Abstract: Basalt fibre is a form of fibre made from basalt rock that has been processed. When compared to glass fibre, basalt fibre has a lot higher strength and is far less expensive than carbon fibre. Basalt fibre has a working temperature range of 260°C to 815°C, allowing it to be employed in both high and low temperature applications. As a result, jute and basalt fibres are utilised for insulation. Basalt fibre and jute are reinforced with Epoxy (Araldite LY 556) resin to create the plates. Jute fibre is used in conjunction with basalt fibre to improve plate thickness while lowering costs. Using epoxy resin and alternate layers of basalt and jute, a number of plates are created. These are put through a variety of testing, including tensile, impact, and heat treatment tests (thermal test). The main application of basalt fibre composite is to replace the glass fibre used in vehicle headliners because basalt fibre has a much higher strength than glass fibre and can reduce heat entering the cabin of the vehicle while also increasing the efficiency of the air conditioner by maintaining the temperature. It also has good impact strength. Inexpensive-handling automobiles now use glass fibre, while high-handling cars use carbon fibre. Both can be replaced by basalt fibre due to its superior qualities and low cost.
Title
Development of Headliners in Electric Vehicle Car Using Basalt and Jute Fibre Reinforced Composite Structure
Field of invention
Natural fibres have been discovered to be a viable replacement for typical glass fibres as a reinforcement material. When it comes to natural fibres, there are numerous advantages. Natural fibres provide a number of advantages over glass fibres, including low cost, high strength-to-weight ratio, low density, low energy content, resistance to breakage during processing, and recyclability, etc. Basalt has made a name for itself as a fibre reinforcement material for composites. Basalt fibre (BF) can resist extremely high temperatures and is suitable for high-performance applications. Jute fibres are the least expensive of all natural fibres and are widely available in developing countries.
Background of invention
Basalt is a natural substance that is good to the environment. Basalt is used to make basalt fibres. Natural basalt was used to make BF, a type of high-performance inorganic fibre. Bassalt Fibers are more environmentally friendly than glass fibres because they can be recycled considerably more efficiently. High tensile strength, exceptional fire resistance, sustainability, reusability, and environmental friendliness are just a few of the benefits of jute fibre. Epoxy is the common name for the epoxide functional group, as well as the basic component of epoxy resin's cured end products.
Summary of invention
The metallic die is filled with basalt and jute fibre reinforcement and matrix, and the entire assembly is inserted between the compression moulding machine. Heat and pressure are applied for varying lengths of time. The composite can be cured at room temperature or at a higher temperature. The mould is opened after curing and the composite is extracted for further processing. On the created samples, mechanical tests such as tensile, impact, and hardness were performed, and a comparison was made.
Detailed description of the invention
Hybrid composites are composites that comprise more than one type of fibre in a single matrix material. In general, a hybrid may contain multiple distinct forms of fibre, although the most effective combination is most likely to consist of only two types of fibre. The hydrophilic nature of jute fibre contrasts with the hydrophobic nature of the polymer matrix, therefore the two are incompatible. The hydrophilic jute fibres have a low resistance to moisture, resulting in excessive water absorption and poor tensile characteristics in jute fibre composites. Furthermore, non-cellulosic compounds such as lignin and hemicelluloses, which structure the cells of jute, reduce the matrix's adherence to jute fibres.
Three types of composite samples were fabricated:
| # | Name | Date |
|---|---|---|
| 1 | 202241006385-Small Entity_Form-28_07-02-2022.pdf | 2022-02-07 |
| 2 | 202241006385-Form9_Early Publication_07-02-2022.pdf | 2022-02-07 |
| 3 | 202241006385-Form18_Examination Request_07-02-2022.pdf | 2022-02-07 |
| 4 | 202241006385-Form-5_As Filed_07-02-2022.pdf | 2022-02-07 |
| 5 | 202241006385-Form-3_As Filed_07-02-2022.pdf | 2022-02-07 |
| 6 | 202241006385-Form-1_As Filed_07-02-2022.pdf | 2022-02-07 |
| 7 | 202241006385-Form 2(Title Page)Complete_07-02-2022.pdf | 2022-02-07 |
| 8 | 202241006385-Educational Institution Eligibility Document_07-02-2022.pdf | 2022-02-07 |
| 9 | 202241006385-Drawing_As Filed_07-02-2022.pdf | 2022-02-07 |
| 10 | 202241006385-Description Complete_As Filed_07-02-2022.pdf | 2022-02-07 |
| 11 | 202241006385-Correspondence_As Filed_07-02-2022.pdf | 2022-02-07 |
| 12 | 202241006385-Claims_As Filed_07-02-2022.pdf | 2022-02-07 |
| 13 | 202241006385-Abstract_As Filed_07-02-2022.pdf | 2022-02-07 |
| 14 | 202241006385-FER.pdf | 2022-10-25 |
| 1 | 202241006385E_08-07-2022.pdf |