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Deodorization Method

Abstract: Provided is a deodorization method including: a first rinsing step of supplying a first rinse water for a first circulation system to a first circulation system (25a) including at least a heat sterilizer (3) for heating a beverage; a reactant circulation step of supplying and circulating a reactant for the first circulation system to the first circulation system (25a); and a second rinsing step of supplying a second rinse water for the first circulation system to the first circulation system (25a). In the reactant circulation step, the reactant for the first circulation system is heated to a temperature of 70°C-150°C in the first circulation system (25a).

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Patent Information

Application #
Filing Date
15 October 2020
Publication Number
04/2021
Publication Type
INA
Invention Field
ELECTRONICS
Status
Email
patents@remfry.com
Parent Application
Patent Number
Legal Status
Grant Date
2024-05-27
Renewal Date

Applicants

DAI NIPPON PRINTING CO., LTD.
1-1, Ichigaya-kaga-cho 1-chome, Shinjuku-ku, Tokyo 1628001

Inventors

1. HAYAKAWA Atsushi
c/o Aseptic Systems Co., Ltd., 1-1, Ichigaya-kaga-cho 1-chome, Shinjuku-ku, Tokyo 1628001
2. TOKIMOTO Tsubasa
c/o Aseptic Systems Co., Ltd., 1-1, Ichigaya-kaga-cho 1-chome, Shinjuku-ku, Tokyo 1628001
3. TAMAGAWA Ryuichi
c/o Aseptic Systems Co., Ltd., 1-1, Ichigaya-kaga-cho 1-chome, Shinjuku-ku, Tokyo 1628001
4. ITO Syuta
c/o Aseptic Systems Co., Ltd., 1-1, Ichigaya-kaga-cho 1-chome, Shinjuku-ku, Tokyo 1628001

Specification

Title of invention: Deodorizing method
Technical field
[0001]
 The present invention relates to a deodorizing method for deodorizing a content filling system.
Background technology
[0002]
 Conventionally, as a system for filling a container such as a bottle with a beverage, a content filling system for sterilizing the beverage itself and sterilizing a surge tank, a pipe, a filling nozzle, or the like to make it sterile has been known. In such a content filling system, for example, when switching the type of beverage, CIP (Cleaning in Place) processing is performed, and further, SIP (Sterilizing in Place) processing is performed (for example, Patent Document 1).
[0003]
 The CIP is for removing the residue of the previous beverage adhering to the flow path of the beverage or the tank, and after flowing a cleaning liquid in which an alkaline agent such as caustic soda is added to water, for example, the flow path of the beverage. , It is carried out by flowing a cleaning solution in which an acidic chemical is added to water.
[0004]
 SIP is for sterilizing the flow path or tank of a beverage to make it sterile, and is performed, for example, by flowing heated steam or hot water in the flow path washed with CIP.
[0005]
 However, in recent years, such content filling systems have used, for example, mineral waters, sparkling beverages, tea beverages, fruit beverages, coffee beverages, dairy beverages, functional beverages, alcoholic beverages, so-called energy drinks containing caffeine and arginine. It is designed to be filled with various beverages such as. In addition, there are beverages containing many flavors in such various beverages. Further, next to the flavor-rich beverage, a flavor-free beverage such as mineral water may be filled. Therefore, if the flavor remains in the flow path of the beverage after CIP and SIP, there is a problem that the remaining flavor enters the next beverage and the aroma of the previous beverage adheres to the next beverage. If the aroma of the previous beverage is attached to the next beverage, it is necessary to perform CIP and SIP again, and the productivity is significantly deteriorated.
Prior art literature
Patent documents
[0006]
Patent Document 1: Japanese Unexamined Patent Publication No. 2007-22600
[0007]
 The present invention has been made in consideration of such a point, and an object of the present invention is to provide a deodorizing method capable of efficiently removing flavors remaining in a content filling system.
Disclosure of invention
[0008]
 The present invention relates to a deodorizing method for deodorizing a content filling system by CIP, wherein the first circulatory system including at least a heat sterilizer for heating a beverage is supplied with the first rinse water for the first circulatory system. A drug circulation step of supplying a drug for a first circulatory system to the first circulatory system and circulating the drug, and a second rinsing step of supplying a second rinse water for the first circulatory system to the first circulatory system are provided. In the drug circulation step, the drug for the first circulation system is a deodorizing method in which the drug is heated to a temperature of 70 ° C. or higher and 150 ° C. or lower in the first circulation system.
[0009]
 The present invention is a deodorizing method in which, in the drug circulation step, the time for supplying the drug for the first circulatory system into the first circulatory system and circulating it is 5 minutes or more and 60 minutes or less.
[0010]
 The present invention is a deodorizing method in which in the second rinsing step, the second rinsing water for the first circulatory system is heated to a temperature of 70 ° C. or higher and 150 ° C. or lower in the first circulatory system.
[0011]
 The present invention is a deodorizing method in which, in the second rinsing step, the time for supplying the second rinsing water for the first circulatory system to the first circulatory system is 5 minutes or more and 60 minutes or less.
[0012]
 The present invention is a deodorizing method in which in the first rinsing step, the first rinsing water for the first circulatory system is heated to a temperature of 30 ° C. or higher and 100 ° C. or lower in the first circulatory system.
[0013]
 The present invention is a deodorizing method in which, in the first rinsing step, the time for supplying the first rinsing water for the first circulatory system to the first circulatory system is 5 minutes or more and 30 minutes or less.
[0014]
 The present invention further includes a third rinsing step of supplying the first circulatory system with the third rinsing water for the first circulatory system, and in the third rinsing step, the third rinsing water for the first circulatory system is described. This is a deodorizing method in which the material is heated to a temperature of 30 ° C. or higher and 100 ° C. or lower in the first circulation system.
[0015]
 The present invention is a deodorizing method in which, in the third rinsing step, the time for supplying the third rinsing water for the first circulatory system to the first circulatory system is 5 minutes or more and 120 minutes or less.
[0016]
 The present invention is a deodorizing method for deodorizing a content filling system by CIP, in which a first rinse for supplying a first rinse water for a second circulation system is supplied to a second circulation system including at least a filling device for filling a container with the contents. A step, a drug circulation step of supplying a drug for the second circulatory system to the second circulatory system and circulating the drug, and a second rinsing step of supplying the second circulatory system with the second rinse water for the second circulatory system. In addition, in the second rinsing step, the second rinsing water for the second circulatory system is a deodorizing method in which the water is heated to a temperature of 40 ° C. or higher and 100 ° C. or lower in the second circulatory system.
[0017]
 The present invention is a deodorizing method in which, in the second rinsing step, the time for supplying the second rinsing water for the second circulatory system to the second circulatory system is 5 minutes or more and 60 minutes or less.
[0018]
 The present invention is a deodorizing method in which in the first rinsing step, the first rinsing water for the second circulatory system is heated to a temperature of 40 ° C. or higher and 100 ° C. or lower in the second circulatory system.
[0019]
 The present invention is a deodorizing method in which, in the first rinsing step, the time for supplying the first rinsing water for the second circulatory system to the second circulatory system is 5 minutes or more and 30 minutes or less.
[0020]
 The present invention further includes a third rinsing step of supplying the second circulatory system with the third rinsing water for the second circulatory system, and in the third circulatory system, the third rinsing water for the second circulatory system is described. This is a deodorizing method in which the material is heated to a temperature of 40 ° C. or higher and 100 ° C. or lower in the second circulatory system.
[0021]
 The present invention is a deodorizing method in which, in the third rinsing step, the time for supplying the third rinsing water for the second circulatory system to the second circulatory system is 5 minutes or more and 120 minutes or less.
[0022]
 The present invention is a deodorizing method in which, in the drug circulation step, the drug for the second circulatory system is heated to a temperature of 70 ° C. or higher and 150 ° C. or lower in the second circulatory system.
[0023]
 The present invention is a deodorizing method in which, in the drug circulation step, the time for supplying the drug for the second circulatory system into the second circulatory system and circulating it is 5 minutes or more and 60 minutes or less.
[0024]
 The present invention relates to a first CIP step of performing a CIP of a first circulatory system including a product heating sterilizer for heating a beverage and a first SIP step of performing a SIP of the first circulatory system in a deodorizing method for deodorizing a content filling system. The second CIP step of performing the CIP of the second circulatory system including the filling device for filling the contents in the container, the second SIP step of performing the SIP of the second circulatory system, the first circulatory system and the second circulation. It is a deodorizing method including a deodorizing treatment step of performing a deodorizing treatment of the system, and supplying heated water to the second circulatory system after at least the second SIP step is performed in the deodorizing treatment step.
[0025]
 The deodorizing treatment step includes a step of supplying water to the first circulation system after the first SIP step is performed, and a step of heating the water supplied to the first circulation system by the product heat sterilizer. The deodorizing method comprises a step of supplying the water heated by the product heat sterilizer to the second circulatory system after the second SIP step is performed.
[0026]
 The present invention is a deodorizing method in which the water is heated to a temperature of 70 ° C. or higher and 100 ° C. or lower in a step of heating the water supplied to the first circulation system by the product heat sterilizer.
[0027]
 According to the present invention, in the step of supplying water to the first circulatory system in which the first SIP step is performed, the time for supplying the water to the first circulatory system is 5 minutes or more and 120 minutes or less. Is.
[0028]
 In the present invention, in the step of supplying the water heated by the product heat sterilizer to the second circulatory system in which the second SIP step is performed, the time for supplying the water to the second circulatory system is set. It is a deodorizing method that takes 5 minutes or more and 120 minutes or less.
[0029]
 In the present invention, the second circulation system includes a tank for storing sterilized beverages and a heat sterilizer for producing sterile water connected to the downstream side of the tank to produce sterile water, and the deodorizing treatment step. Was heated by the heat sterilizer for producing sterile water in the step of supplying water to the heat sterilizer for producing sterile water and heating the second circulation system after the second SIP step was performed. It is a deodorizing method including the step of supplying the water.
[0030]
 The present invention is a deodorizing method in which water is heated to a temperature of 70 ° C. or higher and 100 ° C. or lower in a step of supplying water to the heat sterilizer for producing sterile water and heating the water.
[0031]
 In the present invention, in the step of supplying the water heated by the heat sterilizer for producing sterile water to the second circulatory system after the second SIP step is performed, the water is supplied to the second circulatory system. The supply time is 5 minutes or more and 120 minutes or less, which is a deodorizing method.
[0032]
 According to the present invention, the flavor remaining in the content filling system can be efficiently removed.
A brief description of the drawing
[0033]
FIG. 1 is a block diagram showing a content filling system to which the deodorizing method according to the first embodiment of the present invention is applied.
FIG. 2 is a block diagram showing a deodorizing method according to the first embodiment of the present invention.
FIG. 3 is a block diagram showing a deodorizing method according to the first embodiment of the present invention.
FIG. 4 is a block diagram showing a deodorizing method according to the first embodiment of the present invention.
FIG. 5 is a block diagram showing a deodorizing method according to the first embodiment of the present invention.
FIG. 6 is a block diagram showing a modified example of a content filling system to which the deodorizing method according to the first embodiment of the present invention is applied.
FIG. 7 is a block diagram showing a deodorizing method according to a second embodiment of the present invention.
FIG. 8 is a block diagram showing a deodorizing method according to a second embodiment of the present invention.
FIG. 9 is a block diagram showing a modified example of the deodorizing method according to the second embodiment of the present invention.
Mode for carrying out the invention
[0034]
(First Embodiment)
 Hereinafter, the first embodiment of the present invention will be described with reference to the drawings. 1 to 5 are diagrams showing the first embodiment of the present invention.
[0035]
 First, with reference to FIG. 1, the outline of the content filling system to which the deodorizing method according to the present embodiment is applied will be described.
[0036]
 As shown in FIG. 1, the content filling system 100 includes a blending device 1, a balance tank 2, a heat sterilizer (product heat sterilizer) (Ultra High-temperature, hereinafter referred to as UHT) 3, and a surge tank 4. A head tank 5 and a filling device (filler) 6 are provided. The compounding device 1, the balance tank 2, the UHT 3, the surge tank (tank) 4, the head tank (tank) 5, and the filling device 6 are arranged in this order from the upstream side to the downstream side along the beverage transport direction. ing. Further, the blending device 1, the balance tank 2, the UHT 3, the surge tank 4, the head tank 5, and the filling device 6 are each connected by a product supply system pipe 20 through which a beverage passes, as will be described later. It is sufficient that at least one of the surge tank 4 and the head tank 5 is provided.
[0037]
 Of these, the blending device 1 blends the product beverage in a desired blending ratio. Examples of the product include mineral water, carbonated beverage, tea-based beverage, fruit beverage, coffee beverage, dairy beverage, functional beverage, alcohol-containing beverage, so-called energy drink containing caffeine and arginine, and the like.
[0038]
 The balance tank 2 smoothes the flow of the beverage by storing the beverage prepared by the blending device 1. As shown in FIG. 1, a heater H1 is provided on the downstream side of the balance tank 2, and the heater H1 heats the drug at the time of CIP described later.
[0039]
 The UHT 3 heats and sterilizes the beverage supplied from the balance tank 2. The UHT 3 has a first-stage heating unit 31, a second-stage heating unit 32, a holding tube 33, a first-stage cooling unit 34, and a second-stage cooling unit 35. The beverage supplied to the UHT 3 is gradually heated by the first-stage heating unit 31 and the second-stage heating unit 32, and is heated to the target temperature in the holding tube 33. In this case, for example, the beverage is heated to 60 ° C. or higher and 80 ° C. or lower by the first stage heating unit 31, and 60 ° C. or higher and 150 ° C. or lower by the second stage heating unit 32. Further, the temperature is maintained in the holding tube 33 for a certain period of time. The beverage that has passed through the holding tube 33 is gradually cooled by the first-stage cooling unit 34 and the second-stage cooling unit 35. The number of stages of the heating unit and the cooling unit is increased or decreased as necessary.
[0040]
 The surge tank 4 stores beverages sterilized by UHT3.
[0041]
 The head tank 5 stores the sterilized beverage to be supplied to the filling device 6.
[0042]
 The filling device 6 fills the container 9 with the contents that have been sterilized in advance from the mouth of the container 9. In this filling device 6, the contents are filled in the empty container 9. In this filling device 6, the contents are filled into the inside of the container 9 while the plurality of containers 9 are rotated (revolved) together with the filling nozzle 6a. This content may be filled in the container 9 at room temperature. The contents are sterilized in advance by heating or the like, cooled to room temperature of 3 ° C. or higher and 40 ° C. or lower, and then filled in the container 9.
[0043]
 In addition, the content filling system 100 has an aseptic chamber 10. The filling device 6 described above is housed inside the aseptic chamber 10. In this case, the inside of the sterile chamber 10 is kept sterile.
[0044]
 The above-mentioned compounding device 1, balance tank 2, UHT 3, surge tank 4, head tank 5, and filling device 6 are each connected by a product supply system pipe 20 through which a beverage passes. The product supply system piping 20 includes an upstream supply piping 20a located on the upstream side of the manifold valve 21 arranged between the UHT 3 and the surge tank 4, and a downstream supply piping 20b located on the downstream side of the manifold valve 21. And is included. Here, the manifold valve 21 is for switching the flow path. As shown by the thick line in FIG. 1, the manifold valve 21 communicates the upstream side supply pipe 20a and the downstream side supply pipe 20b when filling the container 9 with a beverage. On the other hand, when performing CIP and SIP (hereinafter, also referred to as CIP or the like), the manifold valve 21 communicates the upstream side supply pipe 20a with the upstream side return pipe 22a described later (see FIGS. 2 and 3). The downstream side supply pipe 20b and the downstream side return pipe 22b, which will be described later, are communicated with each other (see FIGS. 4 and 5).
[0045]
 An upstream side return pipe 22a is connected to the manifold valve 21, and a bypass pipe 23a connecting the upstream side return pipe 22a and the balance tank 2 is connected to the downstream side of the upstream side return pipe 22a. .. Further, of the upstream side return pipe 22a, an upstream side supply mechanism 24a for supplying a chemical or the like when performing CIP or the like is provided on the downstream side of the bypass pipe 23a. An upstream side introduction pipe 26a connecting the upstream side supply mechanism 24a and the bypass pipe 23a is connected to the upstream side supply mechanism 24a, and a drug or the like is supplied to the bypass pipe 23a via the upstream side introduction pipe 26a. It is configured to do. With such a configuration, the upstream side supply pipe 20a, the upstream side return pipe 22a, and the bypass pipe 23a form an upstream side circulation system (first circulation system) 25a for performing CIP or the like. In the upstream circulatory system 25a, for example, a seal member made of packing is provided at each pipe or a connection point of each member so that beverages and the like do not leak out. In this case, in the upstream circulation system 25a, for example, fluororesin (PTFE), EPDM, NBR, H-NBR, silicone, fluororubber packing, or various rubbers coated with PTFE can be used as the sealing member. ..
[0046]
 At the time of CIP, an alkaline cleaning liquid can be used as the chemical supplied to the bypass pipe 23a by the upstream side supply mechanism 24a described above. The alkaline cleaning solution contains a desired alkaline component such as chlorinated alkali such as sodium hydroxide, potassium hydroxide and sodium hypochlorite. The alkaline cleaning solution is an organic acid such as citric acid, succinic acid or gluconic acid, or a hydroxycarboxylic acid such as phosphoric acid and an alkali metal salt thereof, an alkaline earth metal salt, an ammonium salt or an alkanolamine salt such as ethylenediamine tetraacetic acid. Metal ion sequestering agents such as acid compounds, anionic surfactants, cationic surfactants, nonionic surfactants such as polyoxyethylene alkylphenyl ethers, solubilizers such as sodium cumene sulfonate, polyacrylic acid Such acid-based polymers or metal salts thereof, corrosion inhibitors, preservatives, antioxidants, dispersants, antifoaming agents and the like may be contained. Pure water, ion-exchanged water, distilled water, tap water, etc. are used as the water for dissolving these. In addition, the alkaline cleaning solution may contain various bleaching agents such as hypochlorite, hydrogen peroxide, peracetic acid, sodium percarbonate, and thiourea dioxide.
[0047]
 As such an alkaline cleaning solution, for example, sodium hydroxide or potassium hydroxide may be contained in an amount of 0.1% by mass or more and 10% by mass or less. Further, the alkaline cleaning solution may contain sodium hypochlorite having a chlorine concentration of 100 to 3,000 ppm. When a cleaning solution containing sodium hypochlorite having a chlorine concentration of 100 to 3,000 ppm is used as the alkaline cleaning solution, the bactericidal property can be improved as compared with the case where a cleaning solution containing sodium hydroxide is used.
[0048]
 Further, the manifold valve 21 is connected to a downstream return pipe 22b provided with a heater H2 for heating a chemical or the like at the time of CIP or the like described later. A downstream supply mechanism 24b for supplying a chemical or the like when performing CIP or the like is provided upstream of the downstream return pipe 22b. A downstream side introduction pipe 26b that connects the downstream side supply mechanism 24b and the downstream side return pipe 22b is connected to the downstream side supply mechanism 24b, and is connected to the downstream side return pipe 22b via the downstream side introduction pipe 26b. It is configured to supply drugs and the like. Further, a drain pipe 27b for receiving a drug or the like that has passed through the filling nozzle 6a of the filling device 6 described above at the time of CIP or the like is connected to the downstream return pipe 22b. A cup 11 configured to be removable for each filling nozzle 6a is attached to the drain pipe 27b. The cup 11 is covered with the filling nozzle 6a by an actuator (not shown) when performing CIP or the like. As a result, the drain pipe 27b is connected to the filling nozzle 6a. With such a configuration, the downstream side supply pipe 20b, the downstream side return pipe 22b, and the drain pipe 27b form a downstream side circulation system (second circulation system) 25b for performing CIP or the like. Also in the downstream circulatory system 25b, for example, a seal member made of packing is provided at a connection point of each pipe and each member so that beverages and the like do not leak out. In this case, also in the downstream circulation system 25b, for example, fluororesin (PTFE), EPDM, NBR, H-NBR, silicone, fluororubber packing, or various rubbers coated with PTFE can be used as the sealing member. ..
[0049]
 In the case of CIP or the like, as the chemical supplied to the downstream return pipe 22b by the downstream supply mechanism 24b described above, the same alkaline cleaning liquid as the chemical supplied to the bypass pipe 23a by the upstream supply mechanism 24a is used. be able to.
[0050]
 Further, the temperature sensor 12 is connected to the upstream side supply pipe 20a, the upstream side return pipe 22a, the downstream side supply pipe 20b, the downstream side return pipe 22b, and the drain pipe 27b described above. The temperature sensor 12 may be arranged, for example, in a place where the temperature does not easily rise when hot water or the like is supplied therein. For example, as shown in FIG. 1, the temperature sensor 12 is arranged between the holding tube 33 of the UHT 3 and the first stage cooling unit 34 or the like. The temperature sensor 12 may be provided at a location other than the upstream side supply pipe 20a, the upstream side return pipe 22a, the downstream side supply pipe 20b, the downstream side return pipe 22b, and the drain pipe 27b. For example, the temperature sensor 12 may be provided in the flow path through which the contents of the filling device 6 pass. The temperature information measured by these temperature sensors 12 is transmitted to a control device (not shown).
[0051]
 The product supply system piping 20 and the like described above are provided with various switching valves, pumps, and the like in addition to the manifold valve 21 and actuators (not shown) described above, which are also controlled by signals from a control device (not shown). ..
[0052]
 The content filling system 100 described above may be a high temperature filling system that fills the contents at a high temperature of 85 ° C. or higher and lower than 100 ° C. Further, a medium temperature filling system for filling the contents at a medium temperature of 55 ° C. or higher and lower than 85 ° C. may be used.
[0053]
 Next, the operation according to the present embodiment will be described. Here, a deodorizing method for deodorizing the content filling system 100 by CIP will be described with reference to FIGS. 2 to 5. In FIGS. 2 to 5, the pipes through which water and chemicals pass are shown by thick lines.
[0054]
 First, after the filling of the beverage in the content filling system 100 is completed, the operation buttons of the control device (not shown) are operated. As a result, as will be described later, CIP is executed in the upstream circulatory system 25a and the downstream circulatory system 25b in a predetermined procedure (see FIGS. 2 to 5). At this time, the manifold valve 21 is switched, the upstream side supply pipe 20a and the upstream side return pipe 22a communicate with each other (see FIGS. 2 and 3), and the downstream side supply pipe 20b and the downstream side return pipe 22b communicate with each other (see FIGS. 2 and 3). See FIGS. 4 and 5). The CIP of the upstream circulatory system 25a and the CIP of the downstream circulatory system 25b may be performed in order of each other or in parallel. Here, first, the CIP of the upstream circulatory system 25a will be described.
[0055]
(First Rinse Step)
 First, as shown in FIG. 2, water (first rinse water for the first circulation system) is supplied to the upstream circulation system 25a. At this time, first, water is supplied from the upstream side supply mechanism 24a into the balance tank 2 via the upstream side introduction pipe 26a. The water supplied to the balance tank 2 is sent to the UHT 3 through the upstream supply pipe 20a and is heated by the UHT 3. At this time, the water is heated to, for example, a temperature of 30 ° C. or higher and 100 ° C. or lower, for example, 50 ° C. By heating the water to a temperature of 30 ° C. or higher, the previous beverage remaining in the upstream circulatory system 25a can be efficiently washed away. As a result, in the drug circulation step described later, the flavor remaining in the upstream circulatory system 25a can be efficiently removed. Further, by setting the temperature of water to 100 ° C. or lower, energy saving and cost reduction can be achieved. At this time, water may be supplied into the balance tank 2 from a pipe or the like (not shown) without using the upstream side supply mechanism 24a.
[0056]
 Next, the water heated by the UHT 3 passes through the upstream supply pipe 20a and the manifold valve 21. Subsequently, the heated water is supplied to the upstream side return pipe 22a, passes through the upstream side return pipe 22a, and is discharged to the outside as a waste liquid from the upstream side supply mechanism 24a. At this time, in the upstream side supply mechanism 24a, heat exchange may be performed between the water to be supplied and the water discharged to the outside.
[0057]
 When water is supplied to the upstream circulatory system 25a as described above, the time for supplying water to the upstream circulatory system 25a may be 5 minutes or more and 30 minutes or less, for example, 5 minutes. By setting the time for supplying water to the upstream circulatory system 25a to 5 minutes or more, the previous beverage remaining in the upstream circulatory system 25a can be effectively washed away. Further, by setting the time for supplying water to the upstream circulatory system 25a to 30 minutes or less, downtime can be shortened and energy saving can be achieved.
[0058]
(Drug Circulation Step)
 Next, as shown in FIG. 3, a drug (drug for the first circulatory system) is supplied to the upstream circulatory system 25a and circulated. At this time, first, the drug is supplied from the upstream side supply mechanism 24a into the balance tank 2 via the upstream side introduction pipe 26a. In this case, as the chemical, an alkaline cleaning solution containing 0.1 to 10% by mass of sodium hydroxide or potassium hydroxide or an alkaline cleaning solution containing sodium hypochlorite having a chlorine concentration of 100 to 3000 ppm can be used. .. At this time, the drug may be supplied into the balance tank 2 and the heater H1 from a pipe or the like (not shown) without using the upstream side supply mechanism 24a.
[0059]
 The chemicals supplied to the balance tank 2 pass through the balance tank 2 and are heated by the heater H1 provided on the downstream side of the balance tank 2. Further, the chemical heated by the heater H1 is sent to the UHT 3 through the upstream supply pipe 20a, and is further heated by the UHT 3. At this time, the drug is heated to, for example, a temperature of 70 ° C. or higher and 150 ° C. or lower, preferably a temperature of 90 ° C. or higher and 145 ° C. or lower, for example, 140 ° C. By heating the drug to a temperature of 70 ° C. or higher, the flavor remaining in the upstream circulatory system 25a can be efficiently removed, and by heating the drug to a temperature of 90 ° C. or higher, the upstream circulatory system 25a can be removed. The remaining flavor can be removed more efficiently. Further, by setting the temperature of the drug to 150 ° C. or lower, energy saving can be achieved, and by setting the temperature of the drug to 145 ° C. or lower, further energy saving can be achieved, and the upstream circulatory system 25a can be further saved. It is possible to reduce heat damage to each pipe, each member and a seal member. The drug supplied to the balance tank 2 may be sent to the UHT 3 and heated by the UHT 3 without being heated by the heater H1.
[0060]
 Next, the heated drug passes through the upstream supply pipe 20a and passes through the UHT 3 and the manifold valve 21. At this time, the heated chemical is supplied to the upstream side return pipe 22a and is supplied to the bypass pipe 23a connected to the upstream side return pipe 22a. Then, the drug is supplied into the balance tank 2 via the bypass pipe 23a. In this way, the drug circulates in the upstream circulatory system 25a. The drug may be supplied to the heater H1 via a bypass pipe 23a and circulated in the upstream circulation system 25a by a pipe or the like (not shown). After that, the drug is circulated in the upstream circulatory system 25a for a predetermined time, and then discharged to the outside as a waste liquid from the upstream supply mechanism 24a (see FIG. 2). In this case, the time for supplying the drug into the upstream circulatory system 25a and circulating it may be 5 minutes or more and 60 minutes or less, for example, 15 minutes. By setting the time for supplying the drug into the upstream circulatory system 25a and circulating it for 5 minutes or more, the flavor remaining in the upstream circulatory system 25a can be effectively removed. Further, by setting the time for supplying and circulating the drug in the first circulatory system 25a to 60 minutes or less, downtime can be shortened and energy saving can be achieved.
[0061]
 By the way, as described above, in the blending device 1, for example, a fruit beverage or the like is blended as a beverage. Some such beverages contain many flavors. Examples of the flavor include ethyl butyrate, ethyl 2-methylbutyrate, isoamyl acetate, limonene, ethyl caproate, isoamyl butyrate, hexyl acetate, allyl caproate, octylaldehyde, decylaldehyde and the like. In particular, typical flavors include ethyl butyrate, ethyl 2-methylbutyrate and limonene. In addition, next time the beverage containing a large amount of such a flavor may be filled with a beverage containing no flavor such as mineral water or green tea. At this time, if the flavor remains in the upstream circulatory system 25a, there is a problem that the remaining flavor enters the next beverage and the aroma of the previous beverage adheres to the next beverage.
[0062]
 In particular, as described above, in the upstream circulatory system 25a, for example, a packing made of fluororesin is provided as a sealing member at each pipe and the connection portion of each member. Further, as described above, when the beverage is filled in the container 9 (see FIG. 1), the beverage is heated to a temperature of about 60 ° C. or higher and 150 ° C. or lower by UHT3. At this time, for example, the packing provided at the connection point of each pipe may thermally expand, and a gap may be formed between each pipe and the packing. If a gap is created between each pipe and the packing in this way, the flavor may enter the gap. In this case, when the packing is cooled and contracted, the flavor that has entered the gap may intervene between each pipe and the packing in a state of being attached to the packing. Further, regarding the flavor interposed between each pipe and the packing, it may be difficult to remove the flavor even if the chemical is supplied to the upstream circulatory system 25a and circulated. Then, the flavor that has entered such a gap may enter the next beverage through the gap between each pipe and the packing, which is caused by the thermal expansion of the packing at the time of filling the beverage next time.
[0063]
 On the other hand, according to the present embodiment, by heating the drug to a temperature of 70 ° C. or higher, the flavor remaining in the upstream circulatory system 25a can be efficiently removed. That is, by heating the drug to a temperature of 70 ° C. or higher, it is possible to cause the packing to have a thermal expansion similar to that of the packing that occurs when the beverage is filled. As a result, the flavor that has entered the gap generated when the packing is thermally expanded can be effectively removed. Therefore, it is possible to suppress the problem that the scent of the previous beverage adheres to the next beverage. In this case, in order to obtain a higher deodorizing effect, it is effective to rinse with water having a temperature equal to or higher than the sterilization temperature of the previous product. Further, by heating the drug to a temperature of 70 ° C. or higher and setting the time for supplying the drug into the upstream circulatory system 25a to circulate for 5 minutes or more, each pipe and each member of the upstream circulatory system 25a can be provided. Can be sterilized. This makes it possible to omit the SIP that is normally performed after the CIP. Therefore, downtime can be shortened.
[0064]
 If necessary, cleaning with an acidic cleaning solution may be performed before and after purification with an alkaline cleaning solution. Further, for example, after purification with an acidic cleaning liquid, purification with an alkaline cleaning liquid may be performed, and then further purification with an acidic cleaning liquid may be performed. Further, after purification with an alkaline cleaning solution, purification with an acidic cleaning solution may be performed, and then purification with an alkaline cleaning solution may be further performed.
[0065]
(Second Rinse Step)
 Next, as shown in FIG. 2, water (second rinse water for the first circulation system) is supplied to the upstream circulation system 25a. At this time, water is supplied to the upstream circulatory system 25a in the same manner as in the first rinsing step described above. In this case, the water is heated in the upstream circulatory system 25a to, for example, a temperature of 70 ° C. or higher and 150 ° C. or lower, for example, 140 ° C. By heating the water to a temperature of 70 ° C. or higher, the flavor remaining in the upstream circulatory system 25a can be efficiently removed. That is, the above-mentioned flavors include water-soluble flavors such as ethyl butyrate and ethyl 2-methylbutyrate. In this case, by heating the water to a temperature of 70 ° C. or higher, the water-soluble flavor remaining in the upstream circulatory system 25a can be efficiently removed. Therefore, the deodorizing effect can be improved. Further, in this case, by heating the water to a temperature of 70 ° C. or higher, it is possible to remove the flavor that has entered the gap generated when the packing is thermally expanded, as described in the drug circulation step. Further, energy saving can be achieved by setting the temperature of water to 150 ° C. or lower. Even in this case, water may be supplied into the balance tank 2 from a pipe or the like (not shown) without using the upstream side supply mechanism 24a.
[0066]
 The time for supplying water to the upstream circulatory system 25a may be 5 minutes or more and 60 minutes or less, for example, 10 minutes. By setting the time for supplying water to the upstream circulatory system 25a to 5 minutes or more, the flavor remaining in the upstream circulatory system 25a can be effectively removed. Further, by setting the time for supplying water to the upstream circulatory system 25a to 60 minutes or less, downtime can be shortened and energy saving can be achieved.
[0067]
(Third Rinse Step) Further
 , if necessary, water (third rinse water for the first circulation system) may be supplied to the upstream circulatory system 25a after the second rinsing step described above. At this time, water is supplied to the upstream circulatory system 25a in the same manner as in the first rinse step and the second rinse step described above. In this case, the water is heated in the upstream circulatory system 25a to, for example, a temperature of 30 ° C. or higher and 100 ° C. or lower, for example, 40 ° C. By heating the water to a temperature of 30 ° C. or higher, the water-soluble flavor remaining in the upstream circulatory system 25a can be removed more efficiently, and the deodorizing effect can be improved. Further, by setting the temperature of water to 100 ° C. or lower, energy saving and cost reduction can be achieved. Even in this case, water may be supplied into the balance tank 2 from a pipe or the like (not shown) without using the upstream side supply mechanism 24a.
[0068]
 Further, the time for supplying water to the upstream circulatory system 25a may be 5 minutes or more and 120 minutes or less, for example, 10 minutes. By setting the time for supplying water to the upstream circulatory system 25a to 5 minutes or more, the flavor remaining in the upstream circulatory system 25a can be more effectively removed, and the deodorizing effect can be improved. Further, by setting the time for supplying water to the upstream circulatory system 25a to 120 minutes or less, downtime can be shortened and energy saving can be achieved.
[0069]
 In this way, the CIP of the upstream circulatory system 25a is performed, the flavor remaining in the upstream circulatory system 25a is removed by the CIP, and the upstream circulatory system 25a is deodorized.
[0070]
 Next, the CIP of the downstream circulatory system 25b will be described.
[0071]
 First, as shown in FIG. 4, the cup 11 is put on the filling nozzle 6a. As a result, the drain pipe 27b is connected to the filling nozzle 6a.
[0072]
(First Rinse Step)
 Next, water (first rinse water for the second circulatory system) is supplied to the downstream circulatory system 25b. At this time, first, water is supplied from the downstream side supply mechanism 24b to the downstream side return pipe 22b via the downstream side introduction pipe 26b. The water supplied to the downstream return pipe 22b is heated by the heater H2. At this time, the water is heated to, for example, a temperature of 40 ° C. or higher and 100 ° C. or lower, for example, 40 ° C. By heating the water to a temperature of 40 ° C. or higher, the previous beverage remaining in the downstream circulatory system 25b can be efficiently washed away. As a result, in the drug circulation step described later, the flavor remaining in the downstream circulatory system 25b can be efficiently removed. Further, by setting the temperature of water to 100 ° C. or lower, energy saving and cost reduction can be achieved.
[0073]
 Next, the heated water passes through the downstream return pipe 22b and the manifold valve 21. At this time, the heated water is supplied to the downstream side supply pipe 20b, passes through the downstream side supply pipe 20b, the surge tank 4, the head tank 5, the filling device 6 and the drain pipe 27b, and is used as waste liquid from the downstream side supply mechanism 24b. It is discharged to the outside.
[0074]
 When water is supplied to the downstream circulatory system 25b as described above, the time for supplying water to the downstream circulatory system 25b may be 5 minutes or more and 30 minutes or less, for example, 5 minutes. By setting the time for supplying water to the downstream circulatory system 25b to 5 minutes or more, the previous beverage remaining in the downstream circulatory system 25b can be effectively washed away. Further, by setting the time for supplying water to the downstream circulatory system 25b to 30 minutes or less, downtime can be shortened and energy saving can be achieved.
[0075]
(Drug Circulation Step)
 Next, as shown in FIG. 5, a drug (drug for the second circulatory system) is supplied to the downstream circulatory system 25b and circulated. At this time, first, the drug is supplied from the downstream side supply mechanism 24b to the downstream side return pipe 22b via the downstream side introduction pipe 26b. As the drug, an alkaline cleaning solution similar to the drug used when CIPing the upstream circulatory system 25a can be used. The chemical supplied to the downstream return pipe 22b is heated by the heater H2. At this time, the drug is heated to, for example, a temperature of 70 ° C. or higher and 100 ° C. or lower, for example, 80 ° C. By heating the drug to a temperature of 70 ° C. or higher, the flavor remaining in the downstream circulatory system 25b can be removed. Further, by setting the temperature of the drug to 100 ° C. or lower, energy saving and cost reduction can be achieved. Further, in this case, as in the case of the upstream circulatory system 25a described above, by heating the chemical to a temperature of 70 ° C. or higher, the flavor that has entered the gap generated when the packing is thermally expanded is effectively removed. It is possible to suppress the problem that the scent of the previous beverage adheres to the next beverage. In particular, in the downstream circulation system 25b, packing made of ethylene propylene diene rubber (EPDM) can be used. Flavors tend to adhere to the ethylene propylene diene rubber, and the flavors tend to remain in the downstream circulatory system 25b. On the other hand, by heating the drug to a temperature of 70 ° C. or higher, the flavor adhering to the packing can be effectively removed. Further, by heating the drug to a temperature of 70 ° C. or higher and setting the time for supplying and circulating the drug in the downstream circulatory system 25b to 5 minutes or more, SIP can be omitted and downtime can be shortened. can do.
[0076]
 The heated drug then passes through the manifold valve 21 and then through the downstream supply pipe 20b, the surge tank 4, the head tank 5 and the filling device 6. Then, it is supplied to the downstream return pipe 22b via the drain pipe 27b. In this way, the drug circulates in the downstream circulatory system 25b. Then, the drug is circulated in the downstream circulatory system 25b for a predetermined time, and then discharged to the outside as a waste liquid from the downstream supply mechanism 24b (see FIG. 4). In this case, the time for supplying the drug into the downstream circulatory system 25b and circulating it may be 5 minutes or more and 60 minutes or less, for example, 15 minutes. By setting the time for supplying the drug into the downstream circulatory system 25b and circulating it for 5 minutes or more, the flavor remaining in the downstream circulatory system 25b can be effectively removed. Further, by setting the time for supplying and circulating the drug in the downstream circulatory system 25b to 60 minutes or less, downtime can be shortened and energy saving can be achieved.
[0077]
 If necessary, as with the upstream circulatory system 25a, cleaning with an acidic cleaning solution may be performed before and after purification with an alkaline cleaning solution. Further, for example, after purification with an acidic cleaning liquid, purification with an alkaline cleaning liquid may be performed, and then further purification with an acidic cleaning liquid may be performed. Further, after purification with an alkaline cleaning solution, purification with an acidic cleaning solution may be performed, and then purification with an alkaline cleaning solution may be further performed.
[0078]
(Second Rinse Step)
 Next, as shown in FIG. 4, water (second rinse water for the second circulatory system) is supplied to the downstream circulatory system 25b. At this time, water is supplied to the downstream circulatory system 25b as in the first rinsing step in the downstream circulatory system 25b described above. In this case, the water is heated in the downstream circulatory system 25b to, for example, a temperature of 40 ° C. or higher and 100 ° C. or lower, for example, 90 ° C. By heating the water to a temperature of 40 ° C. or higher, the water-soluble flavor remaining in the downstream circulatory system 25b can be efficiently removed as in the case of the upstream circulatory system 25a. Therefore, the deodorizing effect can be improved. Further, by setting the temperature of water to 100 ° C. or lower, the surge tank 4 and the like can be handled as a type 2 pressure vessel instead of a type 1 pressure vessel, so that the deodorizing treatment step can be carried out at low cost. it can.
[0079]
 Further, the time for supplying water to the downstream circulatory system 25b may be 5 minutes or more and 60 minutes or less, for example, 10 minutes. By setting the time for supplying water to the downstream circulatory system 25b to 5 minutes or more, the flavor remaining in the downstream circulatory system 25b can be effectively removed. Further, by setting the time for supplying water to the downstream circulatory system 25b to 60 minutes or less, downtime can be shortened and energy saving can be achieved.
[0080]
(Third Rinse Step) If
 necessary, water (third rinse water for the second circulatory system) is supplied to the downstream circulatory system 25b after the second rinsing step in the downstream circulatory system 25b described above. Is also good. At this time, water is supplied to the downstream circulatory system 25b in the same manner as in the first rinsing step and the second rinsing step in the downstream circulatory system 25b described above. In this case, the water is heated in the downstream circulatory system 25b to, for example, a temperature of 40 ° C. or higher and 100 ° C. or lower, for example, 40 ° C. By heating the water to a temperature of 40 ° C. or higher, the water-soluble flavor remaining in the downstream circulatory system 25b can be removed more efficiently, and the deodorizing effect can be improved. Further, energy saving can be achieved by setting the temperature of water to 100 ° C. or lower.
[0081]
 Further, the time for supplying water to the downstream circulatory system 25b may be 5 minutes or more and 120 minutes or less, for example, 10 minutes. By setting the time for supplying water to the downstream circulatory system 25b to 5 minutes or more, the flavor remaining in the downstream circulatory system 25b can be more effectively removed, and the deodorizing effect can be improved. Further, by setting the time for supplying water to the downstream circulatory system 25b to 120 minutes or less, downtime can be shortened and energy saving can be achieved.
[0082]
 In this way, the CIP of the downstream circulatory system 25b is performed, the flavor remaining in the downstream circulatory system 25b is removed by the CIP, and the downstream circulatory system 25b is deodorized.
[0083]
 ( Deodorization Confirmation Step ) Further
 , a deodorization confirmation step may be provided to see if the deodorizing effect is sufficient. In this deodorization confirmation step, first, water is sent to the content filling system 100. At this time, the water is sent in a state where the temperature at the outlet of the UHT3 is lowered from the temperature during the second rinsing step (for example, 140 ° C.) in the upstream circulatory system 25a to about 80 ° C. or higher and 90 ° C. or lower. Then, water is sampled from the drain pipe 27b at the outlet of the filling device 6 and it is confirmed whether or not the odor is removed. At this time, a sensor capable of separating odors may be provided. Alternatively, the container may be filled with water by the filling device 6 and the odor may be confirmed. Then, if the result is NG in this deodorization confirmation step, CIP is performed again. The deodorization confirmation step may be performed individually in the upstream circulatory system 25a and the downstream circulatory system 25b.
[0084]
 As described above, according to the present embodiment, in the drug circulation step in the upstream circulatory system 25a, the drug is heated to a temperature of 70 ° C. or higher in the upstream circulatory system 25a. As a result, the flavor remaining in the upstream circulatory system 25a can be efficiently removed. Further, the temperature of the drug is 150 ° C. or lower in the upstream circulatory system 25a. As a result, energy saving can be achieved. It should be noted that the fact that the flavor remaining in the upstream circulatory system 25a can be efficiently removed in this way will be described with reference to Examples described later.
[0085]
 Further, according to the present embodiment, in the drug circulation step, the time for supplying the drug into the upstream circulatory system 25a or the downstream circulatory system 25b and circulating the drug is 5 minutes or more. Thereby, the flavor remaining in the upstream circulatory system 25a or the downstream circulatory system 25b can be effectively removed. Further, the time for supplying the drug into the upstream circulatory system 25a or the downstream circulatory system 25b and circulating the drug is 60 minutes or less. As a result, downtime can be shortened and energy saving can be achieved.
[0086]
 Further, according to the present embodiment, in the second rinsing step, the water is heated to a temperature of 70 ° C. or higher in the upstream circulatory system 25a. Further, the water is heated to a temperature of 40 ° C. or higher in the downstream circulatory system 25b. As a result, the water-soluble flavor remaining in the upstream circulatory system 25a or the downstream circulatory system 25b can be efficiently removed. Further, the temperature of water is 150 ° C. or lower in the upstream circulatory system 25a. Further, the temperature of water is 100 ° C. or lower in the downstream circulatory system 25b. As a result, energy saving can be achieved. It should be noted that the ability to efficiently remove the water-soluble flavor remaining in the upstream circulatory system 25a in this way will be described with reference to Examples described later.
[0087]
 Further, according to the present embodiment, in the second rinsing step, the time for supplying water to the upstream circulatory system 25a or the downstream circulatory system 25b is 5 minutes or more. Thereby, the flavor remaining in the upstream circulatory system 25a or the downstream circulatory system 25b can be effectively removed. The time for supplying water to the upstream circulatory system 25a or the downstream circulatory system 25b is 60 minutes or less. As a result, downtime can be shortened and energy saving can be achieved.
[0088]
 In the above-described embodiment, an example in which the drug is heated to a temperature of 70 ° C. or higher and 100 ° C. or lower in the drug circulation step in the downstream circulatory system 25b has been described, but the present invention is not limited to this. That is, in the above-described embodiment, assuming that the surge tank 4 or the like of the downstream circulation system 25b is handled as a type 2 pressure vessel, the case where the drug is heated to a temperature of 70 ° C. or higher and 100 ° C. or lower. explained. On the other hand, when the surge tank 4 or the like of the downstream circulation system 25b is handled as a first-class pressure vessel, the temperature of the drug is, for example, 70 ° C. or higher and 150 ° C. or lower, for example, 130 ° C. in the drug circulation step of the downstream circulation system 25b. It may be heated. Even in this case, by heating the drug to a temperature of 70 ° C. or higher, the flavor remaining in the downstream circulatory system 25b can be efficiently removed, and by setting the drug temperature to 150 ° C. or lower, energy saving can be achieved. Can be planned. Further, by heating the drug to a high temperature of 130 ° C. as an example, the flavor remaining in the downstream circulatory system 25b can be removed more efficiently.
[0089]
 Further, in the above-described embodiment, an example in which the manifold valve 21 is provided in the content filling system 100 has been described, but the present invention is not limited to this. For example, CIP from the UHT 3 to the filling device 6 may be performed at the same time without providing the manifold valve 21.
[0090]
 Further, as shown in FIG. 6, the content filling system 100 may further include a carbonic acid line 40 provided with a carbonic acid addition device 41 for adding carbonic acid to the beverage. In this case, the carbonic acid line 40 is connected to the downstream supply pipe 20b via a manifold valve 21b provided between the surge tank 4 and the head tank 5. As a result, as shown by the thick line in FIG. 6, the beverage is supplied to the carbonic acid line 40 through the downstream supply pipe 20b, and carbonic acid is added by the carbonic acid addition device 41. Then, the carbonated beverage is supplied from the carbonic acid line 40 through the manifold valve 21b to the downstream supply pipe 20b and the head tank 5, and is filled in the container 9 by the filling device 6.
[0091]
 In the content filling system 100, when only the head tank 5 is provided without the surge tank 4, the manifold valve 21b described above may be provided on the downstream side of the head tank 5.
[0092]
 In CIP, the heating device for heating water may be, for example, a sterile water sterilizer used in an aseptic filling machine for bottle rinsing, cap rinsing, or the like, or another product heat sterilizer.
[0093]
 Further, the UHT3 may be an injection type or an infusion type, and the heat exchanger used for heat exchange in the content filling system 100 such as the UHT3 heat exchanger may be a plate type or a shell & tube type.
[0094]
(Second Embodiment)
 Next, the deodorizing method according to the second embodiment of the present invention will be described with reference to FIGS. 2 to 5, 7 and 8. In FIGS. 7 and 8, the same parts as those in the first embodiment are designated by the same reference numerals, and detailed description thereof will be omitted. In addition, in FIG. 7 and FIG. 8, the pipe through which water, chemicals and steam pass is shown by a thick line. Further, when the deodorizing method according to the present embodiment is described with reference to FIGS. 2 to 5 referred to in the above-described first embodiment, steam may pass through the pipe shown by the thick line.
[0095]
 First, after the filling of the beverage in the content filling system 100 is completed, the operation buttons of the control device (not shown) are operated. As a result, as will be described later, in the upstream circulatory system 25a and the downstream circulatory system 25b, CIP and SIP are executed in predetermined procedures, respectively (see FIGS. 2 to 5). At this time, the manifold valve 21 is switched, the upstream side supply pipe 20a and the upstream side return pipe 22a communicate with each other (see FIGS. 2 and 3), and the downstream side supply pipe 20b and the downstream side return pipe 22b communicate with each other (see FIGS. 2 and 3). See FIGS. 4 and 5). The CIP and SIP of the upstream circulatory system 25a and the CIP and SIP of the downstream circulatory system 25b may be performed in order or in parallel with each other. Here, first, the CIP step (first CIP step) and the SIP step (first SIP step) of the upstream circulatory system 25a will be described.
[0096]
( CIP step )
(First rinse step)
 First, as shown in FIG. 2, water is supplied to the upstream circulatory system 25a. At this time, first, water is supplied from the upstream side supply mechanism 24a into the balance tank 2 via the upstream side introduction pipe 26a. At this time, water is supplied to the upstream circulatory system 25a at a temperature of, for example, 10 ° C. or higher and 40 ° C. or lower, for example, 15 ° C. At this time, water may be supplied into the balance tank 2 from a pipe or the like (not shown) without using the upstream side supply mechanism 24a.
[0097]
 Next, the water supplied to the upstream circulatory system 25a passes through the upstream supply pipe 20a and the manifold valve 21. Subsequently, the water is supplied to the upstream side return pipe 22a, passes through the upstream side return pipe 22a, and is discharged to the outside as a waste liquid from the upstream side supply mechanism 24a. At this time, in the upstream side supply mechanism 24a, heat exchange may be performed between the water to be supplied and the water discharged to the outside.
[0098]
 When water is supplied to the upstream circulatory system 25a as described above, the time for supplying water to the upstream circulatory system 25a may be 5 minutes or more and 30 minutes or less, for example, 5 minutes.
[0099]
(Drug Circulation Step)
 Next, as shown in FIG. 3, a drug is supplied to the upstream circulatory system 25a and circulated. At this time, first, the drug is supplied from the upstream side supply mechanism 24a into the balance tank 2 via the upstream side introduction pipe 26a. In this case, as the chemical, an alkaline cleaning solution containing 0.1 to 10% by mass of sodium hydroxide or potassium hydroxide or an alkaline cleaning solution containing sodium hypochlorite having a chlorine concentration of 100 to 3000 ppm can be used. .. At this time, the drug may be supplied into the balance tank 2 and the heater H1 from a pipe or the like (not shown) without using the upstream side supply mechanism 24a.
[0100]
 The chemicals supplied to the balance tank 2 pass through the balance tank 2 and are heated by the heater H1 provided on the downstream side of the balance tank 2. Further, the chemical heated by the heater H1 is sent to the UHT 3 through the upstream supply pipe 20a, and is further heated by the UHT 3. At this time, the drug is heated to, for example, a temperature of 70 ° C. or higher and 150 ° C. or lower, for example, 80 ° C.
[0101]
 Next, the heated drug passes through the upstream supply pipe 20a and passes through the UHT 3 and the manifold valve 21. Subsequently, the heated drug is supplied to the upstream side return pipe 22a and is supplied to the bypass pipe 23a connected to the upstream side return pipe 22a. Then, the drug is supplied into the balance tank 2 via the bypass pipe 23a. In this way, the drug circulates in the upstream circulatory system 25a. The drug may be supplied to the heater H1 via a bypass pipe 23a and circulated in the upstream circulation system 25a by a pipe or the like (not shown). After that, the drug is circulated in the upstream circulatory system 25a for a predetermined time, and then discharged to the outside as a waste liquid from the upstream supply mechanism 24a (see FIG. 2). In this case, the time for supplying the drug into the upstream circulatory system 25a and circulating it may be 5 minutes or more and 60 minutes or less, for example, 15 minutes.
[0102]
 If necessary, cleaning with an acidic cleaning solution may be performed before and after purification with an alkaline cleaning solution. Further, for example, after purification with an acidic cleaning liquid, purification with an alkaline cleaning liquid may be performed, and then further purification with an acidic cleaning liquid may be performed. Further, after purification with an alkaline cleaning solution, purification with an acidic cleaning solution may be performed, and then purification with an alkaline cleaning solution may be further performed.
[0103]
(Second Rinse Step)
 Next, as shown in FIG. 2, water is supplied to the upstream circulatory system 25a. At this time, water is supplied to the upstream circulatory system 25a in the same manner as in the first rinsing step described above. In this case, water is supplied to the upstream circulatory system 25a at a temperature of, for example, 10 ° C. or higher and 40 ° C. or lower, for example, 15 ° C. The time for supplying water to the upstream circulatory system 25a may be 5 minutes or more and 60 minutes or less, for example, 10 minutes. Even in this case, water may be supplied into the balance tank 2 from a pipe or the like (not shown) without using the upstream side supply mechanism 24a.
[0104]
(Third Rinse Step) Further
 , if necessary, water may be supplied to the upstream circulatory system 25a after the second rinse step described above. At this time, water is supplied to the upstream circulatory system 25a in the same manner as in the first rinse step and the second rinse step described above. In this case, water is supplied to the upstream circulatory system 25a in the upstream circulatory system 25a at a temperature of, for example, 10 ° C. or higher and 40 ° C. or lower, for example, 15 ° C. The time for supplying water to the upstream circulatory system 25a may be 5 minutes or more and 60 minutes or less, for example, 10 minutes. Even in this case, water may be supplied into the balance tank 2 from a pipe or the like (not shown) without using the upstream side supply mechanism 24a.
[0105]
 In this way, the CIP of the upstream circulatory system 25a is performed.
[0106]
 Then, after the CIP of the upstream circulatory system 25a is performed, the SIP of the upstream circulatory system 25a is performed.
[0107]
( SIP step )
 First, as shown in FIG. 3, water is supplied to the upstream circulatory system 25a and circulated. At this time, first, water is supplied from the upstream side supply mechanism 24a into the balance tank 2 via the upstream side introduction pipe 26a. The water supplied to the balance tank 2 is sent to the UHT 3 through the upstream supply pipe 20a, and is heated by the UHT 3 to be sterilized. At this time, the water is heated to, for example, a temperature of 90 ° C. or higher and 150 ° C. or lower, for example, 95 ° C. At this time, water may be supplied into the balance tank 2 and the heater H1 from a pipe or the like (not shown) without using the upstream side supply mechanism 24a.
[0108]
 Next, the water heated by the UHT 3 passes through the upstream supply pipe 20a and the manifold valve 21. Subsequently, the heated water is supplied to the upstream side return pipe 22a and is supplied to the bypass pipe 23a connected to the upstream side return pipe 22a. Then, the water is supplied into the balance tank 2 via the bypass pipe 23a. In this way, water circulates in the upstream circulatory system 25a. Water may be supplied to the heater H1 via a bypass pipe 23a and circulated in the upstream circulation system 25a by a pipe or the like (not shown). After that, the water circulates in the upstream circulatory system 25a for a predetermined time, and then is discharged to the outside as a waste liquid from the upstream supply mechanism 24a (see FIG. 2).
[0109]
 When water is supplied to the upstream circulatory system 25a and circulated as described above, the time for supplying water to the upstream circulatory system 25a and circulating the water is 5 minutes or more and 60 minutes or less, even if it is 5 minutes as an example. good.
[0110]
 Instead of water, a sterilizing working fluid such as steam or the above-mentioned chemical may be supplied to the upstream circulatory system 25a.
[0111]
 In this way, SIP of the upstream circulatory system 25a is performed.
[0112]
 Then, while maintaining the aseptic state, the UHT3 or the like heated for SIP is cooled to a desired set temperature.
[0113]
 Next, the CIP step (second CIP step) and the SIP step (second SIP step) of the downstream circulatory system 25b will be described.
[0114]
( CIP step )
 First, as shown in FIG. 4, the cup 11 is put on the filling nozzle 6a. As a result, the drain pipe 27b is connected to the filling nozzle 6a.
[0115]
(First Rinse Step)
 Next, water is supplied to the downstream circulatory system 25b. At this time, first, water is supplied from the downstream side supply mechanism 24b to the downstream side return pipe 22b via the downstream side introduction pipe 26b. At this time, water is supplied to the downstream circulatory system 25b at a temperature of, for example, 5 ° C. or higher and 40 ° C. or lower, for example, 15 ° C.
[0116]
 Next, the supplied water passes through the downstream return pipe 22b and the manifold valve 21. At this time, water is supplied to the downstream side supply pipe 20b, passes through the downstream side supply pipe 20b, the surge tank 4, the head tank 5, the filling device 6 and the drain pipe 27b, and is discharged to the outside as waste liquid from the downstream side supply mechanism 24b. Will be done.
[0117]
 When water is supplied to the downstream circulatory system 25b as described above, the time for supplying water to the downstream circulatory system 25b may be 5 minutes or more and 30 minutes or less, for example, 5 minutes.
[0118]
(Drug Circulation Step)
 Next, as shown in FIG. 5, the drug is supplied to the downstream circulatory system 25b and circulated. At this time, first, the drug is supplied from the downstream side supply mechanism 24b to the downstream side return pipe 22b via the downstream side introduction pipe 26b. As the drug, an alkaline cleaning solution similar to the drug used when CIPing the upstream circulatory system 25a can be used. The chemical supplied to the downstream return pipe 22b is heated by the heater H2. At this time, the drug is heated to, for example, a temperature of 70 ° C. or higher and 150 ° C. or lower, for example, 80 ° C.
[0119]
 The heated drug then passes through the manifold valve 21 and then through the downstream supply pipe 20b, the surge tank 4, the head tank 5 and the filling device 6. Then, it is supplied to the downstream return pipe 22b via the drain pipe 27b. In this way, the drug circulates in the downstream circulatory system 25b. Then, the drug is circulated in the downstream circulatory system 25b for a predetermined time, and then discharged to the outside as a waste liquid from the downstream supply mechanism 24b (see FIG. 4). In this case, the time for supplying the drug into the downstream circulatory system 25b and circulating it may be 5 minutes or more and 60 minutes or less, for example, 15 minutes.
[0120]
 If necessary, as with the upstream circulatory system 25a, cleaning with an acidic cleaning solution may be performed before and after purification with an alkaline cleaning solution. Further, for example, after purification with an acidic cleaning liquid, purification with an alkaline cleaning liquid may be performed, and then further purification with an acidic cleaning liquid may be performed. Further, after purification with an alkaline cleaning solution, purification with an acidic cleaning solution may be performed, and then purification with an alkaline cleaning solution may be further performed.
[0121]
(Second Rinse Step)
 Next, as shown in FIG. 4, water is supplied to the downstream circulatory system 25b. At this time, water is supplied to the downstream circulatory system 25b as in the first rinsing step in the downstream circulatory system 25b described above. In this case, water is supplied to the downstream circulatory system 25b in the downstream circulatory system 25b at a temperature of, for example, 10 ° C. or higher and 40 ° C. or lower, for example, 15 ° C. Further, the time for supplying water to the downstream circulatory system 25b may be 5 minutes or more and 60 minutes or less, for example, 10 minutes.
[0122]
(Third Rinse Step) If
 necessary, water may be supplied to the downstream circulatory system 25b after the second rinsing step in the downstream circulatory system 25b described above. At this time, water is supplied to the downstream circulatory system 25b in the same manner as in the first rinsing step and the second rinsing step in the downstream circulatory system 25b described above. In this case, water is supplied to the downstream circulatory system 25b in the downstream circulatory system 25b at a temperature of, for example, 10 ° C. or higher and 40 ° C. or lower, for example, 15 ° C. Further, the time for supplying water to the downstream circulatory system 25b may be 5 minutes or more and 120 minutes or less, for example, 10 minutes.
[0123]
 In this way, the CIP of the downstream circulatory system 25b is performed.
[0124]
 Then, after the CIP of the downstream circulatory system 25b is performed, the SIP of the downstream circulatory system 25b is performed.
[0125]
( SIP step )
 First, as shown in FIG. 7, steam is supplied to the downstream circulatory system 25b. At this time, first, steam is supplied from the manifold valve 21. At this time, the steam is supplied to the downstream circulatory system 25b at a temperature of, for example, 90 ° C. or higher and 150 ° C. or lower, for example, 135 ° C. The steam may be supplied from the upper part of each of the tanks 4 and 5.
[0126]
 Next, the steam supplied to the manifold valve 21 is discharged to the outside through the downstream supply pipe 20b, the surge tank 4, the head tank 5, the filling device 6, and the drain pipe 27b.
[0127]
 When steam is supplied to the downstream circulatory system 25b as described above, the time for supplying steam to the downstream circulatory system 25b may be 5 minutes or more and 60 minutes or less, for example, 5 minutes.
[0128]
 The downstream circulation system 25b may be supplied with a sterilizing working fluid such as water or the above-mentioned chemical used for CIP cleaning instead of steam.
[0129]
 In this way, SIP of the downstream circulatory system 25b is performed.
[0130]
 Then, the downstream circulatory system 25b is cooled with sterile air. At this time, aseptic air is sent into the downstream side supply pipe 20b, and the downstream side supply pipe 20b, the surge tank 4, the filling device 6, and the like are cooled. At this time, for example, cooling with sterile air is performed until the temperature of the flow path through which the contents of the filling device 6 passes is 60 ° C. or higher and 100 ° C. or lower. After that, the downstream circulatory system 25b may be cooled by supplying sterile water to the downstream circulatory system 25b.
[0131]
( Deodorizing Treatment Step )
 Next, a deodorizing treatment step of performing the deodorizing treatment of the upstream circulatory system 25a and the downstream circulatory system 25b will be described.
[0132]
 First, after the SIP of the upstream circulatory system 25a and the downstream circulatory system 25b is completed, the operation buttons of the control device (not shown) are operated. As a result, the manifold valve 21 is switched, and the upstream side supply pipe 20a and the downstream side supply pipe 20b communicate with each other (see FIG. 8).
[0133]
 Next, water is supplied to the upstream circulatory system 25a where SIP is performed. At this time, as shown in FIG. 8, water is supplied from the upstream side supply mechanism 24a into the balance tank 2 via the upstream side introduction pipe 26a. The water supplied to the balance tank 2 is sent to the UHT 3 through the upstream supply pipe 20a. Even in this case, water may be supplied into the balance tank 2 from a pipe or the like (not shown) without using the upstream side supply mechanism 24a.
[0134]
 Next, the water supplied to the upstream circulatory system 25a is heated by UHT3 to be sterilized. By heating the supplied water with UHT3 and sterilizing it, the content filling system 100 can be deodorized while maintaining the aseptic state. At this time, water is sterilized under conditions under which a heat load equal to or higher than the sterilization value of the product to be manufactured next is applied, and then the temperature at the outlet of UHT3 is, for example, 70 ° C. or higher and 100 ° C. or lower, for example, 90 ° C. It is heated so as to become. By heating the water to a temperature of 90 ° C. or higher, the flavors remaining in the upstream circulatory system 25a, particularly the water-soluble flavors, can be efficiently removed. Therefore, the deodorizing effect can be improved. Further, by setting the temperature of water to 90 ° C. or lower, each tank 4, 5 and the like can be handled as a type 2 pressure vessel instead of a type 1 pressure vessel, so that the deodorizing treatment step can be carried out at low cost. be able to. In order to improve the deodorizing effect, although the cost is high, each tank 4, 5 and the like may be changed to a first-class pressure vessel and deodorized with water at 100 ° C. or higher. In this case, when draining water to the outside of each of the circulation systems 25a and 25b, the temperature may be lowered to less than 100 ° C. before draining.
[0135]
 Further, the time for supplying water to the upstream circulatory system 25a may be 5 minutes or more and 120 minutes or less, for example, 30 minutes. By setting the time for supplying water to the upstream circulatory system 25a to 5 minutes or more, the flavor remaining in the upstream circulatory system 25a can be effectively removed. Further, by setting the time for supplying water to the upstream circulatory system 25a to 120 minutes or less, downtime can be shortened and energy saving can be achieved.
[0136]
 Next, the water heated by UHT3 is supplied to the downstream circulatory system 25b where the SIP is performed. At this time, the water heated by the UHT 3 passes through the upstream supply pipe 20a and the manifold valve 21. Subsequently, it is supplied to the downstream side supply pipe 20b.
[0137]
 Next, the water supplied to the downstream side supply pipe 20b passes through the surge tank 4, the head tank 5, the filling device 6 and the drain pipe 27b, and is discharged to the outside as a waste liquid from the downstream side supply mechanism 24b. At this time, the drain pipe 27b may be removed from the filling nozzle 6a and water may be discharged into the sterile chamber 10. In this case, the water is discharged to the outside as waste liquid from a discharge pipe (not shown) connected to the sterile chamber 10.
[0138]
 When water heated by UHT3 is supplied to the downstream circulatory system 25b as described above, the time for supplying the water to the downstream circulatory system 25b is 5 minutes or more and 120 minutes or less, even if it is 30 minutes as an example. good. By setting the time for supplying water to the downstream circulatory system 25b to 5 minutes or more, the flavor remaining in the downstream circulatory system 25b can be effectively removed. Further, by setting the time for supplying water to the downstream circulatory system 25b to 120 minutes or less, downtime can be shortened and energy saving can be achieved.
[0139]
 ( Deodorization Confirmation Step ) Further
 , a deodorization confirmation step may be provided to see if the deodorizing effect is sufficient. In this deodorization confirmation step, first, water is sent to the content filling system 100. At this time, the water is sent in a state where the temperature at the outlet of UHT3 is lowered from the temperature at the time of the deodorizing treatment step (for example, 90 ° C.) to about 30 ° C. or higher and 40 ° C. or lower. Then, water is sampled from the drain pipe 27b at the outlet of the filling device 6 and it is confirmed whether or not the odor is removed. At this time, a sensor capable of separating odors may be provided. Alternatively, the container may be filled with water by the filling device 6 and the odor may be confirmed. Then, if the result is NG in this deodorization confirmation step, the deodorization treatment step is performed again.
[0140]
 By the way, as described above, in the blending device 1, for example, a fruit beverage or the like is blended as a beverage. Some such beverages contain many flavors. At this time, if flavors remain in the upstream circulatory system 25a and the downstream circulatory system 25b, the remaining flavors enter the next beverage, and the aroma of the previous beverage adheres to the next beverage. There is.
[0141]
 In particular, as described above, in the upstream circulatory system 25a, for example, a packing made of fluororesin is provided as a sealing member at each pipe and the connection portion of each member. Further, as described above, in the downstream circulation system 25b, packing made of, for example, ethylene propylene diene rubber (EPDM) is provided as a sealing member at each pipe and the connection portion of each member. Further, as described above, when the beverage is filled in the container 9 (see FIG. 1), the beverage is heated by UHT3 to a temperature of about 60 ° C. or higher and 150 ° C. or lower. At this time, for example, the packing provided at the connection point of each pipe may thermally expand, and a gap may be formed between each pipe and the packing. If a gap is created between each pipe and the packing in this way, the flavor may enter the gap. In this case, when the packing is cooled and contracted, the flavor that has entered the gap may intervene between each pipe and the packing in a state of being attached to the packing. Further, regarding the flavors interposed between each pipe and the packing, it is difficult to remove the flavors even if water is supplied to the upstream circulatory system 25a and the downstream circulatory system 25b or the chemicals are circulated. In some cases. Then, the flavor that has entered such a gap may enter the next beverage through the gap between each pipe and the packing, which is caused by the thermal expansion of the packing at the time of filling the beverage next time.
[0142]
 On the other hand, according to the present embodiment, in the deodorizing treatment step, by heating the water to a temperature of 60 ° C. or higher and 150 ° C. or lower, the flavor remaining in the upstream circulatory system 25a and the downstream circulatory system 25b is made efficient. Can be removed well. That is, by heating water to a temperature of 60 ° C. or higher and 150 ° C. or lower, the thermal expansion amount generated in the packing can be brought close to the thermal expansion amount of the packing generated when the beverage is filled. As a result, the flavor that has entered the gap generated when the packing is thermally expanded can be effectively removed. Therefore, it is possible to suppress the problem that the scent of the previous beverage adheres to the next beverage. In particular, in the downstream circulation system 25b, a packing made of ethylene propylene diene rubber (EPDM) can be used. Flavors tend to adhere to the ethylene propylene diene rubber, and the flavors tend to remain in the downstream circulatory system 25b. On the other hand, by heating the water to a temperature of 60 ° C. or higher and 150 ° C. or lower, the flavor adhering to the packing can be effectively removed. In this case, in order to obtain a higher deodorizing effect, it is effective to rinse with water having a temperature equal to or higher than the sterilization temperature of the previous product. In addition, the above-mentioned flavors include water-soluble flavors such as ethyl butyrate and ethyl 2-methylbutyrate. In this case, by heating the water to a temperature of 60 ° C. or higher and 150 ° C. or lower, the water-soluble flavor remaining in the upstream circulatory system 25a and the downstream circulatory system 25b can be efficiently removed. Therefore, the deodorizing effect can be improved.
[0143]
 As described above, according to the present embodiment, in the deodorizing treatment step, the step of supplying water to the upstream circulatory system 25a where the SIP is performed and the step of heating the water supplied to the upstream circulatory system 25a are heated by UHT3. It has a step and a step of supplying water heated by UHT3 to the downstream circulatory system 25b where SIP is performed. In this way, water is supplied to the upstream circulatory system 25a to which the SIP treatment has been performed to heat it, and the heated water is supplied to the downstream circulatory system 25b, so that the upstream side is maintained in a sterile state. Flavors remaining in the circulatory system 25a and the downstream circulatory system 25b can be removed.
[0144]
 Further, according to the present embodiment, in the deodorizing treatment step, the water is heated to a temperature of 70 ° C. or higher. As a result, the flavors remaining in the upstream circulatory system 25a and the downstream circulatory system 25b, especially the water-soluble flavors, can be efficiently removed. The temperature of water is 100 ° C. or lower. As a result, energy saving and cost reduction can be achieved.
[0145]
 Further, according to the present embodiment, in the deodorizing treatment step, the time for supplying water to the upstream circulatory system 25a is 5 minutes or more. As a result, the flavor remaining in the upstream circulatory system 25a can be effectively removed. The time for supplying water to the upstream circulatory system 25a is 120 minutes or less. As a result, downtime can be shortened and energy saving can be achieved.
[0146]
 Further, according to the present embodiment, in the deodorizing treatment step, the time for supplying the water heated by UHT3 to the downstream circulatory system 25b is 5 minutes or more. As a result, the flavor remaining in the downstream circulatory system 25b can be effectively removed. The time for supplying water to the downstream circulatory system 25b is 120 minutes or less. As a result, downtime can be shortened and energy saving can be achieved.
[0147]
 In the above-described embodiment, after the SIP of the downstream circulation system 25b is performed, aseptic air is used until the temperature of the flow path through which the contents of the filling device 6 passes becomes 60 ° C. or higher and 100 ° C. or lower. Although the example in which cooling is performed by the above is described, the present invention is not limited to this. For example, the temperature of the flow path through which the contents of the filling device 6 of the downstream circulation system 25b passes is cooled to a temperature of 80 ° C. or higher and 100 ° C. or lower by sterile air, and then the water heated by the UHT 3 is transferred to the upstream side. It is preferable to supply from the circulatory system 25a to the downstream circulatory system 25b. In the downstream circulatory system 25b, the temperature of the filling device 6 after cooling with sterile air is 80 ° C. or higher, so that the packing of the downstream circulatory system 25b is thermally expanded, and the water heated by the UHT3. (70 or more and 100 ° C. or less) can be supplied from the upstream circulatory system 25a to the downstream circulatory system 25b. Therefore, the flavor that has entered the gap generated when the packing is thermally expanded can be effectively removed, and the problem that the scent of the previous beverage adheres to the next beverage can be suppressed.
[0148]
 Further, also in the above-described embodiment, an example in which the manifold valve 21 is provided in the content filling system 100 has been described, but the present invention is not limited to this. For example, CIP and SIP from UHT 3 to the filling device 6 may be performed at the same time without providing the manifold valve 21.
[0149]
 Further, in the above-described embodiment, an example in which SIP is performed after CIP in the upstream circulatory system 25a and the downstream circulatory system 25b has been described, but the present invention is not limited thereto. For example, in the drug circulation step of CIP, the drug is heated to a temperature of 70 ° C. or higher, and the time for supplying and circulating the drug in the upstream circulatory system 25a and the downstream circulatory system 25b is set to 5 minutes or longer. , Each pipe and each member of the upstream circulatory system 25a and the downstream circulatory system 25b may be sterilized. This makes it possible to omit the SIP that is normally performed after the CIP. Therefore, downtime can be shortened.
[0150]
 Further, in the above-described embodiment, an example in which water is heated by UHT3 in the deodorizing treatment step has been described, but the present invention is not limited to this. For example, as shown in FIG. 9, a downstream circulation system 25b is connected to the downstream side of the surge tank 4 to produce sterile water (heat sterilizer for producing sterile water) (hereinafter referred to as UHT). In the deodorizing treatment step, water may be supplied and heated to the UHT 3b, and the water heated by the UHT 3b may be supplied to the downstream circulatory system 25b after the SIP is performed.
[0151]
 In this case, the water heated by the UHT 3b passes through the sterile water supply pipe 28b and the manifold valve 21b. Subsequently, after circulating through the carbonic acid line 40, the valve passes through the manifold valve 21b and is supplied to the downstream supply pipe 20b. The water heated by the UHT 3b may be directly sent to the filling device 6 without passing through the carbonic acid line.
[0152]
 Next, the water supplied to the downstream side supply pipe 20b passes through the head tank 5, the filling device 6 and the drain pipe 27b, and is discharged to the outside as a waste liquid from the downstream side supply mechanism 24b. At this time, the drain pipe 27b may be removed from the filling nozzle 6a and water may be discharged into the sterile chamber 10. In this case, the water is discharged to the outside as waste liquid from a discharge pipe (not shown) connected to the sterile chamber 10.
[0153]
 At this time, the water may be heated so that the temperature at the outlet of UHT3b is 70 ° C. or higher and 100 ° C. or lower, for example, 90 ° C. By heating the water to a temperature of 90 ° C. or higher, the flavors remaining in the downstream circulatory system 25b, particularly the water-soluble flavors, can be efficiently removed. Therefore, the deodorizing effect can be improved. Further, by setting the temperature of water to 90 ° C. or lower, the head tank 5 and the like can be handled as a type 2 pressure vessel instead of a type 1 pressure vessel, so that the deodorizing treatment step can be carried out at low cost. it can.
[0154]
 Further, the time for supplying water to the downstream circulatory system 25b may be 5 minutes or more and 120 minutes or less, for example, 30 minutes. By setting the time for supplying water to the downstream circulatory system 25b to 5 minutes or more, the flavor remaining in the downstream circulatory system 25b can be effectively removed. Further, by setting the time for supplying water to the downstream circulatory system 25b to 120 minutes or less, downtime can be shortened and energy saving can be achieved.
[0155]
 As described above, according to the present modification, the downstream circulatory system 25b includes the UHT3b connected to the downstream side of the surge tank 4, and in the deodorizing treatment step, water is supplied to the UHT3b to heat it, and SIP is performed. Water heated by UHT3b is supplied to the downstream circulatory system 25b after being broken. As a result, as shown by the thick line in FIG. 9, when the deodorizing process of the downstream circulatory system 25b is being performed, the next product is prepared in the upstream circulatory system 25a where the SIP is completed, and the surge tank 4 It can also be stored in. As a result, downtime can be significantly reduced.
[0156]
 In the content filling system 100, when one of the tanks 4 and 5 is not provided and the head tank is one, it is preferable that the manifold valve 21b described above is provided on the downstream side of the head tank. is there.
[0157]
 In the deodorizing treatment step, the heating device for heating water may be, for example, a sterile water sterilizer used in an aseptic filling machine for bottle rinsing, cap rinsing, or the like, or another product heat sterilizer.
[0158]
 Further, the UHT3b may be an injection method or an infusion method like the UHT3.
Example
[0159]
 Next, specific examples of the present invention will be described.
[0160]
 (Example)
 First, a fruit beverage was supplied to the upstream circulatory system 25a of the content filling system 100 having the configuration shown in FIG. 1, and the upstream circulatory system 25a was circulated for 4 hours.
[0161]
 At this time, the supply temperature of the fruit beverage is 20 ° C., the temperature of the fruit beverage heated by the holding tube 33 of the UHT3 is 115 ° C., and the temperature of the fruit beverage that has passed through the second stage cooling unit 35 is 30 ° C. there were.
[0162]
 Next, the fruit beverage was discharged to the outside from the upstream side supply mechanism 24a, and CIP of the upstream side circulatory system 25a was performed. At this time, first, as the first rinsing step, water at 15 ° C. was supplied to the upstream circulatory system 25a for 5 minutes.
[0163]
 Next, as a drug circulation step, the drug was supplied to the upstream circulatory system 25a and circulated. At this time, the time for supplying the drug to the upstream circulatory system 25a and circulating it was 15 minutes. At this time, an alkaline cleaning solution containing 2% by mass of sodium hydroxide was used as a drug. The temperature of the drug heated by the holding tube 33 of UHT3 was 140 ° C.
[0164]
 Next, as a second rinsing step, water was supplied to the upstream circulatory system 25a for 10 minutes. At this time, the temperature of the water heated by the holding tube 33 of UHT3 was 140 ° C.
[0165]
 Then, as a third rinsing step, water at 15 ° C. was supplied to the upstream circulatory system 25a for 10 minutes. In addition, the water used in the third rinsing step was recovered to obtain sample data.
[0166]
 Then, as typical flavors, the contents of ethyl butyrate, ethyl 2-methylbutyrate and limonene contained in the obtained sample data were measured (Table 1).
[0167]
 (Comparative Example) In the
 drug circulation step, the temperature of the drug heated by the holding tube 33 of UHT3 was 80 ° C., and as the second rinse step, water at 15 ° C. was added to the upstream circulation system 25a for 20 minutes. The CIP of the upstream circulatory system 25a was applied in the same manner as in the examples except that the water used in the second rinsing step was collected and sample data was obtained, and the third rinsing step was not performed. went. In addition, the contents of ethyl butyrate, ethyl 2-methylbutyrate and limonene contained in the obtained sample data were measured (Table 1).
[0168]
[table 1]

[0169]
 Here, Table 1 shows the contents of ethyl butyrate, 2-methylbutyrate and limonene contained in the sample data obtained in the comparative example, and ethyl butyrate and 2-methyl butyrate contained in the sample data obtained in the example. The ratio of the content of ethyl butyrate and limonene is shown.
[0170]
 As shown in Table 1, in the examples, the content of ethyl butyrate contained in the rinse water could be 19% as compared with the comparative example. Moreover, in the example, the content of ethyl 2-methylbutyrate contained in the rinse water could be 33% as compared with the comparative example. Furthermore, the content of limonene contained in the rinse water could be 75% as compared with the comparative example.
[0171]
 As described above, in the embodiment, the flavor remaining in the upstream circulatory system 25a can be efficiently removed. In particular, in the second rinsing step, by heating the water to a temperature of 140 ° C., the water-soluble flavor remaining in the upstream circulatory system 25a can be efficiently removed.
[0172]
 It is also possible to appropriately combine a plurality of components disclosed in each of the above-described embodiments and modifications as necessary. Alternatively, some components may be deleted from all the components shown in each of the above embodiments and modifications.
The scope of the claims
[Claim 1]
 In the deodorizing method of deodorizing the content filling system by CIP,
 the first rinsing step of supplying the first rinsing water for the first circulatory system to the first circulatory system including at least a heat sterilizer for heating the beverage, and
 the first. The drug circulation step includes a drug circulation step of supplying a drug for a
 first circulatory system to the circulatory system and
 circulating the drug , and a second rinse step of supplying a second rinse water for the first circulatory system to the first circulatory system. The deodorization method, wherein the chemical for the first circulatory system is heated to a temperature of 70 ° C. or higher and 150 ° C. or lower in the first circulatory system.
[Claim 2]
 The deodorizing method according to claim 1, wherein in the drug circulation step, the time for supplying the drug for the first circulatory system into the first circulatory system and circulating the drug is 5 minutes or more and 60 minutes or less.
[Claim 3]
 The deodorizing method according to claim 1, wherein in the second rinsing step, the second rinsing water for the first circulatory system is heated to a temperature of 70 ° C. or higher and 150 ° C. or lower in the first circulatory system.
[Claim 4]
 The deodorizing method according to claim 3, wherein in the second rinsing step, the time for supplying the second rinsing water for the first circulatory system to the first circulatory system is 5 minutes or more and 60 minutes or less.
[Claim 5]
 The deodorizing method according to claim 1, wherein in the first rinsing step, the first rinsing water for the first circulatory system is heated to a temperature of 30 ° C. or higher and 100 ° C. or lower in the first circulatory system.
[Claim 6]
 The deodorizing method according to claim 5, wherein in the first rinsing step, the time for supplying the first rinsing water for the first circulatory system to the first circulatory system is 5 minutes or more and 30 minutes or less.
[Claim 7]
 A third rinsing step for supplying the first circulatory system with the third circulatory system is further provided. In
 the third circulatory system, the first circulatory system third rinse water is the first circulatory system. The deodorizing method according to claim 1, wherein the deodorizing method is heated to a temperature of 30 ° C. or higher and 100 ° C. or lower.
[Claim 8]
 The deodorizing method according to claim 7, wherein in the third rinsing step, the time for supplying the third rinsing water for the first circulatory system to the first circulatory system is 5 minutes or more and 120 minutes or less.
[Claim 9]
 In the deodorizing method of deodorizing the content filling system by CIP,
 the first rinsing step of supplying the first rinsing water for the second circulatory system to the second circulatory system including at least a filling device for filling the container, and the
 above. A drug circulation step of supplying a second circulatory system drug to the second circulatory system and circulating the drug,
 and a second rinsing step of supplying the second circulatory system second rinse water to the second circulatory system are provided
 . 2 In the rinsing step, the second rinsing water for the second circulatory system is heated to a temperature of 40 ° C. or higher and 100 ° C. or lower in the second circulatory system, a deodorizing method.
[Claim 10]
 The deodorizing method according to claim 9, wherein in the second rinsing step, the time for supplying the second circulatory water for the second circulatory system to the second circulatory system is 5 minutes or more and 60 minutes or less.
[Claim 11]
 The deodorizing method according to claim 9, wherein in the first rinsing step, the first rinsing water for the second circulatory system is heated to a temperature of 40 ° C. or higher and 100 ° C. or lower in the second circulatory system.
[Claim 12]
 The deodorizing method according to claim 11, wherein in the first rinsing step, the time for supplying the first rinsing water for the second circulatory system to the second circulatory system is 5 minutes or more and 30 minutes or less.
[Claim 13]
 The second circulatory system is further provided with a third rinsing step of supplying
 the second circulatory system with the third rinsing water for the second circulatory system. The deodorizing method according to claim 9, wherein the deodorizing method is heated to a temperature of 40 ° C. or higher and 100 ° C. or lower.
[Claim 14]
 The deodorizing method according to claim 13, wherein in the third rinsing step, the time for supplying the third rinsing water for the second circulatory system to the second circulatory system is 5 minutes or more and 120 minutes or less.
[Claim 15]
 The deodorizing method according to claim 9, wherein in the drug circulation step, the drug for the second circulatory system is heated to a temperature of 70 ° C. or higher and 150 ° C. or lower in the second circulatory system.
[Claim 16]
 The deodorizing method according to claim 15, wherein in the drug circulation step, the time for supplying the drug for the second circulatory system into the second circulatory system and circulating the drug is 5 minutes or more and 60 minutes or less.
[Claim 17]
 In the deodorizing method for deodorizing the content filling system,
 the first CIP step of performing the CIP of the first circulation system including the product heat sterilizer for heating the beverage,
 the first SIP step of performing the SIP of the first circulation system, and the
 container A second CIP step of performing a CIP of the second circulatory system including a filling device for filling the contents, a
 second SIP step of performing the SIP of
 the second circulatory system, and a deodorizing treatment of the first circulatory system and the second circulatory system. A deodorizing method
 comprising a deodorizing treatment step of performing the above method, in which heated water is supplied to the second circulatory system after at least the second SIP step is performed in the deodorizing treatment step.
[Claim 18]
 The deodorizing treatment step includes a step of supplying water to the first circulation system after the first SIP step is performed, and a step of heating the water supplied to the first circulation system by the product heat sterilizer. The deodorizing method according to claim 17, further comprising a step of supplying the water heated by the product heat sterilizer to the second circulatory system after the second SIP step is performed.
[Claim 19]
 The deodorizing method according to claim 18, wherein in the step of heating the water supplied to the first circulation system by the product heat sterilizer, the water is heated to a temperature of 70 ° C. or higher and 100 ° C. or lower.
[Claim 20]
 18. The time according to claim 18, wherein in the step of supplying water to the first circulatory system in which the first SIP step is performed, the time for supplying the water to the first circulatory system is 5 minutes or more and 120 minutes or less. Deodorizing method.
[Claim 21]
 In the step of supplying the water heated by the product heat sterilizer to the second circulatory system in which the second SIP step is performed, the time for supplying the water to the second circulatory system is 120 minutes or more. The deodorizing method according to claim 18, which is less than a minute.
[Claim 22]
 The second circulation system includes a tank for storing sterilized beverage and a heat sterilizer for producing sterile water which is connected to the downstream side of the tank to produce sterile water, and the
 deodorizing treatment step is the sterile. The water heated by the sterile water production heat sterilizer is supplied to the second circulation system after the step of supplying water to the water production heat sterilizer and the second SIP step. The deodorizing method according to claim 17, which comprises a step of sterilizing.
[Claim 23]
 The deodorizing method according to claim 22, wherein in the step of supplying water to the heat sterilizer for producing sterile water and heating the water, the water is heated to a temperature of 70 ° C. or higher and 100 ° C. or lower.
[Claim 24]
 In the step of supplying the water heated by the heat sterilizer for producing sterile water to the second circulatory system after the second SIP step is performed, the time for supplying the water to the second circulatory system is The deodorizing method according to claim 22, which is 5 minutes or more and 120 minutes or less.

Documents

Application Documents

# Name Date
1 202017044876-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [15-10-2020(online)].pdf 2020-10-15
2 202017044876-STATEMENT OF UNDERTAKING (FORM 3) [15-10-2020(online)].pdf 2020-10-15
3 202017044876-PRIORITY DOCUMENTS [15-10-2020(online)].pdf 2020-10-15
4 202017044876-FORM 1 [15-10-2020(online)].pdf 2020-10-15
5 202017044876-DRAWINGS [15-10-2020(online)].pdf 2020-10-15
6 202017044876-DECLARATION OF INVENTORSHIP (FORM 5) [15-10-2020(online)].pdf 2020-10-15
7 202017044876-COMPLETE SPECIFICATION [15-10-2020(online)].pdf 2020-10-15
8 202017044876-Information under section 8(2) [05-11-2020(online)].pdf 2020-11-05
9 202017044876-Proof of Right [10-12-2020(online)].pdf 2020-12-10
10 202017044876-FORM-26 [10-12-2020(online)].pdf 2020-12-10
11 202017044876-FORM 3 [25-03-2021(online)].pdf 2021-03-25
12 202017044876.pdf 2021-10-19
13 202017044876-FORM 18 [01-11-2021(online)].pdf 2021-11-01
14 202017044876-FER.pdf 2023-01-03
15 202017044876-OTHERS [23-06-2023(online)].pdf 2023-06-23
16 202017044876-FER_SER_REPLY [23-06-2023(online)].pdf 2023-06-23
17 202017044876-DRAWING [23-06-2023(online)].pdf 2023-06-23
18 202017044876-CORRESPONDENCE [23-06-2023(online)].pdf 2023-06-23
19 202017044876-CLAIMS [23-06-2023(online)].pdf 2023-06-23
20 202017044876-US(14)-HearingNotice-(HearingDate-10-05-2024).pdf 2024-04-30
21 202017044876-Correspondence to notify the Controller [07-05-2024(online)].pdf 2024-05-07
22 202017044876-Written submissions and relevant documents [24-05-2024(online)].pdf 2024-05-24
23 202017044876-PatentCertificate27-05-2024.pdf 2024-05-27
24 202017044876-IntimationOfGrant27-05-2024.pdf 2024-05-27

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1 202017044876E_26-07-2022.pdf

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