Description:Field of the Invention

The present disclosure generally relates to tile surface treatment. Particularly, the present disclosure relates to synthesis of a nano chemical coating on tile surfaces.
Background
The background description includes information that may be useful in understanding the present invention. It is not an admission that any of the information provided herein is prior art or relevant to the presently claimed invention, or that any publication specifically or implicitly referenced is prior art.
Tiles have been an integral part of architecture and design for centuries, offering both functionality and aesthetics. With advancements in material science and manufacturing technologies, the tile industry has evolved to meet the increasing demand for tiles that are not only durable but also possess enhanced surface properties such as increased glossiness, scratch resistance, and water repellence. This demand has led to the development of innovative processing techniques, including the application of nano chemical coatings that significantly improve the surface characteristics of tiles.
The process of enhancing tile surfaces traditionally involves several steps, including cooling after kiln processing, polishing to achieve a smooth surface, and the application of chemical coatings to provide additional functional benefits. However, these conventional methods often fall short in delivering the desired quality and efficiency. For instance, maintaining the tiles at an optimal temperature throughout the processing stages is crucial for ensuring the effective application of coatings and achieving the desired finish. Yet, many existing systems do not incorporate a dedicated cooling module, leading to inconsistencies in the final product quality.
Polishing is another critical step in tile processing, aimed at creating a smooth and reflective surface. While traditional polishing methods can achieve a degree of smoothness, they may not be sufficient to prepare the tile surface for optimal nano chemical coating application. The development of pores on the tile surface before coating application is vital for ensuring that the nano chemicals effectively penetrate and bond with the tile, enhancing its properties. However, not all systems include a specialized module for creating these tiny pores, which can limit the effectiveness of the subsequent chemical treatments.
The application of nano chemical coatings is a delicate process that requires precision and uniformity. Conventional methods often rely on manual application or simplistic dispensing systems that can result in uneven coating, affecting the glossiness, hydrophobic properties, and overall durability of the tiles. The need for sequential application of different nano chemicals, each serving a distinct purpose such as increasing glossiness or creating a hydrophobic layer, further complicates the process. Moreover, post-application treatments, including heating, washing, and polishing, are essential for curing the coatings and ensuring their adherence to the tile surface. Many existing setups lack the integrated facilities to perform these tasks efficiently, leading to increased processing time and energy consumption.
Furthermore, the quality control and packaging of the processed tiles are paramount to ensuring that only tiles meeting the highest standards reach the market. Traditional inspection and packing methods can be labor-intensive and prone to human error, necessitating the development of automated systems that can accurately grade and package the tiles with minimal manual intervention.
In light of the above discussion, there exists an urgent need for solutions that overcome the challenges associated with conventional systems and techniques for enhancing tile surfaces. The present invention aims to optimize the application of nano chemical coatings on tile surfaces, ensuring uniformity, efficiency, and improved functional properties of the tiles, thereby meeting the evolving demands of the tile industry.

Summary
The present disclosure generally relates to tile surface treatment. Particularly, the present disclosure relates to a system for applying a nano chemical coating on tile surfaces.
The following presents a simplified summary of various aspects of this disclosure in order to provide a basic understanding of such aspects. This summary is not an extensive overview of all contemplated aspects, and is intended to neither identify key or critical elements nor delineate the scope of such aspects. Its purpose is to present some concepts of this disclosure in a simplified form as a prelude to the more detailed description that is presented later.
The following paragraphs provide additional support for the claims of the subject application.
This document describes a novel synthesis of nano chemical for applying as coatings to tile surfaces, aimed at enhancing the durability, appearance, and functionality of tiles. The tile production system integrates various modules designed for cooling, polishing, chemical application, inspection, and packing to ensure a comprehensive and efficient treatment process.
In tile production line, a cooling module that cools tiles to a predetermined temperature range after they have been processed in a kiln. This cooling phase is critical for preparing the tile surfaces for optimal adhesion of nano chemical coatings. Following the cooling phase, a first polishing module equipped with multiple heads is employed to smooth the tile surface, preparing it for the application of nano chemicals.
In an embodiment, the system includes a nano chemical-A application module outfitted with several heads designed to fulfil tiny pores on the tile surface. These micro pores are essential for the subsequent chemical coating processes as they enhance the coating's ability to bond to the tile surface. Following this preparation, a first chemical dispenser applies a nano chemical-A in a controlled, dropwise manner. This first nano chemical coating is aimed at increasing the glossiness of the tile and filling any micropores present on the surface.
In an embodiment, after the application of the first nano chemical, a second polishing module is utilized. This module not only heats the tile but also washes it, ensuring that the first chemical application is even and clean. The second chemical dispenser then applies a second nano chemical, nano chemical-C, which is designed to create a hydrophobic layer on the tile surface. This layer provides the tile with water-repellent properties, making it more resistant to moisture and easier to clean.
In an embodiment, the system's second polishing module includes a feature for washing the tiles with water after the first chemical application. This step is crucial for removing any excess chemical and preparing the tile surface for the second nano chemical coating. Furthermore, the module employs nano pads to ensure an even application of the second chemical, optimizing the hydrophobic effect.
In an embodiment, the nano chemical application module is specifically designed to operate sequentially with two separate machines dedicated to consecutive chemical applications. This design ensures that each chemical coating is applied under optimal conditions, allowing for precise control over the coating process and improving the overall quality of the tile surface treatment.
In an embodiment, the inspection and packing module of the system incorporates an automated grading system. This system classifies tiles based on the quality of the nano chemical coating, ensuring that only tiles that meet the highest standards are packaged and shipped. This automated grading process ensures consistency and quality in the final product, providing customers with high-quality, durable tiles.
The method accompanying this system involves a detailed procedure for applying nano chemical coatings on tile surfaces. Tiles are first cooled for a duration of 12 to 24 hours following kiln processing. The surface of the tiles is then smoothed using a polishing machine with multiple heads. Tiny pores are fulfilled on the surface of the tiles using a nano chemical application machine, preparing the tiles for chemical coating. A first nano chemical, referred to as nano chemical-A, is applied dropwise onto the tiles. Machine heads rotating at high speeds spread the first chemical and fill micropores, enhancing the glossiness and durability of the tile surface. After washing the tiles with water, a second nano chemical, nano chemical-C, is applied dropwise using a separate machine equipped with punch or nano pads. This second chemical application creates a hydrophobic effect on the tile surface, making it resistant to water and easier to maintain. Finally, the treated tiles are inspected and packaged based on quality grades, ensuring that only the best products reach the consumer.

Brief Description of the Drawings

The features and advantages of the present disclosure would be more clearly understood from the following description taken in conjunction with the accompanying drawings in which:
FIG. 1 illustrates the development of Nano Chemical-A for ceramic tile surface coating, in accordance with the embodiment of the present disclosure;
FIG. 2 illustrates the preparation of Nanochemical-C for tile surface coating in accordance with the embodiment of the present disclosure; and
FIG. 3 illustrates a standard system designed for applying a nano chemical coating on tile surfaces, in accordance with the embodiments of the present disclosure;
FIG. 4 illustrates a method for nano chemical coating on tile surfaces, in accordance with the embodiment of the present disclosure;
FIG. 5 quality inspection of tile surface after nano chemical coating, in accordance with the embodiments of the present disclosure.
Fig. 6 illustrates clear tile after testing, in accordance with the embodiments of the present disclosure.
Detailed Description
In the following detailed description of the invention, reference is made to the accompanying drawings that form a part hereof, and in which is shown, by way of illustration, specific embodiments in which the invention may be practiced. In the drawings, like numerals describe substantially similar components throughout the several views. These embodiments are described in sufficient detail to claim those skilled in the art to practice the invention. Other embodiments may be utilized and structural, logical, and electrical changes may be made without departing from the scope of the present invention. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the present invention is defined only by the appended claims and equivalents thereof.
The use of the terms “a” and “an” and “the” and “at least one” and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The use of the term “at least one” followed by a list of one or more items (for example, “at least one of A and B”) is to be construed to mean one item selected from the listed items (A or B) or any combination of two or more of the listed items (A and B), unless otherwise indicated herein or clearly contradicted by context. The terms “comprising,” “having,” “including,” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
The present disclosure generally relates to development of tile surface coating material. Particularly, the present disclosure relates to preparation of a nano chemical coating on tile surfaces.
Pursuant to the "Detailed Description" section herein, whenever an element is explicitly associated with a specific numeral for the first time, such association shall be deemed consistent and applicable throughout the entirety of the "Detailed Description" section, unless otherwise expressly stated or contradicted by the context.
FIG. 1 illustrates the process for development of Nano Chemical-A for tile surface coating, in accordance with the embodiment of the present disclosure. The synthesis initiates with colloidal silica, to which silane linkers are attached. These linkers bear R1 groups such as methyl (CH3) or ethyl (C2H5) and R2 groups that may include vinyl, glycidoxy, methacryloxy, amine, n-octyl, phenyl, or equivalent to R1, providing a diverse range of functionalities on the silica surface. Subsequently, glycols with varying chain lengths, denoted as 'b', are introduced to modify the silica further. This surface modification is conducted between room temperature and 40°Cover two hours and involves a reaction with boron trihydroxide (B(OH)3), water (H2O), sodium hydroxide (NaOH), and a defoamer, culminating in the formation of Nano Chem-A. This product embodies a siloxane backbone with functional glycol chains, tailored for use as a nano-coating agent aimed at augmenting the glossiness and hydrophobicity of tile surfaces.
FIG. 2 illustrates the process for development of Nano Chemical-C for tile surface coating, in accordance with the embodiment of the present disclosure. The synthesis commences with a siloxane base, which provides a robust backbone for the compound. Functional groups R1, such as methyl or ethyl, and R2, which can vary among methyl, vinyl, glycidoxy, methacryloxy, amine, n-octyl, phenyl, or similar to R1, are grafted onto this backbone using silane linkers to afford the molecule diverse surface properties. This functionalization is complemented by R3 and R4 groups, offering additional variations such as vinyl, phenyl, hydroxy, hydrogen, amine, chloro, and glycidoxy, allowing for a customized chemical profile. The concoction is then processed with paraffin wax, water and a defoamer, within a temperature-controlled environment ranging from room temperature to 40°C for one hour, which facilitates the formation of Nano Chem-C. The resultant compound is a complex siloxane structure with a multi-functional surface, tailored for creating a hydrophobic coating on tiles, thereby imparting water resistance and durability to the treated surfaces.
FIG. 3 illustrates a standard system (100) designed for applying a nano chemical coating on tile surfaces, in accordance with the embodiments of the present disclosure. The system (100) encompasses several components, each tailored to perform specific functions within the overall process of nano coating application. These components include a cooling module (102), a first polishing module (104), a nano chemical application module (106), a first chemical dispenser (108), a second polishing module (110), a second chemical dispenser (112), and an inspection and packing module (114). Each module plays a crucial role in ensuring the tiles are treated accurately and efficiently, resulting in a high-quality finish that enhances both the aesthetic and functional properties of the tile surfaces.
In an embodiment, the cooling module (102) is provided for maintaining the tiles at a predetermined temperature following their processing in a kiln. This cooling module (102) is crucial for bringing the tiles to a temperature conducive for subsequent treatments. By ensuring the tiles are at the appropriate temperature, the integrity of the tile surface is preserved, making it optimal for further processing steps.
In an embodiment, the first polishing module (104) is equipped with multiple heads designed for smoothing the surface of the tiles. This module's primary function is to prepare the tile surface for nano chemical application by creating a uniform and smooth surface. The multiple heads in the first polishing module (104) allow for efficient and even polishing across the entire surface of the tile, thereby enhancing the quality of the subsequent nano chemical coating application.
In an embodiment, the nano chemical application module (106) is included, which features a plurality of heads for filling tiny pores on the tile surface. These micro pores are essential for the nano chemical coating process, as they enable better adhesion of the chemical coatings to the tile surface. By filling these tiny pores, the nano chemical application module (106) ensures that the subsequent coatings penetrate deeply into the tile, resulting in a more durable and effective finish.
In an embodiment, the first chemical dispenser (108) applies a first nano chemical coating to the tile surface. This coating is designed to increase the glossiness of the tile and fill micropores, thereby enhancing the visual appeal of the tile surface. The application of this first nano chemical coating is a critical step in the process, as it directly impacts the aesthetic quality of the finished tile.
In an embodiment, the second polishing module (110) is utilized for heating and washing the tile after the application of the first chemical coating. This module serves multiple purposes, including removing any excess chemical from the tile surface and further smoothing the surface. The heating and washing process ensures that the first nano chemical coating is properly cured and that the tile surface is prepared for the application of the second nano chemical coating.
In an embodiment, the second chemical dispenser (112) applies a second nano chemical to the tile surface, creating a hydrophobic layer. This layer significantly enhances the functional properties of the tile by making it resistant to water and moisture. The application of the second nano chemical coating is a vital step in ensuring the long-term durability and utility of the tile surface.
In an embodiment, the inspection and packing module (114) is included for grading and packaging the treated tiles. This module assesses the quality of the treated tiles, ensuring that only tiles meeting the highest standards are packaged and prepared for distribution. The inspection and packing module (114) is the final step in the process, signifying the completion of the nano chemical coating application and ensuring that the tiles are ready for use.
In an embodiment, the cooling module (102) is designed to maintain the tiles within a specific temperature range that is conducive to the optimal adhesion of nano chemicals on the tile surfaces. This precise temperature control is critical for ensuring that the nano chemicals adhere properly to the tile surfaces, thereby maximizing the effectiveness of the chemical treatments. The cooling module (102) employs advanced thermal management technologies to rapidly reduce the temperature of the tiles to the desired range immediately after they exit the kiln. This rapid cooling process is essential for preventing any thermal damage to the tiles that could compromise the integrity of the subsequent nano chemical coatings. Furthermore, the ability to maintain the tiles within this optimal temperature range ensures consistent results across all tiles processed by the system (100), thereby enhancing the overall quality of the finished product.
In an embodiment, the first polishing module (104) includes heads that rotate at high speeds to evenly distribute the nano chemicals across the tile surface. These rotating heads are designed to work in conjunction with the nano chemical application process, ensuring that the chemicals are uniformly applied across the entire surface of the tile. The high-speed rotation of the heads facilitates a thorough spreading of the nano chemicals, which is essential for achieving an even coating and maximizing the surface area coverage. This even distribution not only enhances the aesthetic appearance of the tiles but also ensures that the functional properties of the nano chemicals, such as increased glossiness and hydrophobicity, are uniformly imparted across the tile surface. The precise engineering of the rotating heads, along with their high-speed operation, plays a pivotal role in the efficiency and effectiveness of the nano chemical coating process.
In an embodiment, the first chemical dispenser (108) is calibrated to add the nano chemical-A dropwise at a controlled rate. This precise calibration is essential for ensuring that the optimal amount of nano chemical-A is applied to the tile surfaces, thereby achieving the desired increase in glossiness and filling of micropores without over-saturation. The controlled rate of addition allows for a uniform application of the chemical across the surface of the tiles, ensuring that each tile receives an identical treatment. This uniformity is crucial for maintaining consistent quality and appearance across all treated tiles. The dropwise addition technique employed by the first chemical dispenser (108) minimizes waste and maximizes the efficiency of the nano chemical usage, thereby enhancing the sustainability of the coating process.
In an embodiment, the second polishing module (110) includes a water wash feature to clean the tile after the first chemical application. This water wash feature is instrumental in removing any residual chemicals from the tile surface, ensuring that the surface is perfectly clean before the application of subsequent treatments. The washing process not only cleans the tile but also prepares the surface for the next stages of the nano chemical coating process. By ensuring that the tile surface is free from any contaminants or excess chemicals, the water wash feature enhances the adhesion and effectiveness of the second nano chemical coating. This step is critical for achieving a high-quality finish on the tile surfaces, as it ensures that the subsequent coatings can be applied to a clean and receptive surface.
In an embodiment, the second chemical dispenser (112) employs a precision flow control mechanism for the dropwise addition of the nano chemical-C. This precision flow control is crucial for applying the correct amount of nano chemical-C to the tile surfaces, thereby creating an effective hydrophobic layer. The controlled dropwise addition ensures that the hydrophobic coating is evenly applied across the tile, leading to uniform water repellence and enhancing the tile's resistance to moisture. The precision flow control mechanism allows for meticulous regulation of the chemical flow, ensuring that each tile receives a consistent application of nano chemical-C. This consistency is vital for maintaining the quality and performance of the hydrophobic layer across all treated tiles, thereby ensuring that they meet the desired specifications for water resistance and durability.
In an embodiment, the second polishing module (110) further includes nano pads for the even application of the second nano chemical coating. These nano pads are specifically designed to work with the hydrophobic nano chemical, ensuring that the coating is applied uniformly across the tile surface. The use of nano pads facilitates a precise and controlled application process, which is essential for achieving an even and effective hydrophobic layer. The nano pads' design allows for gentle yet thorough application of the chemical, minimizing the risk of damaging the tile surface while maximizing the coating's effectiveness. The inclusion of nano pads in the second polishing module (110) exemplifies the system's (100) commitment to utilizing advanced technologies and materials to achieve superior results in the nano chemical coating process.
In an embodiment, the nano chemical application module (106) is designed to operate sequentially with two separate machines for consecutive chemical applications. This sequential operation is critical for ensuring that each chemical treatment is applied under optimal conditions and has sufficient time to cure before the next treatment is applied. The use of two separate machines allows for a controlled and efficient workflow, where each step in the nano chemical application process is precisely timed and executed. This methodical approach ensures that the tile surfaces receive the full benefit of each nano chemical treatment, resulting in a finished product that exhibits enhanced aesthetic and functional properties. The sequential operation of the nano chemical application module (106) highlights the system's (100) sophisticated engineering and design, which are tailored to achieve the best possible outcomes in the nano chemical coating of tile surfaces.
In an embodiment, the inspection and packing module (114) includes an automated grading system to classify tiles based on the quality of the nano chemical coating. This automated grading system is integral to ensuring that only tiles meeting the highest quality standards are packaged and prepared for distribution. The system assesses various aspects of the nano chemical coating, including uniformity, glossiness, and hydrophobicity, to determine the quality of each tile. Tiles that do not meet the predefined quality criteria are separated from the batch, ensuring that customers receive only the best quality tiles. This automated grading process not only enhances the efficiency of the quality control process but also ensures consistency and reliability in the quality of the finished products. The incorporation of an automated grading system into the inspection and packing module (114) underscores the system's (100) commitment to maintaining the highest quality standards in the nano chemical coating of tile surfaces.
FIG. 4 illustrates a method 200 for nano chemical coating on tile surfaces, in accordance with the embodiment of the present disclosure. At step 202, immediately after the tiles are processed in a kiln, they are cooled for a duration of 12 to 24 hours. This critical step ensures that the tiles reach a temperature conducive to the optimal adhesion of the nano chemicals. At step 204, once cooled, the tiles undergo a smoothing process using a polishing machine equipped with multiple heads. This step is vital for creating a uniform and smooth tile surface, which is essential for the effective application of nano chemicals. At step 206, after polishing, a nano chemical application machine is used to create tiny pores on the surface of the tiles. These pores are crucial for the next step as they allow the nano chemicals to penetrate deeply into the tile, providing a robust and long-lasting effect. At step 208, the first nano chemical, referred to as nano chemical-A, is applied dropwise onto the tiles. This application is performed in a controlled manner to ensure uniform coverage and optimal penetration into the pores created in the previous step. At step 210, following the application of the first nano chemical, machine heads are rotated at high speeds. This action helps to spread the chemical evenly across the tile surface and fill the micropores, ensuring a smooth and glossy finish. At step 212, after the first nano chemical application, the tiles are washed with water. This step removes any excess chemical and prepares the tile surface for the application of the second nano chemical. At step 214, the second nano chemical, nano chemical-C, is then applied dropwise using a separate machine equipped with punch or nano pads. This chemical is designed to create a hydrophobic layer on the tile surface, providing water-repellent properties and making the tiles easier to clean and maintain. At step 216, the treated tiles are inspected and graded based on the quality of the nano chemical coating. Only tiles that meet specified quality standards are packaged and prepared for distribution. This final step ensures that customers receive high-quality, durable, and aesthetically pleasing tiles.
FIG. 5 quality inspection of tile surface after nano chemical coating, in accordance with the embodiments of the present disclosure. As part of the quality control procedure, the effectiveness of the nano chemical coatings on vitrified tiles is evaluated using a unique method involving a permanent marker. During this test, a uniform layer of permanent marker ink is applied across the coated surface of the tile. The resilience and efficacy of the nano chemical coating are then assessed by the ease with which the marker stains are removed with water. A cloth is used to clean the tile surface, ensuring that no residue remains. Should the tile surface return to its original state, with the marker completely eradicated, the quality of the nano chemical coating is deemed satisfactory. Upon passing this test, the treated tile is approved for packaging, signifying its readiness for distribution and confirming the coating’s protective properties.
Fig. 6 Clean tile after test, in accordance with the embodiments of the present disclosure.
Example embodiments herein have been described above with reference to block diagrams and flowchart illustrations of methods and apparatuses. It will be understood that each block of the block diagrams and flowchart illustrations, and combinations of blocks in the block diagrams and flowchart illustrations, respectively, can be implemented by various means including hardware, software, firmware, and a combination thereof. For example, in one embodiment, each block of the block diagrams and flowchart illustrations, and combinations of blocks in the block diagrams and flowchart illustrations can be implemented by computer program instructions. These computer program instructions may be loaded onto a general-purpose computer, special purpose computer, or other programmable data processing apparatus to produce a machine, such that the instructions which execute on the computer or other programmable data processing apparatus create means for implementing the functions specified in the flowchart block or blocks.
Operations in accordance with a variety of aspects of the disclosure is described above would not have to be performed in the precise order described. Rather, various steps can be handled in reverse order or simultaneously or not at all.
While several implementations have been described and illustrated herein, a variety of other means and/or structures for performing the function and/or obtaining the results and/or one or more of the advantages described herein may be utilized, and each of such variations and/or modifications is deemed to be within the scope of the implementations described herein. More generally, all parameters, dimensions, materials, and configurations described herein are meant to be exemplary and that the actual parameters, dimensions, materials, and/or configurations will depend upon the specific application or applications for which the teachings is/are used. Those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, many equivalents to the specific implementations described herein. It is, therefore, to be understood that the foregoing implementations are presented by way of example only and that, within the scope of the appended claims and equivalents thereto, implementations may be practiced otherwise than as specifically described and claimed. Implementations of the present disclosure are directed to each individual feature, system, article, material, kit, and/or method described herein. In addition, any combination of two or more such features, systems, articles, materials, kits, and/or methods, if such features, systems, articles, materials, kits, and/or methods are not mutually inconsistent, is included within the scope of the present disclosure.
Claims

I/We claims:

A system (100) for applying a nano chemical coating on tile surfaces, comprising: a cooling module (102) for maintaining the tiles at a predetermined temperature after kiln processing; a first polishing module (104) equipped with multiple heads for smoothing the tile surface; a nano chemical application module (106) with a plurality of heads for creating tiny pores on the tile surface; a first chemical dispenser (108) for applying a first nano chemical coating to increase glossiness and fill micropores; a second polishing module (110) for heating and washing the tile post-first chemical application; a second chemical dispenser (112) for applying a second nano chemical to create a hydrophobic layer on the tile surface; and an inspection and packing module (114) for grading and packaging the treated tiles.
The system of claim 1, wherein the cooling module (102) is configured to maintain the tiles within a temperature range conducive to optimal adhesion of the nano chemicals.
The system of claim 1, wherein the first polishing module (104) includes heads rotating at high speeds to evenly distribute the nano chemicals across the tile surface.
The system of claim 1, wherein the first chemical dispenser (108) is calibrated to add the nano chemical-A dropwise at a controlled rate.
The system of claim 1, wherein the second polishing module (110) includes a water wash feature to clean the tile after the first chemical application.
The system of claim 1, wherein the second chemical dispenser (112) employs a precision flow control mechanism for the dropwise addition of the nano chemical-C.
The system of claim 1, wherein the second polishing module (110) further includes nano pads for the even application of the second nano chemical coating.
The system of claim 1, wherein the first nano chemical coating comprising nano-compound A:
/, where / , wherein the nano-compound A is synthesized by heating homogenous mixture of colloidal silica, boron trihydroxide (B(OH)3), water (H2O), sodium hydroxide (NaOH), and / and / at 35-45 40°C for 1.5- 3 hours.
The system of claim 1, wherein the second nano chemical coating comprising nano-compound C:
/, where /
wherein the nano-compound C is synthesized by heating for 0.8 to 1.2 hrs at 35-45 °C homogenous mixture of water, paraffin wax, / and /
A method (200) for nano chemical coating on tile surfaces, comprising: cooling tiles after kiln processing for a duration of 12 to 24 hours; smoothing the surface of the tiles using a polishing machine with multiple heads; creating tiny pores on the surface of the tiles using a nano chemical application machine; applying a first nano chemical-A dropwise onto the tiles; rotating machine heads at high speeds to spread the first chemical and fill micropores; washing the tiles with water; applying a second nano chemical-C dropwise using a separate machine with punch or nano pads to create a hydrophobic effect; and inspecting and packaging the treated tiles based on quality grades.

DEVELOPMENT OF CERAMIC TILE SURFACE COATING NANOMATERIAL FOR HIGH GLOSSINESS AND STAIN PROTECTION

Disclosed is a system for applying a nano chemical coating on tile surfaces, comprising: a cooling module for maintaining the tiles at a predetermined temperature after kiln processing; a first polishing module equipped with multiple heads for smoothing the tile surface; a nano chemical application module with a plurality of heads for creating tiny pores on the tile surface; a first chemical dispenser for applying a first nano chemical coating to increase glossiness and fill micropores; a second polishing module for heating and washing the tile post-first chemical application; a second chemical dispenser for applying a second nano chemical to create a hydrophobic layer on the tile surface; and an inspection and packing module for grading and packaging the treated tiles.

Drawings
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Fig. 1
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FIG. 2

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Fig. 3

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Fig. 4

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FIG. 5
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FIG. 6

, Claims:I/We claims:

A system (100) for applying a nano chemical coating on tile surfaces, comprising: a cooling module (102) for maintaining the tiles at a predetermined temperature after kiln processing; a first polishing module (104) equipped with multiple heads for smoothing the tile surface; a nano chemical application module (106) with a plurality of heads for creating tiny pores on the tile surface; a first chemical dispenser (108) for applying a first nano chemical coating to increase glossiness and fill micropores; a second polishing module (110) for heating and washing the tile post-first chemical application; a second chemical dispenser (112) for applying a second nano chemical to create a hydrophobic layer on the tile surface; and an inspection and packing module (114) for grading and packaging the treated tiles.
The system of claim 1, wherein the cooling module (102) is configured to maintain the tiles within a temperature range conducive to optimal adhesion of the nano chemicals.
The system of claim 1, wherein the first polishing module (104) includes heads rotating at high speeds to evenly distribute the nano chemicals across the tile surface.
The system of claim 1, wherein the first chemical dispenser (108) is calibrated to add the nano chemical-A dropwise at a controlled rate.
The system of claim 1, wherein the second polishing module (110) includes a water wash feature to clean the tile after the first chemical application.
The system of claim 1, wherein the second chemical dispenser (112) employs a precision flow control mechanism for the dropwise addition of the nano chemical-C.
The system of claim 1, wherein the second polishing module (110) further includes nano pads for the even application of the second nano chemical coating.
The system of claim 1, wherein the first nano chemical coating comprising nano-compound A:
/, where / , wherein the nano-compound A is synthesized by heating homogenous mixture of colloidal silica, boron trihydroxide (B(OH)3), water (H2O), sodium hydroxide (NaOH), and / and / at 35-45 40°C for 1.5- 3 hours.
The system of claim 1, wherein the second nano chemical coating comprising nano-compound C:
/, where /
wherein the nano-compound C is synthesized by heating for 0.8 to 1.2 hrs at 35-45 °C homogenous mixture of water, paraffin wax, / and /
A method (200) for nano chemical coating on tile surfaces, comprising: cooling tiles after kiln processing for a duration of 12 to 24 hours; smoothing the surface of the tiles using a polishing machine with multiple heads; creating tiny pores on the surface of the tiles using a nano chemical application machine; applying a first nano chemical-A dropwise onto the tiles; rotating machine heads at high speeds to spread the first chemical and fill micropores; washing the tiles with water; applying a second nano chemical-C dropwise using a separate machine with punch or nano pads to create a hydrophobic effect; and inspecting and packaging the treated tiles based on quality grades.

DEVELOPMENT OF CERAMIC TILE SURFACE COATING NANOMATERIAL FOR HIGH GLOSSINESS AND STAIN PROTECTION