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An Automated System Design Of Light Oil Firing In A Boiler/Steam Generator Adapted In Thermal Power Plants

Abstract: The present invention of development of automation of LFO firing system comprises a computer apparatus where the data from input formats for sizing and selection of piping, equipments and devices are supplied. It uses the technical rules and standard data. It captures instrument type, location and numbers from the input formats and then generates Process and Instrumentation Diagrams (PID) automatically based on the input and selections by means of a processor. The schematics thus generated are intelligent, where the information is embedded in the object of schematics. On completion of the PID, the system starts generating valves and fittings schedules, Instrument schedule in the respective formats for further processing. The system also generates data sheets automatically from the processor in the respective formats for procurement action. This system also generates automatic coding system for identification of equipments, instruments etc., which is the unique inventive step of the system. This system automatically generates material take off (MTO) and detailed arrangement drawings, which is also a unique inventive step.

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
21 March 2007
Publication Number
40/2008
Publication Type
INA
Invention Field
MECHANICAL ENGINEERING
Status
Email
Parent Application
Patent Number
Legal Status
Grant Date
2011-02-02
Renewal Date

Applicants

BHARAT HEAVY ELECTRICALS LIMITED,
REGIONAL OPERATIONS DIVISION (ROD), PLOT NO:9/1, DJBLOCK 3RD FLOOR, KARUNAMOYEE, SALT LAKE CITY, KOLKATA-700 091 INDIA

Inventors

1. BHASKAR SINGHA
DEPUTY MANAGER, PRODUCT ENGINEERING./FB BHEL, TRICHY
2. MANICKAM ANBAZHAGAN
DEPUTY MANAGER, PRODUCT ENGINEERING./FB BHEL, TRICHY
3. RAMASAMY. SESHARAJAN
DEPUTY GENERAL MANAGER PRODUCT ENGINEERING/FB BHEL, TRICHY
4. MURUGAIYAN. THANDAPANI
MANAGER, PRODUCT ENGINEERING/FB BHEL, TRICHY
5. SUGALI VISHLAVAT SIVARAMULU
SENIOR MANAGER, PRODUCT ENGINEERING/FB BHEL, TRICHY
6. CHERUKAT JAYADEVAN
ADDITIONAL.GENERAL MANAGER PRODUCT ENGINEERING/FB BHEL, TRICHY

Specification

FIELD OF THE INVENTION:
The present invention relates to an automated system design of Light oil
firing in a boiler/steam generator adapted in thermal power plants.
BACKGROUND OF THE INVENTION:
In a typical thermal power plant, boilers are generally lighted up by Light
furnace oil as a source of ignition energy. Light furnace oil filtered and
pumped to the firing elevations of the steam generator through piping and
fittings with various control and trip devices. The oil atomised with air
and sprayed into the furnace by means of oil guns.
Sizing and selection of pumping and filter equipments, control and trip
devices, routing and location of piping, numbering and designation of
instruments are done manually to cater the heating capacity of steam
generators. This system of automation is developed by applying various
Technical rules, logics and standards to automate the above operations by
supplying minimal basic inputs. Unique numbering system also developed
for the identification of system components, equipments, instruments and
devices.

A prior Art of UP patent 7,043,316 dated May 09, 2006 discloses a method and system
for providing information related to a set of automated resources that may cooperate in
an environment to perform an automated process, the method comprising the steps of
associating a specific environment location with the automated process, determining
the locations of resources with respect to the specific location and, where resources are
proximate the specific location, providing information related to the automated process.
The present invention relates to design automation of fuel oil firing system, where the
automated generation of schematics, schedule of valves, fittings and instruments,
drawings and design documents are carried out.
A further prior Art of US patent 7,092,771 dated 15.08.06 discloses a technique for
integrating human machine interfaces with control and monitoring systems, wherein the
data acquired by the software component is stored in a database accessed by the
software component upon execution thereof.

The present invention related to a system, where the data acquired are
processed for the generation of intelligent schematics and the information
can be retrieved at any stage thereafter.
OBJECTS OF THE INVENTION:
It is therefore, an object of the present invention to propose an automated
system design of light oil firing in a boiler/steam generator, which
eliminates the disaoVantages of prior Art
Another object of the present invention is to an automated system design
of light oil firing in a boiler/steam generators, which automates siting and
selection of filter and pumping system, control system, trip devices, piping
and burner system.
A still another object of invention is to an automated system design of
light oil firing in a boiler/steam generators where the information is
embedded in the objects of the schematics and can be retrieved at any
time thereafter.

An yet another object of invention is to an automated system design of
light oil firing in a boiler/steam generators, which generates technical data
sheets for the equipments and components for procurement.
A further object of invention is to an automated system design of light oil
firing in a boiler/steam generators, which generates detailed drawings and
documents for production.
A still further object of the present invention is to an automated system
design of light oil firing in a boiler/steam generators, which automates
LFO firing system with unique numbering system for the identification of
system components, equipments, instruments and devices.
An yet further object of the present invention is to an automated system
design of light oil firing in a boiler/steam generators, which automates
firing system design takes care of locating equipments, components and
instruments and automated pipe routing.
A still further object of invention is to an automated system design of light

oil firing in a boiler/steam generators, which automated system to
generate material take off (MTO) for the LFO firing system.
SUMMARY OF THE INVENTION:
The present invention of development of automation of LFO firing system
comprises a computer apparatus where the data from input formats for
siting and selection of piping, equipments and devices are supplied. It
uses the technical rules and standard data. It captures instrument type,
location and numbers from the input formats and then generates Process
and Instrumentation Diagrams (PID) automatically based on the input and
selections by means of a processor. The schematics thus generated are
intelligent, where the information is embedded in the object of schematics.
On completion of the PID, the system starts generating valves and fittings
schedules, Instrument schedule in the respective formats for further
processing. The system also generates data sheets automatically from
the processor in the respective formats for procurement action.
This system also generates automatic coding system for identification of

equipments, instruments etc, which is the unique inventive step of the
system.
This system automatically generates material take off (MTO) and detailed
arrangement drawings, which is also a unique inventive step.
BRIEF DESCRIPTION OF THE ACCOMPANYING FIGURE FIG-1
Fig.l describes the flow chart illustrating a method according to the
present invention.
BRIEF DESCRIPTION OF THE ACCOMPANYING FLOW
DIAGRAMS:
The development of automation of LFO firing system as shown in Fig-1,
captures the data from input formats for sizing and selections of piping
equipments and devices. It uses the technical data and standard data. It
captures instrument type, location and numbers from the input formats and
then generates process and instrumentation diagram (PID) automatically.
The input data from pump house (A) operating floor AIR (B), operating
floor ATM (C) operating floor LFO/HFO (D), Burner fitting (E) drain (F)
based on the input and selections (G) are fed to a computer operating.

The data on pump house (A) includes information in regards to input number and types
of indicators on suction line, strainer inlet and outlet, pump inlet and outlets, common
delivery line and also generates drawing.
The data on operating floor AIR (B) includes information in regards to input number
and types of after boiler isolation valve and also grants drawing.
The data on operating floor ATM (C) includes information in regards to input number
and types of after boiler isolation valve and after flow control valve and generates
drawing.
The data on operating floor LFO/HFO (D) includes information to in regards input
number and types of after boiler isolation valve and after flow control valve and
generates drawing.
The data on burner fitting (E) includes information in regards to input number of
elevations and generates drawing.
The data on drain oil system (P H) (F) includes information in regards to

input number and types of indicators after isolation valve, before and after
pump and generates drawing.
The data on drain oil system (Boilers) (G) includes information in regards
to input number and types of indicators after isolation valve before and
after pump, tank capacity and generates drawings.
The schematics thus generated are intelligent where information is
embedded in the objects of schematics. On completion of PID. the system
starts generating valve and fitting schedules, instrument schedule in the
respective formats for further processing. The system also generates
data sheets automatically in the respective formats for procurement
action.

WE CLAIM
1. An automated system design of light oil firing in a boiler/steam generator
adapted in thermal power plants the said system comprising:
automated sizing and selection of filter and pumping system, control system,
piping and burner system;
generating technical data sheets for the equipments and components for
procurement;
automated unique numbering system for the identification of system
components, equipments, instruments and devices;
automated system for locating equipments, components and instruments and
pipe routing;
automated system to generate material take off (MTO) for the LFO firing system;
characterised in that,
the data from input formats for sizing and selection of piping equipments and
devices of LFO firing system are captured by a computer which also captures
instrument type, location and numbers from the input formats and then
generates process and instrumentation diagrams (PID) automatically based on
the input and selections by means of a processor.

2. An automated system as claimed in claim 1, wherein the system generates
automatic coding system for identification of equipments and instruments.
3. An automated system as claimed in claim 1 and 2, wherein the system
automatically generates material take off (MTO) and detailed drawings.

An automated system design of light oil firing in a boiler/steam generator adapted in
thermal power plants incorporates automated sizing and selection of filter and pumping
system, control system, piping and burner system, generates technical data sheets for
the equipments and components for procurement, also includes automated unique
numbering system for the identification of system components, equipments,
instruments and devices. It further incorporates automated system for locating
equipments, components and instruments and pipe routing and automated system to
generate material take off (MTO) for the LFO firing system when the data from input
formats for sizing and selection of piping, equipments and devices of LFO firing system
are captured by a computer which also captures instrument type, location and numbers
from the input formats and then generates process and instrumentation diagrams (PID)
automatically based on the input and selections by means of a processor

Documents

Application Documents

# Name Date
1 441-KOL-2007-01-02-2023-ALL DOCUMENTS.pdf 2023-02-01
1 441-kol-2007-reply to examination report1.1.pdf 2011-10-06
2 441-KOL-2007-REPLY TO EXAMINATION REPORT.pdf 2011-10-06
2 441-KOL-2007-RELEVANT DOCUMENTS [20-03-2020(online)].pdf 2020-03-20
3 441-KOL-2007-RELEVANT DOCUMENTS [23-03-2019(online)].pdf 2019-03-23
3 441-KOL-2007-OTHERS.pdf 2011-10-06
4 441-KOL-2007-RELEVANT DOCUMENTS [17-03-2018(online)].pdf 2018-03-17
4 441-kol-2007-granted-specification.pdf 2011-10-06
5 Form 27 [30-03-2017(online)].pdf 2017-03-30
5 441-kol-2007-granted-letter patent.pdf 2011-10-06
6 Other Patent Document [24-03-2017(online)].pdf 2017-03-24
6 441-kol-2007-granted-form 2.pdf 2011-10-06
7 441-KOL-2007_EXAMREPORT.pdf 2016-06-30
7 441-kol-2007-granted-form 1.pdf 2011-10-06
8 441-kol-2007-granted-drawings.pdf 2011-10-06
8 441-KOL-2007-(28-03-2016)-FORM-27.pdf 2016-03-28
9 441-kol-2007-granted-description (complete).pdf 2011-10-06
9 441-KOL-2007-(01-04-2015)-FORM-27.pdf 2015-04-01
10 441-KOL-2007-FORM-27-1.pdf 2012-07-17
10 441-kol-2007-granted-claims.pdf 2011-10-06
11 00441-kol-2007 correspondence-1.1.pdf 2011-10-06
11 441-kol-2007-granted-abstract.pdf 2011-10-06
12 00441-kol-2007 form-18.pdf 2011-10-06
12 441-kol-2007-gpa.pdf 2011-10-06
13 0441-kol-2007-abstract.pdf 2011-10-06
13 441-KOL-2007-FORM-27.pdf 2011-10-06
14 0441-kol-2007-assignment.pdf 2011-10-06
14 441-kol-2007-form 3.pdf 2011-10-06
15 0441-kol-2007-claims.pdf 2011-10-06
15 441-KOL-2007-FORM 2.1.1.pdf 2011-10-06
16 0441-kol-2007-correspondence others.pdf 2011-10-06
16 441-kol-2007-form 18.pdf 2011-10-06
17 0441-kol-2007-description (complete).pdf 2011-10-06
17 441-KOL-2007-FORM 1.1.1.pdf 2011-10-06
18 0441-kol-2007-drawings.pdf 2011-10-06
18 441-kol-2007-examination report.pdf 2011-10-06
19 441-KOL-2007-DRAWINGS.1.1.pdf 2011-10-06
19 0441-kol-2007-form1.pdf 2011-10-06
20 0441-kol-2007-form2.pdf 2011-10-06
20 441-KOL-2007-DESCRIPTION (COMPLETE).1.1.pdf 2011-10-06
21 0441-kol-2007-form3.pdf 2011-10-06
21 441-kol-2007-correspondence.pdf 2011-10-06
22 441-KOL-2007-ABSTRACT.1.1.pdf 2011-10-06
22 441-KOL-2007-AMANDED PAGES OF SPECIFICATION.pdf 2011-10-06
23 441-KOL-2007-AMANDED CLAIMS.pdf 2011-10-06
24 441-KOL-2007-ABSTRACT.1.1.pdf 2011-10-06
24 441-KOL-2007-AMANDED PAGES OF SPECIFICATION.pdf 2011-10-06
25 441-kol-2007-correspondence.pdf 2011-10-06
25 0441-kol-2007-form3.pdf 2011-10-06
26 441-KOL-2007-DESCRIPTION (COMPLETE).1.1.pdf 2011-10-06
26 0441-kol-2007-form2.pdf 2011-10-06
27 0441-kol-2007-form1.pdf 2011-10-06
27 441-KOL-2007-DRAWINGS.1.1.pdf 2011-10-06
28 0441-kol-2007-drawings.pdf 2011-10-06
28 441-kol-2007-examination report.pdf 2011-10-06
29 0441-kol-2007-description (complete).pdf 2011-10-06
29 441-KOL-2007-FORM 1.1.1.pdf 2011-10-06
30 0441-kol-2007-correspondence others.pdf 2011-10-06
30 441-kol-2007-form 18.pdf 2011-10-06
31 0441-kol-2007-claims.pdf 2011-10-06
31 441-KOL-2007-FORM 2.1.1.pdf 2011-10-06
32 0441-kol-2007-assignment.pdf 2011-10-06
32 441-kol-2007-form 3.pdf 2011-10-06
33 0441-kol-2007-abstract.pdf 2011-10-06
33 441-KOL-2007-FORM-27.pdf 2011-10-06
34 00441-kol-2007 form-18.pdf 2011-10-06
34 441-kol-2007-gpa.pdf 2011-10-06
35 00441-kol-2007 correspondence-1.1.pdf 2011-10-06
35 441-kol-2007-granted-abstract.pdf 2011-10-06
36 441-KOL-2007-FORM-27-1.pdf 2012-07-17
36 441-kol-2007-granted-claims.pdf 2011-10-06
37 441-kol-2007-granted-description (complete).pdf 2011-10-06
37 441-KOL-2007-(01-04-2015)-FORM-27.pdf 2015-04-01
38 441-kol-2007-granted-drawings.pdf 2011-10-06
38 441-KOL-2007-(28-03-2016)-FORM-27.pdf 2016-03-28
39 441-KOL-2007_EXAMREPORT.pdf 2016-06-30
39 441-kol-2007-granted-form 1.pdf 2011-10-06
40 Other Patent Document [24-03-2017(online)].pdf 2017-03-24
40 441-kol-2007-granted-form 2.pdf 2011-10-06
41 Form 27 [30-03-2017(online)].pdf 2017-03-30
41 441-kol-2007-granted-letter patent.pdf 2011-10-06
42 441-KOL-2007-RELEVANT DOCUMENTS [17-03-2018(online)].pdf 2018-03-17
42 441-kol-2007-granted-specification.pdf 2011-10-06
43 441-KOL-2007-OTHERS.pdf 2011-10-06
43 441-KOL-2007-RELEVANT DOCUMENTS [23-03-2019(online)].pdf 2019-03-23
44 441-KOL-2007-RELEVANT DOCUMENTS [20-03-2020(online)].pdf 2020-03-20
44 441-KOL-2007-REPLY TO EXAMINATION REPORT.pdf 2011-10-06
45 441-KOL-2007-01-02-2023-ALL DOCUMENTS.pdf 2023-02-01
45 441-kol-2007-reply to examination report1.1.pdf 2011-10-06

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