Sign In to Follow Application
View All Documents & Correspondence

Direct Metal Electrophotography Additive Manufacturing Methods

Abstract: Methods for printing a three-dimensional part are provided. The method can include charging an outer surface (19) of a rotating photoreceptor drum (18) with an electrostatic charge; neutralizing the electrostatic charge on a portion of the outer surface (19) of the rotating photoreceptor drum surface (19) to form a layer definition corresponding to the neutralized portion; transferring a plurality of charged metal powder particles onto the outer surface (19) of the rotating photoreceptor drum (18) corresponding to the neutralized portion; and transferring the charged metal powder particles from the outer surface (19) of the rotating photoreceptor drum onto a workpart (70) to form a metal print layer (66,68).

Get Free WhatsApp Updates!
Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
30 November 2016
Publication Number
23/2017
Publication Type
INA
Invention Field
PHYSICS
Status
Email
remfry-sagar@remfry.com
Parent Application
Patent Number
Legal Status
Grant Date
2023-02-16
Renewal Date

Applicants

GENERAL ELECTRIC COMPANY
1 River Road, Schenectady, New York 12345, United States of America.

Inventors

1. MOOK, Joshua Tyler
1 Neumann Way, Cincinnati, OH 45215, USA.
2. CARTER, William Thomas
1 Research Circle, Niskayuna, NY 12309, USA

Specification

1. A method for printing a three-dimensional part, the method comprising:
charging an outer surface (19) of a rotating photoreceptor drum (18) with an
electrostatic charge;
neutralizing the electrostatic charge on a portion of the outer surface (19) of the
rotating photoreceptor drum (18) surface to form a layer definition corresponding
to the neutralized portion;
transferring a plurality of charged metal powder particles onto the outer surface
(19) of the rotating photoreceptor drum (18) corresponding to the neutralized
portion; and
transferring the charged metal powder particles from the outer surface (19) of the
rotating photoreceptor drum (18) onto a workpart (70) to form a metal print layer
(66,68).
2. The method as claimed in claim 1, wherein the workpart (70) is a metal workpart positioned on an electrically charged stationary platform (72), and wherein the rotating photoreceptor drum (18) rolls over the workpart (70) to transfer the charged metal powder particles from the outer surface (19) of the rotating photoreceptor drum (18) onto the workpart (70).
3. The method as claimed in claim 1, further comprising:
fusing the metal print layer (66,68) to the workpart (70) using electromagnetic radiation having wavelengths of about 100 MHz to about 300 GHz.
4. The method as claimed in claim 1, further comprising:
prior to transferring the charged metal powder particles from the outer surface (19) of the rotating photoreceptor drum (18) onto the workpart (70), preheating the workpart (70) using thermal radiation.
5. The method as claimed in claim 1, wherein the electrostatic charge is
neutralized by exposing the rotating photoreceptor drum outer surface (19) to a
layer definition using at least one laser beam (54), said layer definition provided
by a controller circuit (56).

6. The method as claimed in claim 5, wherein the charged metal powder particles are delivered from at least one charged powder roller (20) onto the outer surface (19) of the photoreceptor drum (18).
7. The method as claimed in claim 6, further comprising:
after delivering the charged metal powder particles to the outer surface (19) of the photoreceptor drum (18), cleaning any excess powder from the outer surface (19) of the photoreceptor drum (18) using at least one electrically neutral adjustable powder skimmer blade (32,34).
8. The method as claimed in claim 7, further comprising:
depositing said excess powder back into the at least one charged powder roller (20,22).
9. The method as claimed in claim 8, further comprising:
discharging any remaining charge from the photoreceptor drum outer surface (19)
using at least one discharge lamp (42,44); and
re-charging the outer surface (19) of the photoreceptor drum (18).
10. A method for printing a three-dimensional part, the method comprising:
positioning a metal workpart on a stationary platform;
electrically charging the platform;
preheating the metal workpart using thermal radiation;
rolling a rotating charged photoreceptor drum across the preheated metal workpart
to transfer a plurality of charged metal powder particles from an outer surface of
the rotating photoreceptor drum onto an outer surface of the workpart to form a
metal print layer; and
fusing the metal print layer to the workpart using electromagnetic radiation having
wavelengths of about 100 MHz to about 300 GHz.

Documents

Application Documents

# Name Date
1 Power of Attorney [30-11-2016(online)].pdf 2016-11-30
2 Form5_As Filed_30-11-2016.pdf 2016-11-30
3 Form3_As Filed_30-11-2016.pdf 2016-11-30
4 Form26_General Power of Attorney_30-11-2016.pdf 2016-11-30
5 Form2 Title Page_Complete_30-11-2016.pdf 2016-11-30
6 Form18_Normal Request_30-11-2016.pdf 2016-11-30
7 Form 5 [30-11-2016(online)].pdf 2016-11-30
8 Form 3 [30-11-2016(online)].pdf 2016-11-30
9 Form 18 [30-11-2016(online)].pdf_196.pdf 2016-11-30
10 Form 18 [30-11-2016(online)].pdf 2016-11-30
11 Drawings_As Filed_30-11-2016.pdf 2016-11-30
12 Description Complete_As Filed_30-11-2016.pdf 2016-11-30
13 Claims_As Filed_30-11-2016.pdf 2016-11-30
14 Abstract_As Filed_30-11-2016.pdf 2016-11-30
15 abstract201644040856.jpg 2017-01-11
16 Other Patent Document [12-05-2017(online)].pdf 2017-05-12
17 Correspondence by Agent_Notarized Inventor Assignment_15-05-2017.pdf 2017-05-15
18 201644040856-RELEVANT DOCUMENTS [28-02-2019(online)].pdf 2019-02-28
19 201644040856-FORM 13 [28-02-2019(online)].pdf 2019-02-28
20 201644040856-FORM-26 [06-03-2019(online)].pdf 2019-03-06
21 Correspondence by Agent_Power of Attorney_14-03-2019.pdf 2019-03-14
22 201644040856-Correspondence-Letter [10-11-2020(online)].pdf 2020-11-10
23 201644040856-PETITION UNDER RULE 137 [26-03-2021(online)].pdf 2021-03-26
24 201644040856-Information under section 8(2) [26-03-2021(online)].pdf 2021-03-26
25 201644040856-FORM 3 [26-03-2021(online)].pdf 2021-03-26
26 201644040856-FER_SER_REPLY [26-03-2021(online)].pdf 2021-03-26
27 201644040856-DRAWING [26-03-2021(online)].pdf 2021-03-26
28 201644040856-COMPLETE SPECIFICATION [26-03-2021(online)].pdf 2021-03-26
29 201644040856-CLAIMS [26-03-2021(online)].pdf 2021-03-26
30 201644040856-ABSTRACT [26-03-2021(online)].pdf 2021-03-26
31 201644040856-FER.pdf 2021-10-17
32 201644040856-PatentCertificate16-02-2023.pdf 2023-02-16
33 201644040856-IntimationOfGrant16-02-2023.pdf 2023-02-16

Search Strategy

1 2020-09-2812-07-36E_28-09-2020.pdf

ERegister / Renewals