Claims:1. A DEFOGILL machine with multi-functional performance and increased production efficiency, the DEFOGILL machine comprising of:
a creel unit (1), wherein the creel unit comprises of creel driving shaft (1c) and creel driving gear/sprockets (1b), wherein the creel unit performs multiple functions comprising a wool opening, a wool blending and a gilling at a 44% reduced power consumption and high speed with a flexibility in switching the functionality of the machine;
a centralized pneumatic oil spraying system (2), wherein the centralized pneumatic oil spraying system supplies a lubricating oil in different concentration levels to multiple defogill machines simultaneously by a spin finish spraying method to reduce static friction for uninterrupted spraying at an air pressure range from 2 bar to 14 bar;
a Stainless Steel (SS) feed tray (3), wherein the SS feed tray is placed over a double pressure roller (4) to be used for bypassing a BREAK DRAFT zone (5);
a BREAK DRAFT zone creel driving shaft (1a) having a diameter from 20 mm to 30 mm in step, wherein the MAIN DRAFT zone creel driving shaft(1c) is placed inside the DEFOGILL machine, wherein the BREAK DRAFT zone creel driving shaft assists in stopping a double pressure roller (4) at the BREAK DRAFT Zone (5) for bypassing of sliver over the said BREAK DRAFT zone (5);
a double chain driving system (6), wherein the double chain driving system is fixed on a sprocket (1b) inside the said Defogill machine, which facilitate running of creel even if double pressure roll is stopped;
a pneumatic suction cleaning unit (7), wherein the pneumatic suction cleaning unit is attached with a suction storage unit (8), wherein a suction tube sucks and cleans the dust, debris, small fibers and other unwanted particle with increased efficiency at a regulated pressure and stores it in the said suction storage unit (8) to provide flexibility to a user to reduce cleaning time; and
a dual bottom coiler driving system (9), wherein the dual bottom coiler driving system has a dual bottom grooved coiler plate (9a) powered by a double acting pneumatic cylinder (9b), wherein the dual bottom grooved coiler plate (9a) holds cans having range 600 x 900mm, 700 x 1000 mm and 600 x 1100 mm, wherein the double acting pneumatic cylinder (9b) ensures smooth rotation and, to and fro movement of the said cans with the coiler plate in alignment with the top of a delivery panel to coil the lot in the cans in a systematic manner;
wherein a can having size of 600X 1100 mm is used for compressing the coiled sliver for packaging and delivery.

2. A DEFOGILL Machine as claimed in claim 1, wherein the said DEFOGILL machine functions as a sliver opening machine, wherein the sliver fed in the DEFOGILL machine passes through the double pressure roller (4) and is opened and enlarged in size due to the speed difference between the rollers, wherein the enlarged sliver is passed through a main head (processing head) of the DEFOGILL machine having a faller driven by chain (12), wherein a length of the enlarged sliver is increased 5 to 6 times followed by coiled of the lengthened sliver at a delivery unit (10) passing through a main head (processing head) (12) and stored in the said cans (13).

3. A DEFOGILL Machine as claimed in claim 1, wherein the said DEFOGILL machine functions as a sliver blending machine, wherein the opened sliver is mixed with polyester and fed into the said machine, wherein the sliver-polyester mixture passes through the double pressure roller (4), wherein the sliver is blended with the polyester at a speed of 230-270 meter/min or more and is then passed through the delivery unit (10) going through the main head(processing head) (12), coiled and stored in the said cans (13).

4. A DEFOGILL Machine as claimed in claim 3, wherein 10% concentrated Antistatic agent on the blended sliver.

5. A DEFOGILL Machine as claimed in claim 1, wherein the said DEFOGILL machine functions as a gilling machine, wherein the blended sliver is fed into the said machine, wherein the blended sliver bypasses the said BREAK DRAFT zone through the said S S Feed Tray, wherein the said SS Feed Tray is placed over the double pressure roller and moves toward the delivery unit (10) through the main head (processing head) (12) to coil, compress and store the sliver in the said cans (13).

6. A DEFOGILL Machine as claimed in claim 1 conserves a processing time by at-least 50%.
, Description:
TECHNICAL FIELD OF INVENTION
[0001] The present invention relates to a defogill machine and particularly relates to a defogill machine having multi-functionality working system. The present invention more particularly relates to a Defeltor machine performing at-least three different functions of sliver opening, blending and gilling separately resulting in enhancement of a production at a reduced processing and waiting time in a recombing process.

BACKGROUND OF THE INVENTION
[0002] The existing technology of Gill Machine has failed to meet the present market demand in terms of quantity and quality due to number of limitation as observed over the past decades. This has led to the development and construction of the present invention.
[0003] The prior arts’ Defeltor machines face a plurality of limitations such as:
• There is an increase in demand of smaller batch size which has reciprocating effect in increasing the time for cleaning.
• Fresh activity cannot be undertaken until the processing of one batch is complete. This leads to waiting period between the processing of two batches.
• Since the use of number of cans in the existing technology is limited, the machine has to be stopped periodically for fresh activity.
• In the conventional machine less than 40mm fiber cannot be processed smoothly.
• The conventional technology is giving low production at a very slow speed leading to the bottlenecking of the machine, when demand is very high.
[0004] Although insufficiencies or limitation are solvable but by using different which increase the production cost manifolds. The limitation appears due to various factors such as:
- The spraying system in the existing technology functions by means of an electrical motors and pump which is capable of breaking down on account of mechanical damages to the components is a frequent complaint by the user.
- The prior arts’ Defeltor machines experience common problem of choking of joints due to passage of dust and leakage of fluids during manual transportation.
[0005] A Defeltor machine requires certain waiting and processing time to finalize a product before proceeding to the next. This increases the time and cost of the entire manufacturing process. Minimizing the waiting and processing time in turn amplifies the effectiveness of any process. Therefore, the present invention has adopted various methodologies to reduce the waiting and processing time to reduce cycle time in the recombing process.
[0006] In the view of foregoing, there is a need for a modified multifunctional DEFOGILL system by introducing novel features in form of newly designed components in the existing Defeltor Machine System which allows one machine to perform three different functions of sliver opening, blending and gilling separately. Also, there is a need for a multi-functional Defeltor machine with reduced waiting period and processing time for various activities. Further there is a need for a multi-functional Defeltor machine to avoid a clogging and congesting of the machine by implementing a strong and smooth suction cleaning system.

OBJECT OF INVENTION
[0007] The main object of the present invention is to provide a multi-functional defogill machine performing a plurality of activities comprising a wool opening, a blending and a gilling separately.
[0008] Another object of this invention is provide a defogill machine with increased production capability by reducing time wasted in processing and waiting period between any two activities in recombing process.
[0009] Another object of this invention is to increase the speed of the machine by changing screw gill system into chain gill system.
[00010] Another objective of this invention is to provide better flexibility in planning the working capacity of the machine.

SUMMARY OF INVENTION

[00011] The various embodiments of the present invention provide a DEFOGILL machine with multi-functional performance and increased production efficiency. The DEFOGILL machine comprising of a creel unit (1), a centralized pneumatic oil spraying system (2), a Stainless Steel (SS) feed tray (3), a BREAK DRAFT zone newly designed creel driving shaft (1a), a double chain driving system (6), a pneumatic suction cleaning unit (7) and a dual bottom coiler driving system (9). The creel unit comprises of creel driving shaft (1c) and creel driving gear/sprockets (1b). The creel unit performs multiple functions comprising a wool opening, a wool blending and a gilling at a 44% reduced power consumption and high speed with a flexibility in switching the functionality of the machine. The centralized pneumatic oil spraying system supplies a lubricating oil in different concentration levels to multiple defogill machines simultaneously by a spin finish spraying method to reduce static friction for uninterrupted spraying at an air pressure range from 2 bar to 14 bar. The SS feed tray is placed over a double pressure roller (4) to be used for bypassing a BREAK DRAFT zone (5). The BREAK DRAFT zone creel driving shaft has a diameter from 20 mm to 30 mm in step. The BREAK DRAFT zone creel driving shaft is placed inside the DEFOGILL machine. The BREAK DRAFT zone creel driving shaft assists in stopping a double pressure roller (4) at the BREAK DRAFT Zone (5) for bypassing of sliver over the said BREAK DRAFT zone (5). The double chain driving system is fixed on a sprocket (1b) inside the said Defogill machine which facilitate running of creel even if double pressure roll is stopped. The pneumatic suction cleaning unit is attached with a suction storage unit (8). A suction unit sucks and cleans the dust, debris, small fibers and other unwanted particle with increased efficiency at a regulated pressure and stores it in the said suction storage unit (8) to provide flexibility to a user in reducing cleaning time .The dual bottom coiler driving system has a dual bottom grooved coiler plate (9a) powered by a double acting pneumatic cylinder (9b). The dual bottom grooved coiler plate (9a) holds cans having range 600 x 900mm, 700 x 1000 mm and 600 x 1100 mm. The double acting pneumatic cylinder (9b) ensures smooth rotation and, to and fro movement of the said cans with the coiler plate in alignment with the top of a delivery panel to coil the lot in the cans in a systematic manner. Each can have size of 600X 1100 mm is used for compressing the coiled sliver for packaging and delivery.
[00012] According to one embodiment of the present invention, the said DEFOGILL machine functions as a sliver opening machine. The sliver fed in the DEFOGILL machine passes through the double pressure roller (4) and is opened and enlarged in size due to the speed difference between the rollers. The enlarged sliver is passed through a main head (processing head) section of the DEFOGILL machine having a faller driven by chain (12). A length of the enlarged sliver is increased 5 to 6 times followed by coiled of the lengthened sliver at a delivery unit (10) passing through a main head(processing head) (12) and stored in the said cans (13).
[00013] According to one embodiment of the present invention, the said DEFOGILL machine functions as a sliver blending machine. The opened sliver is mixed with polyester and fed into the said machine. The sliver-polyester mixture passes through the double pressure roller (4). The sliver is blended with the polyester at a speed of 230-270 meter/min or more and is then passed through the delivery unit (10) going through the main head (processing head) (12), coiled and stored in the said cans (13).
[00014] According to one embodiment of the present invention, 10% concentrated Antistatic agent on the blended sliver.
[00015] According to one embodiment of the present invention, the said DEFOGILL machine functions as a gilling machine. The blended sliver is fed into the said machine. The blended sliver bypasses the said BREAK DRAFT zone through the said S S Feed Tray. The said SS Feed Tray is placed over the double pressure roller and moves toward the delivery unit (10) through the main head (processing head) (12) to coil, compress and store the sliver in the said cans (13).
[00016] According to one embodiment of the present invention, a DEFOGILL Machine conserves a processing time by at-least 50%.
[00017] The present invention has been designed for recombing process to make the functioning of the activities such as wool opening, blending, homogenous mixing parallelization of fibres etc on one machine. Till date all these activities were performed on separate machines. Even if one machine has completed its work, the out-put of such machine could not be processed further for its next activity until and unless the activity going on the second machine is completed. Therefore, a significant amount of time is wasted in the waiting phase. With a view to reduce the cycle time, inventive steps were taken in the present invention to reduce the processing and waiting time leading to increase in efficiency of performance by making the DEFOGILL machine multifunctional for customer satisfaction.
[00018] Conventionally, the material was processed through lengthwise defeltor (L.W.D) machine for wool opening. The opened wool was blended with polyester component on defeltor machine after which the material is given three passage of gilling preceded by combing process. At the combing process, short, unnecessary fibres and other impurities are removed. The combed process is once again followed by two extra passage of gilling for parallelization of fibres. The present invention has reduced the process and time incorporating different activities on same multifunctional machine.

[00019] The above diagram depicts a change in the setup of the recombing preparatory process.
L.W.D.= Lengthwise Defeltor Machine.
DEF = Blending Defeltor Machine.
GB1, GB2 & GB3= Gill Box 1, 2, 3.
[00020] The said diagram illustrates that the different activities /function of Lengthwise Defeltor Machine, Blending Defeltor Machine and Gill Box 1 are construed to function as one Gill Box which works together with GB2 & GB3.
[00021] For better emphasis the steps have been discussed herein below:

a) Wool Opening: Wool component is creeled on the machine in creel unit which passes through break draft zone (BREAK DRAFT Zone) and is delivered from chain head driving unit to delivery unit. The system provides option of using can size of 600mm x 900mm and 700mm x 1000mm by mean of newly designed dual bottom coiler driving unit and pneumatic cylinder by to & fro motion of whole assembly. The wool fibre so obtained is sprayed with 25% concentrated lubricant /antistatic agent using new designed portable pneumatic spraying system. The newly designed portable pneumatic spraying system has multi input from oil room.
b) Blending: In second activity opened wool is blended with polyester component. The blended wool is sprayed with 10% concentrated antistatic agent on blended material using new designed portable pneumatic spraying system. This system is operated by valves and regulator. Similar option of choosing both can sizes is feasible.
c) Gilling: Gilling is a process where homogenous mixing of different components takes place. When the machine is used as a gill box the BREAK DRAFT zone driving belt is dismantled to stop the whole assembly of the entire zone. This step saves additional 5% power consumption. The newly designed creel drive shaft and creel driving system ensures smooth functioning of the DEFOGILL Machine. The Feed plate ensures smooth sliding of the fibre web on the DEFOGILL machine with an option of choosing the requirement of spraying. Additionally, the DEFOGILL machine also provides option of choosing the can size depending upon the lot/batch size. The machine also provides for Pneumatic suction cleaning unit which is very efficient in cleaning the debris and impurities of varying size with its powerful suction. It is also imperative to note that the power of pneumatic suction can be regulated. The present invention has various novel features which distinguish it from existing available technology.
[00022] As per general practice in recombing process, the wool component is opened on lengthwise defeltor machine, blended to polyester component or other fibres on blending defeltor machine and the blended material is further gilled on gill box for obtaining homogenous mixing. All three activities of wool opening, blending and gilling have waiting period in between before moving to the next step. The apparatus /system has been redesigned so that all three activities can be performed separately on the same machine without undergoing long waiting period. By changing the design of caterpillar and body of the machine it is possible for small length fibre to be processed.
[00023] In the existing technology, wool opening and blending machine are consuming time due to their speed of 110-120m/min which is considerably slow for large scale production. In order to increase the speed of the machine from 110-120m/min, the design of the machine has been changed from screw driven to chain driven which has equipped the machine to run at a speed of 230-270 or more m/min. Thus, leading to a reduction in the processing time by 50% and decreasing the specific power consumption by 44%. The multi functionality of the machine has successfully addressed the issue of processing & waiting time between activities.
[00024] New design of the creel unit, the feed plate and the double chain driving system: The existing technology is unable to deliver desired sliver and is unable to perform it to its optimum maximum capacity on account of lapping of break draft zone (BREAK DRAFT zone) at very high power consumption (5% or more). To overcome these problems, design of creel driving shaft, feed plate and chain driving system has been modified. For adjustment purpose, diameter of the creel driving shaft of break draft zone is reduced and additional shaft and sprocket is provided to take care of wool opening, blending and gilling activities on the same machine. To ensure smooth running of the machine newly designed double chain sprocket is fitted on both creel shaft.
[00025] To run the machine as a gill box for homogenous mixing, Feed plate is installed on break draft zone (BREAK DRAFT Zone) for smooth sliding of sliver web bypassing both the rollers & feeding this web directly to back roller of main head. This change has not only smoothened working performance but also reduced power consumption.
[00026] New design of the bottom coiler acting by means of Pneumatic Cylinder: Double acting pneumatic cylinder is attached at the bottom of the system to give to and fro movement to the whole assembly. A stroke length of the cylinder is adjusted in such a manner to align the cans to top coiler so that proper coiling takes place. A switch is provided to operate double acting valve to facilitate the functioning of stroke of cylinder. By means of this arrangement it is easy to run can size of 600mm x 900mm, 700mm x 1000mm & 600mm x 1100mm.
[00027] Portable Pneumatic Spraying system: Portable Pneumatic Spraying system requires a cylindrical tank, compressed air & electric connection with an inlet pipe and a ball valve fitting for filling the fluid inside the tank calibrated with measuring leveler. This fluid is pressurized by compressed air supplied through 3/2-way valve controlled with pressure switch & safety valve. Once the machine is started fluid passes through outlet to spraying nozzle by means of 3/2 shutter or valve. In case of stoppage of machine, the system does not work.
[00028] New design of pneumatic air Suction system: New designed pneumatic suction cleaning system is made of aluminum, designed to convert the positive air pressure into the negative Pressure (suction pressure). Due to this phenomenon, suction is created which sucks the dust from one end and transfer it to the suction box. Two-way valve and switch are provided to control the air pressure during cleaning of the machine.
[00029] With the present invention, conversion of screw gill into chain gill is possible with an advantage of flexibility in running defeltor for defelting and gilling purpose. Additionally, newly designed portable pneumatic spraying equipment can be modified and installed on any type of Defeltor and Gill Box Machine or independent operation at very low cost with uninterrupted flow of fluid for running different size of cans. The Portable Pneumatic spraying system is independent of separate electrical motor and/or pump for its functioning. Coiler driving system works by means of double acting double grooved coiler plate for smooth alignment and rotation of different can size. This feature can be used for different purpose like storage of material in different can size and top making. Pneumatic cleaning suction device has been designed for easy installation at very low cost.

BRIEF DESCRIPTION OF DRAWING
[00030] The brief description of the drawings is mentioned below:
[00031] FIG. 1 illustrates a schematic representation disclosing complete working process of the DEFOGILL Machine, according to one embodiment of the present invention.
[00032] FIG. 2 illustrates a schematic representation disclosing a break draft zone and a Creel Drive shaft, according to one embodiment of the present invention.
[00033] FIG. 3.1 illustrates a schematic representation disclosing the creel drive gear having chain sprocket (Nos of teeth-25 pitch-9.525mm. Nos of quantity 2-4) of the DEFOGILL Machine, according to one embodiment of the present invention.
[00034] FIG. 3.2. illustrates a schematic representation disclosing the creel drive gear having chain sprocket (Nos of teeth-27 pitch-9.525mm. Nos of quantity-4) of the DEFOGILL Machine, according to one embodiment of the present invention.
[00035] FIG. 3.3. illustrates a schematic representation disclosing the creel drive gear having chain sprocket (Nos of teeth-38 pitch-9.525mm. Nos of quantity- 1) of the DEFOGILL, according to one embodiment of the present invention.
[00036] FIG. 4 illustrates a schematic representation disclosing a portable pneumatic oil spray tank device of the DEFOGILL Machine, according to one embodiment of the present invention.
[00037] FIG. 5 illustrates a schematic representation disclosing a bottom coiler driving unit of the DEFOGILL Machine, according to one embodiment of the present invention.
[00038] FIG. 6 illustrates a schematic representation disclosing a Feed plate which is placed above break draft zone Pressure roller of the DEFOGILL Machine, according to one embodiment of the present invention.
[00039] FIG. 7 illustrates a schematic representation disclosing a suction system of the DEFOGILL Machine, according to one embodiment of the present invention.

DETAILED DESCRIPTION OF THE DRAWING

[00040] FIG. 1 illustrates a schematic representation disclosing complete working process of the DEFOGILL Machine, according to one embodiment of the present invention. The present invention discloses multi-functionality in its working system due to adoption of novel features in form of components in one machine comprising of newly designed creel unit (1) consisting of newly designed creel driving shaft (1a) and creel driving gear/sprockets (1b) which gives flexibility in switching the functionality of the machine as per the requirement, newly designed centralized pneumatic oil spraying system (2) which supplies antistatic or lubricating oil having different concentration level to multiple DEFOGILL machine at one time to reduce static friction for uninterrupted spraying at a pressure range from 2 bar to 14 bar, a S S Feed Tray (3) which is placed over the double pressure roller (4) to be used for bypassing the BREAK DRAFT zone (5), a newly designed BREAK DRAFT zone creel driving shaft (1a) having a diameter from 20 mm to 30 mm in steps placed inside the DEFOGILL machine which assist in stopping double roller at the said BREAK DRAFT Zone, a double chain driving system (6) which is placed on the sprocket inside the said Defogill machine which facilitate running of creel even if double pressure roll is stopped, a pneumatic suction cleaning unit (7) attached with the suction storage unit (8), a newly designed dual bottom coiler driving system (9) having dual bottom grooved coiler plate (9a) powered by double acting pneumatic cylinder, wherein the dual bottom grooved coiler plate holds cans having range 600 x 900mm, 700 x 1000 mm and 600 x 1100 mm and the double acting pneumatic cylinder ensures smooth rotation and to and fro movement of the said cans with the coiler plate in alignment with the top of the delivery panel so that sliver is easily coiled in the cans in a systematic manner, a plurality of cans of different sizes 600 x 900mm, 700 x 1000 mm and 600 x 1100 mm, wherein a can having size of (600X 1100 mm) is used for compressing the coiled sliver for packaging and delivery. The said components are linked together to perform activities of wool opening, blending and gilling on the same DEFOGILL machine separately by simply switching the gears on the shaft as per the requirement, thus reducing the processing and waiting time at comparatively less power consumption of 44%.
[00041] The present invention has multi-functionality in its working system. The present invention functions as sliver opening machine; wherein the sliver fed in the machine passes through the double pressure roller, where it gets opened and enlarged in size due to the speed difference between rollers, after which the enlarged sliver is further passed through the main head(processing head) of the machine, wherein the length is further increased 5 to 6 times of the enlarged sliver after which the lengthened sliver is coiled at the delivery unit passing through the main head(processing head) and stored in the said cans.
[00042] The present invention also functions as sliver blending machine; wherein the opened sliver is mixed with polyester and fed into the said machine, which once again passes through the double pressure roller wherein the sliver is blended with the polyester at a speed of 230-270 meter/min or more after which the blended sliver is passed through the delivery unit going through the main head(processing head), coiled and stored in the said cans.
[00043] The present invention also functions as gilling machine; wherein the blended sliver is once again fed into the said machine, which bypasses the said BREAK DRAFT zone through the said S S Feed Tray which is placed over the double pressure roller moves toward the delivery unit through the main head (processing head) where the sliver is coiled, compressed and stored in the said cans.
[00044] The activities of sliver opening, blending and gilling is carried on the present invention separately at reduced power consumptions of 44% and high speed of 230-270 meter/min or more due to the flexibility in switching the functionality of the machine as per the requirement.
[00045] FIG. 2 illustrates a schematic representation disclosing a break draft zone and a Creel Drive shaft according to one embodiment of the present invention. The diameter of the shaft has been reduced in different steps from 30mm to step 1 - 20 mm, step 2 -22mm, step 3 - 20mm, step 4 - 22mm and step 5 - 25mm in order to fit creel gears. The shaft is used to drive creel chain and feed roller. The newly designed shaft ensures smooth drive of creel chain and feed roller even when BREAK DRAFT Zone is bypassed when the present invention is used as Gill Box at the same time it stops the double pressure roller at the BREAK DRAFT Zone when SS Feed Tray is placed over the said double pressure roller.
[00046] FIG. 3.1.-3.3. illustrates a schematic representation disclosing a creel drive gear of the DEFOGILL Machine, according to one embodiment of the present invention. The Creel gears have been modified from single chain drive to new design having a set of 7 gears with double chain drive. The newly designed double chain sprocket helps in bypassing break draft Zone and further ensures smooth running of the creel both in case of defeltor and gill box even when BREAK DRAFT zone is bypassed.
[00047] FIG. 3.1 illustrates a schematic representation disclosing the creel drive gear having chain sprocket (Nos of teeth-25 pitch-9.525mm. Nos of quantity 2) of the DEFOGILL Machine, according to one embodiment of the present invention.
[00048] FIG. 3.2. illustrates a schematic representation disclosing the creel drive gear having chain sprocket (Nos of teeth-27 pitch-9.525mm. Nos of quantity-4) of the DEFOGILL Machine, according to one embodiment of the present invention.
[00049] FIG. 3.3. illustrates a schematic representation disclosing the creel drive gear having chain sprocket (Nos of teeth-38 pitch-9.525mm. Nos of quantity- 1) of the DEFOGILL, according to one embodiment of the present invention.
[00050] FIG. 4 illustrates a schematic representation disclosing a portable pneumatic oil spray tank device of the DEFOGILL Machine, according to one embodiment of the present invention. With respect to FIG.4, the pneumatic oil spray tank device is located between the Creel and the Break Draft Zone which receives the antistatic and lubricants from the main storage tank in a centralized manner and the entire system functions pneumatically at a pressure range from 2 bar to 14 bar. The said Spraying device having spin finish spraying option, functions by means of controlled pneumatic pressure in a cylindrical shape tank duly regulated by pressure switch and safety valve leading to consistent spraying over the polyester/wool/sliver. The new spraying device ensures uninterrupted flow of liquid. Also the machine gives additional advantages of zero breakdown of the machine on account of damage of mechanical seal, burning of motor, choking of pipe line and accidents arising from manual handling of the chemicals.
[00051] FIG. 5 illustrates a schematic representation disclosing a bottom coiler driving unit of the DEFOGILL Machine, according to one embodiment of the present invention. With respect FIG. 5, the bottom coiler driving unit located on the delivery unit comprises of double grooved, which moves to and fro by means of double pneumatic cylinder. The said Bottom Coiler ensures running of multiple can size (600 x 900mm, 700 x 1000 mm and 600 x 1100 mm). The new design of the said bottom coiler not only allows the transportation of material in different cans but at the same time allows the storage of the material by making bump tops. This has increased the use of the machine.
[00052] FIG. 6 illustrates a schematic representation disclosing a Feed plate which is placed above break draft zone pressure roller of the DEFOGILL Machine, according to one embodiment of the present invention. The feed plate is specially designed to ensure smooth sliding of the homogenized mixture of the sliver above BREAK DRAFT Zone from which is conveyed to the delivery unit. The feed tray consists of 700mm length (length), 70mm (height) and 220mm (width) and has two walls having vertical length of 70mm. At its right and left side small part of the tray is curved in downward sloping position with the wall having concave shape for handling purpose.
[00053] FIG. 7 illustrates a schematic representation disclosing new designed suction system of the DEFOGILL Machine, according to one embodiment of the present invention. The pneumatic suction cleaning unit is attached with the suction storage unit, wherein the suction tube sucks and cleans the dust, debris, small fibers and other unwanted particle with increased efficiency at a regulated pressure and stores it in the said suction storage unit which gives the user flexibility in choosing the lots (sliver) sizes. The drawback of the predecessor machine having potential health hazard and probability of contamination of batches is overcome by the present invention. The present invention reduces time invested in cleaning the machine. The higher the power of suction better is the cleaning capacity of the machine.

ADVANTAGE OF THE INVENTION
[0037] The present DEFOGILL machine has a plurality of predominant salient advantages over the conventional defeltor machine such as:
a) Increase in the production by 200%.
b) Increase in the speed by more than two fold.
c) Zero down time on account of faller locking.
d) Reduction of specific power consumption by 44%
e) Reduction in cleaning time by 20%.
f) Reduction in noise level by 3.2%.
g) Flexibility of processing wool opening, blending and gilling on the same machine without damaging the fiber.
h) Flexibility of running three different can size (600x900mm, 700x1000mm, 600x1100mm).
i) Flexibility of spraying three different types of spin finish.
j) Flexibility of reducing ratch (distance between faller dropping and nip of front roller-29mm). This will be beneficial in running small length fiber like Ibex, cashmere, mink (having approx. length of 30mm to 50mm). This facility is not available in the present machine.
k) Reduction in lead time.
l) Reduction in cleaning time by 20%.
However multifunctional working of different activities at present is not possible simultaneously especially on one machine.
Dated this ___ day of July, 2016.
FOR RAYMOND LIMITED

VIPUL BHUTA
ADITYA & ASSOCIATES.