Abstract: According to the present invention, a movable contact element (12) is provided with a second base metal (32) and a second contact (42) fixed to the second base metal (32). The movable contact element (12) is provided with a second intermediate member (62) which is a conductive member provided between the second base metal (32) and the second contact (42), the second intermediate member (62) having a lower hardness than the second contact (42) and being capable of plastic flow. On the outer peripheral surface of the second base metal (32) is formed a recess part which is recessed in a direction perpendicular to the arrangement direction of the second base metal (32), the second intermediate member (62), and the second contact (42), and into which a jig provided in a movable part of an ultrasonic welding machine is inserted.
CLAIMS
1. A contact comprising:
a base metal;
a contact point fixed to the base metal; and a conductive member provided between the base metal and the contact point, the conductive member having a lower hardness than the contact point and being capable of plastic flow, wherein
an outer peripheral surface of the base metal includes a recess to allow engagement of a jig provided to a moving part of an ultrasonic welder, the recess being set back perpendicularly to a direction that the base metal, the conductive member, and the contact point are arranged.
2. The contact according to claim 1, wherein the outer peripheral surface includes a plurality of the recesses.
3. The contact according to claim 1 or 2, wherein a step defining the recess has the shape of a polygon with four or more angles.
4. The contact according to any one of claims 1 to 3, wherein
a material of the contact point is a sintered metal, a material of the base metal is one of electrolytic copper and oxygen-free copper, and
the conductive member is silver.
5. The contact according to any one of claims 1 to 4,
wherein the recess is positioned to overlap an area that
is formed by projection of the contact point toward the base metal.
6. A contact manufacturing method comprising:
a step of manufacturing a base metal that includes, in an outer peripheral surface, a recess that allows engagement of a jig provided to a moving part of an ultrasonic welder;
a step of manufacturing a contact point to be fixed to the base metal;
a step of forming, on the contact point, a conductive member that has a lower hardness than the contact point and is capable of plastic flow;
a step of placing the base metal on a fixing base of the ultrasonic welder;
a step of inserting the jig into the recess of the base metal placed on the fixing base;
a step of placing the contact point on the base metal; and
a step of applying an ultrasonic vibration to the contact point from a press tool of the ultrasonic welder.
7 . The contact manufacturing method according to claim 6, wherein
one of electrolytic copper and oxygen-free copper is used as a material of the base metal in the step of manufacturing the base metal,
a sintered metal is used as a material of the contact point in the step of manufacturing the contact point, and
silver is used as a material of the conductive
member in the step of forming the conductive member on the contact point.
8 . The contact manufacturing method according to claim 6 or 7, wherein the recess is positioned to overlap an area formed by projection of the contact point toward the base metal in the step of manufacturing the base metal.
| # | Name | Date |
|---|---|---|
| 1 | 202047034759-RELEVANT DOCUMENTS [20-09-2023(online)].pdf | 2023-09-20 |
| 1 | 202047034759.pdf | 2020-08-13 |
| 2 | 202047034759-IntimationOfGrant07-03-2022.pdf | 2022-03-07 |
| 2 | 202047034759-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [13-08-2020(online)].pdf | 2020-08-13 |
| 3 | 202047034759-STATEMENT OF UNDERTAKING (FORM 3) [13-08-2020(online)].pdf | 2020-08-13 |
| 3 | 202047034759-PatentCertificate07-03-2022.pdf | 2022-03-07 |
| 4 | 202047034759-Response to office action [18-02-2022(online)].pdf | 2022-02-18 |
| 4 | 202047034759-REQUEST FOR EXAMINATION (FORM-18) [13-08-2020(online)].pdf | 2020-08-13 |
| 5 | 202047034759-PROOF OF RIGHT [13-08-2020(online)].pdf | 2020-08-13 |
| 5 | 202047034759-FORM 3 [09-02-2022(online)].pdf | 2022-02-09 |
| 6 | 202047034759-Response to office action [14-12-2021(online)].pdf | 2021-12-14 |
| 6 | 202047034759-PRIORITY DOCUMENTS [13-08-2020(online)].pdf | 2020-08-13 |
| 7 | 202047034759-POWER OF AUTHORITY [13-08-2020(online)].pdf | 2020-08-13 |
| 7 | 202047034759-FER.pdf | 2021-10-18 |
| 8 | 202047034759-FORM 18 [13-08-2020(online)].pdf | 2020-08-13 |
| 8 | 202047034759-ABSTRACT [14-09-2021(online)].pdf | 2021-09-14 |
| 9 | 202047034759-CLAIMS [14-09-2021(online)].pdf | 2021-09-14 |
| 9 | 202047034759-FORM 1 [13-08-2020(online)].pdf | 2020-08-13 |
| 10 | 202047034759-COMPLETE SPECIFICATION [14-09-2021(online)].pdf | 2021-09-14 |
| 10 | 202047034759-DRAWINGS [13-08-2020(online)].pdf | 2020-08-13 |
| 11 | 202047034759-DECLARATION OF INVENTORSHIP (FORM 5) [13-08-2020(online)].pdf | 2020-08-13 |
| 11 | 202047034759-FER_SER_REPLY [14-09-2021(online)].pdf | 2021-09-14 |
| 12 | 202047034759-COMPLETE SPECIFICATION [13-08-2020(online)].pdf | 2020-08-13 |
| 12 | 202047034759-OTHERS [14-09-2021(online)].pdf | 2021-09-14 |
| 13 | 202047034759-FORM 3 [12-01-2021(online)].pdf | 2021-01-12 |
| 13 | 202047034759-MARKED COPIES OF AMENDEMENTS [28-08-2020(online)].pdf | 2020-08-28 |
| 14 | 202047034759-FORM 13 [28-08-2020(online)].pdf | 2020-08-28 |
| 14 | 202047034759-FORM 3 [22-12-2020(online)].pdf | 2020-12-22 |
| 15 | 202047034759-AMMENDED DOCUMENTS [28-08-2020(online)].pdf | 2020-08-28 |
| 16 | 202047034759-FORM 13 [28-08-2020(online)].pdf | 2020-08-28 |
| 16 | 202047034759-FORM 3 [22-12-2020(online)].pdf | 2020-12-22 |
| 17 | 202047034759-MARKED COPIES OF AMENDEMENTS [28-08-2020(online)].pdf | 2020-08-28 |
| 17 | 202047034759-FORM 3 [12-01-2021(online)].pdf | 2021-01-12 |
| 18 | 202047034759-OTHERS [14-09-2021(online)].pdf | 2021-09-14 |
| 18 | 202047034759-COMPLETE SPECIFICATION [13-08-2020(online)].pdf | 2020-08-13 |
| 19 | 202047034759-DECLARATION OF INVENTORSHIP (FORM 5) [13-08-2020(online)].pdf | 2020-08-13 |
| 19 | 202047034759-FER_SER_REPLY [14-09-2021(online)].pdf | 2021-09-14 |
| 20 | 202047034759-COMPLETE SPECIFICATION [14-09-2021(online)].pdf | 2021-09-14 |
| 20 | 202047034759-DRAWINGS [13-08-2020(online)].pdf | 2020-08-13 |
| 21 | 202047034759-CLAIMS [14-09-2021(online)].pdf | 2021-09-14 |
| 21 | 202047034759-FORM 1 [13-08-2020(online)].pdf | 2020-08-13 |
| 22 | 202047034759-ABSTRACT [14-09-2021(online)].pdf | 2021-09-14 |
| 22 | 202047034759-FORM 18 [13-08-2020(online)].pdf | 2020-08-13 |
| 23 | 202047034759-FER.pdf | 2021-10-18 |
| 23 | 202047034759-POWER OF AUTHORITY [13-08-2020(online)].pdf | 2020-08-13 |
| 24 | 202047034759-PRIORITY DOCUMENTS [13-08-2020(online)].pdf | 2020-08-13 |
| 24 | 202047034759-Response to office action [14-12-2021(online)].pdf | 2021-12-14 |
| 25 | 202047034759-PROOF OF RIGHT [13-08-2020(online)].pdf | 2020-08-13 |
| 25 | 202047034759-FORM 3 [09-02-2022(online)].pdf | 2022-02-09 |
| 26 | 202047034759-Response to office action [18-02-2022(online)].pdf | 2022-02-18 |
| 26 | 202047034759-REQUEST FOR EXAMINATION (FORM-18) [13-08-2020(online)].pdf | 2020-08-13 |
| 27 | 202047034759-STATEMENT OF UNDERTAKING (FORM 3) [13-08-2020(online)].pdf | 2020-08-13 |
| 27 | 202047034759-PatentCertificate07-03-2022.pdf | 2022-03-07 |
| 28 | 202047034759-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [13-08-2020(online)].pdf | 2020-08-13 |
| 28 | 202047034759-IntimationOfGrant07-03-2022.pdf | 2022-03-07 |
| 29 | 202047034759.pdf | 2020-08-13 |
| 29 | 202047034759-RELEVANT DOCUMENTS [20-09-2023(online)].pdf | 2023-09-20 |
| 1 | searchstrategy202047034759E_24-12-2020.pdf |