This invention relates to a new ductile ultra-high performance concrete, a process for-
producing it and its use.
Ultra-high performance concrete generally has a compressive strength at 28 days
greater than 100 MPa and generally greater than 120 MPa.
Concrete is widely used in the construction industry as a strong material having, for
example, considerable compressive strength. Research does, however, continue for
new concrete additives in order to modify and improve the properties of concrete to
render it suitable for particular applications.
Additives for concrete include toughening agents in the form of, for example metal or
organic fibres. The toughening may be seen in an increase in the fracture energy
and/or ductility of the hardened concrete. Ductility is an important and desirable
property for a number of applications.
In order to secure desirable ductile behaviour in the concrete the parameters of the
fibres and the quantity of fibres must be carefully chosen: these differ between metal
and organic fibres (it will be understood that the pbysicochemical properties of metal
and organic fibres are fundamentally different). The fibres are generally of
predetermined size in terms of length (L), diameter (D) and aspect ratio (L/D) and
must be added in predetermined amounts in order to secure desired improvements in
properties.
Metal fibres possess substantial ductility and their incorporation into concrete confers
on the thus reinforced concrete materials ductile behaviour which is desirable in
certain structural applications. Organic fibres such as polyvinyl alcohol (PVA) have
also been used in order to seek ductility in concrete.
Glass and fibres made from it are brittle. Glass differs fundamentally in its
physicochemical properties from both metals and organic materials. The incorporation
of brittle glass fibres into concrete compositions would not be expected to improve the
ductility of those compositions in certain architectural applications.
It has now been discovered that by a suitable choice of glass fibre and of other
components of the concrete, and their relative amounts, it is possible to obtain ductile
concrete compositions. The present invention seeks to provide such concrete
compositions.
The present invention accordingly provides a ductile ultra-high performance concrete
which comprises in relative parts by weight:
100 of Portland cement;
50 to 200 (preferably greater than 80, for example 80 to 170, more preferably 100 to 150) of a sand having a single grading with a D10 to D90 between 0.063 and 5mm, or a mixture of sands (preferably two sands), the finest sand having a D10 to D90 between 0.063 and 1mm and the coarsest sand having a D10 to D90 between 1 and 5mm, for example between 1 and 4mm;
0 to 70, preferably 10 to 60, for example about 50 (10 to 40 may also be used) of a particulate pozzolanic or non-pozzolanic material or a mixture thereof having a mean particle size less than 15um; 0.1 to 10 of a water-reducing superplasticizer; 10 to 30 of water; and
0.5 to 5 % by volume relative to the volume of the hardened composition of glass fibres having an aspect ratio of 6 to 120, preferably 10 to 80, for example 20 to 40, more preferably about 20.
The fibres may be monofilament or multifilament (each individual fibre then comprising a plurality of filaments).
Glass fibres are generally formed by attenuating streams of molten glass from a bush or orifice. An aqueous sizing composition or chemical treatment may be applied to the fibres.
Aqueous sizing compositions may comprise a lubricant, coupling agent and film-forming binder resin: the treated fibres are generally heated to remove water and cure the size composition on the surface of the fibres.
Chemical treatment may be effected using a composition which comprises a silane coupling agent and a film-forming agent.
The term "sizing" as used in this specification embraces aqueous sizing compositions and chemical treatment.
Silane coupling agents include aminosilanes, silane esters, vinyl silanes, methacryloxy silanes, epoxy silanes, sulphur silanes, ureido silanes, isocyanato silanes and mixtures thereof.
Film-forming agents include blocked polyurethane film formers, thermoplastic polyurethane film formers, epoxy resin film formers, polyolefines, modified polyolefines, functionalised polyolefines, polyvinyl acetate, polyacrylates, saturated polyester resin film-formers, unsaturated polyester resin film-formers, polyether film-formers and mixtures thereof. The glass in the fibres is generally alkali resistant. The
fibres are preferably sized to promote abrasion resistance and/or filament integrity
during concrete mixing. Sizing is preferred in multifilament fibres to avoid or reduce
separation of filaments during mixing.
The percentage by volume of glass fibres in the concrete is preferably more than
about 1% by volume, for example 2 to 5%, preferably about 2 to 3%; a preferred
value is about 2%.
The diameter of individual filaments in multifilamentary fibres is generally less than
about 30 µm. The number of individual filaments in each individual fibre is generally
50 to 200, preferably about 100. The composite diameter of multifilamentary fibre is
generally from 0.1 to 0.5mm, preferably about 0.3mm; they are generally
approximately circular in cross-section.
The glass generally has a Young's modulus greater than or equal to 60 GPa,
preferably 70 to 80 GPa, for example 72 to 75 GPa, more preferably about 72 GPa.
The length of the glass fibres is generally greater than the aggregate (or sand) particle
size. The fibre length is preferably at least three times greater than the particle size. A
mixture of lengths may be used. The length of the glass fibres is generally 3 to 20, for
example 4 to 20mm, preferably 4 to 12mm, for example about 6mm.
The tensile strength of the multifilament glass fibre is generally about 1700 MPa or
more.
The saturation dosage of glass fibres (Sf) in the composition is expressed by the
formula:
Sf = Vf x L/D wherein Vf is the actual volume of the fibres. In the ductile compositions of the invention Sf is generally 0.5 to 5, preferably 0.5 to 3. In order to obtain good flowability of the fresh concrete mixture Sf is generally up to about 2. The actual volume can be calculated from the weight and density of the glass fibres. The surface of the glass fibres in the concrete according to the invention is preferably hydrophilic, in which case the bonding is generally stronger. When the surface is hydrophobic the content of glass fibre is preferably raised to 2 to 5%, more preferably to 3 to 4%.
The sand is generally a silica or limestone sand, a calcined bauxite or a particulate metallurgical residue; the fine sand may also comprise a ground hard dense mineral material, for example a ground vitrified slag. A preferred mixture of sands comprises
a mixture (preferably of two sands), the finest sand having a D10 to D90 between
0.063 and 1mm and the coarsest sand having a D10 to D90 between 1 and 5mm.
The concrete according to the invention is preferably a self-placing concrete. It
preferably has a Vicat setting time from 2 to 18 hours, for example from 4 to 14
hours.
UHPCs generally exhibit higher shrinkage on setting due to their higher cement
content. The total shrinkage may be reduced by the inclusion, generally of 2 to 8,
preferably 3 to 5, for example about 4 parts, of quicklime, burnt lime or calcium oxide
in the mixture before addition of water.
Suitable pozzolanic materials include silica fume, also known as micro-silica, which
is a by-product in the production of silicon or ferrosilicon alloys. It is known as a
reactive pozzolanic material.
Its main constituent is amorphous silicon dioxide. Individual particles generally have
a diameter of about 5 to lOnm. Individual particles agglomerate to form 0.1 to lum
agglomerates and then may aggregate together into 20 to 30 um aggregates. Silica
fume generally has a BET surface area of 10 - 30 m2/g.
Other pozzolanic materials include aluminosilicate-rich materials such as metakaolin
and natural pozzolans with volcanic, sedimentary, or diagenic origins.
Suitable non-pozzolanic materials also include calcium carbonate-containing material
(for example ground or precipitated calcium carbonate), preferably a ground calcium
carbonate. The ground calcium carbonate may be, for example, Durcal® 1 (OMYA,
France).
The non-pozzolan preferably has a mean particle size of less than 5 urn, for example 1
to 4 um. The non-pozzolan may be a ground quartz, for example C800 which is a
substantially non-pozzolanic silica filler available from Sifraco, France.
The preferred BET surface area (determined by known methods) of ground calcium
carbonate or quartz is 2 - 10m2/g, generally less than 8m2/g, for example 4 to 7m2/g,
preferably less than 6m2/g.
Precipitated calcium carbonate is also a suitable non-pozzolanic material. Individual
(primary) particles generally have a particle size of about 20nm. Individual particles
agglomerate into clusters having a (secondary) particle size of about 0.1 to 1 um. The
clusters themselves form agglomerates having a (ternary) particle size greater than 1
\im.
A single non-pozzolan or a mixture of non-pozzolans may be used, for example
ground calcium carbonate, ground quartz or precipitated calcium carbonate or a
mixture thereof. A mixture of pozzolanic materials or a mixture of pozzolanic and
non-pozzolanic materials may also be used.
The concrete according to the invention may be used in association with toughening
elements, for example metal and/or organic fibres and/or other toughening elements
described hereinafter.
The compositions of the invention may comprise metal and/or organic fibres. The
amount by volume of fibres is generally from 0.5 to 8% relative to the volume of the
hardened concrete. The amount of metal fibres, expressed in terms of the volume of
the final hardened concrete is generally less than 4%, for example from 0.5 to 3.5%,
preferably about 2%. The amount of organic fibres, expressed on the same basis, is
generally from 1 to 8 %, preferably 2 to 5%. Metal fibres are generally chosen from
steel fibres, such as high strength steel fibres, amorphous steel fibres or stainless steel
fibres. Optionally, the steel fibres may be coated with a non-ferrous metal such as
copper, zinc, nickel (or their alloys).
The individual length (1) of the metal fibres is generally at least 2 mm and.is
preferably 10-30mm. The 1/d ratio (d being the diameter of the fibres) is generally
from 10 to 300, preferably 30 to 300, and more preferably 30 to 100.
Fibres having a variable geometry may be used: they may be crimped, corrugated or
hooked at the ends. The roughness of the fibres may also be varied and/or fibres of
variable cross-section may be used; the fibres may be obtained by any suitable
technique, including by braiding or cabling several metal wires, to form a twisted
assembly.
The bonding of the metal fibres in the cementitious matrix may be promoted by
treating the surface of the fibres. This fibre treatment may be carried out by one or
more of the following processes: fibre etching; or deposition of a mineral compound
on the fibres, especially by depositing silica or a metal phosphate.
The etching may be carried out, for example, by contacting the fibres with an acid,
followed by neutralization.
Silica may be deposited by contacting the fibres with a silicon compound, such as a
silane, a siliconate or a silica sol. It will be understood that the silica or phosphate is
then substantially confined to the surface of the metal fibres in the concrete matrix
and is not uniformly dispersed in the matrix.
Phosphatizing treatments are known and are described, for example, in the article by
G. LOR1N entitled "The Phosphatizing of Metals" (1973), Pub.Eyrolles.
In general, a metal phosphate is deposited using a phosphatizing process, which
comprises introducing prepickled metal fibres into an aqueous solution comprising a
metal phosphate, preferably manganese phosphate or zinc phosphate, and then
filtering the solution in order to recover the fibres: the fibres are then rinsed,
neutralized and rinsed again. Unlike in the usual phosphatizing process, the fibres
obtained do not have to undergo grease-type finishing; they may, however, optionally
be impregnated with an additive either in order to provide anticorrosion protection or
to make it easier for them to be processed with a cementitious medium. The
phosphatizing treatment may also be carried out by coating or spraying a metal
phosphate solution onto the fibres.
Organic fibres include polyvinyl alcohol fibres (PVA), polyacrylonitrile fibres (PAN),
polyethylene fibres (PE), high density polyethylene fibres (HDPE), polypropylene
fibres (PP), homo- or copolymers, polyamide or polyimide fibres. Mixtures of these
fibres can also be used. The organic reinforcing fibres used in the invention may be
classified as: high modulus reactive fibres, low modulus non-reactive fibres and
reactive fibres. The presence of organic fibres makes it possible to modify the
behaviour of the concrete to heat or fire.
Melting of organic fibres makes it possible to develop pathways through which steam
or water under pressure can escape when the concrete is exposed to high
temperatures.
The organic fibres may be present as a monostrand or multistrand; the diameter of the
mono- or multistrand is preferably from 10 um to 800 um. The organic fibres may
also be used in the form of woven or non-woven structures or of a hybrid strand
comprising a different filament.
The individual length of the organic fibres is preferably 5mm to 40mm, preferably 6
to 12mm; the organic fibres are preferably PVA fibres.
The optimum quantity of organic fibres used generally depends on the fibre geometry,
their chemical nature and their intrinsic mechanical properties (e.g. elastic modulus,
flowing threshold, mechanical strength).
The 1/d ratio, d being the fibre diameter and 1 the length, is generally from 10 to 300,
preferably 30 to 90.
Binary hybrid fibres comprising glass and (a)metal or (b)organic fibres and ternary
hybrid fibres comprising glass, metal and organic fibres may also be used. A mixture
of glass and organic and/or metal fibres may also be used: a "hybrid" composite is
thereby obtained the mechanical behaviour of which may be adapted depending upon
the required performance. The compositions preferably comprise polyvinyl alcohol
(PVA) fibres. The PVA fibres generally have a length of 6 to 12mm. They generally
have a diameter of 0.1 to 0.3mm.
The use of blends of fibres having different properties and lengths permits
modification of the properties of the concrete containing them.
The cement in the concrete of the invention is preferably a white cement. Suitable
cements are the silica fume-free Portland cements described in Lea's Chemistry of
Cement and Concrete. The Portland cements include slag; pozzolana; fly ash; burnt
shale; limestone; and composite cements, A preferred cement for use in the invention
is CEM 1 (generally PMS).
The water/cement weight ratio of the composition according to the invention may
vary if cement substitutes are used, more particularly pozzolanic materials. The
water/binder ratio is defined as the weight ratio of the water amount E to the added
weight of the cement and any pozzolans: it is generally from about 15 to 30%,
preferably from 20% to 25%. The water/binder ratio may be adjusted using, for
example water-reducing agents and/or superplasticizers.
In the Concrete Admixtures Handbook, Properties Science and Technology, V.S.
Ramachandran, Noyes Publications, 1984:
A water reducer is defined as an additive which reduces the amount of mixing water
of concrete for a given workability by typically 10 - 15%. Water reducers include, for
example lignosulphonates, hydroxycarboxylic acids, carbohydrates, and other
specialized organic compounds, for example glycerol, polyvinyl alcohol, sodium
alumino-methyl-siliconate, sulfanilic acid and casein.
Superplasticizers belong to a new class of water reducers chemically different from
the normal water reducers and capable of reducing water contents by about 30%. The
superplasticizers have been broadly classified into four groups: sulphonated
naphthalene formaldehyde condensate (SNF) (generally a sodium salt); or
sulphonated melamine formaldehyde condensate (SMF); modified lignosulfonates
(MLS); and others. More recent superplasticizers include polycarboxylic compounds
such as polyacrylates. The superplasticizer is preferably a new generation
superplasticizer, for example a copolymer containing polyethylene glycol as graft chain and carboxylic functions in the main chain such as a polycarboxylic ether. Sodium polycarboxylate-polysulphonates and sodium polyacrylates may also be used. The amount of superplasticizer required generally depends on the reactivity of the cement. The lower the reactivity the lower the amount of superplasticizer required. In order to reduce the total alkali content the superplasticizer may be used as a calcium rather than a sodium salt.
Other additives may be added to the composition according to the invention, for example, a defoaming agent (e.g. polydimethylsiloxane). These also include silicones in the form of a solution, a solid or preferably in the form of a resin, an oil or an emulsion, preferably in water. More particularly suitable are silicones comprising (RSiO0.5) and (R2SiO) moieties.
In these formulae, the R radicals, which may be the same or different, are preferably hydrogen or an alkyl group of 1 to 8 carbon atoms, the methyl group being preferred. The number of moieties is preferably from 30 to 120.
The amount of such an agent in the composition is generally at most 5 parts in weight relative to the cement.
The compositions of the invention may also include hydrophobic agents to increase water repellency and reduce water absorption and penetration in solid structures comprising compositions of the invention. Such agents include silanes, siloxanes, silicones and siliconates; commercially available products include water-dilutable and solvent-dilutable liquids and solid, for example granular, products. The compositions of the invention may also include anti-efflorescence agents (for controlling primary and/or secondary efflorescence). Such agents include formulations comprising a water-repelling acid component such as a liquid fatty acid mixture (e.g. tall oil fatty acid which may contain a water-insoluble fatty acid, rosin acid or mixture thereof) for primary efflorescence and aqueous admixtures comprising calcium stearate dispersion (CSD) for secondary efflorescence. Anti-efflorescence agents for controlling primary and secondary efflorescence include compositions comprising a water repelling acid component, generally selected from fatty acids, rosin acids and mixtures thereof and an aqueous calcium stearate dispersion. The term calcium stearate dispersion generally refers to a dispersion of calcium stearate, calcium palmitate, calcium myristate or combination thereof. Silicates, for example alkali silicates, may also be included in the compositions of the invention to combat
efflorescence. Similar products may be used as surface treatments on hardened
compositions of the invention.
The concrete may be prepared by known methods, including mixing the solid
components and water, shaping (moulding, casting, injection, pumping, extrusion,
calendering), and then hardening.
They can also exhibit a compression strength Rc of at least 100 MPa.
In order to prepare the concrete according to the invention the constituents and
reinforcing fibres are mixed with water. The following order of mixing may, for
example, be adopted: mixing of the pulverulent constituents of the matrix;
introduction of the water and a fraction, for example half, of the admixtures; mixing;
introduction of the remaining fraction of the admixtures; mixing; introduction of the
reinforcing fibres and the additional constituents; mixing.
The concrete may be subjected to a thermal cure to improve its mechanical properties.
Curing is generally conducted at a temperature from ambient temperature (e.g. 20° C
to 90° C), preferably from 60° C to 90° C. The curing temperature should be less than
the boiling point of water at the ambient pressure. The curing temperature is generally
less than 100°C. Autoclaving in which curing is conducted at elevated pressures
allows higher curing temperatures to be used.
The cure time may be, for example, 6 hours to 4 days, preferably about 2 days. Curing
is started after setting, generally at least one day after setting has started and
preferably on concrete which is 1 day up to about 7 days old at 20°C.
The cure may be performed in dry or wet conditions or in cycles alternating both
environments, for example, a 24 hour cure in a humid environment followed by a 24
hour cure in a dry environment.
Strengthening means used in association with the concrete according to the invention
also include pretensioning, for example, by bonded wires or by bonded tendons, or
post-tensioned, by single unbonded tendons or by cables or by sheaths or bars, the
cable comprising an assembly of wires or comprising tendons.
The concrete according to the invention will generally be used in "thin elements", for
example those having a ratio of length to thickness of more than about 10, generally
having a thickness of 10 to 30 mm in, for example, cladding elements.
In mixing the components of the concrete according to the invention the particulate
materials other than the cement may be introduced as pre-mixed dry powders or dilute
or concentrated aqueous suspensions.
Unless otherwise specified, in this specification including the accompanying claims:
The term "ductile" as used in relation to the invention refers to the behaviour in
bending mode (not in traction mode) of a concrete plate whose dimensions are in
accordance with the definition of a "thin element", for example having a ratio of
length to thickness of more than about 10, for example having a maximum thickness
of 40mm. Ductility exists when the maximum load or the maximum strength is
greater than the elastic limit for a given deflection (or crack opening). The larger the
deflection or crack opening at which the maximum load occurs the greater the
ductility. This behaviour is known in the literature as "deflection-hardening".
The ductile behaviour of the concrete of the invention is determined by a four point
bending test on concrete plates (dimensions 450*145x20mm) using a hydraulic
DARTEC HA 250 (Zwick) apparatus. Measurement is conducted on the basis of a
constant deformation with time (not a constant increase of load with time). The rate of
deformation (0.lmm/min) is regulated using an LVDT sensor fixed to the concrete
plate. The sensor also records the deflection of the plate.
The geometry of the test apparatus is shown in Figure 1 of the accompanying
drawings in which dimensions are as follows:
L (length between supports) :420mm
LT (Length of plate) :450mm
E (thickness of plate) :20mm
a (distance between the two points where the load F is applied) : 140mm
width of plate (not depicted) : 145mm
The diameter of the cylinders supporting the plate and of the cylinders applying the
load is about 10mm.
The term "modulus" as used in this specification including the accompanying claims,
refers to Young's modulus (modulus of elasticity).
Compressive strength values are measured after moist curing for 28 days at 20°C, on
a cylindrical test sample having a diameter of 7cm and a height of 14cm (the concrete
according to the invention generally has a compressive strength greater than about
lOOMPa);
percentages, unless otherwise specified, are by weight (percentages of glass fibres are
by volume relative to the volume of the hardened composition);
Surface areas of materials are measured by the BET method using a Beckman Coulter
SA 3100 apparatus with nitrogen as the adsorbed gas;
Slump values (dynamic, with shocks - normally 20 - at intervals of about 1 second, or
static, without shocks) are measured on a circular shock table (diameter 300mm,
thickness 5.9mm,weight about 4.1kg) with a drop of about 12mm. Test samples (500
ml) are prepared using a flattened conical mould, height 50mm, top diameter 70mm,
bottom diameter 100mm; static values (before or without shocks) are measured after
the sample has stopped moving after demoulding.
Mean particle sizes and distributions of particles, for example the particulate non-
pozzolan, e.g. calcium carbonate, are measured by laser granulometry using a
Malvern Mastersizer 2000;
The invention is illustrated by the following non-limiting Examples. In the Examples
materials used are available from the following suppliers:
(1) White cement : Lafaxge France Le Teil cement
(2) Grey cement(HTS) : Lafaxge France Le Teil cement
(3) Limestone filler Durcal 1 :OMYA, France Durcal 1 has a BET value of about 5 m2/g
(4) Sand BeOl :Sifraco, France
(5) Superplasticizer F2 :Chryso, France
(6) Siliceous filler C400 : Sifraco, France C400 has a BET value of 1.61 m2/g.
(7) Admixture F2 :Chryso, France
(8) PVA fibres (length 12mm, diameter 0.2mm) :Kuraray, Japan (9)Glass fibres : OCV Reinforcement (10)White silica fume MST : SEPR, France
(11 )Grey silica fume 980NS : SEPR, France
The glass fibres comprise about 100 monofilaments of 14 urn diameter in a sized fibre
of overall diameter about 0.3mm. The size is resistant to the mixing process to avoid
separation of the monofilaments. The glass fibres used in the following Examples
have the following properties:
Length (mm) : 6
Diameter (mm) : 0.3
Specific gravity : 2.6
E (GPa) : 72
Rt(Mpa) : 1700
XAMPLE 1
The composition of a white concrete matrix was as follows (the quantities are in parts
by weight):
Quantity (kg/m3) Relative amounts
White cement 686 1
Filler (Durcal 1) 239 0.35
Filler (C400) 165 0.24
Sand (BE 01) 981 1.43
Adjuvant (F2) (volume %) 32 0.046(3%)
Glass fibres(HP anti crack fibres) (a)2.5% of 6mm glass fibres
(b)2% of 6mm glass fibres and 0.7% PVA fibres
W/C 0.28
Mixing apparatus Rayneri
The mixture is moulded into a large plate (dimensions 500x450x20mm). The plate is
demoulded 24 hours after contact between cement and water. The demoulded plate is
stored at 20°C and 100% relative humidity. The plate is then cut into 3 pieces
(dimensions 450x 145x20mm) before testing.
The ductile behaviour of the plates is determined by the four point bending test using
a hydraulic DARTEC HA 250 (Zwick) apparatus as described above.
The results obtained are shown in Figures 2 and 3 which demonstrate the ductile
behaviour of the concrete compositions according to the invention.
EXAMPLE 2
The composition of a white concrete matrix was as follows (the quantities are in parts
by weight):
Quantity (kg/m3) Relative amounts
White cement 688 1
Silica fume (MST) 209 0.3
Filler (C400) 167 0.24
Sand (BE 01) 997 1.43
Adjuvant (F2) (volume %) 32 0.046(3%)
Glass fibres(HP anti crack fibres) 2.42% of 6mm glass fibres
W/C 0.28
Mixing apparatus Rayneri
The mixture is moulded into a large plate (dimensions 500x450x20mm). The plate is
demoulded 24 hours after contact between cement and water. The demoulded plate is
stored at 20°C and 100% relative humidity. The plate is then cut into 3 pieces
(dimensions 450x 145x20mm) before testing.
The ductile behaviour of the plates is determined by the four point bending test using
a hydraulic DARTEC HA 250 (Zwick) apparatus as described above.
The results obtained are shown in Figure 4 which demonstrates the ductile behaviour
of the concrete compositions according to the invention.
EXAMPLE 3
The composition of a grey concrete matrix was as follows (the quantities are in parts
by weight):
Quantity (kg/m3) Relative amounts
Grey cement 772 1
Filler (Durcall) 386 0.5
Sand (BE 01) 1057 1.37
Adjuvant (F2) (volume %) 26.2 0.034(2.4%)
Glass fibres(HP anti crack fibres) 2.25% of 6mm glass fibres
W/C 0.24
Mixing apparatus Rayneri
The mixture is moulded into a large plate (dimensions 500x450x20mm). The plate is
demoulded 24 hours after contact between cement and water. The demoulded plate is
stored at 20°C and 100% relative humidity. The plate is then cut into 3 pieces
(dimensions 450x145x20mm) before testing.
The ductile behaviour of the plates is determined by the four point bending test using
a hydraulic DARTEC HA 250 (Zwick) apparatus as described above.
The results obtained are shown in Figure 5 which demonstrates the ductile behaviour
of the concrete compositions according to the invention.
EXAMPLE 4

The composition of a white concrete matrix was as follows (the quantities are in parts by weight):
Quantity (kg/m3) Relative amounts
White cement 745 1
Filler (Durcall) 373 0.5
Sand (BE 01) 1066 1.43
Adjuvant (F2) (volume %) 32.6 0.044(3%)
Glass fibres(HP anti crack fibres) 2.25% of 6mm glass fibres
W/C 0.26
Mixing apparatus Rayneri
The mixture is moulded into a large plate (dimensions 500x450*20mm). The plate is
demoulded 24 hours after contact between cement and water. The deraoulded plate is
stored at 20°C and 100% relative humidity. The plate is then cut into 3 pieces
(dimensions 450x 145x20mm) before testing.
The ductile behaviour of the plates is determined by the four point bending test using
a hydraulic DARTEC HA 250 (Zwick) apparatus as described above.
The results obtained are shown in Figure 6 which demonstrates the ductile behaviour
of the concrete compositions according to the invention.
EXAMPLE 5
The composition of a white concrete matrix was as follows (the quantities are in parts
by weight):
Quantity (kg/m3) Relative amounts
White cement 754 1
Filler (Durcal 1) 256 0.34
Silica fume (MST) 98 0.13
Sand (BE 01) 1078 1.43
Adjuvant (F2) (volume %) 27.1 0.036(2.5%)
Glass fibres(HP anti crack fibres) 2.5% of 6ram glass fibres
W/C 0.26
Mixing apparatus Rayneri
The mixture is moulded into a large plate (dimensions 500x450x20mm). The plate is
demoulded 24 hours after contact between cement and water. The demoulded plate is
stored at 20°C and 100% relative humidity. The plate is then cut into 3 pieces
(dimensions 450x 145x20mm) before testing.
The ductile behaviour of the plates is determined by the four point bending test using
a hydraulic DARTEC HA 250 (Zwick) apparatus as described above.
The results obtained are shown in Figure 7 which demonstrates the ductile behaviour
of the concrete compositions according to the invention.
EXAMPLE 6
The composition of a grey concrete matrix was as follows (the quantities are in parts
by weight):
Quantity (kg/m3) Relative amounts
Grey cement 776 1
Filler (Durcal 1) 264 0.34
Silica fume (980NS) 101 0.13
Sand (BE 01) 1063 1.37
Adjuvant (F2) (volume %) 27.2 0.035(2.5%)
Glass fibres(HP anti crack fibres) 2.2%of 6mm glass fibres
W/C 0.24
Mixing apparatus Rayneri
The mixture is moulded into a large plate (dimensions 500x450x20mm). The plate is
demoulded 24 hours after contact between cement and water. The demoulded plate is
stored at 20°C and 100% relative humidity. The plate is then cut into 3 pieces
(dimensions 450x145x20mm) before testing.
The ductile behaviour of the plates is determined by the four point bending test using
a hydraulic DARTEC HA 250 (Zwick) apparatus as described above.
The results obtained are shown in Figure 8 which demonstrates the ductile behaviour
of the concrete compositions according to the invention.

WE CLAIM:-
1. A ductile ultra-high performance concrete which comprises in relative parts by
weight:
100 of Portland cement;
50 to 200 of a sand having a single grading with a D10 to D90 between 0.063
and 5mm, or a mixture of sands, the finest sand having a D10 to D90 between
0.063 and 1mm and the coarsest sand having a D10 to D90 between 1 and
5mm;
0 to 70 of a particulate pozzolanic or non-pozzolanic material or a mixture
thereof having a mean particle size less than 15µm:
0.1 to 10 of a water-reducing superplasticizer;
10 to 30 of water, and
0.5 to 5 % by volume relative to the volume of the hardened composition of
glass fibres having an aspect ratio of 6 to 120.
2. A concrete according to claim 1 wherein each glass fibre comprises a plurality of filaments.
3. A concrete according to claim 2 in which the filaments have a diameter of less than 30um.
4. A concrete according to claim 2 or 3 wherein each glass fibre comprises 50 to 200 filaments.
5. A concrete according to any one of the preceding claims wherein the glass fibres have a diameter of 0.1 to 0.5mm.
6. A composition which comprises in relative parts by weight: 100 of Portland cement;
50 to 200 of a sand having a single grading with a D10 to D90 between 0.063 and 5mm, or a mixture of sands, the finest sand having a D10 to D90 between
0.063 and 1mm and the coarsest sand having a D10 to D90 between 1 and
5mm;
0 to 70 of a particulate pozzolanic or non-pozzolanic material having a mean
particle size less than 15µm;
0.1 to 10 of a water-reducing superplasticizer;
10 to 30 of water; and
0.5 to 5 % by volume relative to the volume of the hardened composition of
glass fibres having an aspect ratio of 6 to 120.
for use in the preparation of a concrete according to any one of the preceding
claims.
7. A process for the preparation of a concrete according to claim 1 which process comprises mixing the components of a composition as defined in claim 6 with water.
8. A product comprising each of the components specified in claim 6 for simultaneous, separate or sequential use in the preparation of a concrete according to claim 1.
9. A concrete according to claim 1 in shaped form.
10. Glass fibres as defined in any one of claims 1 to 5 for use in the preparation of a concrete as defined in claim 1.