Abstract: The present disclosure relates to a combined braking system (100) for a vehicle (200). The system comprises a brake pedal (10) pivotably connected to the frame (20) of the vehicle (200). The brake pedal (10) defined having a first end (10a) and a second end (10b), a first link (11) connected at first end (10a) and a second link (12) pivotably connected to the frame (20). The second link (12) has a first arm (12a) and a second arm (12c) extend away from an intermediate portion (12b). A brake cable (32) connects the front wheel brake unit (31) with first link (11) by an inner wire (32a). An outer sheath (32b) of brake cable (32) abuts to second arm (12c) of second link (12), such that first link (11) and second link (12) actuates front wheel brake unit and rear wheel brake unit (41), upon actuation of brake pedal.
Present disclosure generally relates to a field of vehicles. Particularly, but not exclusively, the present disclosure relates to a combined braking system for vehicles.
BACKGROUND
[002] The information in this section merely provides background information related to the present disclosure and may not constitute prior art(s) for the present disclosure.
[003] In existing two wheeler vehicles, braking operation of front wheel is actuated by application of force on a front wheel brake actuating means provided on the handle bar. The braking operation of a rear wheel is actuated by application of force on rear wheel brake actuating means. Rear wheel brake actuating means is provided either on a handlebar or on a foot pedal. The operation of the front and rear wheel braking is normally controlled, by the operator, independently and sometimes simultaneously.
[004] In order to provide safety to the rider and the passenger a balanced and simultaneous actuation of braking on the front and rear wheel of the vehicle is required. If only the front wheel brake is applied, the rear wheel keeps rolling forward to push the vehicle body such that the vehicle has the risk of being toppled over. If only rear wheel brake is applied, the front wheel keeps rolling forward to push the vehicle body such that the vehicle has the risk of sliding and causing unsecured steering movement. And, if both the front and rear wheel brakes are applied simultaneously, both the front and rear gets stopped immediately but the inertia of vehicle causes the rider to move forward leading to uncomfortable ride or may create the danger of possible injury.
[005] Vehicle manufacturers have sought, proposed, and implemented different ways in which a combined braking on the front wheel and the rear wheel of the vehicle can be achieved. Now-a-days, the vehicles are mounted with a combined braking system in which a front wheel brake and a rear wheel brake are operated in a combined manner, when the rider of the vehicle either operates a brake pedal provided on foot pedal or a brake lever provided on the handlebar. The combined braking system allows stopping of the vehicle by actuating both the front wheel brake and the rear wheel brake.
[006] However, there are some problems associated with the combined braking system of the vehicle, preferably two-wheelers, said problems are for example -implementation of complex links connected with one another and directly or indirectly connected with the brake pedal of the vehicle. The implementation of such links utilize more packaging space of the vehicle and hinder mounting of other peripheral components of the vehicle. The braking effectiveness of combined braking system could not be achieved due to complex mounting structure and implementation of plurality of force distribution links. The existing combined braking system are expensive as they utilize more number of components and thereby, increases the overall cost of the vehicle, for example - manufacturing cost, maintenance cost, service cost and likewise.
[007] The present disclosure is directed to overcome one or more limitations stated above or any other limitations associated with the existing combined braking systems of vehicles.
SUMMARY
[008] The one or more shortcomings of the prior art are overcome by the system as claimed, and additional advantages are provided through the provision of the system and method as claimed in the present disclosure. Additional features and advantages are realized through the techniques of the present disclosure. Other embodiments and aspects of the disclosure are described in detail herein and are considered a part of the claimed disclosure.
[009] In one non-limiting embodiment of the present disclosure, a vehicle is disclosed. The vehicle comprises a frame mounted with at least one front wheel and at least one rear wheel, and a combined braking system configured to actuate a front wheel brake unit and a rear wheel brake unit of the at least one front wheel and the at least one rear wheel respectively. The combined braking system comprises a brake pedal pivotably connected to the frame of the vehicle. The brake pedal defined having a first end and a second end, such that the brake pedal is configured to pivot about the first end upon brake pedal actuation. The system further comprises a first link connected at the first end, a second link pivotably connected to the frame of the vehicle. The second link is defined by a first arm, an intermediate portion and a second arm. A brake cable connects
the front wheel brake unit with the first link. The first arm of the second link is connected to the rear wheel brake unit by a brake rod. An inner wire of the brake cable is connected to the first link and an outer sheath of the brake cable abuts to the second arm of the second link, such that the first link actuates the front wheel brake unit and the second link actuates the rear wheel brake unit, upon actuation of the brake pedal. The vehicle fitted with the combined braking system as disclosed in the present disclosure, provides a balanced and simultaneous actuation of the front wheel brake unit and the rear wheel brake unit, reducing the danger of any injury to the rider or the passenger and at the same time enhancing rider as well as passenger comfort during driving the vehicle.
[010] In an embodiment, the first link is integrally connected at the first end of the brake pedal and pivots in accordance to actuation of the brake pedal. The integral connection of the first link with the brake pedal provides a unitary structure of the brake pedal. The unitary structure of the brake pedal thereby reduces number of components of the combined braking system and the vehicle thereby.
[Oil] In an embodiment, the second link connected to the frame is configured to pivot about a pivot axis X-X.
[012] In an embodiment, the brake pedal, the first link and the second link have the common pivot axis X-X. The common pivot axis of the brake pedal, the first link and the second link provides a simple mechanism of the combined braking system and said mechanism is in one plane which eliminates any lateral force/moments on joints and hence utilizes the brake pedal force to its maximum level.
[013] In an embodiment, the first link and the second link is rotatably mounted on the brake pedal having the same axis of rotation X-X.
[014] In an embodiment, the vehicle comprises a spring connected to the first link and the second link. The spring facilitates retracting movement to the brake pedal from an actuated position to its initial position.
[015] In an embodiment, the first link comprises a first stopper positioned between the second arm of the second link and the first link of the combined braking system. The first stopper is provided to restrict pivoting movement of the second link at an initial position.
[016] In an embodiment, the brake pedal is a foot operated brake pedal.
[017] In an embodiment, the front wheel brake unit and the rear wheel brake unit is at least one of a disc brake unit and a drum brake unit.
[018] In an embodiment, the brake rod is configured to transmit actuating forces to the rear wheel brake unit from the second link upon actuation of the brake pedal.
[019] In an embodiment, the first arm and the second arm extend away from the intermediate portion of the second link, in opposite directions.
[020] In another non-limiting embodiment of the present disclosure a combined braking system for a vehicle is disclosed. The combined braking system is configured to actuate a front wheel brake unit and a rear wheel brake unit of the at least one front wheel and the at least one rear wheel respectively. The combined braking system comprises a brake pedal pivotably connected to the frame of the vehicle. The brake pedal is defined having a first end and a second end, such that the brake pedal is configured to pivot about the first end upon brake pedal actuation. The combined braking system further comprises a first link connected at the first end and a second link pivotably connected to the frame of the vehicle. The second link is defined by a first arm, an intermediate portion and a second arm. The first arm and the second arm extend away from the intermediate portion. A brake cable connects the front wheel brake unit with the first link. The first arm of the second link is connected to the rear wheel brake unit by a brake rod. An inner wire of the brake cable is connected to the first link and an outer sheath of the brake cable abuts to the second arm of the second link, such that the first link actuates the front wheel brake unit and the second link actuates the rear wheel brake unit, upon actuation of the brake pedal. The combined braking system comprises less number of components, thereby providing a simple combined braking
system. The combined braking system as disclosed in the present application is cost effective, easy service and assembly.
[021] In an embodiment, the brake pedal comprises a second stopper fixed to the brake pedal. The second stopper is configured transmit pivotal movement to the second link during non-working condition of the front wheel brake unit.
[022] In an embodiment, the second arm extends from the intermediate portion forming a predefined angle "a" in a fourth quadrant of a cartesian plane.
[023] In another non-limiting embodiment of the present disclosure a method for actuation of a combined brake system of a vehicle is disclosed. The method comprises pivoting a brake pedal for movement of a first link about a pivot axis X-X, to exert a pulling force on a second arm of a second link and to initiate pivotal movement of the second link about the pivot axis X-X thereby, such that the brake pedal, the first link and the second link pivots about the pivot axis X-X. Actuating the rear wheel brake unit by pivotal movement of the second link and simultaneously actuating the front wheel brake unit by pivotal movement of the first link, to provide a combined braking effect on the vehicle.
[024] The vehicle fitted with a combined braking system provides an effective combined braking on both the front wheel and the rear wheel of the vehicle. The front wheel brake unit is operatively connected the combined braking system by the brake cable, such that the inner wire of the brake cable is connected with the first link and the outer sheath abuts with the second arm of second link to avoid bending of the brake cable and thereby improves the brake effectiveness. In addition to that, the combined braking system comprises less number of components and/or sub-components and thereby reduces the overall cost of the vehicle. The combined braking system comprises a single distribution link (second link, in accordance with the present disclosure) on the brake pedal and a common pivot axis for the distribution link and the brake pedal provides a simple system, which is easy to service/maintenance and easy to assemble. The combine braking system is mounted in one plane which eliminates any lateral force/moments on joints and hence utilizes the pedal force to the maximum level.
[025] It is to be understood that the aspects and embodiments of the disclosure described above may be used in any combination with each other. Several of the aspects and embodiments may be combined together to form a further embodiment of the disclosure.
[026] The foregoing summary is illustrative only and is not intended to be in any way limiting. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features will become apparent by reference to the drawings and the following detailed description.
BRIEF DESCRIPTION OF ACCOMPANYING DRAWINGS
[027] The novel features and characteristics of the disclosure are set forth in the description. The disclosure itself, however, as well as a preferred mode of use, further objectives, and advantages thereof, will best be understood by reference to the following description of an illustrative embodiment when read in conjunction with the accompanying drawings. One or more embodiments are now described, by way of example only, with reference to the accompanying drawings wherein like reference numerals represent like elements and in which:
[028] Figure 1 illustrates a side view of a vehicle mounted with a combined braking system, in accordance with an embodiment of the present disclosure;
[029] Figure 2 illustrates a side view of the combined braking system of Figure 1, in accordance with an embodiment of the present disclosure;
[030] Figure 3 illustrates a side view of a brake pedal of the combined braking system of Figure 2;
[031] Figure 4 illustrates an another view of the brake pedal of Figure 3;
[032] Figure 5 illustrates an another view of the brake pedal of Figure 3;
[033] Figure 6 illustrates a front view of a second link of the combined braking system of Fimire 2 in accordance with an embodiment of the nresent disclosure'
[034] Figure 7 illustrates an another view of the second link of Figure 6;
[035] Figures 8a-8d illustrate different views for mounting respective components of the combined braking system of Figure 2;
[036] Figure 9a-9e illustrate different positions of the brake pedal of the combined braking system of Figure 2, in accordance with an embodiment of the present disclosure.
[037] The figures depict embodiments of the disclosure for purposes of illustration only. One skilled in the art will readily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the objective of the disclosure described herein.
DETAILED DESCRIPTION
[038] While the disclosure is susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the Figures and will be described in detail below. It should be understood, however that it is not intended to limit the disclosure to the particular forms disclosed, but on the contrary, the disclosure is to cover all modifications, equivalents, and alternatives falling within the scope of the disclosure as defined by the appended claims.
[039] Before describing detailed embodiments, it may be observed that the novelty and inventive step that are in accordance with the present disclosure resides in the combined braking system for a vehicle, preferably a two-wheeler vehicle. It is to be noted that a person skilled in the art can be motivated from the present disclosure and modify the various constructions of the combined braking system for the vehicle. However, such modification should be construed within the scope of the present disclosure. Accordingly, the drawings are showing only those specific details that are pertinent to understanding the embodiments of the present disclosure so as not to obscure the disclosure with details that will be readily apparent to those of ordinary skill in the art having benefit of the description herein.
[040] In the present disclosure, the term "exemplary" is used herein to mean "serving as an example, instance, or illustration." Any embodiment or implementation of the present subject matter described herein as "exemplary" is not necessarily to be construed as preferred or advantageous over other embodiments.
[041] The terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusions, such that a device that comprises a list of components does not include only those components but may include other components not expressly listed or inherent to such setup or device. In other words, one or more elements in a system or apparatus proceeded by "comprises... a" does not, without more constraints, preclude the existence of other elements or additional elements in the system or apparatus.
[042] The terms like "at least one" and "one or more" may be used interchangeably or in combination throughout the description.
[043] While the present disclosure is illustrated in the context of a combined braking system, however, the link mechanism and aspects and features thereof can be used with other type of the combined braking systems as well. The terms "modular vehicle", "vehicle", "two-wheeled vehicle", "electric vehicle", "EV" and "motorcycle" have been interchangeably used throughout the description. The term "vehicle" comprises vehicles such as motorcycles, scooters, bicycles, mopeds, scooter type vehicle, and the like.
[044] The terms "front/forward", "rear/rearward/back/backward", "up/upper/top", "down/lower/lower ward/downward, bottom", "left/leftward", "right/rightward" used therein represents the directions as seen from a vehicle driver sitting astride.
[045] Reference will now be made to the exemplary embodiments of the disclosure, as illustrated in the accompanying drawings. Wherever possible, same numerals will be used to refer to the same or like parts. Embodiments of the disclosure are described in the following paragraphs with reference to Figures 1 to 9e. In Figures 1 to 9e, the same element or elements which have same functions are indicated by the same reference si ens
[046] Accordingly, the present disclosure relates to a combined braking system for a vehicle, preferably a two-wheeler vehicle. The vehicle referred to herein, embodies a two-wheeler vehicle. The vehicle referred herein, is defined as an off-road two-wheeler vehicle, comprising an Internal Combustion engine for generating power to drive the vehicle. Alternatively, the vehicle may embody any other ridden vehicle such as electric motorcycle, a tri-cycle, etc., without limiting the scope of the invention.
[047] The vehicle comprises a front ground engaging member, illustratively a front wheel and a rear ground engaging member, illustratively a rear wheel. The rear wheel is positioned in line with the front wheel along a longitudinal plane of the vehicle. The vehicle further includes a frame supported by the front wheel and the rear wheel. The frame can also alternatively be herein referred to as chassis in the foregoing description. The frame comprises two longitudinal members extending from a head pipe of the vehicle. The head pipe is pivotably connected to the front wheel of the vehicle. The head pipe is configured to mount a steering mechanism of the vehicle. The steering mechanism of the vehicle is configured to provide required turning to the vehicle during operating condition. The vehicle further includes a suspension assembly to absorb shocks and/or jerks during operating condition of the vehicle.
[048] The vehicle comprises a plurality of front shock absorbers mounted on the front wheel of the vehicle. The plurality of front shock absorbers are configured to connect the front wheel to the head pipe of the vehicle. The front shock absorbers are adapted to absorb shocks and/or jerks exerted on the front wheel of the vehicle. The front shock absorbers may include spring dampers, but not limited to the same. Alternatively, the front shock absorbers may comprise of hydraulic or oil dampers to efficiently absorb shocks and/or jerks exerted on the front wheel of the vehicle. An assembly comprising the plurality of front shock absorbers may be defined as a front suspension assembly of the vehicle.
[049] The vehicle comprises a seat mounted on a seat rail of the vehicle. The seat provides seating portion for a driver and a passenger. The seat may be defined as a split seat having a first seat and a second seat. The first seat is defined as a driver seat and the second seat is defined as a nasseneer seat or a ninion seat The second seat is
positioned beyond the first seat at an elevation with respect to the first seat to enhance aesthetic of the vehicle. The second seat is provided with a latch mechanism to facilitate opening of the second seat. The opening of the second seat is governed by the user either by rotation of a key inserted in a keyhole of the latch mechanism of the second seat or by other actuating means, for example - utilizing an electric motor to facilitate actuation of the latch mechanism.
[050] The first seat is provided with another latch mechanism to facilitate opening of the first seat. However, the actuation of the latch mechanism associated with the first seat depends on position of the second seat. The seat lock system disclosed in the present application facilitates opening of the first seat and the second seat by unlocking of the second seat only by a user. Further, the seat lock system utilizes pivotal movement of the second seat to trigger the seat latch mechanism associated with the first seat of the vehicle.
[051] The vehicle comprises a brake pedal mounted on the frame of the vehicle. The brake pedal is configured to apply a combined braking on both front wheel brake unit and rear wheel brake unit mounted on the front wheel and the rear wheel respectively of the vehicle. The vehicle comprises of a combined braking system having the brake pedal as one of the components of the combined braking system. The brake pedal be referred to as a brake actuating means of the vehicle. The brake pedal is defined as a foot operated brake pedal, such that the rider or driver applies a braking force on the brake pedal through his foot. The combined braking system provides application balanced and simultaneous application of brakes on the front wheel and the rear wheel of the vehicle. The pivotal movement of the brake pedal of the combined brake system first actuates the rear wheel brake unit and then simultaneously actuates the front wheel brake unit to provide combined braking effect on the vehicle.
[052] The following paragraphs describe the present disclosure with reference to Figures 1 to 9e. In the figures, the same element or elements which have similar functions are indicated by the same reference signs.
[053] Referring to Figure 1, an exemplary vehicle (200) according to an embodiment of the present disclosure is depicted. The vehicle (200) referred to herein, embodies an
off-road two-wheeler vehicle, comprising an Internal Combustion engine (hereinafter referred to as "engine") for generating power to drive the vehicle. Alternatively, the vehicle may embody any other ridden vehicle such as electric motorcycle, a tri-cycle, scooters and likewise, without limiting the scope of the invention. The vehicle (200) comprises a front body structure (101) and a rear body structure (102). The front body structure (101) extending from a first end of the vehicle up-to a seat (103) of the vehicle (200) along a longitudinal plane and the rear body structure (102) extending from the seat (103) to a rear end of the vehicle (200). The front body structure (101) comprises at least one front ground engaging member, illustratively at least one front wheel (30), a plurality of front shock absorbers (105), a front wheel brake unit (31), a steering mechanism (107), a dash assembly (108), a head lamp unit (109) and a plurality of front winkers (110).
[054] The plurality of front shock absorbers (105) are coupled to the front wheel (30) to absorb shocks and/orjerks exerted on the front wheel (30) of the vehicle (200), when the vehicle (200) is in operating condition. The operating condition of the vehicle (200) may be defined as a condition when the vehicle (200) is in motion. A head pipe (111) pivotably coupled to one end of the plurality of front shock absorbers (105). The front shock absorbers (105) may comprise of spring dampers, but not limited to the same. Alternatively, the front shock absorbers (105) may comprise of hydraulic or oil dampers to efficiently absorb shocks and/orjerks exerted on the front wheel (30) of the vehicle (200).
[055] The front wheel brake unit (31) may utilize a disc brake mechanism, comprising a brake fluid stored in a reservoir to facilitate application of brakes on the front wheel (30) of the vehicle (200). The front wheel brake unit (31) comprises a plurality of cables adapted to transport brake fluid from the reservoir to the disc brake mounted on the front wheel (30) of the vehicle (200). In an exemplary embodiment, the front wheel brake unit (31) utilize a drum brake mechanism, as shown in Figure 2. According to another embodiment of the present disclosure, the steering mechanism (107) comprises a handle bar (107a) and the handle bar (107a) is configured to be mounted on the head pipe (111) of the vehicle (200). The handle bar (107a) is adapted to support an accelerator (107b), a front brake lever, a clutch lever and a pair of side view mirrors. The front wheel brake unit (31) is connected to the front brake lever mounted on the
handle bar (107a) of the vehicle (200) by cables to facilitate application of front wheel brakes. A pulling motion of the front brake lever by an operator facilitates actuation of the front wheel brake unit (31). The steering mechanism (107) is operatively coupled to the front wheel (104) via the plurality of front shock absorbers (105).
[056] In the illustrated example, the dash assembly (108) is provided on the handle bar (107a) of the steering mechanism (107). The dash assembly (108) comprises a display unit (not shown in FIGS.). The display unit displays information relating to the vehicle (200) to the operator. The display unit may comprise of a display screen, preferably an LCD screen but not limited to the same. Alternatively, the dash assembly (108) may comprise additional components such as GPS, Graphic User Interface (GUI), fuel gauge etc., without limiting scope of the invention. In the illustrated example, the head lamp unit (109) is provided on the steering mechanism (107). Further, a front fender (105a) is mounted on the front shock absorbers (105) and the front fender (105a) is positioned below the head lamp unit (109). The plurality of winkers (110) are mounted on a clamp (110a). The clamp (110a) is configured to connect the head lamp unit (109) with the head pipe (111) of the vehicle (200).
[057] In an exemplary embodiment of the present disclosure, a fuel tank (112) is mounted on the front body structure (101) of the vehicle (200). The fuel tank (112) is positioned between the handle-bar (107a) and the seat (103) of the vehicle (200), as shown in Figure 1. The fuel tank (112) is connected to a frame (20) of the vehicle (200) by means of fasteners. Alternatively, the fuel tank (112) may be attached to the frame (20) by other attachment means for example - welding, etc. The fuel tank (112) is adapted to receive fuel of the vehicle (200). The front body structure (101) comprises an at least one stand (114) mount on the frame (20) of the vehicle (200).
[058] In an illustrated example, the rear body structure (102) comprises the seat (103), at least one rear grounding engaging member, illustratively at least one rear wheel (40), a silencer (116), a rear wheel guard (not shown in Figures) and a rear fender (117). The frame (20) is mounted with the at least one front wheel (30) and the at least one rear wheel (40). The rear wheel (40) is positioned in line with the front wheel (30) along the longitudinal plane of the vehicle (200). Referring to Figure 1, the frame (20) is supported by the front wheel (30) and the rear wheel (40). The frame (20) is defined
having a front portion, a center portion and a rear portion. The front portion of the frame (20) is configured to provide provisions for mounting a radiator (not shown in Figures), the steering mechanism (107) and the at least one front wheel (30) with the front shock absorbers (105). The intermediate portion of the frame (20) is configured to provide provisions for mounting the engine (119), the at least one stand (114) and a brake pedal (10) to actuate combined braking on the vehicle (200). In an exemplary embodiment, the brake pedal (10) is a foot operated brake pedal (10) of the vehicle (200). The rear portion of the frame (20) is configured to provide provisions for mounting the at least one rear wheel (40), the silencer (116), the seat (103) and the rear shock absorbers (106). Alternatively, the frame (20) also provides provisions for mounting other components of the vehicle (200), for example - carburettor, fuel injector, battery, etc., without limiting scope of the invention. The at least one rear wheel (40) of the vehicle (200) is mounted with a rear wheel brake unit (41) to facilitate application of brakes on the rear wheel (40). The front wheel brake unit (31) and the rear wheel brake unit (41) is at least one of a disc brake unit and a drum brake unit.
[059] Referring to Figure 2, a combined braking system (100) for the vehicle (200) is depicted. The combined braking system (100) may be equipped in any vehicle, including a two-wheeled vehicle, for example - scooter, motorcycle, etc and also in three-wheeled or four-wheeled vehicle. In accordance to an exemplary embodiment, the combined braking system (100) is mounted on a two-wheeled vehicle (200), as shown in Figure 1, but not limiting scope of the invention. The combined braking system (100) (hereinafter may referred to as "system") provides balanced and simultaneous actuation of the front wheel brake unit (31) and the rear wheel brake unit (41). The system (100) is configured to actuate the front wheel brake unit (31) and the rear wheel brake unit (41) of the at least one front wheel (30) and the at least one rear wheel (40) respectively. The system (100) is actuated by application of force on the brake pedal (10) mounted on the frame (20) of the vehicle (200). Alternatively , the system (100) may actuate by application of force on the brake lever mounted on the handle bar (107a) of the vehicle (200), without limiting the scope of the present disclosure.
[060] The front wheel brake unit (31) is connected to the brake pedal (10) of the system (100) by a brake cable (32), routed along the frame (20) of the vehicle (200).
The rear wheel brake unit (41) is connected to the brake pedal (10) of the system (100) by a brake rod (42), routed along the rear portion of the frame (20) of the vehicle (200), as shown in Figure 2. The system (100) comprises the brake pedal (10) pivotably connected to the frame (20) of the vehicle (200). The brake pedal (10) is defined having a first end (10a) and a second end (10b), such that the brake pedal (10) configured to pivot about the first end (10a) upon brake pedal (10) actuation. The second end (10b) of the brake pedal (10) comprises a platform to rest foot of a driver or operator. The driver applies push force on the platform of the brake pedal (10) to facilitate pivotal movement of the brake pedal (10) about the first end (10a). The brake pedal (10) is defined having a longitudinal member extending from the first end (10a) to the second end (10b).The longitudinal member may be defined as a metallic rod having a U-shaped structure.
[061] The system (100) further comprises a first link (11), a second link (12), the brake cable (32) and the brake rod (42). Referring to Figure 3, the first link (11) is connected at the first end (10a) of the brake pedal (10). In an exemplary embodiment, the first link (11) is integrally connected at the first end (10a) of the brake pedal (10) and pivots in accordance with the actuation of the brake pedal (10). The first link (11) extends from the first end (10a) of the brake pedal (10), such that the first link (11) is offset to a vertical axis (not shown in Figures) passing through center of the first end (10a) of the brake pedal (10). The first link (11) comprises a first stopper (11a) positioned between the second link (12) and the first link (11) of the system (100). The brake pedal (10) comprises a second stopper (10c) fixed to the brake pedal (10). In an exemplary embodiment, the second stopper (10c) is fixed on an outer surface of the longitudinal member of the brake pedal (10). The first end (10a) of the brake pedal (10) may also be defined as a pivotal end (10a) of the brake pedal (10), as the brake pedal (10) is configured to pivot about the first end (10a). The second link (12) is pivotably connected to the frame (20) of the vehicle (200). The first end (10a) of the brake pedal
(10) and the second link (12) are co-axially mounted on the frame (20) of the vehicle (200). The second link (12) is configured to pivot about a pivot axis X-X, as shown in Figure 5. The pivot axis X-X is defined as a horizontal axis passing through center of the first end (10a) of the brake pedal (10). In an exemplary embodiment, the first link
(11) and the second link (12) have the common pivot axis X-X. In another exemplary embodiment, the first link (11) and the second link (12) is rotatably mounted on the
brake pedal (10) having the same axis of rotation X-X, as shown in Figure 5 and Figure 8a. The second link (12) may also be defined as a single distribution link of the system (100).
[062] The vehicle (200) comprises a spring (13) configured to connect the first link (11) and the second link (12) with each other. The spring (13) is defined as a compression spring configured to bias the movement of the first link (11) towards the second link (12) or vice-versa. The first stopper (11a) is configured to restrict pivoting movement of the second link (12) at an initial position of the system (100). The initial position of the system (100) is defined as a position in which no force is exerted on the brake pedal (10) and no wheel brake unit (31, 41) is actuated thereby. The initial position of the system (100) may also be referred to as the position of brake pedal (10) during non-working condition of the system (100). The first link (11) and the second link (12) comprises a first pin (13a) and a second pin (13b) respectively. The first pin (13a) and the second pin (13b) are provided to facilitate mounting of the spring (13) between the first link (11) and the second link (12), as shown in Figure 4 and Figure 5.
[063] Referring to Figures 6-7, the constructional features of the second link (12) of the system (100) is depicted. The second link (12) is having a first arm (12a), an intermediate portion (12b) and a second arm (12c). The first arm (12a) and the second arm (12c) extend away from the intermediate portion (12b) of the second link (12), in opposite directions. The first arm (12a) of the second link (12) is connected to the rear wheel brake unit (41) by the brake rod (42), as shown in Figure 2. The brake rod (42) is configured to transmit actuating forces to the rear wheel brake unit (41) from the second link (12) upon actuation of the brake pedal (10) of the system (100). The intermediate portion (12b) is defined as a portion between the first arm (12a) and the second arm (12c). In an exemplary embodiment, the intermediate portion (12b) is having a cylindrical structure defined with a center through hole to facilitate mounting of the second link (12) on to the frame (20) of the vehicle (200). The second arm (12c) extends from the intermediate portion (12b) forming a predefined angle "a" in a fourth quadrant of a cartesian plane. The angle a is defined as an angle formed between a vertical axis Y-Y passing through center of the intermediate portion (12b) and an axis Z-Z passing through center of the second arm (12c) of the second link (12), as shown in Figure 6. The second arm (12c) comprises a flange (12d) mounted on frontward
surface of the second arm (12c). The flange (12d) is aligned parallel to the second arm (12c) of the second link (12).
[064] Referring to Figures 8a-8d, an assembling of the components and/or sub-components of the combined braking system (100) is depicted. The second link (12) is first inserted in a hollow mounting member, preferably a hollow rod of the frame (20) of the vehicle (200) and then the first end (10a) of the brake pedal (10) is inserted in the same mounting member. The brake pedal (10) with the first link (11) having a unitary structure gets aligned with the second link (12), such that a surface of the first end (10a) of the brake pedal (10) coincides with a surface of the intermediate portion (12b) of the second link (12). Alternatively, the center of the first end (10a) and the center of the intermediate portion (12b) lies on the pivotal axis X-X, as shown in Figure 8a. Once, the brake pedal (10) and the second link (12) are inserted in the mounting member, a rod (21) is inserted inside the hollow mounting member of the frame (20), to facilitate locking of the brake pedal (10) and the second link (12) with the mounting member. The rod (21) prevents an axial movement of the brake pedal (10) and the second link (12) along the pivotal axis X-X.
[065] Referring to Figure 2 and Figure 8b, the brake cable (32) comprises an inner wire (32a) and an outer sheath (32b). The inner wire (32a) of the brake cable (32) is connected to the first link (11). The outer sheath (32b) of the brake cable (32) abuts to the second arm (12c) of the second link (12), such that the first link (11) actuates the front wheel brake unit (31) and the second link (12) actuates the rear wheel brake unit (41), upon actuation of the brake pedal (10). The inner wire (32a), preferably made from a plurality high tension metal wires, is allowed to pass through an intermediate member (32c) and the outer sheath (32b) abuts against an inner surface of the intermediate member (32c). The intermediate member (32c) may be defined as a grommet preferably made from a composite material having elasticity. The intermediate member (32c) is then placed between the flange (12d) and the second arm (12c) of the second link (12). The intermediate member (32c) is connected to the second link (12) by means of a locking cap (32d), as shown in Figure 8b. The locking cap (32d) is first received in a hole provided on the flange (12d) and then in a hole provided on the second arm (12c) of the second link (12), to lock or connect the intermediate member (32c) with the second link (12).
[066] Referring to Figure 8c, a first clip (33) is attached to a first end of the inner wire (32a) of the brake cable (32). The first clip (33) is configured to connect the inner wire (32a) with the first link (11). The first clip (33) is defined having a U-shaped structure having one hole on each side wall of the first clip (33), such that each hole is aligned with a hole provided on the first link (11). The first clip (33) attached to the inner wire (32a) is locked with the first link (11) by means of a first fastener (34). The first fastener (34) may be defined as a bolt to facilitate locking of the first clip (33) with the first link (11) of the system (100). The other end of the brake cable (32) is connected to the front wheel brake unit (31) mounted on the at least one front wheel (30) of the vehicle (200). The front wheel brake unit (31) is operatively connected the combined braking system (100) by the brake cable (32), such that the inner wire (32a) of the brake cable (32) is connected with the first link (11) and the outer sheath (32b) abuts with the second arm (12c) of second link (12) to avoid bending of the brake cable (32) and thereby improves the brake effectiveness.
[067] The first arm (12a) of the second link (12) is connected to the rear wheel brake unit (41) by the brake rod (42). The brake rod (42) is defined as a solid metallic rod made from any material, preferably iron, or other metal alloys. The brake rod (42) comprises a second clip (43) attached at one end of the brake rod (42). The second clip
(43) is defined having a U-shaped structure having one hole on each side wall of the second clip (43), such that each hole is aligned with a hole provided on the first arm (12a) of the second link (12). The second clip (43) attached with the brake rod (42), is connected to the first arm (12a) by means of a second fastener (44). The second fastener
(44) may be defined as a bolt to facilitate locking of the second clip (43) with the first arm (12a) of the second link (12). Referring to Figure 8d, one end of the spring (13) is then mounted on the first pin (13a) of the first link (11) and other end of the spring (13) is then mounted on the second pin (13b) of the second arm (12c) of the second link (12). The other end of the brake rod (42) is connected to the rear wheel brake unit (41) mounted on the at least one rear wheel (40) of the vehicle (200).
[068] Referring to Figures 9a-9e, different positions of the brake pedal (10) during actuation of the combined braking system (100) is depicted. Figure 9a shows the first position (may be referred as "initial position") of the brake pedal (10) and other sub-components of the system (100). The first position is defined as a position in which no
force is exerted on the brake pedal (10) and no wheel brake unit (31, 41) is actuated thereby. The first position of the system (100) may also be referred to as the position of brake pedal (10) during non-working condition of the system (100). Figure 9b shows, a second position of the brake pedal (10) and the first arm (12a) of the second link (12). The second position of the brake pedal (10) is achieved when the operator or rider exerts force at the second end (10b) of the brake pedal (10), to facilitate pivotal movement of the brake pedal (10) about the first end (10a) in clock-wise direction. In second position, the pivotal movement of the brake pedal (10) facilitates pivotal movement of the first link (11), which in turn exerts pulling force on the second arm (12c) of the second link (12). The pulling force exerted on the second arm (12c) facilitate pivotal movement of the second link (12) in a clock-wise direction, exerting a pulling force on the brake rod (42) and resulting in application of the rear wheel brake unit (41) thereby. During application of push force on the brake pedal (10), the rear wheel brake unit (41) is actuated first and resulting application of braking force on the rear wheel (40) of the vehicle (200). If the operator or rider continues to exert more force on the brake pedal (10), then the first link (11) integrally formed with the brake pedal (10) pulls the inner wire (32a) of the brake cable (32) to actuate the front wheel brake unit (31) and simultaneously the rear wheel brake unit (41) is already in the actuated condition.
[069] The position of the brake pedal (10) under this circumstance is defined as a third position, as shown in Figure 9c. In the third position, the actuation of front wheel brake unit (31) takes place by pulling of the inner wire (32a) of the brake cable (32). Referring to Figure 9d, a fourth position of the brake pedal (10) is depicted. The fourth position may also be referred to as an extreme position or an actuated position of the brake pedal (10). The fourth position of the brake pedal (10) is achieved if the operator continues to exert an extra force on the brake pedal (10) to stop the vehicle (200) within a short distance. In the actuated position, the pivotal movement of the brake pedal (10) results in pivotal movement of the first link (11) and at the same time the second stopper (10c) abuts with the second arm (12c) of the second link (12). The abutting action of the second stopper (10c) with the second link (12) facilitates synchronized pivotal movement of the brake pedal (10) with the pivotal movement of the second link (12). Also, the abutting action of the second stopper (10c) prevents extra actuation of the front wheel brake unit (31) mounted on the front wheel (30) of the vehicle (200). This
action prevents toppling of the operator or rider during driving the vehicle (200) and thereby prevents accidents during driving.
[070] In an exemplary embodiment of the present disclosure, the actuation of the rear wheel brake unit (41) is disclosed, during non-working condition of the front wheel brake unit (31). The non-working condition of the front wheel brake unit (31) may be defined as a condition when the inner wire (32a) of the brake cable (32) connecting the front wheel brake unit (31) with the system (100) is broken or gets removed while driving the vehicle (200). Referring to Figure 9e, the actuated position of the brake pedal (10) is shown, and the first link (11) is not connected to the front wheel brake unit (31) by the brake cable (32). When an operator exerts push force on the brake pedal (10), the brake pedal (10) pivots about the axis X-X passing through the first end (10a). The pivotal movement of the brake pedal (10) facilitates abutting of the second stopper (10c) with the second arm (12c) of the second link (12). The abutting action of the second stopper (10c) exerts a push force on the second arm (12c), resulting in pivotal movement of the second arm (12c) and thereby pivotal movement of the second link (12) in clockwise direction. The pivotal movement of the second link (12) applies pulling force on the brake rod (42), which in turn actuates the rear wheel brake unit (41). Alternatively, the second stopper (10c) is configured transmit pivotal movement to the second link (12) during non-working condition of the front wheel brake unit (31). The actuation of the rear wheel brake unit (41) facilitates stopping of the vehicle (200) in a predefined location even when the brake cable (32) of the front wheel brake unit (31) is not connected with the brake pedal (10).
[071] In an exemplary embodiment, a method for actuation of a combined braking system (100) of a vehicle (200) is disclosed. The method comprises: pivoting a brake pedal (10) for movement of a first link (11) about a pivot axis X-X, to exert a pulling force on a second arm (12c) of a second link (12) and to initiate pivotal movement of the second link (12) about the pivot axis X-X, such that the brake pedal (10), the first link (11) and the second link (12) pivots about the pivot axis X-X. Now, actuating the rear wheel brake unit (41) by pivotal movement of the second link (12) and simultaneously actuating the front wheel brake unit (31) by pivotal movement of the first link (11), to provide a combined braking effect on the vehicle (200).
[072] In an embodiment of the present disclosure, the combined braking system provides an effective combined braking on both the front wheel and the rear wheel of the vehicle. The front wheel brake unit is operatively connected the combined braking system by the brake cable, such that the inner wire of the brake cable is connected with the first link and the outer sheath abuts with the second arm of second link to avoid bending of the brake cable and thereby improves the brake effectiveness.
[073] In an embodiment of the present disclosure, the combined braking system has less number of components and/or sub-components and thereby reduces the overall cost of the vehicle.
[074] In an embodiment of the present disclosure, The combined braking system comprises a single distribution link (second link, in accordance with the present disclosure) on the brake pedal and a common pivot axis for the distribution link and the brake pedal provides a simple system, which is easy to service/maintenance and easy to assemble.
[075] In an embodiment of the present disclosure, The combine braking system is mounted in one plane which eliminates any lateral force/moments on joints and hence utilizes the pedal force to the maximum level.
[076] The various embodiments of the present disclosure have been described above with reference to the accompanying drawings. The present disclosure is not limited to the illustrated embodiments; rather, these embodiments are intended to fully and completely disclose the subject matter of the disclosure to those skilled in this art. In the drawings, like numbers refer to like elements throughout. Thicknesses and dimensions of some components may be exaggerated for clarity.
[077] Herein, the terms "attached", "connected", "interconnected", "contacting", "mounted", "coupled" and the like can mean either direct or indirect attachment or contact between elements, unless stated otherwise.
[078] Well-known functions or constructions may not be described in detail for brevity and/or clarity. As used herein the expression "and/or" includes any and all combinations of one or more of the associated listed items.
[079] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises", "comprising", "includes" and/or "including" when used in this specification, specify the presence of stated features, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, operations, elements, components, and/or groups thereof.
[080] While considerable emphasis has been placed herein on the particular features of this disclosure, it will be appreciated that various modifications can be made, and that many changes can be made in the preferred embodiments without departing from the principles of the disclosure. These and other modifications in the nature of the disclosure or the preferred embodiments will be apparent to those skilled in the art from the disclosure herein, whereby it is to be distinctly understood that the foregoing descriptive matter is to be interpreted merely as illustrative of the disclosure and not as a limitation.
EQUIVALENTS:
[081] The embodiments herein and the various features and advantageous details thereof are explained with reference to the non-limiting embodiments in the description. Descriptions of well-known components and processing techniques are omitted so as to not unnecessarily obscure the embodiments herein. The examples used herein are intended merely to facilitate an understanding of ways in which the embodiments herein may be practiced and to further enable those of skill in the art to practice the embodiments herein. Accordingly, the examples should not be construed as limiting the scope of the embodiments herein.
[082] The foregoing description of the specific embodiments will so fully reveal the general nature of the embodiments herein that others can, by applying current knowledge, readily modify and/or adapt for various applications such specific embodiments without departing from the generic concept, and, therefore, such adaptations and modifications should and are intended to be comprehended within the meaning and range of equivalents of the disclosed embodiments. It is to be understood that the phraseology or terminology employed herein is for the purpose of description and not of limitation. Therefore, while the embodiments herein have been described in terms of preferred embodiments, those skilled in the art will recognize that the embodiments herein can be practiced with modification within the spirit and scope of the embodiments as described herein.
[083] Any discussion of documents, acts, materials, devices, articles and the like that has been included in this specification is solely for the purpose of providing a context for the disclosure. It is not to be taken as an admission that any or all of these matters form a part of the prior art base or were common general knowledge in the field relevant to the disclosure as it existed anywhere before the priority date of this application.
[084] The numerical values mentioned for the various physical parameters, dimensions or quantities are only approximations and it is envisaged that the values higher/lower than the numerical values assigned to the parameters, dimensions or quantities fall within the scope of the disclosure, unless there is a statement in the specification specific to the contrary.
CLAIMS
We Claim:
1. A vehicle (200), wherein the vehicle (200) comprising:
a frame (20) mounted with at least one front wheel (30) and at least one rear wheel (40);
a combined braking system (100) configured to actuate a front wheel brake unit (31) and a rear wheel brake unit (41) of the at least one front wheel (30) and the at least one rear wheel (40) respectively, wherein the combined braking system (100) comprising:
a brake pedal (10) pivotably connected to the frame (20) of the vehicle (200), wherein the brake pedal (10) defined having a first end (10a) and a second end (10b), wherein the brake pedal (10) configured to pivot about the first end (10a) upon brake pedal (10) actuation;
a first link (11) connected at the first end (10a);
a second link (12) pivotably connected to the frame (20) of the vehicle (200), wherein the second link (12) defined by a first arm (12a), an intermediate portion (12b) and a second arm (12c);
a brake cable (32) connects the front wheel brake unit (31) with the first link
(ii);
the first arm (12a) of the second link (12) connected to the rear wheel brake unit (41) by a brake rod (42);
wherein an inner wire (32a) of the brake cable (32) is connected to the first link (11) and an outer sheath (32b) of the brake cable (32) abuts to the second arm (12c) of the second link (12), such that the first link (11) actuates the front wheel brake unit (31) and the second link (12) actuates the rear wheel brake unit (41), upon actuation of the brake pedal (10).
2. The vehicle (200) as claimed in claim 1, wherein the first link (11) is integrally connected at the first end (10a) of the brake pedal (10) and pivots in accordance to actuation of the brake pedal (10).
3. The vehicle (200) as claimed in claim 1, wherein the second link (12) connected to the frame (20) is configured to pivot about a pivot axis X-X.
4. The vehicle (200) as claimed in claim 1, wherein the brake pedal (10), the first link (11) and the second link (12) have the common pivot axis X-X.
5. The vehicle (200) as claimed in claim 1, wherein the first link (11) and the second link (12) is rotatably mounted on the brake pedal (10) having the same axis of rotation X-X.
6. The vehicle (200) as claimed in claim 1, comprising a spring (13) connected to the first link (11) and the second link (12).
7. The vehicle (200) as claimed in claim 1, wherein the first link (11) comprises a first stopper (11a) positioned between the second arm (12c) of the second link (12) and the first link (11) of the combined braking system (100), to restrict pivoting movement of the second link (12) at an initial position.
8. The vehicle (200) as claimed in claim 1, wherein the brake pedal (10) is a foot operated brake pedal.
9. The vehicle (200) as claimed in claim 1, wherein the front wheel brake unit (31) and the rear wheel brake unit (41) is at least one of a disc brake unit and a drum brake unit.
10. The vehicle (200) as claimed in claim 1, wherein the brake rod (42) is configured to transmit actuating forces to the rear wheel brake unit (41) from the second link (12) upon actuation of the brake pedal (10).
11. The vehicle (200) as claimed in claim 1, wherein the first arm (12a) and the second arm (12c) extend away from the intermediate portion (12b) of the second link (12), in opposite directions.
12. A combined braking system (100) for a vehicle (200), the combined braking system (100) is configured to actuate a front wheel brake unit (31) and a rear wheel brake unit (41) of the at least one front wheel (30) and the at least one rear wheel (40) respectively, wherein the combined braking system (100) comprising:
a brake pedal (10) pivotably connected to a frame (20) of the vehicle (200), wherein the brake pedal (10) defined having a first end (10a) and a second end (10b), wherein the brake pedal (10) configured to pivot about the first end (10a) upon brake pedal (10) actuation;
a first link (11) connected at the first end (10a);
a second link (12) pivotably connected to the frame (20) of the vehicle (200), wherein the second link (12) defined by a first arm (12a), an intermediate portion (12b) and a second arm (12c);
the first arm (12a) and the second arm (12c) extend away from the intermediate portion (12b);
a brake cable (32) connects the front wheel brake unit (31) with the first link
(ii);
the first arm (12a) of the second link (12) connected to the rear wheel brake unit (41) by a brake rod (42);
wherein an inner wire (32a) of the brake cable (32) is connected to the first link (11) and an outer sheath (32b) of the brake cable (32) abuts to the second arm (12c) of the second link (12), such that the first link (11) actuates the front wheel brake unit (31) and the second link (12) actuates the rear wheel brake unit (41), upon actuation of the brake pedal (10).
13. The combined braking system (100) as claimed in claim 12, wherein the brake pedal (10) comprises a second stopper (10c) fixed to the brake pedal (10), wherein the second stopper (10c) is configured transmit pivotal movement to the second link (12) during non-working condition of the front wheel brake unit (31).
14. The system (100) as claimed in claim 12, wherein the second arm (12c) extends from the intermediate portion (12b) forming a predefined angle "a" in a fourth quadrant of a cartesian plane.
15. A method for actuation of a combined braking system (100) of a vehicle (200) as claimed in claim 12, the method comprising:
pivoting a brake pedal (10) for movement of a first link (11) about a pivot axis X-X, to exert a pulling force on a second arm (12c) of a second link (12) to initiate
pivotal movement of the second link (12) about the pivot axis X-X, such that the brake pedal (10), the first link (11) and the second link (12) pivots about the pivot axis X-X; actuating the rear wheel brake unit (41) by pivotal movement of the second link (12) and simultaneously actuating the front wheel brake unit (31) by pivotal movement of the first link (11), to provide a combined braking effect on the vehicle.
| # | Name | Date |
|---|---|---|
| 1 | 202211010298-STATEMENT OF UNDERTAKING (FORM 3) [25-02-2022(online)].pdf | 2022-02-25 |
| 2 | 202211010298-POWER OF AUTHORITY [25-02-2022(online)].pdf | 2022-02-25 |
| 3 | 202211010298-FORM 1 [25-02-2022(online)].pdf | 2022-02-25 |
| 4 | 202211010298-DRAWINGS [25-02-2022(online)].pdf | 2022-02-25 |
| 5 | 202211010298-DECLARATION OF INVENTORSHIP (FORM 5) [25-02-2022(online)].pdf | 2022-02-25 |
| 6 | 202211010298-COMPLETE SPECIFICATION [25-02-2022(online)].pdf | 2022-02-25 |
| 7 | 202211010298-Proof of Right [10-06-2022(online)].pdf | 2022-06-10 |
| 8 | 202211010298-FORM 18 [09-04-2024(online)].pdf | 2024-04-09 |