1
FORM 2
THE PATENTS ACT, 1970
(39 of 1970)
&
THE PATENTS RULES, 2003
COMPLETE SPECIFICATION
[See section 10, Rule 13]
COAL BRIQUETTE, METHOD FOR
PRODUCING SAME, AND METHOD
FOR PRODUCING MOLTEN IRON;
POSCO, A CORPORATION ORGANIZED
AND EXISTING UNDER THE LAWS OF
REPUBLIC OF KOREA, WHOSE
ADDRESS IS (GOEDONG-DONG) 6261,
DONGHAEAN-RO, NAM-GU, POHANGSI,
GYEONGSANGBUK-DO 37859,
REPUBLIC OF KOREA
THE FOLLOWING SPECIFICATION
PARTICULARLY DESCRIBES THE
INVENTION AND THE MANNER IN
WHICH IT IS TO BE PERFORMED.
2
【DESCRIPTION】
【Inveon Title】
COAL BRIQUETTE, METHOD FOR PRODUCING SAME, AND
METHOD FOR PRODUCING MOLTEN IRON
5 【Technical Field】
Coal briquettes, methods for producing the same, and methods for
producing molten iron are related. More particularly, coal briquettes, producing
methods thereof, and methods for producing molten iron having improved
binder performance by controlling a mixing order of a cellulose ether compound,
10 molasses, and a hardener and thus by mixing them uniformly are related.
【Background Art】
In a reduced iron smelting method, iron ore is used in a reducing
furnace and a melting and gasification furnace that smelts reduced iron ore.
When smelting iron ore in the melting and gasification furnace, coal briquettes
15 as a heat source to smelt the iron ore are inserted into the melting and
gasification furnace. After reduced iron is smelted in the melting and
gasification furnace, the reduced iron is converted to molten iron and slag and is
discharged to the outside. The coal briquettes that are inserted into the
melting and gasification furnace form a coal-packed bed. Oxygen is injected
20 through a tuyere that is installed in the melting and gasification furnace such
that the coal-packed bed is burned to generate a combustion gas. The
combustion gas is converted to a reducing gas of a high temperature while
3
moving upward through the coal-packed bed. The reducing gas of a high
temperature is discharged to the outside of the melting and gasification furnace
to be supplied to a reducing furnace as a reducing gas.
The coal briquettes are manufactured by mixing and then compressing
5 pulverized coal and a binder. It is necessary to manufacture coal briquette
having improved cold strength and hot strength so that the coal briquette is
used to manufacture molten iron. Accordingly the coal briquette is
manufactured by using a binder, such as molasses, having improved viscosity.
【DISCLOSURE】
10 【Technical Problem】
Coal briquette having improved cold strength and hot strength is
provided by controlling a blending order of a cellulose ether compound,
molasses, and a hardener. In addition, a method of producing the coal
briquette is provided. A method of producing molten iron including the method
15 of producing the coal briquette is provided.
【Technical Solution】
Coal briquette according to an example embodiment of the present
invention is inserted into a dome part of a melting and gasification furnace and
then rapidly heated therein in a molten iron manufacturing apparatus including i)
20 the melting and gasification furnace into which reduced iron is inserted and ii) a
reducing furnace connected to the melting and gasification furnace and
providing the reduced iron. A method of manufacturing a coal briquette
4
includes i) providing pulverized coal, ii) producing a coal blend by mixing the
pulverized coal with a powder-shaped cellulose ether compound, iii) adding
water to the coal blend, iv) producing a mixture by mixing the coal blend
including water with a hardener and molasses, and v) producing a coal briquette
5 by molding the coal blend.
In the step of producing the coal briquette, an amount of the cellulose
ether compound included in the coal briquette may be 0.1 wt% to 0.7 wt%, an
amount of the hardener may be 0.5 wt% to 3.0 wt%, and an amount of the
molasses may be 3 wt% to 12 wt%. More preferably, an amount of the
10 cellulose ether compound may be 0.2 wt% to 0.5 wt%, an amount of the
hardener may be 1.0 wt% to 2.5 wt%, and an amount of the molasses may be 5
wt% to 10 wt%.
In the step of producing the coal briquette, an amount of moisture
included in the coal briquette may be 3 wt% to 13 wt%. More preferably, an
15 amount of moisture included in the coal briquette may be 5 wt% to 11 wt%.
A ratio of the amount of moisture included in the coal briquette relative
to the amount of the cellulose ether compound included in the coal briquette
may be 5 to 40. In addition, a ratio of the amount of moisture included in the
coal briquette relative to the amount of the cellulose ether compound included in
20 the coal briquette may be 7 to 20.
In the step of providing the coal blend, an average particle size of the
cellulose ether compound may be 50μm to 100μm. More preferably, in the
step of providing the mixture, a ratio of an average particle size of the
5
pulverized coal relative to an average particle size of the cellulose ether
compound may be 7 to 30. A ratio of an average particle size of the pulverized
coal relative to an average particle size of the cellulose ether compound may be
10 to 20.
5 The cellulose ether compound may include at least one compound
selected from the group consisting of methyl cellulose (MC), hydroxyethyl
cellulose (HEC), hydroxypropyl cellulose (HPC), hydroxypropylmethyl cellulose
(HPMC), and hydroxyethylmethyl cellulose (HEMC).
Viscosity of the cellulose ether compound may be 4,000 cps to 80,000
10 cps. The hardener may be quicklime, slaked lime, calcium carbonate,
limestone, cement, bentonite, clay, silica, silicate, dolomite, phosphoric acid,
sulfuric acid, or oxide.
A method of producing a coal briquette according to an example
embodiment of the present invention may further include drying the mixture
15 before producing the coal briquette by molding the mixture or drying the coal
briquette after producing the coal briquette.
A method of producing molten iron according to an example
embodiment of the present invention includes i) producing the coal briquette
manufactured according to the method, ii) providing reduced iron by reducing
20 iron ore in a reducing furnace, and iii) producing molten iron by inserting the
coal briquette and the reduced iron into a melting and gasification furnace. In
the step of providing reduced iron, the reducing furnace may be a fluidized-bed
reducing furnace or a packed-bed reducing furnace.
Coal briquette according to an example embodiment of the present
6
invention is inserted into a dome part of a melting and gasification furnace and
then rapidly heated therein in a molten iron manufacturing apparatus including i)
the melting and gasification furnace into which reduced iron is inserted and ii) a
reducing furnace connected to the melting and gasification furnace and
5 providing the reduced iron. The coal briquette includes 0.1 wt% to 0.7 wt% of
a cellulose ether compound, 0.5 wt% to 3.0 wt% of a hardener, 3 wt% to 12
wt% of molasses, 3 wt% to 13 wt% of moisture, and a balance of pulverized
coal. More preferably, it may include 0.2 wt% to 0.5 wt% of the cellulose ether
compound, 1.0 wt% to 2.5 wt% of the hardener, 5 wt% to 10 wt% of the
10 molasses, 5 wt% to 11 wt% of the moisture, and a balance of the pulverized
coal.
【Advantageous Effects】
A hot strength and a cold strength of the coal briquette may be
remarkably improved by controlling a blending order of the cellulose ether
15 compound, molasses, and hardener. In addition, the cellulose ether
compound including almost no alkali component is used to decrease an amount
of the molasses including a high alkali content and thus reduce an attachment
of the coal briquette to a reducing furnace due to the alkali component.
【Description of the Drawings】
20 FIG. 1 is a schematic flowchart of a method for producing coal
briquettes according to an example embodiment of the present invention.
FIG. 2 is a schematic view of a molten iron manufacturing apparatus
using the coal briquettes of FIG. 1.
7
FIG. 3 is a schematic view of another molten iron manufacturing
apparatus using the coal briquettes of FIG. 1.
【Mode for Invention】
Terms such as first, second, and third are used to illustrate various
5 portions, components, regions, layers, and/or sections, but not to limit them.
These terms are used to discriminate the portions, components, regions, layers,
or sections from other portions, components, regions, layers, or sections.
Therefore, a first portion, component, region, layer, or section as described
below may be a second portion, component, region, layer, or section within the
10 scope of the present invention.
It is to be understood that the terminology used therein is only for the
purpose of describing particular embodiments and is not intended to be limiting.
It must be noted that, as used in the specification and the appended claims, the
singular forms include plural references unless the context clearly dictates
15 otherwise. It will be further understood that the terms "comprises" and/or
"comprising," when used in this specification, specify the presence of stated
properties, regions, integers, steps, operations, elements, and/or components,
but do not preclude the presence or addition of one or more other properties,
regions, integers, steps, operations, elements, and/or components thereof.
20 Unless it is mentioned otherwise, all terms including technical terms and
scientific terms used herein have the same meaning as the meaning generally
understood by a person with ordinary skill in the art to which the present
invention belongs. The terminologies that are defined previously are further
8
understood to have the meanings that coincide with related technical
documents and the contents that are currently disclosed, but are not to be
interpreted as having ideal or very official meanings unless defined otherwise.
The present invention will be described more fully hereinafter with
5 reference to the accompanying drawings, in which example embodiments of the
invention are shown. As those skilled in the art would realize, the described
embodiments may be modified in various different ways, all without departing
from the spirit or scope of the present invention.
FIG. 1 schematically shows flowchart of a method for producing coal
10 briquettes according to an example embodiment of the present invention. The
flowchart of the method for producing coal briquettes of FIG. 1 is an exemplary
flowchart, and the present invention is not limited thereto. Thus, the producing
method of coal briquettes may be variously modified.
As shown in FIG. 1, the method of producing a coal briquette includes
15 providing pulverized coal (S10), producing a coal blend by mixing the pulverized
coal with a powder-shaped cellulose ether compound (S20), adding water to the
coal blend to mix them (S30), producing a mixture by mixing the coal blend
including water with a hardener and molasses (S40), and producing a coal
briquette by molding the coal blend (S50). In addition, the method of
20 producing the coal briquette may further include other steps as needed.
First, in the step (S10), pulverized coal is provided. The pulverized
coal may be a raw material including carbon such as bituminous coal,
subbituminous coal, anthracite, coke, and the like. A particle size of the
pulverized coal may be controlled to be 4 mm or less.
9
Subsequently, in the step (S20), the pulverized coal is mixed with a
cellulose ether compound to provide a coal blend. In other words, the
cellulose ether compound is added to the pulverized coal, and the mixture is
uniformly mixed to provide a coal blend.
5 Herein, the cellulose ether compound is not liquid but powder-shaped.
When a binder solution is used, a carboxylmethyl cellulose (CMC) solution may
be used to secure better flowability by using a binder itself having low viscosity.
However, the binder having low viscosity may deteriorate strength of a coal
briquette. In addition, a liquid-type binder may not uniformly maintain a binder
10 component due to a layer separation and also needs a special transport vehicle
such as a tank lorry and the like and thus costs high. Furthermore, the binder
solution is frozen during winter season and thus may not be easily stored.
On the contrary, when the powder-shaped cellulose ether compound is
used as a binder, the cellulose ether compound itself has high viscosity and
15 thus may provide a coal briquette having excellent strength. In addition, since
the cellulose ether compound is powder-shaped, the cellulose ether compound
may be packed into a minimum volume and thus easily stored and also simply
transported. Furthermore, it is free from being frozen during winter season.
Accordingly, the powder-shaped cellulose ether compound is appropriate for
20 use.
Viscosity of the cellulose ether compound may be in a range of 4,000
cps to 80,000 cps. The viscosity of the cellulose ether compound is obtained
by measuring viscosity of a cellulose ether compound aqueous solution having
a concentration of 2 wt% at 20 ± 0.1 °C with DV-Ⅱ+Pro (spindle HA) made by
10
Brookfield Ametek. When the cellulose ether compound has too low viscosity,
a solution including the cellulose ether compound, for example, an aqueous
solution including the cellulose ether compound has too low viscosity, and thus
a binding force of the cellulose ether compound with the pulverized coal is
5 decreased. As a result, strength of coal briquette may be decreased. On the
other hand, when the cellulose ether compound has too high viscosity, the
cellulose ether compound has so large a molecular weight that its dissolubility is
decreased, and thus the cellulose ether compound may have no sufficient
binding force with the pulverized coal. Accordingly, viscosity of the cellulose
10 ether compound may be adjusted within the above range.
The cellulose ether compound may include methyl cellulose (MC),
hydroxyethyl cellulose (HEC), hydroxypropyl cellulose (HPC),
hydroxypropylmethyl cellulose (HPMC) or hydroxyethylmethyl cellulose (HEMC),
and the like.
15 The methyl cellulose (MC) has a degree of substitution with a methyl
group in a range of 18 wt% to 32 wt%, and the hydroxyethyl cellulose (HEC)
has a degree of substitution with a hydroxyethyl group in a range of 20 wt% to
80 wt%. The hydroxypropyl cellulose (HPC) has a degree of substitution with
a hydroxypropyl group in a range of 20 wt% to 80 wt%, and the
20 hydroxypropylmethyl cellulose (HPMC) has a degree of substitution with a
methyl group in a range of 18 wt% to 32 wt% and with a hydroxypropyl group in
a range of 2 wt% to 14 wt%. In addition, the hydroxyethylmethyl cellulose
(HEMC) may have a degree of substitution with a methyl group in a range of 18
wt% to 32 wt% and with a hydroxyethyl group in a range of 2 wt% to 14 wt%.
11
The cellulose ether compound may not include carboxylmethyl cellulose (CMC).
On the other hand, an average particle size of the powder-shaped
cellulose ether compound may be in a range of 50 μm to 100 μm. When the
powder-shaped cellulose ether compound has too small a particle size, its
5 producing process cost is increased. In addition, when the cellulose ether
compound has too large a particle size, a specific surface area of the cellulose
ether compound becomes smaller, and dissolubility of the cellulose ether
compound is decreased, and accordingly, a strength of a coal briquette
produced by using the cellulose ether compound may be decreased.
10 Accordingly, a particle diameter of the powder-shaped cellulose ether
compound may be adjusted within the above range. On the other hand, in
further detail, an average particle size of the powder-shaped cellulose ether
compound may be 78 μm. Herein, a particle diameter of the powder-shaped
cellulose ether compound may be in a range of less than or equal to 0.18 mm
15 and greater than or equal to 97 %.
A ratio of the average particle size of the pulverized coal relative to the
average particle size of the cellulose ether compound may be 7 to 30. In
further detail, the ratio of the average particle size of the pulverized coal relative
to the average particle size of the cellulose ether compound may be 10 to 20.
20 When the ratio of the average particle size is too large or too small, the
cellulose ether compound may not show a sufficient binding force as a binder in
the pulverized coal. Accordingly, the ratio of the average particle size may be
maintained within the above range.
12
Subsequently, water is added to the coal blend and mixed therewith in
the step (S30). When the water is added to the coal blend wherein the
powder-shaped cellulose ether compound is uniformly distributed, the cellulose
ether compound dispersed in the pulverized coal is dissolved in the water. As
5 a result, the dissolved cellulose ether compound may exhibit a binding force
with the pulverized coal and thus much improve a strength of a coal briquette
produced in the subsequent process. As described above, a coal briquette
having excellent strength with a minimum process cost may be produced not by
directly mixing the liquid binder with the pulverized coal but by separating
10 processes into mixing the liquid binder with the powder-shaped cellulose ether
compound first and then, adding water thereto.
Subsequently, in the step (S40), a hardener and molasses are added to
the coal blend to which the water is added to prepare a mixture. Specifically,
the hardener is used in a range of 0.5 wt% to 3.0 wt%, and the molasses is
15 used in a range of 3 wt% to 12 wt%. The hardener may be quicklime, slaked
lime, calcium carbonate, limestone, cement, bentonite, clay, silica, silicate,
dolomite, phosphoric acid, sulfuric acid, or oxide and the like. When the
hardener is included in too small an amount, the binder and the hardener may
have no sufficient chemical bond and secure no sufficient strength of a coal
20 briquette. In addition, when the hardener is included in too large an amount,
an ash component in a coal briquette is increased, and the coal briquette may
not sufficiently play a role of a fuel in a melting-gasifying furnace. Accordingly,
the hardener may be adjusted within the above range.
When the molasses is used in too small an amount, a strength of a coal
13
briquette may be deteriorated. In addition, when the molasses is used in too
large an amount, the molasses may have a problem of adherence and the like
during molding the mixture. Accordingly, the molasses may be adjusted within
the above range. Specifically, the hardener may be included in a range of 1.0
5 wt% to 2.5 wt%, and the molasses may be included in a range of 5 wt% to 10
wt%.
Herein, the mixture may include moisture in an amount of 1 wt% to 13
wt%.
On the other hand, it is important to mix the hardener and the molasses
10 in the step (S40) after adding and mixing water with the coal blend in the step
(S30). The hardener and the molasses have stronger affinity for water than
that of the cellulose ether compound. Unlike an example embodiment of the
present invention, when the cellulose ether compound is mixed with the
hardener and the molasses first, and water is added thereto, the hardener and
15 the molasses having affinity for water reacts moisture first, and thus the
cellulose ether compound may not be completely dissolved in the water.
In other words, after adding water in a liquid state in the step (S30) to
the powder-shaped cellulose ether compound uniformly dispersed in the
pulverized coal in the step (S20) to contact the water with the powder-shaped
20 cellulose ether compound mixed with the pulverized coal and thus uniformly
dissolve the powder-shaped cellulose ether compound therein in the pulverized
coal, a uniform mixture of the hardener and the molasses needs to be added
thereto in the step (S40) to produce a coal briquette having excellent strength.
On the other hand, not shown in FIG. 1, but a step of drying the mixture
14
after the step (S40) may be added. In other words, when moldability of the
mixture of the pulverized coal, the powder-shaped cellulose ether compound,
the water, the hardener, and the molasses needs to be adjusted, the mixture
may be dried to remove a part of moisture. As a result, manufacture
5 workability of a coal briquette in a subsequent process and a strength of the
coal briquette may be much improved.
Lastly, the mixture is molded in the step S50 to provide a coal briquette.
For example, the mixture is inserted between a pair of rollers and compressed
to produce the coal briquette to have a pocket or strip shape. As a result, a
10 coal briquette having excellent hot strength and cold strength may be provided.
Herein, an amount of the cellulose ether compound included in the coal
briquette may be 0.1 wt% to 0.7 wt%. More preferably, the amount of the
cellulose ether compound may be 0.2 wt% to 0.5 wt%. When the cellulose
ether compound is included in too large an amount, a producing cost of a coal
15 briquette is increased. In addition, when the cellulose ether compound is
included in too small an amount, a sufficient binding force may not be exhibited,
and thus a strength of a coal briquette is decreased. Accordingly, the amount
of the cellulose ether compound needs to be adjusted within the above range.
Meanwhile, an amount of the hardener included in the coal briquette
20 may be 0.5 wt% to 3.0 wt%. More preferably, the amount of the hardener may
be 1.0 wt% to 2.5 wt%. When the amount of the hardener is too small, the
binder and the hardener may have no sufficient chemical bond and thus fail in
sufficiently securing a strength of a coal briquette. In addition, when the
amount of the hardener is too large, an ash component in a coal briquette is
15
increased, and thus the coal briquette may not play a sufficient role of a fuel in a
melting-gasifying furnace. Accordingly, the amount of the hardener may be
adjusted within the above range.
Meanwhile, an amount of the molasses included in the coal briquette
5 may be 3 wt% to 12 wt%. More preferably, the amount of the molasses may
be 5 wt% to 10 wt%. When the amount of the molasses is too small, a strength
of coal briquette may be deteriorated. In addition, when the amount of the
molasses is too large, there may be a problem of attachment and the like during
molding of the mixture. Accordingly, the amount of the molasses may be
10 adjusted within the above range.
Meanwhile, an amount of moisture included in the coal briquette may be
3 wt% to 13 wt%. More preferably, the amount of the moisture may be 5 wt%
to 11 wt%. In addition, when the amount of the moisture is too small, a cold
strength of a coal briquette may be decreased. Accordingly, the amount of the
15 moisture may be adjusted within the above range.
Accordingly, the coal briquette manufactured according to the method
includes 0.1 wt% to 0.7 wt% of a cellulose ether compound, 0.5 wt% to 3.0 wt%
of a hardener, 3 wt% to 12 wt% of molasses, 3 wt% to 13 wt% of moisture, and
a balance of pulverized coal. More preferably, it may include 0.2 wt% to 0.5
20 wt% of the cellulose ether compound, 1.0 wt% to 2.5 wt% of the hardener, 5
wt% to 10 wt% of the molasses, 5 wt% to 11 wt% of the moisture, and a
balance of the pulverized coal.
FIG. 2 schematically illustrates a molten iron manufacturing apparatus
100 using the coal briquettes manufactured in FIG. 1. A structure of the
16
molten iron manufacturing apparatus 100 of FIG. 2 is exemplary, and the
present invention is not limited thereto. Therefore, the structure of the molten
iron manufacturing apparatus 100 of FIG. 2 may be variously modified.
The molten iron manufacturing apparatus 100 of FIG. 2 includes a
5 melting and gasification furnace 10 and a packed-bed reducing furnace 20. In
addition, it may include other devices as needed. Iron ore is inserted into the
packed-bed reducing furnace 20 and then reduced. The iron ore inserted into
the packed-bed reducing furnace 20 is dried in advance and then passed
through the packed-bed reducing furnace 20 such that reduced iron is
10 manufactured. The packed-bed reducing furnace 20 is a packed-bed reducing
furnace and receives the reducing gas from the melting and gasification furnace
10 to form a packed bed therein.
The coal briquette manufactured by the method of FIG. 1 is inserted in
to the melting and gasification furnace 10 and thus a coal-packed bed is formed
15 in the melting and gasification furnace 10. A dome part 101 is provided in an
upper portion of the melting and gasification furnace 10. That is, a space that
is wider than other portions of the melting and gasification furnace 10 is formed,
and high-temperature reducing gas exists in the space. Thus, the coal
briquette inserted into the dome part 101 is converted into char through a
20 thermal decomposition reaction by a high-temperature reducing gas. The char
generated from the thermal decomposition reaction of the coal briquette moves
to the bottom of the melting and gasification furnace 10 and then exothermically
reacts with oxygen supplied through a tuyere 30. As a result, the coal
briquette may be used as a heat source that maintains the melting and
17
gasification furnace 10 at a high temperature. Meanwhile, since char provides
ventilation, a large amount of gas generated from the lower portion of the
melting and gasification furnace 10 and reduced iron supplied from the packedbed
reducing furnace 20 may more easily and uniformly pass through the coal5
packed bed the melting and gasification furnace 10.
In addition to the coal briquette, lump carbon ash or coke may be
inserted into the melting and gasification furnace 10 as needed. The tuyere 30
is provided in an exterior wall of the melting and gasification furnace 10 for
injection of oxygen. Oxygen is injected into the coal-packed bed such that a
10 combustion zone is formed. The coal briquette is combusted in the
combustion zone to generate the reducing gas.
FIG. 3 schematically illustrates another molten iron manufacturing
apparatus 200 using the coal briquette manufactured in FIG. 1. A structure of
the molten iron manufacturing apparatus 200 of FIG. 3 is an exemplarily
15 structure, and the present invention is not limited thereto. Therefore, the
structure of the molten iron manufacturing apparatus 200 of FIG. 3 may be
variously modified. The structure of the molten iron manufacturing apparatus
200 of FIG. 3 is similar to the structure of the molten iron manufacturing
apparatus 100 of FIG. 2, and therefore like reference numerals designate like
20 elements in the molten iron production apparatus 100 of FIG. 2, and a detailed
description thereof will be omitted.
As shown in FIG. 3, the molten iron manufacturing apparatus 200
includes a melting and gasification furnace 10, a fluidized-bed reducing furnace
22, reduced iron compression device 40, and a compression reduced iron
18
storage bath 50. Herein, the compression reduced iron storage bath 50 may
be omitted.
The manufactured coal briquettes are inserted into the melting and
gasification furnace 10. Herein, the coal briquettes generate a reducing gas in
5 the melting and gasification furnace 10 and the reducing gas is supplied to the
fluidized-bed reducing furnace 22. Fine iron ores are supplied to a plurality of
reducing furnaces 22 having fluidized beds, and are fluidized by a reducing gas
supplied to the fluidized-bed reducing furnace 22 from the melting and
gasification furnace 10 such that reduced iron is manufactured. The reduced
10 iron is compressed by the reduced iron compression device 40 and stored in
the compression reduced iron storage bath 50. The compressed reduced iron
is inserted into the melting and gasification furnace 10 from the compression
reduced iron storage bath 50 together with coal briquettes and then molten in
the melting and gasification furnace 10. The briquette coal is supplied to the
15 melting and gasification furnace 10 and converted into char having ventilation,
and as a result, a large amount of gas generated at the bottom of the melting
and gasification furnace 10 and the compressed reduced iron more easily and
uniformly pass through a coal-packed bed in the melting and gasification
furnace 10, such that molten iron with high quality may be provided.
20 Meanwhile, since the cellulose ether compound that rarely includes
alkali components is used with molasses as a mixed binder in the coal briquette,
alkali components may be reduced. Therefore, it is possible to prevent a
dispersing plate (not illustrated) or a cyclone (not illustrated) in the fluidized-bed
reducing furnace 22 from being clogged due to the deposition of alkali
19
components such as potassium by the molasses containing a large amount of
alkali components.
Hereinafter, the present invention will be described in further detail with
reference to experimental examples. The experimental examples are used
5 only to illustrate the present invention, and are not meant to be restrictive.
Experimental Examples
Less than or equal to 3.4 mm of pulverized coal, less than or equal to
0.2 mm of cellulose ether compound powder, water, quicklime as a hardener,
and molasses are mixed in order to prepare a mixture. As for the pulverized
10 coal, a mixture of hard coking coal, semi soft coking coal, and cokes power was
used, and as for the cellulose ether compound, hydroxypropylmethyl cellulose
(HPMC, Mecellose®
) made by Samsung Fine Chemicals Co., Ltd. was used.
The obtained mixture was inserted between a pair of rolls to produce a coal
briquette. Herein, the pair of rolls was used under a pressure of 20 kN/cm, and
15 the coal briquette was produced to have a size of 64.5 mm x 25.4 mm x 19.1
mm and a pillow shape. The other detail producing process of the coal
briquette may be easily understood by a person having an ordinary skill in a
related art of the present invention, and thus its detailed description will be
omitted.
20 Experimental Example 1
100 parts by weight of pulverized coal having a moisture content of
7.6 % and an average diameter of 1.1 mm was mixed with 0.3 parts by weight
of HPMC powder having an average diameter of 78 μm and viscosity of 28,000
20
cps, and 3 parts by weight of water was added thereto and mixed therewith.
Subsequently, 1.89 parts by weight of quicklime was added thereto, and 7 parts
by weight of molasses was added thereto to prepare a mixture. The mixture
was inserted between a pair of rolls to produce a coal briquette. The other
5 experiment processes are the same as those of Experimental Example.
Experimental Example 2
100 parts by weight of pulverized coal having an average diameter of
1.1 mm and a moisture content of 7.5 % was mixed with 0.5 parts by weight of
HPMC powder having an average diameter of 78 μm and viscosity of 28,000
10 cps, and 5 parts by weight of water was added thereto and mixed therewith.
Subsequently, 1.35 parts by weight of quicklime was added thereto, and 5 parts
by weight of molasses was added thereto to prepare a mixture. The mixture
was inserted between a pair of rolls to produce a coal briquette. The other
experiment processes were the same as those of Experimental Example 1.
15 Comparative Example 1
100 parts by weight of pulverized coal having a moisture content of
7.6 % and an average diameter of 1.1 mm was mixed with 0.3 parts by weight
of HPMC powder having an average diameter of 78 μm and viscosity of 28,000
cps and 1.89 parts by weight of quicklime. Subsequently, 3 parts by weight of
20 water and 7 parts by weight of molasses were added thereto and mixed
therewith to prepare a mixture. The obtained mixture was inserted between a
pair of rolls to produce a coal briquette. The other experiment processes were
the same as those of Experimental Example 1.
21
Comparative Example 2
100 parts by weight of pulverized coal having a moisture content of
7.7 % and an average diameter of 1.1 mm was mixed with 0.5 parts by weight
of HPMC powder having an average diameter of 78 μm and viscosity of
5 28,000cps and 1.35 parts by weight of quicklime. Subsequently, 5 parts by
weight of water and 5 parts by weight of molasses were added thereto to
prepare a mixture. The mixture was inserted between a pair of rolls to produce
a coal briquette. The other experiment processes were the same as those of
Experimental Example 1.
10 Comparative Example 3
100 parts by weight of pulverized coal having a moisture content 7.5 %
and an average diameter of 1.1 mm, 0.3 parts by weight of HPMC powder
having an average diameter of 78 μm and viscosity of 28,000 cps, 3 parts by
weight of water, 1.89 parts by weight of quicklime, and 7 parts by weight of
15 molasses were simultaneously mixed to prepare a mixture. The mixture was
inserted between a pair of rolls to produce a coal briquette. The other
experiment processes were the same as those of Experimental Example 1.
Experiment Result
A drop strength and a compression load of the coal briquettes according
20 to Experimental Examples 1 to 2 and Comparative Examples 1 to 3 were
measured. The drop strength of each coal briquette was obtained from a ratio
of coal briquettes having a diameter of greater than or equal to +20 mm after
freely 4 times dropping the 2 kg of the coal briquette from 5 M high. In addition,
22
the compression load of each coal briquette was measured as a maximum load
when compressed at a speed of 50 mm/min, an average compression load of
20 coal briquette specimens was obtained, and the results are shown in Table 1.
(Table 1)
Experimental
Example
Blend amount (parts by weight) Coal briquette
Pulveriz
ed coal
HPMC
Moistu
re
Quickli
me
Molass
es
Moistur
e (%)
Drop
strength
(%)
Compres
sion load
(Kgf)
Experimental
Example 1
100 0.3 3 1.89 7 9.4 89 32
Experimental
Example 2
100 0.5 5 1.50 6 10.2 83 31
Comparative
Example 1
100 0.3 3 1.89 7 9.4 64 26
Comparative
Example 2
100 0.5 5 1.35 5 10.6 43 17
Comparative
Example 3
100 0.3 3 1.89 7 9.6 62 27
5 As shown in Table 1, when pulverized coal was mixed with HPMC
powder first, water was added thereto and mixed therewith, and quicklime and
molasses were sequentially mixed therewith to produce each coal briquette in
Experimental Examples 1 to 2, the coal briquettes showed excellent drop
strength and compression load. On the contrary, the coal briquettes according
10 to Comparative Examples 1 to 3 showed much smaller drop strength and
23
compression load than those of the coal briquettes according to Experimental
Examples 1 to 2. Accordingly, a coal briquette turns out excellent in terms of a
drop strength and a compression load when produced by controlling an order of
blending a cellulose ether compound, molasses, and a hardener to obtain a
5 uniform mixture.
The present invention is not limited to the example embodiments and
may be embodied in various modifications, and it will be understood by a
person of ordinary skill in the art to which the present invention pertains that the
present invention may be carried out through other specific embodiments
10 without modifying the technical idea or essential characteristics thereof.
Therefore, the aforementioned embodiments should be understood to be
exemplary but not limiting the present invention in any way.

10. melting and gasification furnace
15 20. packed-bed reducing furnace
22. fluidized-bed reducing furnace
30. tuyere
40. reduced iron compression device
50. compression reduced iron storage bath
20 100, 200. molten iron manufacturing apparatus
101. dome part
24
We Claim :
【Claim 1】
A method of producing a coal briquette being inserted into a dome part
of a melting and gasification furnace and being rapidly heated in a molten iron
5 manufacturing apparatus,
wherein the molten iron manufacturing apparatus comprises
a melting and gasification furnace into which reduced iron is inserted,
and
a reducing furnace connected to the melting and gasification furnace
10 and providing the reduced iron
wherein the method comprises
providing pulverized coal,
producing a coal blend by mixing the pulverized coal with a powdershaped
cellulose ether compound,
15 adding water to the coal blend to mix the same,
producing a mixture by mixing the coal blend including water with a
hardener and molasses, and
producing a coal briquette by molding the coal blend,
wherein in the step of producing the coal briquette, the amount of the
20 cellulose ether compound included in the coal briquette is 0.1 wt% to 0.7 wt%,
an amount of the hardener is 0.5 wt% to 3.0 wt%, and an amount of the
molasses is 3 wt% to 12 wt%.
25
【Claim 2】
The method of producing the coal briquette of claim 1, wherein
an amount of the cellulose ether compound is 0.2 wt% to 0.5 wt%, an
amount of the hardener is 1.0 wt% to 2.5 wt%, and an amount of the molasses
5 is 5 wt% to 10 wt%.
【Claim 3】
The method of producing the coal briquette of claim 1, wherein
in the step of producing the coal briquette, the amount of moisture
10 included in the coal briquette is 3 wt% to 13wt%.
【Claim 4】
The method of producing the coal briquette of claim 3, wherein
the amount of moisture included in the coal briquette is 5 wt% to 11 wt%.
15
【Claim 5】
The method of producing the coal briquette of claim 1, wherein
a ratio of the amount of moisture included in the coal briquette relative to
the amount of the cellulose ether compound included in the coal briquette is 5 to
20 40.
26
【Claim 6】
The method of producing the coal briquette of claim 1, wherein
a ratio of the amount of moisture included in the coal briquette relative to
the amount of the cellulose ether compound included in the coal briquette is 7 to
5 20.
【Claim 7】
The method of producing the coal briquette of claim 1, wherein
in the step of providing the coal blend, an average particle size of the
10 cellulose ether compound is 50μm to 100μm.
【Claim 8】
The method of producing the coal briquette of claim 1, wherein
in the step of providing the mixture, a ratio of an average particle size of
15 the pulverized coal relative to an average particle size of the cellulose ether
compound is 7 to 30.
【Claim 9】
The method of producing the coal briquette of claim 1, wherein
20 in the step of providing the coal blend, a ratio of an average particle size
of the pulverized coal relative to an average particle size of the cellulose ether
27
compound is 10 to 20.
【Claim 10】
The method of producing the coal briquette of claim 1, wherein
5 the cellulose ether compound includes at least one compound selected
from the group consisting of methyl cellulose (MC), hydroxyethyl cellulose
(HEC), hydroxypropyl cellulose (HPC), hydroxypropylmethyl cellulose (HPMC),
and hydroxyethylmethyl cellulose (HEMC).
10 【Claim 11】
The method of producing the coal briquette of claim 1, wherein viscosity
of the cellulose ether compound is 4,000 cps to 80,000 cps.
【Claim 12】
15 The method of producing the coal briquette of claim 1, wherein
the hardener is quicklime, slaked lime, calcium carbonate, limestone,
cement, bentonite, clay, silica, silicate, dolomite, phosphoric acid, sulfuric acid,
or oxide.
20 【Claim 13】
The method of producing the coal briquette of claim 1, wherein
the method further includes drying the mixture before producing the coal
28
briquette by molding the mixture.
【Claim 14】
The method of producing the coal briquette of claim 1, wherein
5 the method further includes drying the mixture after producing the coal
briquette by molding the mixture.
【Claim 15】
A method of producing molten iron, comprising
10 producing the coal briquette manufactured according to claim 1,
providing reduced iron by reducing iron ore in a reducing furnace, and
producing molten iron by inserting the coal briquette and the reduced
iron into a melting and gasification furnace.
15 【Claim 16】
The method of producing molten iron of claim 15, wherein in the step of
providing reduced iron, the reducing furnace is a fluidized-bed reducing furnace
or a packed-bed reducing furnace.
20 【Claim 17】
A coal briquette inserted into a dome part of a melting and gasification
furnace and then rapidly heated therein in a molten iron producing apparatus
29
including
a melting and gasification furnace into which reduced iron is inserted,
and
a reducing furnace connected to the melting and gasification furnace
5 and providing the reduced iron and
wherein the coal briquette includes 0.1 wt% to 0.7 wt% of a cellulose
ether compound, 0.5 wt% to 3.0 wt% of a hardener, 3 wt% to 12 wt% of
molasses, 3 wt% to 13 wt% of moisture, and a balance of pulverized coal.
10 【Claim 18】
The coal briquette of claim 17, which includes 0.2 wt% to 0.5 wt% of the
cellulose ether compound, 1.0 wt% to 2.5 wt% of the hardener, 5 wt% to 10
wt% of the molasses, 5 wt% to 11 wt% of the moisture, and a balance of the
pulverized coal.