Abstract: ABSTRACT A die-set for controlled flanging and joggle forming of sheet metal body panels, said die-set comprising: lower die casting mounted on press bolster; lower pad for supporting sheet metal panel to be flanged and joggle-formed; gas spring mounting lower floating insert thereon and having lock for selectively locking/unlocking thereof; lower pad and lower floating insert supporting metal sheet panel during flanging thereof; upper die casting mounted on press ram; upper pad mounted on upper die casting; metal sheet panel held between lower and upper floating insert for flanging and joggle forming thereof; upper floating insert having urethane pad to hold it in position; and a flanging insert with predefined profile for obtaining wrinkle-free flanging on said sheet metal panel; and floating inserts and spring assembly configured for directly making a high-quality joggle formed sheet metal body panel of predefined profile. FIGURE 4d.
DESC:FIELD OF INVENTION
The present invention relates to sheet metal dies. In particular, the present invention relates to joggle forming and flanging operation in the dies. More particularly, the present invention relates to special floating insert configured for overcoming the problem associated with the conventional flanging operation in sheet metal dies.
BACKGROUND OF THE INVENTION AND PRIOR ART
In the conventional flanging operation in the sheet metal dies, the panel should be held between two pads (lower and upper pad) for performing flanging operation. The panel shape is already formed during the drawing operation in a drawing die. As required, the panel needs to be flanged at one of the side thereof.
The method of performing a flanging operation in sheet metal dies (Figure 1) comprises of the following method steps:
- Panel (1) is kept on the lower pad (2) in the lower die.
- On starting the stroke, i.e. starting the downward movement of the press-ram, the upper pad (4) holds the panel (1).
- The flanging process starts with the upper inserts (5) on moving the upper pad (4) downwards.
DEFINITIONS
The metal forming or simply forming is a metalworking process to give different shapes to the metal parts and objects by subjecting them to mechanical deformation, e.g. plastic deformation. For example, sheet metal panels are is reshaped without adding or removing material and often its mass remains the same. During the plastic deformation process, the physical shape of metal sheet is permanently deformed to make sheet metal parts such as body panels.
There are many forming processes conducted on metal presses, which employ different types of dies, for example, embossing, coining, bending, flanging, drawing, extruding, joggle forming die etc.
FLANGING: This is a process of bending the edge of a metal sheet. The flanging operation uses a flanging die for wiping the metal between a punch and a lower die section. This process includes tension as well as compression of the sheet metal panel. In particular, the flanging operation is carried out for bending the metal sheet along a curve. The flanges could be either stretch flanges subjected to tensile stresses, or shrink flanges subjected to compressive hoop stresses. Normally, stretch flanges are prone to splitting, whereas shrink flanges are prone to wrinkling. The main advantages of flanging process are: repeatability and lesser skill.
JOGGLE-FORMING: This operation is also known as joggle bending, which involves offset bending process, whereby multiple bends in opposite directions, each less than 90° are produced, separated by a neutral web. Although, this is a cold-working process, some tougher alloys like Titanium may require heat addition. The main advantages of joggle-forming process are: reduced waste, faster output, lesser skill; minimum material thickness reduction as compared to conventional rolling and machining processes; and multiple forming steps can be combined, otherwise required in conventional forming processes.
PRIOR ART
CN 105458114 A is entitled - “Anti-blocking structure used after flanging of die workpiece” and discloses an anti-blocking structure used after flanging of a die workpiece. The structure comprises a flanging part for performing flanging treatment on the die workpiece. The structure comprises a material floating block for bearing and raising the workpiece, the material floating block is arranged at the top end of a lower die body of a die, and the bottom of the material floating block is provided with an elastic part. Due to the adoption of the anti-blocking structure used after flanging of the die workpiece, the problem that after a flanging structure in the prior art performs flanging on the workpiece, the workpiece is prone to getting stuck and cannot be taken down easily due to the shape and structure characteristics of a low die body can be solved.
CN 202985856 U is entitled – “Floating insert die structure” and discloses a floating insert die structure. The floating insert die structure enables a die to demould successfully, surfaces of products are not damaged, and quality of the products is ensured. The floating insert die structure comprises a front die core and a rear die core, wherein a cavity is formed between the front die core and the rear die core. The floating insert die structure is characterized in that the cavity is attached close to a floating insert, the floating insert is located in a floating insert installation cavity between the front die core and the rear die core, a glass bead screw is located in an installation groove of the rear die core, an upper glass bead of the glass bead screw is arranged on the lower end surface of the floating insert in a supporting mode, the lower portion of the floating insert is tightly and fixedly connected with a journey screw, a distance L is left between the upper end surface of a lower end bolt of the journey screw and the lower end surface of the rear die core, and a thimble penetrates through the rear die core and is arranged in the cavity in a supporting mode.
US 20170036750 A1 is entitled – “Sandwich panel inserts and related methods” and discloses inserts for use with sandwich panels, such as composite panels, and related methods. Presently disclosed inserts may include a retention feature and/or an anti-rotation feature that may be configured to retain the insert in place within a bore formed in the sandwich panel.
In this manner, presently disclosed inserts may be secured without the use of adhesive compounds, which may increase efficiency and/or reduce costs in manufacturing apparatus that include one or more sandwich panels having one or more inserts placed therein. Presently disclosed methods of installing an insert into a sandwich panel may include rotating the insert with respect to the sandwich panel as the insert is installed, such that a portion of the insert may be positioned under the skin of the sandwich panel (e.g., a portion of the insert may be positioned between the skin and the core of the sandwich panel).
DISADVANTAGES WITH THE PRIOR ART
The conventional methods of flanging operation in sheet metal dies leads to the following disadvantages:
- Heavy wrinkles found in panels after flanging operation which is undesirable & not acceptable.
- Waviness also found in panels after flanging operation which is undesirable and not acceptable.
- Panel quality is poor after flanging operation.
- Quality rating is less lead to more rework/trial.
- First time right parts not achieved.
OBJECTS OF THE INVENTION
Some of the objects of the present invention - satisfied by at least one embodiment of the present invention - are as follows:
An object of the present invention is to provide a unique process of flanging and joggle-forming to avoid wrinkles and waviness.
Another object of the present invention is to provide a unique process of flanging and joggle-forming to improve the quality of panels.
Still another object of the present invention is to provide a unique process of flanging and joggle-forming to remove the joggle in draw die and doing it in the same flanging die.
Yet another object of the present invention is to provide a unique process of flanging and joggle-forming to reduce the number of die set.
A further object of the present invention is to provide a unique process of flanging and joggle-forming to save one press stroke.
These and other objects and advantages of the present invention will become more apparent from the following description, when read with the accompanying figures of drawing, which are however not intended to limit the scope of the present invention in any way.
SUMMARY OF THE INVENTION
In accordance with the first embodiment of the present invention, there is provided a die-set for controlled flanging and joggle forming of sheet metal body panels on sheet metal press, the die-set comprising:
• a lower die assembly mounted on the press bolster;
• an upper die assembly mounted on the press ram;
• a flanging insert fitted on the upper die assembly;
• an upper floating insert and a lower floating insert for supporting the sheet metal panel to be flanged and joggle formed; and
• a spring assembly for joggle forming of a metal sheet panel;
wherein the flanging inset is configured for making a predefined wrinkle-free flange on the sheet metal panel; the floating inserts and spring assembly are configured for directly making a predefined high-quality joggle formed sheet metal body panel.
Typically, the lower die assembly comprises:
• a lower die casting attached to the press bolster;
• a securely mounted lower pad for supporting one end of the metal sheet panel to be worked;
• the spring assembly having a gas spring mounted on the lower die casting fitted with the lower floating insert thereon; and
• a lock for the gas spring for selective locking or unlocking thereof;
wherein the lower pad and the lower floating insert are configured to support a predefined portion of the metal sheet panel during the flanging process thereof.
Typically, the upper die assembly comprises:
• an upper die casting attached to the press ram;
• a flanging insert fitted on the upper die casting;
• a vertically moveable upper pad for holding the metal sheet panel in cooperation with the lower floating insert during the flanging and joggle forming operation;
• an upper floating insert provided with a urethane pad for holding thereof in position in cooperation with the lower floating insert for flanging and joggle forming on the sheet metal panel;
wherein the flanging insert comprises a predefined profile to obtain the required wrinkle-free flanging on the sheet metal panel during a press ram downward movement during flanging thereof.
Typically, the gas spring is unlocked by means of the gas spring lock to allow a downward movement of the upper die assembly for obtaining the flanging on the sheet metal panel.
Typically, the upper pad, the upper floating insert with urethane pad and the flanging inserts are dimensioned to move the lower insert downward after completion of flanging of the sheet metal panel for commencing the joggle-forming thereof.
Typically, the gas spring is unlocked by means of gas spring lock for joggle forming of the flanged sheet metal panel and for subsequent raising of the upper die assembly to the original position thereof for next set of flanging and joggle-forming operation.
In accordance with the second embodiment of the present invention, there is provided a die-set for controlled flanging and joggle forming of sheet metal body panels on sheet metal press, the die-set comprising:
• a lower die assembly with a lower die casting, mounted on press bolster;
• a securely mounted lower pad for supporting one end of the sheet metal panel to be flanged and joggle-formed to obtain body panel;
• a gas spring mounted with a lower floating insert thereon and provided with lock for locking/unlocking of the gas spring;
• the lower pad and the lower floating insert supporting the metal sheet panel during flanging thereof;
• an upper die assembly with an upper die casting mounted on the press ram;
• an upper pad mounted on the upper die casting for securely holding the metal sheet panel in cooperation with the lower floating insert during joggle forming thereof;
• an upper floating insert provided with a urethane pad for holding thereof in position, in cooperation with the lower floating insert for flanging and joggle forming of the sheet metal panel;
• a flanging insert
wherein the flanging insert comprises a predefined profile for obtaining the required wrinkle-free flanging on the sheet metal panel; and the floating inserts and spring assembly are configured for directly making a predefined high-quality joggle formed sheet metal body panel.
Typically, the floating inserts and the flanging inserts are configured with the predefined three dimensional (3D) profiles for obtaining the required final shape of the flanged and joggle-formed sheet metal body panels.
In accordance with the present invention, there is also provided a method of controlled flanging and joggle forming of sheet metal body panels on sheet metal press equipped with the aforesaid die-set, the method comprising the flanging steps of:
• loading on the lower pad one end of the sheet metal panel end not to be flanged and joggle-formed;
• raising the lower floating insert by unlocking the gas spring and bringing it from below to come in contact with the other end of the loaded sheet metal to be flanged and joggle-formed;
• securely holding the sheet metal panel between the upper and lower inserts;
• locking the gas spring by means of the lock provided therefor to stop any downward movement of the lower die assembly; and
• starting the press stroke to move down the press ram fitted with upper pad and the flanging insert until the other end of the sheet metal panel is flanged thereby.
Typically, the method comprises the joggle-forming steps of:
• moving the press ram further downward until the upper pad comes in contact with the sheet metal supported on the lower floating insert;
• unlocking the gas spring by means of the gas spring lock to allow further downward movement of the lower die assembly;
• pressing the upper die assembly further downward to a predefined depth for the required joggle forming of the flanged portion of sheet metal panel end unsupported by the lower pad;
• raising the upper die assembly to release the flanged and joggle-formed sheet metal panel; and
• removing the flanged and joggle-formed sheet metal panel from the sheet metal press for making body panels.
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS
The present invention will be briefly described with reference to the accompanying drawings, wherein:
Figure 1a shows schematic layout of the lower pad used in the conventional method of flanging and joggle forming operation in sheet metal dies.
Figure 1b shows a schematic layout of the upper pad used in the conventional method of flanging and joggle forming operation in sheet metal dies.
Figure 2a shows a schematic layout of the lower pad configured in accordance with the present invention for flanging and joggle forming for obtaining wrinkle-free sheet metal panel without waviness.
Figure 2b shows a schematic layout of the upper pad configured in accordance with the present invention for flanging and joggle forming operation in sheet metal dies to directly get high-quality sheet metal panel requiring no reworking.
Figure 3a shows a schematic diagram of the lower pad of Figure 2a with a lower floating insert for improved flanging and joggle forming operation in sheet metal dies.
Figure 3b shows a schematic diagram of the upper pad of Figure 2b with an upper floating insert for improved flanging and joggle forming operation in sheet metal dies.
Figure 4a shows a schematic layout of the arrangement for conducting flanging and joggle forming of sheet metal body panels.
Figure 4b shows a schematic layout of the arrangement after completion of the flanging operation of the metal sheet.
Figure 4c shows a schematic layout of the arrangement for joggle forming of the flanged metal sheet of Fig. 4b.
Figure 4d shows a schematic layout of the arrangement after completion of the flanging and joggle forming of metal sheet to make the predefined body panel.
Figure 5a shows top, front, rear, left-hand side and right-hand side views of the lower die of the die-set configured with lower pad of Figure 2a with the lower insert for making of flanged and joggle formed sheet metal body panels using the process steps shown in Figures 4a-4d.
Figure 5b shows top, front, rear, left-hand side and right-hand side views of the upper die of the die-set configured with configured with upper pad of Figure 2b with the upper floating insert for making flanged and joggle formed sheet metal body panels by the process shown in Figures 4a-4d.
DETAILED DESCRIPTION OF THE ACCOMPANYING DRAWINGS
In the following, the present invention will be described in more details with reference to the accompanying drawings without limiting the scope and ambit of the present invention in any way.
Figure 1a shows a schematic layout of the lower pad 02 used in performing the conventional method of flanging and joggle forming operation in sheet metal dies. It includes a panel 01 loaded on the lower pad 02 and lower insert 03.
Figure 1b shows a schematic layout of the upper pad 04 used in performing the conventional method of flanging and joggle forming operation in sheet metal dies. It includes an upper pad 04 and an upper insert 05. However, heavy wrinkles found here in panels after flanging operation.
Figure 2a shows a schematic layout of the lower pad 02 configured in accordance with the present invention for performing the flanging and joggle forming operation in sheet metal dies to obtain sheet metal panel which are wrinkle-free and have straight edges without waviness.
Figure 2b shows a schematic layout of the upper pad 04 configured in accordance with the present invention for performing the flanging and joggle forming operation in sheet metal dies to obtain high-quality sheet metal panel which are made right first time itself and require no reworking.
Figure 3a shows a schematic diagram of the lower pad 02 of Figure 2a incorporating a lower floating insert 9 for performing the improved flanging and joggle forming operation in sheet metal dies. A flange-insert 30 is used for flanging of outer flange and is mounted on the upper die. The flange-insert 30 is made of material M190, a flame-hardened insert normally used to trim steel, flanging and piercing dies. A lower floating insert 12 is used for forming and flanging operation by mounting it on the lower pad 02. A gas spring 16 (with gas spring locking block 14, substantially located between the lower sliding blocks 18) is also mounted on the lower pad 10 to lift lower floating insert 12.
Figure 3b shows a schematic diagram of the upper pad 04 of Figure 2b incorporating an upper floating insert 22 for performing the improved flanging and joggle forming operation in sheet metal dies. The upper floating insert 22 is also made of flame-hardened material M190 and mounted on upper pad 04. A bottom block 24, urethane 26 for holding the upper floating insert 22 under which the upper sliding block 28 is also shown here.
Figure 4a shows a schematic layout of the arrangement for conducting flanging and joggle forming of sheet metal body panels. It includes a lower casting 10 mounted with a lower pad 02 and fitted on the press bolster 42, an upper casting 20 mounted with an upper pad 04 and fitted in the press ram 40 and a flange insert 30 fitted on the upper casting 20. The upper floating insert 12 and lower floating insert 22. The metal sheet 100 for making a body panel by flanging and joggle forming operations is initially loaded on the lower pad 02 and the lower insert 12 in its uppermost position also supporting the metal sheet 100(a).
Figure 4b shows a schematic layout of the arrangement after completion of the flanging operation of the metal sheet 100(a). It shows the press-ram 40 moved down along with the flange insert 30 down and the metal sheet 100(a) held between the upper insert 22 and lower insert 12, but not supported under the flange insert 30 is successfully flanged and a flanged metal sheet 100(b) is obtained at the end of this flanging operation.
Figure 4c shows a schematic layout of the arrangement for joggle forming of the flanged metal sheet 100(b) of Fig. 4b. Here, the press-ram 40 along with the upper pad 04 is moved down further to come first in contact with the upper inserts 22 and subsequently, the gas spring 16 is unlocked by the gas spring locking block 14. Now, the joggle forming operation starts, in which the flanged metal sheet 100(b) supported on the lower pad 02 remains as it is, but the continuous downward movement of the ram 40 along with upper pad 04 in contact with the upper floating insert 22 causes the lower floating insert 12 to move down to obtain the joggle formed metal sheet 100(c).
Figure 4d shows a schematic layout of the arrangement after completion of the flanging and joggle forming of metal sheet 100(d) to make the predefined body panel. Here, the press-ram 40 along with the upper pad 04 as well as the flange insert 40 and the upper floating insert 22 return back to their original higher positions. The arrangement is not ready for loading another metal sheet 100(a) after removing this flanged and joggle formed metal sheet 100(d) floating inserts 50, 60.
Figure 5a shows top, front, rear, left-hand side and right-hand side views of the lower die of the die-set configured with lower pad 02 of Figure 2a incorporating the lower insert 12 for making predefined shapes of flanged and joggle formed sheet metal body panels using the process steps shown in Figures 4a-4d.
Figure 5b shows top, front, rear, left-hand side and right-hand side views of the upper die of the die-set configured with configured with upper pad 04 of Figure 2b incorporating the upper floating insert 22 for making predefined shapes of flanged and joggle formed sheet metal body panels using the process steps shown in Figures 4a-4d.
The method of flanging and forming operation in sheet metal dies developed in accordance with the present invention comprises the following sequence of operations.
- Loading the panel on the lower pad (2).
- Initially the lower floating insert (9) is up.
- On starting the press stroke, i.e. at the start of the press ram moving downward, the upper pad (4) and upper floating insert (10) hold the panel.
- Initially flanging operation is performed by using the flanging insert (5).
- Bottoming the upper floating insert (10) with the upper die.
- Forcing the lower floating insert (9) down by the upper floating insert (10) and starting the joggling operation.
- After the press stroke and joggling operation is completed, the ram starts moving upwards and the press stroke ends.
TECHNICAL ADVANTAGES AND ECONOMIC SIGNIFICANCE
The arrangement and method developed in accordance with the present invention has the following technical and economic advantages:
Saves one die-set, which results in substantial cost saving, e.g. ~ 35 Lacs.
- Improves quality of body panels produced.
- Eliminates wrinkles and waviness completely, which reduces reworking of panels.
- Improves the joggle forming quality, since it is also done in the same flanging die.
- Saves one press stroke, which results in huge cost saving at the press shops.
- Reduces the die maintenance substantially.
It is to be understood that the present invention is not limited in its application to the details of the construction and to the arrangements of the components as mentioned in the above description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced and carried out in various ways. Also, the terminologies used herein are for the purpose of description and should not be regarded as limiting.
The foregoing description of the specific embodiments will so fully reveal the general nature of the embodiments herein that others can, by applying current knowledge, readily modify and/or adapt for various applications such specific embodiments without departing from the generic concept.
Therefore, such adaptations and modifications should and are intended to be comprehended within the meaning and range of equivalents of the disclosed embodiments. It is to be distinctly understood that the foregoing descriptive matter is to be interpreted merely as illustrative of the invention and not as a limitation.
The description provided herein is purely by way of example and illustration. The various features and advantageous details are explained with reference to this non-limiting embodiment in the above description in accordance with the present invention. The descriptions of well-known components and manufacturing and processing techniques are consciously omitted in this specification, so as not to unnecessarily obscure the specification.
It is to be understood that the phraseology or terminology employed herein is for the purpose of description and not of limitation. Therefore, while the embodiments herein have been described in terms of preferred embodiments, the skilled person will recognize that the embodiments herein can be practiced with modification within the spirit and scope of embodiments described herein.
The skilled person can easily make innumerable changes, variations, modifications, alterations and/or integrations in terms of materials and method used to configure, manufacture and assemble various constituents, components, subassemblies, assemblies and in terms of the size, shapes, orientations and interrelationships without departing from the scope and spirit of the present invention.
The numerical values given of various physical parameters, dimensions and quantities are only approximate values and it is envisaged that the values higher or lower than the numerical value assigned to the physical parameters, dimensions and quantities fall within the scope of the disclosure unless there is a statement in the specification to the contrary.
Throughout this specification, the word “comprise”, or variations such as “comprises” or “comprising”, shall be understood to implies including a described element, integer or method step, or group of elements, integers or method steps, however, does not imply excluding any other element, integer or step, or group of elements, integers or method steps.
The use of the expression “a”, “at least” or “at least one” shall imply using one or more elements or ingredients or quantities, as used in the embodiment of the disclosure in order to achieve one or more of the intended objects or results of the present invention. ,CLAIMS:We claim:
1. A die-set for controlled flanging and joggle forming of sheet metal body panels on sheet metal press, said die-set comprising:
• a lower die assembly mounted on the press bolster;
• an upper die assembly mounted on the press ram;
• a flanging insert fitted on said upper die assembly;
• an upper floating insert and a lower floating insert for supporting the sheet metal panel to be flanged and joggle formed; and
• a spring assembly for joggle forming of a metal sheet panel;
wherein said flanging inset is configured for making a predefined wrinkle-free flange on said sheet metal panel; said floating inserts and spring assembly are configured for directly making a predefined high-quality joggle formed sheet metal body panel.
2. The die-set as claimed in claim 1, wherein said lower die assembly comprises:
• a lower die casting attached to said press bolster;
• a securely mounted lower pad for supporting one end of said metal sheet panel to be worked;
• said spring assembly having a gas spring mounted on said lower die casting fitted with said lower floating insert thereon; and
• a lock for said gas spring for selective locking or unlocking thereof;
wherein said lower pad and said lower floating insert are configured to support a predefined portion of said metal sheet panel during the flanging process thereof.
3. The die-set as claimed in claim 1, wherein said upper die assembly comprises:
• an upper die casting attached to said press ram;
• a flanging insert fitted on said upper die casting;
• a vertically moveable upper pad for holding said metal sheet panel in cooperation with said lower floating insert during said flanging and joggle forming operation;
• an upper floating insert provided with a urethane pad for holding thereof in position in cooperation with said lower floating insert for flanging and joggle forming on said sheet metal panel;
wherein said flanging insert comprises a predefined profile to obtain the required wrinkle-free flanging on said sheet metal panel during a press ram downward movement during flanging thereof.
4. The die-set as claimed in claim 3, wherein said gas spring is unlocked by means of said gas spring lock to allow a downward movement of said upper die assembly for obtaining the flanging on said sheet metal panel.
5. The die-set as claimed in claim 3, wherein said upper pad, said upper floating insert with urethane pad and said flanging inserts are dimensioned to move said lower insert downward after completion of flanging of said sheet metal panel for commencing the joggle-forming thereof.
6. The die-set as claimed in claim 5, wherein said gas spring is unlocked by means of gas spring lock for joggle forming of said flanged sheet metal panel and for subsequent raising of said upper die assembly to the original position thereof for next set of flanging and joggle-forming operation.
7. A die-set for controlled flanging and joggle forming of sheet metal body panels on sheet metal press, said die-set comprising:
• a lower die assembly with a lower die casting, mounted on press bolster;
• a securely mounted lower pad for supporting one end of the sheet metal panel to be flanged and joggle-formed to obtain body panel;
• a gas spring mounted with a lower floating insert thereon and provided with lock for locking/unlocking of said gas spring;
• said lower pad and said lower floating insert supporting said metal sheet panel during flanging thereof;
• an upper die assembly with an upper die casting mounted on the press ram;
• an upper pad mounted on said upper die casting for securely holding said metal sheet panel in cooperation with said lower floating insert during joggle forming thereof;
• an upper floating insert provided with a urethane pad for holding thereof in position, in cooperation with said lower floating insert for flanging and joggle forming of said sheet metal panel;
• a flanging insert
wherein said flanging insert comprises a predefined profile for obtaining the required wrinkle-free flanging on said sheet metal panel; and said floating inserts and spring assembly are configured for directly making a predefined high-quality joggle formed sheet metal body panel.
8. A die-set as claimed in anyone of claims 1 to 7, wherein said floating inserts and said flanging inserts are configured with the predefined three dimensional (3D) profiles for obtaining the required final shape of the flanged and joggle-formed sheet metal body panels.
9. A method of controlled flanging and joggle forming of sheet metal body panels on sheet metal press equipped with the die-set as claimed in anyone of the claims 1 to 8, said method comprising the flanging steps of:
• loading on said lower pad one end of said sheet metal panel end not to be flanged and joggle-formed;
• raising said lower floating insert by unlocking said gas spring and bringing it from below to come in contact with the other end of said loaded sheet metal to be flanged and joggle-formed;
• securely holding said sheet metal panel between said upper and lower inserts;
• locking said gas spring by means of the lock provided therefor to stop any downward movement of said lower die assembly; and
• starting the press stroke to move down said press ram fitted with upper pad and said flanging insert until the other end of said sheet metal panel is flanged thereby.
10. Method as claimed in claim 9, wherein said method comprising the joggle-forming steps of:
• moving said press ram further downward until said upper pad comes in contact with said sheet metal supported on said lower floating insert;
• unlocking said gas spring by means of said gas spring lock to allow further downward movement of said lower die assembly;
• pressing said upper die assembly further downward to a predefined depth for the required joggle forming of said flanged portion of sheet metal panel end unsupported by said lower pad;
• raising said upper die assembly to release said flanged and joggle-formed sheet metal panel; and
• removing said flanged and joggle-formed sheet metal panel from said sheet metal press for making body panels.
Digitally Signed.
Dated: this 31st day of October 2017. (SANJAY KESHARWANI)
APPLICANT’S PATENT AGENT
| # | Name | Date |
|---|---|---|
| 1 | 201721038647-STATEMENT OF UNDERTAKING (FORM 3) [31-10-2017(online)].pdf | 2017-10-31 |
| 2 | 201721038647-PROVISIONAL SPECIFICATION [31-10-2017(online)].pdf | 2017-10-31 |
| 3 | 201721038647-POWER OF AUTHORITY [31-10-2017(online)].pdf | 2017-10-31 |
| 4 | 201721038647-FORM 1 [31-10-2017(online)].pdf | 2017-10-31 |
| 5 | 201721038647-DRAWINGS [31-10-2017(online)].pdf | 2017-10-31 |
| 6 | 201721038647-FORM 3 [31-10-2018(online)].pdf | 2018-10-31 |
| 7 | 201721038647-ENDORSEMENT BY INVENTORS [31-10-2018(online)].pdf | 2018-10-31 |
| 8 | 201721038647-DRAWING [31-10-2018(online)].pdf | 2018-10-31 |
| 9 | 201721038647-CORRESPONDENCE-OTHERS [31-10-2018(online)].pdf | 2018-10-31 |
| 10 | 201721038647-COMPLETE SPECIFICATION [31-10-2018(online)].pdf | 2018-10-31 |
| 11 | Abstract1.jpg | 2019-08-26 |
| 12 | 201721038647-FORM 18 [22-10-2021(online)].pdf | 2021-10-22 |
| 13 | 201721038647-FER.pdf | 2022-03-23 |
| 14 | 201721038647-RELEVANT DOCUMENTS [20-09-2022(online)].pdf | 2022-09-20 |
| 15 | 201721038647-RELEVANT DOCUMENTS [20-09-2022(online)]-1.pdf | 2022-09-20 |
| 16 | 201721038647-Proof of Right [20-09-2022(online)].pdf | 2022-09-20 |
| 17 | 201721038647-POA [20-09-2022(online)].pdf | 2022-09-20 |
| 18 | 201721038647-PETITION UNDER RULE 137 [20-09-2022(online)].pdf | 2022-09-20 |
| 19 | 201721038647-OTHERS [20-09-2022(online)].pdf | 2022-09-20 |
| 20 | 201721038647-MARKED COPIES OF AMENDEMENTS [20-09-2022(online)].pdf | 2022-09-20 |
| 21 | 201721038647-FORM 3 [20-09-2022(online)].pdf | 2022-09-20 |
| 22 | 201721038647-FORM 13 [20-09-2022(online)].pdf | 2022-09-20 |
| 23 | 201721038647-FER_SER_REPLY [20-09-2022(online)].pdf | 2022-09-20 |
| 24 | 201721038647-DRAWING [20-09-2022(online)].pdf | 2022-09-20 |
| 25 | 201721038647-CORRESPONDENCE [20-09-2022(online)].pdf | 2022-09-20 |
| 26 | 201721038647-COMPLETE SPECIFICATION [20-09-2022(online)].pdf | 2022-09-20 |
| 27 | 201721038647-CLAIMS [20-09-2022(online)].pdf | 2022-09-20 |
| 28 | 201721038647-AMMENDED DOCUMENTS [20-09-2022(online)].pdf | 2022-09-20 |
| 29 | 201721038647-ABSTRACT [20-09-2022(online)].pdf | 2022-09-20 |
| 30 | 201721038647-PatentCertificate12-03-2024.pdf | 2024-03-12 |
| 31 | 201721038647-IntimationOfGrant12-03-2024.pdf | 2024-03-12 |
| 1 | Search201721038647E_22-03-2022.pdf |