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"Contact Element And Method For Manufacturing Contact Element"

Abstract: According to the present invention, a movable contact element (12) is provided with a second base metal (32) and a second contact (42) fixed to the second base metal (32). The movable contact element (12) is provided with a second intermediate member (62) which is a conductive member provided between the second base metal (32) and the second contact (42), the second intermediate member (62) having a lower hardness than the second contact (42) and being capable of plastic flow. On the outer peripheral surface of the second base metal (32) is formed a recess part which is recessed in a direction perpendicular to the arrangement direction of the second base metal (32), the second intermediate member (62), and the second contact (42), and into which a jig provided in a movable part of an ultrasonic welding machine is inserted.

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
13 August 2020
Publication Number
37/2020
Publication Type
INA
Invention Field
ELECTRICAL
Status
Email
ipo@knspartners.com
Parent Application
Patent Number
Legal Status
Grant Date
2022-03-07
Renewal Date

Applicants

MITSUBISHI ELECTRIC CORPORATION
7-3, Marunouchi 2-chome, Chiyoda-ku, Tokyo 1008310

Inventors

1. KUSANO, Fumihiko
c/o Mitsubishi Electric Corporation, 7-3, Marunouchi 2-chome, Chiyoda-ku, Tokyo 1008310
2. SEKIYA, Takashi
c/o Mitsubishi Electric Corporation, 7-3, Marunouchi 2-chome, Chiyoda-ku, Tokyo 1008310
3. YOKOI, Yuma
c/o Mitsubishi Electric Corporation, 7-3, Marunouchi 2-chome, Chiyoda-ku, Tokyo 1008310
4. HIGA, Koji
c/o Mitsubishi Electric Corporation, 7-3, Marunouchi 2-chome, Chiyoda-ku, Tokyo 1008310
5. ISHIKAWA, Hiroshi
c/o Mitsubishi Electric Corporation, 7-3, Marunouchi 2-chome, Chiyoda-ku, Tokyo 1008310
6. KAWAMOTO, Takuya
c/o Mitsubishi Electric Corporation, 7-3, Marunouchi 2-chome, Chiyoda-ku, Tokyo 1008310

Specification

CLAIMS
1. A contact comprising:
a base metal;
a contact point fixed to the base metal; and a conductive member provided between the base metal and the contact point, the conductive member having a lower hardness than the contact point and being capable of plastic flow, wherein
an outer peripheral surface of the base metal includes a recess to allow engagement of a jig provided to a moving part of an ultrasonic welder, the recess being set back perpendicularly to a direction that the base metal, the conductive member, and the contact point are arranged.
2. The contact according to claim 1, wherein the outer peripheral surface includes a plurality of the recesses.
3. The contact according to claim 1 or 2, wherein a step defining the recess has the shape of a polygon with four or more angles.
4. The contact according to any one of claims 1 to 3, wherein
a material of the contact point is a sintered metal, a material of the base metal is one of electrolytic copper and oxygen-free copper, and
the conductive member is silver.
5. The contact according to any one of claims 1 to 4,
wherein the recess is positioned to overlap an area that

is formed by projection of the contact point toward the base metal.
6. A contact manufacturing method comprising:
a step of manufacturing a base metal that includes, in an outer peripheral surface, a recess that allows engagement of a jig provided to a moving part of an ultrasonic welder;
a step of manufacturing a contact point to be fixed to the base metal;
a step of forming, on the contact point, a conductive member that has a lower hardness than the contact point and is capable of plastic flow;
a step of placing the base metal on a fixing base of the ultrasonic welder;
a step of inserting the jig into the recess of the base metal placed on the fixing base;
a step of placing the contact point on the base metal; and
a step of applying an ultrasonic vibration to the contact point from a press tool of the ultrasonic welder.
7 . The contact manufacturing method according to claim 6, wherein
one of electrolytic copper and oxygen-free copper is used as a material of the base metal in the step of manufacturing the base metal,
a sintered metal is used as a material of the contact point in the step of manufacturing the contact point, and
silver is used as a material of the conductive

member in the step of forming the conductive member on the contact point.
8 . The contact manufacturing method according to claim 6 or 7, wherein the recess is positioned to overlap an area formed by projection of the contact point toward the base metal in the step of manufacturing the base metal.

Documents

Application Documents

# Name Date
1 202047034759-RELEVANT DOCUMENTS [20-09-2023(online)].pdf 2023-09-20
1 202047034759.pdf 2020-08-13
2 202047034759-IntimationOfGrant07-03-2022.pdf 2022-03-07
2 202047034759-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [13-08-2020(online)].pdf 2020-08-13
3 202047034759-STATEMENT OF UNDERTAKING (FORM 3) [13-08-2020(online)].pdf 2020-08-13
3 202047034759-PatentCertificate07-03-2022.pdf 2022-03-07
4 202047034759-Response to office action [18-02-2022(online)].pdf 2022-02-18
4 202047034759-REQUEST FOR EXAMINATION (FORM-18) [13-08-2020(online)].pdf 2020-08-13
5 202047034759-PROOF OF RIGHT [13-08-2020(online)].pdf 2020-08-13
5 202047034759-FORM 3 [09-02-2022(online)].pdf 2022-02-09
6 202047034759-Response to office action [14-12-2021(online)].pdf 2021-12-14
6 202047034759-PRIORITY DOCUMENTS [13-08-2020(online)].pdf 2020-08-13
7 202047034759-POWER OF AUTHORITY [13-08-2020(online)].pdf 2020-08-13
7 202047034759-FER.pdf 2021-10-18
8 202047034759-FORM 18 [13-08-2020(online)].pdf 2020-08-13
8 202047034759-ABSTRACT [14-09-2021(online)].pdf 2021-09-14
9 202047034759-CLAIMS [14-09-2021(online)].pdf 2021-09-14
9 202047034759-FORM 1 [13-08-2020(online)].pdf 2020-08-13
10 202047034759-COMPLETE SPECIFICATION [14-09-2021(online)].pdf 2021-09-14
10 202047034759-DRAWINGS [13-08-2020(online)].pdf 2020-08-13
11 202047034759-DECLARATION OF INVENTORSHIP (FORM 5) [13-08-2020(online)].pdf 2020-08-13
11 202047034759-FER_SER_REPLY [14-09-2021(online)].pdf 2021-09-14
12 202047034759-COMPLETE SPECIFICATION [13-08-2020(online)].pdf 2020-08-13
12 202047034759-OTHERS [14-09-2021(online)].pdf 2021-09-14
13 202047034759-FORM 3 [12-01-2021(online)].pdf 2021-01-12
13 202047034759-MARKED COPIES OF AMENDEMENTS [28-08-2020(online)].pdf 2020-08-28
14 202047034759-FORM 13 [28-08-2020(online)].pdf 2020-08-28
14 202047034759-FORM 3 [22-12-2020(online)].pdf 2020-12-22
15 202047034759-AMMENDED DOCUMENTS [28-08-2020(online)].pdf 2020-08-28
16 202047034759-FORM 13 [28-08-2020(online)].pdf 2020-08-28
16 202047034759-FORM 3 [22-12-2020(online)].pdf 2020-12-22
17 202047034759-MARKED COPIES OF AMENDEMENTS [28-08-2020(online)].pdf 2020-08-28
17 202047034759-FORM 3 [12-01-2021(online)].pdf 2021-01-12
18 202047034759-OTHERS [14-09-2021(online)].pdf 2021-09-14
18 202047034759-COMPLETE SPECIFICATION [13-08-2020(online)].pdf 2020-08-13
19 202047034759-DECLARATION OF INVENTORSHIP (FORM 5) [13-08-2020(online)].pdf 2020-08-13
19 202047034759-FER_SER_REPLY [14-09-2021(online)].pdf 2021-09-14
20 202047034759-COMPLETE SPECIFICATION [14-09-2021(online)].pdf 2021-09-14
20 202047034759-DRAWINGS [13-08-2020(online)].pdf 2020-08-13
21 202047034759-CLAIMS [14-09-2021(online)].pdf 2021-09-14
21 202047034759-FORM 1 [13-08-2020(online)].pdf 2020-08-13
22 202047034759-ABSTRACT [14-09-2021(online)].pdf 2021-09-14
22 202047034759-FORM 18 [13-08-2020(online)].pdf 2020-08-13
23 202047034759-FER.pdf 2021-10-18
23 202047034759-POWER OF AUTHORITY [13-08-2020(online)].pdf 2020-08-13
24 202047034759-PRIORITY DOCUMENTS [13-08-2020(online)].pdf 2020-08-13
24 202047034759-Response to office action [14-12-2021(online)].pdf 2021-12-14
25 202047034759-PROOF OF RIGHT [13-08-2020(online)].pdf 2020-08-13
25 202047034759-FORM 3 [09-02-2022(online)].pdf 2022-02-09
26 202047034759-Response to office action [18-02-2022(online)].pdf 2022-02-18
26 202047034759-REQUEST FOR EXAMINATION (FORM-18) [13-08-2020(online)].pdf 2020-08-13
27 202047034759-STATEMENT OF UNDERTAKING (FORM 3) [13-08-2020(online)].pdf 2020-08-13
27 202047034759-PatentCertificate07-03-2022.pdf 2022-03-07
28 202047034759-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [13-08-2020(online)].pdf 2020-08-13
28 202047034759-IntimationOfGrant07-03-2022.pdf 2022-03-07
29 202047034759.pdf 2020-08-13
29 202047034759-RELEVANT DOCUMENTS [20-09-2023(online)].pdf 2023-09-20

Search Strategy

1 searchstrategy202047034759E_24-12-2020.pdf

ERegister / Renewals

3rd: 13 Apr 2022

From 06/03/2021 - To 06/03/2022

4th: 13 Apr 2022

From 06/03/2022 - To 06/03/2023

5th: 10 Feb 2023

From 06/03/2023 - To 06/03/2024

6th: 07 Feb 2024

From 06/03/2024 - To 06/03/2025

7th: 31 Jan 2025

From 06/03/2025 - To 06/03/2026