explained below. In the third embodiment, a PLC module has a structure where heat-dissipating metal layers 40 and 41 are laminated onto upper and lower surfaces of the PLC module obtained in the above-described first embodiment, having composite sheets 42 and 43 respectively in between as shown in Fig. 15, thus allowing effective heat dissipation as the module. Other components are provided in a similar manner to the PLC module accordir^ to the first embodiment shown in Fig. 1, Same reference numbers are provided to the same components. The structure above having the heat-dissipating plates on both the upper and lower surfaces expands a heat-dissipating space even when the circuit density increases, and provides a compact and affordable module. Described herein is a case where there are two heat-dissipating metal plates, but one metal plate may be used. For instance, providing the metal plate only to an IC having the largest heat generation (e.g., a main IC) via a composite sheet, can expand a heat-dissipating surface. (Fourth Embodiment)
A fourth embodiment is explained below. In the fourth embodunent, circuit components 18 are mounted on a surface contacting an insulating sheet, which is sandwiched by two laminated boards, and are integrated on a thicker laminated board side, as shown in Fig. 16.
in the fourth embodiment, circuit components 18 mounted on the surface contacting the insulating sheet are integrated on the thicker laminated board side, thus preventing a thin

board from bending, and improving connection reliability of a conductive path that connects the two laminated boards when the boards are laminated along with the composite sheet. (Fifth Embodiment)
A fifth embodiment is explained below. In the fifth embodiment, two laminated boards opposed to a side where components are included, have the same thickness, as shown in Fig. 17.
In the fifth embodhnent, providing the same thickness to two laminated boards 10 and 30, reduces shear stress caused by a difference in thermal expansion of the boards, thereby improving connection reliability of a conductive path when the boards are laminated along with composite sheet 20. (Sixth Embodiment)
A sixth embodiment is explained below. In the first through fifth embodiments, two laminated boards are laminated having composite sheet 20 therebetween. In the sixth embodiment, however, two laminated boards 10 and 30 opposed to a side where components are included, are connected using circuit component 21, thus simplifying the structure.
The structure above eliminates a punching process and the like so as to provide on a composite sheet, a portion for a circuit component or a portion filled with conductive paste, as shown in Fig. IOC, thereby providing an affordable module that allows easy mounting.
In the above-described first through sixth embodiments, the main IC that modulates and demodulates a muiticarrier signal is explained as an example of the IC that connects the plurality of ground terminals to the ground layer. However, such an IC is not limited to the main IC. The similar effect can also be obtained, for example, when a plurality of ground terminals and a ground layer of an AFE IC are connected.
It is noted that the foregoing examples have been provided merely for the purpose of explanation and are in no way to be construed as limiting of the present invention. While the present invention has been described with reference to exemplary embodiments, it is understood that the words which have been used herein are words of description and illustration, rather than words of limitation. Changes may be made, within the purview of the appended clEums, as presently stated and as amended, without departir^ firom the scope and spirit of the present invention in its aspects. Although the present invention has been described herein with reference to particular structures, materials and embodiments, the present invention is not intended to be limited to the particulars disclosed herein; rather, the

present invention extends to all functionally equivalent structures, methods and uses, such as are within the scope of the appended claims.
The present invention is not limited to the above described embodiments, and various variations and modifications may be possible without departing from the scope of the present invention. In the embodiments, the circuit module having a pbrality of ground terminals all of which are connected to metal layer 12 is described. However, a part of the plurality of ground terminals maybe connected to metal layer 13, 14, 15, orthelike, substantially within a range of effectiveness of the present invention.
Industrial Applicability
The IC mounting board according to the above-description is configured to be resistant to heat fluctuation and noise. Therefore, it is possible to apply the IC mounting board to various technologies, including the high-speed power line communication.

CLAIMS
1. A circuit module comprising:
a laminated board that has a first insulating layer, a first conductive layer laminated on said first insulating layer, a second insulating layer laminated on said first conductive layer, and a second conductive layer laminated on said second insulating layer; and
an integrated circuit that is mounted on said first insulating layer and that has a plurality of ground terminals; wherein
said first conductive layer is electrically connected to said plurality of ground terminals.
2. The circuit module according to claim 1, wherein said integrated circuit processes a communication signal.
3. The circuit module according to claim 2, wherein the communication signal is a multicarrier signal.
4. The circuit module according to claim 3, wherein said integrated circuit performs at least one of modulation and demodulation of the multicarrier signal.
5. The circuit module according to claim 4, wherein the multicarrier signal is a power line communication signal transmitted via a power line, the circuit module further comprising:
a filter that is mounted on a surface of said circuit module and that shields a predetermined frequency range of the power line communication signal, the filter being mounted on a surface different from said first insulating layer.
6. The circuit module according to claim 5, wherein the multicarrier signal is transmitted via a power line that has a pair of lines.
7. The circuit module according to claim 6, wherein said filter is a balanced filter that has substantially equal impedance from the pair of lines.
8. A power line communication apparatus having the circuit module according to claim 6, further comprising:
a coupler that superimposes the power line communication signal output from said circuit module onto an AC voltage transmitted to the power line, and that separates the power line communication signal from the AC voltage transmitted via the power line so as to output the signal to the circuit module .
9. The circuit module according to claim 1, further comprising:

a second laminated board that has a plurality of laminated conductive layers having insulating layers in between and that is different from said first laminated board;
a circuit element that is mounted on a surface of said second laminated board, and an insulating sheet that has a conductive path provided between said first and second laminated boards and electrically connects said integrated circuit and said circuit element.
10. The circuit module according to claim 9, further comprising:
an internal circuit element that is provided to said insulating sheet and that is mounted in the circuit module, wherein
said internal circuit element is surrounded by said conductive path.
11. The circuit module according to claim 9, wherein said first and second laminated boards have a same thickness.
12. The circuit module according to claim 9, further comprising:
at least one internal circuit element that is provided to said insulating sheet and that is mounted in the circuit module, wherein
said interna! circuit element is mounted on a thicker laminated board of said first and second laminated boards.
13. The circuit module according to claim 9, further comprising:
a heat-dissipating plate that is provided to at least one of said first and second laminated boards.
14. The circuit module according to claim 9, wherein said insulating sheet includes an inorganic filler and thermoset resin.
15. The circuit module according to claim 14, wherein said inorganic filler included in said insulating sheet has a weight percentage range of about 70% to about 95%.
16. The circuit module according to claim 1, further comprising:
a second laminated board that has a plurality of laminated conductive layers having insulating layers in between and that is different from said first laminated board; and a circuit element that is mounted on a surface of said second laminated board said circuit element being provided between said first and second laminated boards and holds said first and second laminated boards.
17. A circuit module comprising:
a laminated board that has a first insulating layer, a first conductive layer laminated on the first insulating layer, a second insulating layer laminated on the first conductive layer, and a second conductive layer laminated on the second insulating layer; and

an integrated circuit that has a plurality of ground terminals and that processes a high-frequency signal; wherein
said integrated circuit is mounted on said first insulating layer; and said plurality of ground terminals are electrically connected to said first conductive layer.
18. The circuit module according to claim 17, wherein the high-frequency signal is a
power line communication signal transmitted via a power tine, the circuit module further
comprising:
a filter that is mounted on a surface of the circuit module and that shields a predetermined frequency range of the power line communication signal, the filter being mounted on a surface different from said first insulating layer.
19. The circuit module according to claim 18, wherein the high-frequency signal is
transmitted via a power line that has a pair of lines.
20. The circuit module according to claim 19, wherein
the high-frequency signal is transmitted via the power line that has the pair of lines, and
said filter is a balanced filter that has substantially equal impedance from the pair of lines.
21. The circuit module according to claim 20, wherein the high-frequency signal has a
frequency range of 1.705MHz to 80.0 MHz.

Documents

Application Documents

# Name Date
1 5490-chenp-2008 pct.pdf 2011-09-04
1 Form 27 [27-03-2017(online)].pdf 2017-03-27
2 5490-chenp-2008 form-5.pdf 2011-09-04
2 Form 27 [26-03-2017(online)].pdf 2017-03-26
3 5490-CHENP-2008_EXAMREPORT.pdf 2016-07-02
3 5490-chenp-2008 form-3.pdf 2011-09-04
4 5490-chenp-2008 form-26.pdf 2011-09-04
4 5490-CHENP-2008 AMENDED CLAIMS 10-11-2014.pdf 2014-11-10
5 5490-chenp-2008 form-18.pdf 2011-09-04
5 5490-CHENP-2008 AMENDED PAGES OF SPECIFICATION 10-11-2014.pdf 2014-11-10
6 5490-chenp-2008 form-1.pdf 2011-09-04
6 5490-CHENP-2008 FORM-1 10-11-2014.pdf 2014-11-10
7 5490-chenp-2008 drawings.pdf 2011-09-04
7 5490-CHENP-2008 CORRESPONDENCE OTHERS 10-11-2014.pdf 2014-11-10
8 5490-chenp-2008 description (complete).pdf 2011-09-04
8 5490-CHENP-2008 AMENDED CLAIMS 03-09-2014.pdf 2014-09-03
9 5490-CHENP-2008 EXAMINATION REPORT REPLY RECEIVED 03-09-2014.pdf 2014-09-03
9 5490-chenp-2008 correspondence-others.pdf 2011-09-04
10 5490-chenp-2008 claims.pdf 2011-09-04
10 5490-CHENP-2008-Petition for POR.pdf 2014-05-13
11 5490-CHENP-2008 FORM-1 08-05-2014.pdf 2014-05-08
11 5490-chenp-2008 abstract.pdf 2011-09-04
12 5490-CHENP-2008 CORRESPONDENCE OTHERS 07-11-2013.pdf 2013-11-07
12 5490-CHENP-2008 CORRESPONDENCE OTHERS 08-05-2014.pdf 2014-05-08
13 5490-CHENP-2008 OTHER PATENT DOCUMENT 05-03-2014.pdf 2014-03-05
13 5490-CHENP-2008 OTHER PATENT DOCUMENT 07-05-2014.pdf 2014-05-07
14 5490-CHENP-2008 OTHERS 06-03-2014.pdf 2014-03-06
14 5490-CHENP-2008-Petition.pdf 2014-03-13
15 5490-CHENP-2008 AMENDED CLAIMS 06-03-2014.pdf 2014-03-06
15 5490-CHENP-2008 FORM-3 06-03-2014.pdf 2014-03-06
16 5490-CHENP-2008 AMENDED PAGES OF SPECIFICATION 06-03-2014.pdf 2014-03-06
16 5490-CHENP-2008 EXAMINATION REPORT REPLY RECEIVED 06-03-2014.pdf 2014-03-06
17 5490-CHENP-2008 EXAMINATION REPORT REPLY RECEIVED 06-03-2014.pdf 2014-03-06
17 5490-CHENP-2008 AMENDED PAGES OF SPECIFICATION 06-03-2014.pdf 2014-03-06
18 5490-CHENP-2008 AMENDED CLAIMS 06-03-2014.pdf 2014-03-06
18 5490-CHENP-2008 FORM-3 06-03-2014.pdf 2014-03-06
19 5490-CHENP-2008 OTHERS 06-03-2014.pdf 2014-03-06
19 5490-CHENP-2008-Petition.pdf 2014-03-13
20 5490-CHENP-2008 OTHER PATENT DOCUMENT 05-03-2014.pdf 2014-03-05
20 5490-CHENP-2008 OTHER PATENT DOCUMENT 07-05-2014.pdf 2014-05-07
21 5490-CHENP-2008 CORRESPONDENCE OTHERS 07-11-2013.pdf 2013-11-07
21 5490-CHENP-2008 CORRESPONDENCE OTHERS 08-05-2014.pdf 2014-05-08
22 5490-CHENP-2008 FORM-1 08-05-2014.pdf 2014-05-08
22 5490-chenp-2008 abstract.pdf 2011-09-04
23 5490-chenp-2008 claims.pdf 2011-09-04
23 5490-CHENP-2008-Petition for POR.pdf 2014-05-13
24 5490-chenp-2008 correspondence-others.pdf 2011-09-04
24 5490-CHENP-2008 EXAMINATION REPORT REPLY RECEIVED 03-09-2014.pdf 2014-09-03
25 5490-chenp-2008 description (complete).pdf 2011-09-04
25 5490-CHENP-2008 AMENDED CLAIMS 03-09-2014.pdf 2014-09-03
26 5490-chenp-2008 drawings.pdf 2011-09-04
26 5490-CHENP-2008 CORRESPONDENCE OTHERS 10-11-2014.pdf 2014-11-10
27 5490-chenp-2008 form-1.pdf 2011-09-04
27 5490-CHENP-2008 FORM-1 10-11-2014.pdf 2014-11-10
28 5490-chenp-2008 form-18.pdf 2011-09-04
28 5490-CHENP-2008 AMENDED PAGES OF SPECIFICATION 10-11-2014.pdf 2014-11-10
29 5490-chenp-2008 form-26.pdf 2011-09-04
29 5490-CHENP-2008 AMENDED CLAIMS 10-11-2014.pdf 2014-11-10
30 5490-CHENP-2008_EXAMREPORT.pdf 2016-07-02
30 5490-chenp-2008 form-3.pdf 2011-09-04
31 5490-chenp-2008 form-5.pdf 2011-09-04
31 Form 27 [26-03-2017(online)].pdf 2017-03-26
32 5490-chenp-2008 pct.pdf 2011-09-04
32 Form 27 [27-03-2017(online)].pdf 2017-03-27

ERegister / Renewals

3rd: 12 Mar 2015

From 13/04/2009 - To 13/04/2010

4th: 12 Mar 2015

From 13/04/2010 - To 13/04/2011

5th: 12 Mar 2015

From 13/04/2011 - To 13/04/2012

6th: 12 Mar 2015

From 13/04/2012 - To 13/04/2013

7th: 12 Mar 2015

From 13/04/2013 - To 13/04/2014

8th: 12 Mar 2015

From 13/04/2014 - To 13/04/2015

9th: 12 Mar 2015

From 13/04/2015 - To 13/04/2016