Abstract: The present invention relates to low voltage switching device(s) with the rear termination or with the plug-in module and providing a module for preventing the circuit breaker from danger/ hazards. The shroud module provides less space occupancy on panel, easy lifting access, far from the live terminal and safe access and proper venting at the terminal, so as to maintain temperature at certain intended value. This invention also increases the clearance and creepage values between two adjacent poles and pole-ground.
DESC:TECHNICAL FIELD OF THE INVENTION
The present invention generally relates to low voltage switching device(s) with the rear termination or with the plug-in module. More particularly, the present invention provides a module for providing ingress protection to prevent the circuit breaker from danger of hazards.
BACKGROUND AND THE PRIOR ART
A typical circuit breaker can be connected to the electrical circuit by various means. The way in which the conductors are connected is called as termination type. Termination of switching devices is made as per the requirement for it, i.e. standard type, box type or plug-in type, rear stud type. Plug-in module with the breaker is generally used where the ease of changing circuit breaker accessibility is needed like in frequent fault occurrence area. Rear studs are used where space optimization is required as well neat termination of circuit breaker on a panel, where the termination and other electric connections happen at the back side of the panel.
In the case of circuit breaker with the plug-in module/ rear stud, breaker termination is not visible from front unlike the spreader termination, link termination or cable termination, so the chances of the accidental access by unknown at breaker terminal is high(if proper indications are not provided), which is hazardous to human life if terminals are live. In above mounting conditions when phase barriers are placed for insulating adjacent poles during short circuit (ionized gases can create flash-over if not insulated properly), it requires more space on the panel and so on the cost of panel. Even with the proper indication of the breaker in on and off condition, it is dangerous to the person accessing the removing/mounting of the breaker, because one side will be always live (in case of plug in module) until upstream breaker is off (generally never happens).
In general practices, panel builders don’t use the phase barriers in the case of plug-in module/rear studs, because as mentioned above it requires more space and so the cost of the panel. In this case, the clearance and creepage between adjacent poles becomes very less, so the chances of shorting at breaker terminal is high by things like some insects, contamination on the breaker surface, spread of foreign particles of terminal surfaces etc.
US5894405 disclosed an assembly and method for mounting a plurality of circuit breakers for electrical and mechanical connection to a bus bar in a module of a distribution board. The mounting assembly includes each circuit breaker having a housing which is defined by a contact end for connecting to the bus bar, a mounting end for securing to the cell of the distribution board, and side panels extending there between. Each housing has a top surface and a bottom surface. The connect end of each housing has a bus bar terminal for connecting to the bus bar. At least one spacer is located between at least two of the circuit breakers. The spacer has a predetermined width between the side panels of adjacent circuit breakers. The spacer width is sufficient to spread the circuit breakers apart from each other and align the bus bar terminal of each housing with the busbar. A bracket is also provided with spacing flanges having a predetermined width to extend between the side panels of the circuit breakers sufficient to spread the circuit breakers apart from each other and align the connect ends of the circuit breakers with the busbar. Preferably, the mounting assembly pivotally mounts a line terminal within the housing of the circuit breaker permitting the slot of a contact jaw to move freely in a direction perpendicular to the busbar.
The above cited prior art doesn’t provide access of circuit breaker lifting and occupies the more space on the panel, less clearance between pole and ground in case of rear termination.
US7227740 disclosed a non-conductive bus shroud for a dual circuit breaker system that has a plurality of vertical walls extending generally perpendicular from the top side and including at least one bus member support vertical wall. The dual circuit breaker system includes a housing assembly having a back wall, a first circuit breaker having at least one protruding line terminal, a second circuit breaker having at least one protruding line terminal and at least one bus member extending between the at least one first circuit breaker line terminal and the at least one second circuit breaker line terminal. The bus shroud has a planar member with a top side, a bottom side, a front edge, a back edge, at least one first circuit breaker terminal opening, and a second circuit breaker terminal opening. When the shroud is installed over the circuit breakers, the vertical walls protect and support the bus member.
The above mentioned document doesn’t provide the lifting access of the circuit breaker in case of rear termination and with plug-in module and occupies more space on panel too.
In the current practices, circuit breaker with the plug-in module/ rear stud, breaker termination is not visible unlike the spreader termination, link termination or cable termination, so the chances of the accidental access by unknown at breaker terminal is high(if proper indications are not provided), which is hazardous to human life if terminals are live.
In above mounting conditions when phase barriers are placed for insulating adjacent poles during short circuit (ionized gases can create flash over if not insulated properly), it requires more space on the panel and so on the cost of panel. So generally panel builders don’t use the phase barriers with rear studs/plug-in module.
Even with the proper indication of the breaker in on and off condition, it is dangerous to the person accessing the removing/mounting of the breaker, because one side will be always live (in case of plug in module) until upstream breaker is off (generally never happens). So it is hazardous if proper lifting access is not provided. Generally panel builders don’t use the phase barriers in the case of plug-in module/rear studs, because as mentioned above it requires more space and so the cost of the panel. In this case, the clearance and creepage between adjacent poles becomes very less, so the chances of shorting at breaker terminal is high by things like some insects, contamination on the breaker surface, spread of foreign particles of terminal surfaces etc.
The present invention counters the all drawbacks mentioned above in existing /conventional practices and prior arts for providing protecting the circuit breaker with the rear studs/plug-in module.
OBJECTS OF THE INVENTION
A basic object of the present invention is to overcome the disadvantages/drawbacks of the known art.
Another object of the present invention is to provide a module for providing ingress protection to prevent the circuit breaker from danger of hazards.
Another object of the present invention is to provide a module for ingress protection at the terminal region of the circuit breaker.
These and other advantages of the present invention will become readily apparent from the following detailed description read in conjunction with the accompanying drawings.
SUMMARY OF THE INVENTION
The following presents a simplified summary of the invention in order to provide a basic understanding of some aspects of the invention. This summary is not an extensive overview of the present invention. It is not intended to identify the key/critical elements of the invention or to delineate the scope of the invention. Its sole purpose is to present some concept of the invention in a simplified form as a prelude to a more detailed description of the invention presented later.
In an aspect of the present invention, there is provided a module for providing ingress protection to the circuit breaker, said module comprising: a shroud;
a flapper hingedly connected to said shroud to protect said circuit breaker from front side;
a handle arrangement for providing lifting access to said circuit breaker;
a perforated sheet for ventilation, thereby maintaining the temperature of said breaker;
a vent assembly at top and bottom of said module for removing the ionized gases from said circuit breaker;
wherein said module secured both end of said circuit breaker from bottom side to facilitate protection to said circuit breaker, thereby increasing the clearances and creepage.
Other aspects, advantages, and salient features of the invention will become apparent to those skilled in the art from the following detailed description, which, taken in conjunction with the annexed drawings, discloses exemplary embodiments of the invention.
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS
The following drawings are illustrative of particular examples for enabling methods of the present invention, are descriptive of some of the methods, and are not intended to limit the scope of the invention. The drawings are not to scale (unless so stated) and are intended for use in conjunction with the explanations in the following detailed description.
Figure.1 illustrates the Shroud assembly- the Shroud and IP40 flapper
Figure.2 illustrates the side view of the Shroud assembly.
Figure.3 illustrates the Separate assemblies of breaker, shroud and plug-in module.
Figure.4 illustrates the Breaker assembly with the plug-in module and terminal shroud.
Figure.5 illustrates the Top view of Breaker assembly with the plug-in module and terminal shroud.
Figure.6 illustrates the Breaker with Plug in module and shroud assembly in different views.
Figure.7 illustrates the Breaker with Rear stud and shroud assembly.
Persons skilled in the art will appreciate that elements in the figures are illustrated for simplicity and clarity and may have not been drawn to scale. For example, the dimensions of some of the elements in the figure may be exaggerated relative to other elements to help to improve understanding of various exemplary embodiments of the present disclosure.
Throughout the drawings, it should be noted that like reference numbers are used to depict the same or similar elements, features, and structures.
DETAILED DESCRIPTION OF THE INVENTION
The following description with reference to the accompanying drawings is provided to assist in a comprehensive understanding of exemplary embodiments of the invention as defined by the claims and their equivalents. It includes various specific details to assist in that understanding but these are to be regarded as merely exemplary. Accordingly, those of ordinary skill in the art will recognize that various changes and modifications of the embodiments described herein can be made without departing from the scope and spirit of the invention. In addition, descriptions of well-known functions and constructions are omitted for clarity and conciseness.
The terms and words used in the following description and claims are not limited to the bibliographical meanings, but, are merely used by the inventor to enable a clear and consistent understanding of the invention. Accordingly, it should be apparent to those skilled in the art that the following description of exemplary embodiments of the present invention are provided for illustration purpose only and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.
It is to be understood that the singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise.
By the term “substantially” it is meant that the recited characteristic, parameter, or value need not be achieved exactly, but that deviations or variations, including for example, tolerances, measurement error, measurement accuracy limitations and other factors known to those of skill in the art, may occur in amounts that do not preclude the effect the characteristic was intended to provide.
Accordingly, present invention provides a module for providing ingress protection to prevent the circuit breaker from danger of hazards.
Referring to the Fig1, shroud module (8) has been shown which includes the flapper (1) and shroud.Fig2 also shows the same in a different view. Shroud module gets assembled at the both side of the breaker i.e.at terminals. As shown 2 IP40 flapper (1), which hinges on the shroud provides the IP40 protection to the breaker from front side.
Perforation (7) for the ventilation keeps the temperature of the breaker terminal maintained at some intended values. Load bearing surface (2), which goes beneath the breaker bottom surface, acts as a load bearing feature when breaker is being removed/mounted. Handle (3) gives access to lift the breaker when mounted on plug-in module (9)/with rear terminals. Top and bottom vents (4, 6) provide path for the ionized gases coming out of the breaker and also lengthen their path with insulation provided between adjacent poles. Also the slots are provided for mounting the phase barriers.
Referring to the Fig 3, it shows the circuit breaker, shroud module and plug-in module (9). During the assembly, as shown in the fig3 shroud modules(8) get assembled at both the end of the breaker from the bottom side of breaker, then the sub assembly consist Circuit breaker and shroud modules(8) will get assembled with the plug-in module (9) to form the complete assembly as shown in Fig 4.
Referring to fig5, it shows the top view of the assembly shown in fig.4.Here fig clearly depicts that front side of the breaker is completely covered and complies IP40 protection for the circuit breaker. Also it shows that when breaker is mounted with the shroud, there is no access to termination of plug-in terminals too. This ensures the safe operation by not allowing person to tamper/modify the terminal contacts of plug in when breaker is mounted on.
Fig 6 shows the different views of the assembly comprising circuit breaker, shroud module (8) and plug-in module (9). Figure shows that should module being very compact don’t occupy more space on panel.
Fig.7 shows the shroud module assembled on the breaker with the rear termination. Here also it provides the same IP40 protection to the breaker from all the sides and other benefits mentioned above for the breaker with plug-in.
ADVANTAGES
· It houses the breaker terminal with and provides IP40 at the termination region so the danger of hazards can be prevented.
· It provides the easily lifting access, far from the live terminal and safe access.
· With the current invention, need of phase barrier can be eliminated and it acts as a insulating medium between adjacent poles with very less space occupancy on panel compared to phase barriers.
· Current invention also provides the proper venting at the terminal, so as to maintain temperature at certain intended value. This invention also increases the clearance and creepage values between two adjacent poles and pole-ground.
· Current invention also provides the access of phase barrier mounting, if customer wants to use the phase barriers with IP40 lifting shroud.
· If flapper of is assemble then complete IP40 protection can be achieved for breaker.
The present invention provides following functions, when circuit breaker is mounted with the rear studs or with the plug-in module.
· IP40 protection (shroud) at the terminal region of breaker
· Safe lifting access of removing/mounting circuit breaker
· Enough ventilation at the terminal region
· Occupies less space compared to phase barriers
· Increases the clearances and creepage
· Mounting access of phase barriers, if needed.
· Same shroud for plug-in module as well rear terminals
· No access to plug-in terminal when breaker is mounted on
Novel features of the module, when circuit breaker is mounted with the rear studs or with the plug-in module.
· Only representation purpose only 3 pole figures have been shown, it can apply breaker with any number of poles i.e. one, two, three or four..
· Terminal shroud with the IP 40 Compliance
· Safe lifting access of removing/mounting circuit breaker
· ventilation at the terminal region
· less space occupancy
· Increased clearances and creepage
· Mounting access of phase barriers
· Same shroud for plug-in module as well rear terminals
· No access to plug-in terminal when breaker is mounted on.
,CLAIMS:1. A module for providing ingress protection to the circuit breaker, said module comprising:
a shroud;
a flapper hingedly connected to said shroud to protect said circuit breaker from front side;
a handle arrangement for providing lifting access to said circuit breaker;
a perforated sheet for ventilation, thereby maintaining the temperature of said breaker;
a vent assembly at top and bottom of said module for removing the ionized gases from said circuit breaker;
wherein said module secured both end of said circuit breaker from bottom side, to facilitate protection to said circuit breaker, thereby increasing the clearances and creepage.
2. The module as claimed in claim 1, wherein at least one slot is provided on said flapper for mounting at least one phase barriers.
3. The module as claimed in claim 1, wherein a load bearing surface connected to bottom surface of said circuit breaker to facilitate load bearing while removing or mounting said circuit breaker.
4. The module as claimed in claim 1, wherein said module assembled on said circuit breaker with a rear termination, therefore providing protection to said circuit breaker.
5. The module as claimed in claim 1, wherein said module assembled on said circuit breaker with a plug- in- module to facilitate protection to said circuit breaker.
| # | Name | Date |
|---|---|---|
| 1 | 1013-MUM-2014-AbandonedLetter.pdf | 2020-02-28 |
| 1 | 1013-MUM-2014-AFR-14-06-2014.pdf | 2014-06-14 |
| 2 | Form-2(Online).pdf | 2018-08-11 |
| 2 | 1013-MUM-2014-FER.pdf | 2019-08-21 |
| 3 | Form 2 with provisional specification.pdf | 2018-08-11 |
| 3 | 1013-MUM-2014-CORRESPONDENCE(20-5-2014).pdf | 2018-08-11 |
| 4 | Form 2 with complete specification as filed.pdf | 2018-08-11 |
| 4 | 1013-MUM-2014-CORRESPONDENCE(4-7-2014).pdf | 2018-08-11 |
| 5 | 1013-MUM-2014-FORM 1(20-5-2014).pdf | 2018-08-11 |
| 5 | Drawings as filed.pdf | 2018-08-11 |
| 6 | 1013-MUM-2014-FORM 5(4-7-2014).pdf | 2018-08-11 |
| 6 | ABSTRACT1.jpg | 2018-08-11 |
| 7 | 1013-MUM-2014-FORM 5(4-7-2014).pdf | 2018-08-11 |
| 7 | ABSTRACT1.jpg | 2018-08-11 |
| 8 | 1013-MUM-2014-FORM 1(20-5-2014).pdf | 2018-08-11 |
| 8 | Drawings as filed.pdf | 2018-08-11 |
| 9 | 1013-MUM-2014-CORRESPONDENCE(4-7-2014).pdf | 2018-08-11 |
| 9 | Form 2 with complete specification as filed.pdf | 2018-08-11 |
| 10 | Form 2 with provisional specification.pdf | 2018-08-11 |
| 10 | 1013-MUM-2014-CORRESPONDENCE(20-5-2014).pdf | 2018-08-11 |
| 11 | Form-2(Online).pdf | 2018-08-11 |
| 11 | 1013-MUM-2014-FER.pdf | 2019-08-21 |
| 12 | 1013-MUM-2014-AFR-14-06-2014.pdf | 2014-06-14 |
| 12 | 1013-MUM-2014-AbandonedLetter.pdf | 2020-02-28 |
| 1 | search_20-08-2019.pdf |