Title of invention: Disc brake and cover parts
Technical field
[0001]
The present invention relates to disc brakes and cover parts.
This application claims priority based on Japanese Patent Application No. 2019-228246 filed in Japan on December 18, 2019, the content of which is incorporated herein.
Background technology
[0002]
In some disc brakes, a cover part is attached to a portion of the caliper that can be seen when viewed from the outside of the vehicle (see Patent Document 1, for example).
prior art documents
patent literature
[0003]
Patent Document 1 : German Patent Application No. 4101514
SUMMARY OF THE INVENTION
Problems to be Solved by the Invention
[0004]
It is desired to facilitate the assembly of cover parts to the caliper.
[0005]
An object of the present invention is to provide a disc brake and a cover component that facilitate assembly of the cover component to the caliper.
Means to solve problems
[0006]
In order to achieve the above objects, the present invention adopts the following aspects.
That is, the first aspect is
A disc brake for braking a vehicle having discs that rotate with the wheels,
a mounting member attached to the non-rotating portion of the vehicle;
a pair of brake pads;
a caliper movably provided on the mounting member for pressing the pair of brake pads against the disc;
a cover member that covers the recessed portion of the caliper;
a locking member that is separate from the cover member and that fixes the cover member to the caliper;
with
The caliper
a cylinder portion having a cylinder hole in which a piston for moving one of the pair of brake pads is arranged;
a bridge portion extending from the cylinder portion across the outer peripheral surface of the disk;
a plurality of claw portions formed on the extended distal end side of the bridge portion and arranged to face the cylinder portion;
the recess provided between the plurality of claws, having an opening at the inner end in the disk radial direction, and formed opposite to the cylinder hole;
has
　The locking member
a fixed portion fixed to the cover member;
a plurality of locking pieces extending from the fixed portion in a direction inclined with respect to the moving direction of the piston and contacting the inner surface of the recess portion with elastic force;
have
[0007]
In addition, the second aspect is
a mounting member attached to a non-rotating portion of a vehicle having a wheel and a disk that rotates with the wheel;
a pair of brake pads;
a caliper movably provided on the mounting member for pressing the pair of brake pads against the disc;
has
The caliper
a cylinder portion having a cylinder hole in which a piston for moving one of the pair of brake pads is arranged;
a bridge portion extending from the cylinder portion across the outer peripheral surface of the disk;
a plurality of claw portions formed on the extended tip side of the bridge portion and arranged opposite to the cylinder portion;
a recess provided between the plurality of claws, having an opening at the inner end in the disc radial direction, and forming a recess facing the cylinder hole; ,
a cover member that covers the recess;
a locking member that is separate from the cover member and that fixes the cover member to the caliper;
with
　The locking member
a fixed portion fixed to the cover member;
a plurality of locking pieces extending from the fixed portion in a direction inclined with respect to the moving direction of the piston and contacting the inner surface of the recess portion with elastic force;
have
Effect of the invention
[0008]
According to each of the above aspects of the present invention, assembly of the cover component to the caliper is facilitated.
Brief description of the drawing
[0009]
1 is a perspective view showing a disc brake according to one embodiment of the present invention; FIG.
2 is a front view showing the disc brake of the embodiment; FIG.
3 is a plan view showing the disc brake of the same embodiment; FIG.
4 is a perspective view showing a caliper body of the disc brake of the same embodiment; FIG.
5 is a front view showing the caliper body of the disc brake of the same embodiment; FIG.
6 is a cross-sectional view taken along line VI-VI of FIG. 5, showing the caliper body of the disc brake of the embodiment;
7 is a cross-sectional view along line VII-VII of FIG. 5, showing the caliper body of the disc brake of the embodiment;
8 is an exploded perspective view showing a caliper body, a cover member, and a locking member of the disc brake of the same embodiment; FIG.
9 is a front view showing a cover member of the disc brake of the same embodiment; FIG.
10 is a rear view showing the cover member of the disc brake of the embodiment; FIG.
11 is a plan view showing a cover member of the disc brake of the same embodiment; FIG.
12 is a side view showing the cover member of the disc brake of the embodiment; FIG.
13 is a perspective view showing a cover member of the disc brake of the same embodiment; FIG.
14 is a perspective view showing a cover member of the disc brake of the same embodiment; FIG.
15 is a front view showing a locking member of the disc brake of the same embodiment; FIG.
16 is a rear view showing the locking member of the disc brake of the same embodiment. FIG.
17] Fig. 17 is a plan view showing a locking member of the disc brake of the same embodiment. [Fig.
18 is a side view showing a locking member of the disc brake of the same embodiment; FIG.
19 is a perspective view showing a locking member of the disc brake of the same embodiment; FIG.
20 is a rear view showing the cover component of the disc brake of the same embodiment. FIG.
21 is a partial cross-sectional view taken along line XXI-XXI of FIG. 2, showing the caliper and cover parts of the disc brake of the same embodiment. FIG.
22 is a partial front view showing the caliper body and locking member of the disc brake of the embodiment; FIG.
23 is a partial cross-sectional view taken along line XXIII-XXIII of FIG. 2, showing the caliper and cover parts of the disc brake of the same embodiment. FIG.
MODE FOR CARRYING OUT THE INVENTION
[0010]
An embodiment of the present invention will be described below with reference to the drawings.
[0011]
The disc brake 10 of this embodiment is for a vehicle such as an automobile and applies a braking force to the vehicle, specifically for braking the front wheels of a four-wheeled vehicle. As shown in FIGS. 1 and 2, the disc brake 10 brakes the vehicle by stopping the rotation of a disc-shaped disc 11 that rotates together with wheels (not shown). Hereinafter, the direction of the central axis of the disk 11 will be referred to as the disk axial direction, the radial direction of the disk 11 will be referred to as the disk radial direction, and the rotational direction of the disk 11, that is, the circumferential direction will be referred to as the disk rotational direction. The center side of the disc 11 in the disc radial direction is called the disc radial inner side, and the side opposite to the center of the disc 11 in the disc radial direction is called the disc radial outer side.
[0012]
As shown in FIGS. 1 and 2, the disc brake 10 includes a mounting member 12, a caliper 13, a cover component 14, a pair of pad springs 15, and a pair of boots 16. The disc brake 10 also includes a pair of brake pads 17, as shown in FIG.
[0013]
The mounting member 12 has an inner beam portion 21, a pair of inner side pad support portions 22, a pair of outer side pad support portions 24 and an outer beam portion 25, as shown in FIG. The mounting member 12 has a pair of pin fitting portions 27 as shown in FIG. The mounting member 12 is a casting that is integrally formed by casting, and has a mirror-symmetrical shape with respect to the center in the disc rotation direction.
[0014]
As shown in FIG. 1, the inner beam portion 21 is arranged on one side of the disk 11 in the disk axial direction and attached to the non-rotating portion of the vehicle. Here, the non-rotating portion of the vehicle to which the mounting member 12 is attached is arranged on the inner side of the vehicle in the vehicle width direction with respect to the disc 11 . The inner beam portion 21 attached to this non-rotating portion is also arranged on the inner side with respect to the disc 11 . As shown in FIG. 2, the inner beam portion 21 is arranged to extend in the disk rotation direction, and a pair of mounting boss portions 32 having mounting holes 31 are provided on both sides in the disk rotation direction. . The inner beam portion 21 is attached to the non-rotating portion of the vehicle at a pair of mounting boss portions 32 .
[0015]
The pair of inner-side pad support portions 22 are arranged such that one of the inner-side pad support portions 22 extends from the end of the inner beam portion 21 on one side in the disk rotation direction, and the other inner-side pad support portion 22 extends from the inner beam portion 21 . They extend outward in the disk radial direction from the other end in the disk rotation direction. The pair of inner-side pad support portions 22 are arranged on the inner side with respect to the disc 11 , similar to the inner beam portion 21 .
[0016]
As shown in FIG. 1, one of the pair of pin inserting portions 27 extends along the disk axial direction from the radially outer end of the inner side pad supporting portion 22 on one side in the disk rotation direction. It straddles the outer peripheral side of 11 and extends. Although not shown, the other of the pair of pin inserting portions 27 extends along the disk axial direction from the radially outer end of the inner pad supporting portion 22 on the other side in the disk rotation direction. It straddles the outer peripheral side of 11 and extends.
[0017]
Of the pair of outer side pad support portions 24, the outer side pad support portion 24 on one side in the disc rotation direction is on the side opposite to the inner side pad support portion 22 of the pin insertion portion 27 on the one side in the disc rotation direction. That is, it extends inward in the disk radial direction from the end on the outer side. Further, of the pair of outer-side pad support portions 24, the outer-side pad support portion 24 on the other side in the disk rotation direction is positioned from the outer-side end portion of the pin insertion portion 27 on the other side in the disk rotation direction to the disk. It extends radially inward. The pair of outer-side pad support portions 24 are arranged on the outer side of the disc 11 .
[0018]
The outer beam portion 25 extends in the disc rotation direction and connects the inner ends of the pair of outer side pad support portions 24 in the disc radial direction. The outer beam portion 25 is arranged on the outer side with respect to the disc 11 in the same manner as the pair of outer side pad support portions 24 .
[0019]
As described above, the mounting member 12 is arranged across the outer peripheral side of the disc 11 and mounted on the non-rotating portion of the vehicle. The inner beam portion 21 and the pair of inner side pad support portions 22 are arranged on the inner side of the mounting member 12, which is the side to be mounted on the non-rotating portion of the vehicle. A pair of the outer side pad support portion 24 and the outer beam portion 25 are arranged on the outer side opposite to the inner side of the mounting member 12 .
[0020]
As shown in FIG. 2, the pair of outer-side pad support portions 24 are formed with pad guide portions 35 on mutually opposing sides. These pad guide portions 35 are recessed in directions away from each other along the disc rotation direction. Although not shown, similar pad guide portions are also formed on the pair of inner-side pad support portions 22 .
[0021]
As shown in FIG. 1, one pad spring 15 of the pair of pad springs 15 is attached across the inner side pad support portion 22 and the outer side pad support portion 24 on the same side in the disc rotation direction. It is As shown in FIG. 2, the pad spring 15 has a recessed guide portion 37 that fits into the recessed pad guide portion 35 of the outer side pad support portion 24 . Although not shown, the pad spring 15 has a concave guide portion that fits into the concave pad guide portion of the inner side pad support portion 22 .
[0022]
The other pad spring 15 of the pair of pad springs 15 is mounted across the inner side pad support portion 22 and the outer side pad support portion 24 on the same other side in the disc rotation direction. The pad spring 15 has a concave guide portion 37 that fits into the concave pad guide portion 35 of the outer side pad support portion 24 on the other side in the disc rotation direction. be. Although not shown, the pad spring 15 has a recessed guide portion that fits into the recessed pad guide portion of the inner side pad support portion 22 on the other side in the disc rotation direction.
[0023]
A pair of brake pads 17 shown in FIG. 3 are common parts. As shown in FIG. 2, the brake pad 17 has a back plate 41 and a lining 42 shown in FIG. 3 attached to one side surface of the back plate 41 in the plate thickness direction. As shown in FIG. 2, the back plate 41 has ears 44 at both ends in the disc rotation direction.
[0024]
Of the pair of brake pads 17 , the brake pad 17 arranged on the outer side has ear portions 44 at both ends in the disc rotation direction that support the pair of outer side pads via guide portions 37 of the pair of pad springs 15 . It fits into each pad guide portion 35 of the portion 24 . At that time, the pair of pad springs 15 elastically support this brake pad 17 . In this way, the outer side brake pad 17 is supported by the pair of outer side pad support portions 24 of the mounting member 12 through the pair of pad springs 15 so as to be movable in the disk axial direction.
[0025]
Of the pair of brake pads 17 , the brake pad 17 arranged on the inner side has ear portions (not shown) at both ends in the disc rotation direction, which are guided by respective guide portions (not shown) of the pair of pad springs 15 . are fitted into the respective pad guide portions (not shown) of the pair of inner side pad support portions 22 . At that time, the pair of pad springs 15 elastically support this brake pad 17 . In this manner, the inner side brake pad 17 is supported by the pair of inner side pad support portions 22 of the mounting member 12 through the pair of pad springs 15 so as to be movable in the disk axial direction.
[0026]
As shown in FIG. 3, the pair of brake pads 17 both face the disc 11 at the linings 42 . Therefore, the linings 42 of both the pair of brake pads 17 come into contact with the disc 11 . A pair of brake pads 17 are pressed against the disc 11 by the caliper 13 .
[0027]
In the mounting member 12, a pin insertion hole (not shown) is formed in each of the pair of pin insertion fitting portions 27 on both sides in the disk rotation direction shown in FIG. A pair of slide pins 47 on both sides of the caliper 13 in the disc rotation direction are slidably fitted into these pin insertion holes. As a result, the mounting member 12 supports the caliper 13 at the pair of pin fitting portions 27 so as to be slidable in the disk axial direction. In other words, the pair of slide pins 47 provided on both sides in the disc rotation direction of the caliper 13 are slidably fitted into the pin insertion holes (not shown) of the pair of pin insertion portions 27, respectively. As a result, it is supported by the mounting member 12 so as to be movable in the disk axial direction. The pair of boots 16 respectively cover the slide pins 47 protruding from the pin inserting portions 27 .
[0028]
The caliper 13 has a caliper body 51 , a pair of slide pins 47 , a pair of pin mounting bolts 52 and a bleeder plug 53 . The caliper 13 has a shape of mirror symmetry except for the configuration related to the bleeder plug 53 .
[0029]
The caliper body 51 is integrally formed by casting. The caliper body 51 has a cylinder portion 55, a bridge portion 56, and a reaction portion 57, as shown in FIG. The cylinder portion 55 is arranged on the inner side of the disk 11 in the disk axial direction. The bridge portion 56 extends from the outer side of the cylinder portion 55 in the disk radial direction to the outer side along the disk axial direction. The bridge portion 56 extends across the outer peripheral surface of the disc 11 from the cylinder portion 55 . The reaction portion 57 extends inward in the disk radial direction from the opposite side of the bridge portion 56 to the cylinder portion 55 in the disk axial direction, and is disposed on the outer side of the disk 11 in the disk axial direction.
[0030]
As shown in FIGS. 4 and 5, the reaction portion 57 has a pair of outer claw portions 61 (claw portions) and an intermediate claw portion 62 (claw portion) between the outer claw portions 61 . In other words, the reaction portion 57 has a plurality of claw portions consisting of a pair of outer claw portions 61 and intermediate claw portions 62 .
[0031]
The pair of outer claw portions 61 and intermediate claw portions 62 both extend inward in the disk radial direction from the opposite side of the bridge portion 56 to the cylinder portion 55 in the disk axial direction. Both the pair of outer claw portions 61 and intermediate claw portions 62 are positioned on the outer side of the disk 11 in the disk axial direction. In other words, the pair of outer claw portions 61 and intermediate claw portions 62 are both formed on the extending distal end side of the bridge portion 56 . As shown in FIG. 5 , the pair of outer claw portions 61 and intermediate claw portions 62 overlap the cylinder portion 55 in positions in the disk rotation direction and the disk radial direction. are placed facing each other. The pair of outer claw portions 61 has a narrower width in the disk rotation direction and a longer length in the disk radial direction than the intermediate claw portions 62 .
[0032]
As shown in FIG. 4, the caliper body 51 has a pair of pin mounting portions 65 extending from the cylinder portion 55 to both sides in the disc rotation direction. As shown in FIG. 1 , one slide pin 47 is attached to one pin attachment portion 65 of the pair of pin attachment portions 65 by one pin attachment bolt 52 . The other slide pin 47 is attached to the other pin attachment portion 65 of the pair of pin attachment portions 65 by the other pin attachment bolt 52 .
[0033]
As shown in FIG. 6, the cylinder portion 55 is formed with a cylinder hole 71 whose one end is open toward the reaction portion 57 side and recessed toward the side opposite to the reaction portion 57 in the disk axial direction. In other words, the cylinder hole 71 is recessed toward the side opposite to the disc 11 . The cylinder hole 71 extends along the disk axial direction. As shown in FIG. 5, the cylinder portion 55 is provided with a plurality of, specifically two, cylinder holes 71 . These cylinder holes 71 have the same shape, and are arranged side by side in the disk rotation direction by aligning the positions in the disk axial direction and the disk radial direction and shifting the positions in the disk rotation direction.
[0034]
A piston 72 (only the outer shape is indicated by a two-dot chain line in FIG. 6) is arranged in each of the cylinder holes 71 so as to be movable in the disk axial direction. As shown in FIG. 6, the cylinder hole 71 includes a guide surface 73 that is a cylindrical surface that guides the movement of the piston 72, an annular seal fitting groove 74 that is recessed radially outward from the guide surface 73, and a guide surface. and an annular boot fitting groove 75 that is recessed radially outward from the surface 73 . The boot fitting groove 75 is arranged closer to the reaction portion 57 in the disk axial direction than the seal fitting groove 74 is.
[0035]
Although not shown, an annular piston seal that seals a gap with the piston 72 is fitted in the seal fitting groove 74 . In addition, the boot fitting groove 75 is fitted with the other end of a telescopic boot whose one end projects from the cylinder hole 71 of the piston 72 . cover.
[0036]
The cylinder portion 55 has, on the opposite side of the reaction portion 57 in the disk axial direction, a communicating passage 77 connecting the two cylinder holes 71 and a pipe opening the communicating passage 77 to the outside of the cylinder portion 55 as shown in FIG. A hole 78 is formed. The communicating passage 77 and the piping hole 78 are provided at the central position of the caliper body 51 in the disc rotation direction.
[0037]
As shown in FIGS. 4 and 5, the pair of outer claw portions 61 and intermediate claw portions 62 are spaced apart in the disc rotation direction. As a result, in the reaction portion 57, a recess portion 81 is formed between the outer claw portion 61 and the intermediate claw portion 62 adjacent to each other in the disk rotation direction and penetrates in the disk axial direction and extends inward in the disk radial direction. . In other words, the recess portion 81 is provided between the pair of the outer claw portion 61 and the intermediate claw portion 62, and has a shape recessed outward in the disk radial direction from the inner end portion of the reaction portion 57 in the disk radial direction. ing. The recess portion 81 has an opening portion 82 at the inner end in the disk radial direction.
[0038]
Specifically, the reaction portion 57 has three claw portions consisting of a pair of outer claw portions 61 and an intermediate claw portion 62, so two recess portions 81 are provided. As shown in FIG. 5 , a recess portion 81 is formed in the caliper body 51 so as to face the cylinder hole 71 . That is, the caliper body 51 is provided with the same number of recess portions 81 as the cylinder holes 71 .
[0039]
One recess portion 81 of the two recess portions 81 is provided between one outer claw portion 61 of the pair of outer claw portions 61 and the intermediate claw portion 62 . One recessed portion 81 of the two recessed portions 81 overlaps one of the two cylinder holes 71 facing each other in the disc rotational direction and the disc radial direction. The one recess portion 81 is a portion through which a tool for processing the guide surface 73, the seal fitting groove 74, the boot fitting groove 75, etc. shown in FIG.
[0040]
Further, as shown in FIG. 5 , the other recess portion 81 of the two recess portions 81 is provided between the other outer claw portion 61 of the pair of outer claw portions 61 and the intermediate claw portion 62 . ing. Of the two cylinder holes 71, the other recessed portion 81 overlaps the position of the other cylinder hole 71 facing each other in the disc rotational direction and the disc radial direction. The other recess portion 81 is also a portion through which a tool for machining the guide surface 73 of the other cylinder hole 71, the seal fitting groove 74, the boot fitting groove 75, and the like is inserted.
[0041]
These recessed portions 81 have a mirror-symmetrical shape, and are arranged side by side in the disk rotation direction by aligning the positions in the disk axial direction and the disk radial direction and shifting the positions in the disk rotation direction. Since the two recessed portions 81 are mirror-symmetrical, one recessed portion 81 will be described as an example here.
[0042]
As shown in FIGS. 4 to 6, the inner surface 91 of the recessed portion 81 has a main inner surface portion 92 and a stepped surface portion 93. As shown in FIGS. The main inner surface portion 92 has a cylindrical surface shape, and is formed so as to extend from an intermediate portion of the inner surface 91 in the disk axial direction to the side opposite to the cylinder portion 55 . The stepped surface portion 93 has a planar shape extending radially inward of the main inner surface portion 92 from the edge portion of the main inner surface portion 92 on the side of the cylinder portion 55 in the disk axial direction. As shown in FIG. 5 , the main inner surface portion 92 is a cylindrical surface coaxial with the central axis of the cylinder hole 71 . In other words, the main inner surface portion 92 is a cylindrical surface along the disk axial direction. The step surface portion 93 is a plane perpendicular to the central axis of the cylinder hole 71 . The main inner surface portion 92 is circumferentially longer than half of the continuous cylindrical surface. In other words, the main inner surface portion 92 has a central angle exceeding 180°.
[0043]
In addition, the inner surface 91 of the recess portion 81 has a back inner surface portion 96, an end inner surface portion 97, and an intermediate inner surface portion 98, as shown in FIG. The back inner surface portion 96 is closer to the cylinder portion 55 in the disk axial direction than the stepped surface portion 93 and has a substantially cylindrical surface shape. The end-side inner surface portion 97 has a substantially planar shape extending radially inward from the edge portion of the main inner surface portion 92 on the side of the outer claw portion 61 and on the inner side in the disk radial direction. The intermediate inner surface portion 98 has a substantially planar shape that extends radially inward from the edge portion of the main inner surface portion 92 on the intermediate claw portion 62 side and inward in the disk radial direction.
[0044]
As shown in FIG. 5 , the back inner surface portion 96 is a cylindrical surface coaxial with the central axis of the cylinder hole 71 and has a smaller diameter than the main inner surface portion 92 . The end-side inner surface portion 97 and the intermediate-side inner surface portion 98 are aligned along the center axis of the cylinder hole 71 and substantially along a line passing through the center of the caliper body 51 in the disk rotational direction and extending in the rotor radial direction. The main inner surface portion 92 is recessed radially outward from the dorsal inner surface portion 96 . In addition, the main inner surface portion 92 is recessed in the disc rotation direction from the end side inner surface portion 97 , and is more recessed than the intermediate side inner surface portion 98 for disc rotation.Concave along the direction of rotation.
[0045]
As shown in FIGS. 4 and 8, the inner surface 91 of the recessed portion 81 has a locking groove 101 that is recessed outward in the radial direction of the main inner surface portion 92 from the intermediate portion of the main inner surface portion 92 in the disk axial direction. there is The locking groove 101 is entirely arcuate along the inner surface 91 of the recess portion 81 . The locking groove 101 has an arcuate shape concentric with the main inner surface portion 92 . The locking groove 101 is formed over the entire circumferential direction of the main inner surface portion 92 , and both ends thereof in the circumferential direction are overlapped with the end side inner surface portion 97 and the intermediate side inner surface portion 98 in the circumferential direction. Matching. In other words, the locking groove 101 is formed so that the intermediate portion in the circumferential direction extends over the entire circumferential direction of the main inner surface portion 92 , and both ends in the circumferential direction are closer to the end side inner surface portions 97 than the main inner surface portion 92 . It enters into the side and intermediate inner surface portion 98 sides. The locking groove 101 also has a central angle exceeding 180°, similar to the main inner surface portion 92 .
[0046]
As shown in FIG. 6, the locking groove 101 has a groove bottom surface 102 and a pair of wall surfaces 103,104. The groove bottom surface 102 is cylindrical and concentric with the main inner surface portion 92 . The groove bottom surface 102 also has a central angle exceeding 180°. The pair of wall surfaces 103 and 104 are planar and rise inward in the radial direction of the groove bottom surface 102 from both edge portions of the groove bottom surface 102 in the disk axial direction. Both of the pair of wall surfaces 103 and 104 are planar and extend perpendicularly to the central axis of the groove bottom surface 102 . In other words, the pair of wall surfaces 103 and 104 are both planar and extend perpendicular to the central axis of the main inner surface portion 92 . Of the pair of wall surfaces 103 and 104, the wall surface 103 on the side opposite to the cylinder portion 55 has an edge portion 105 on the side of the main inner surface portion 92 that is arcuate as shown in FIG. Edge 105 also has a central angle greater than 180°.
[0047]
Here, the back side inner surface portion 96, the end side inner surface portion 97, and the intermediate side inner surface portion 98 shown in FIG. On the other hand, as shown in FIG. 6, the main inner surface portion 92, the stepped surface portion 93, the groove bottom surface 102 of the locking groove 101, and the pair of wall surfaces 103 and 104 are formed in the caliper body 51 by cutting after casting. It is a machined surface to be processed.
[0048]
As shown in FIG. 8, the main inner surface portion 92 is recessed along the disc rotation direction from the end side inner surface portion 97 . The main inner surface portion 92 is recessed along the disc rotation direction from the intermediate inner surface portion 98 . In the locking groove 101, the distance between both ends of the recess 81 on the side of the opening 82 is smaller than the diameter. That is, in the locking groove 101 , the interval between both ends in the circumferential direction of the groove bottom surface 102 on the opening 82 side of the recess 81 is smaller than the diameter of the groove bottom surface 102 .
[0049]
As shown in FIGS. 4, 5, and 7, the reaction portion 57 has a fitting recess 106 recessed from the front end surface on the side opposite to the cylinder portion 55 at a portion opposite to the cylinder portion 55 in the disk axial direction. is formed. The fitting recess 106 is a circular hole and is arranged at the center position of the reaction portion 57 in the disc rotation direction. In other words, the fitting recess 106 is arranged at a central position between the two recess portions 81 of the reaction portion 57 . Further, the fitting recess 106 is arranged closer to the bridge portion 56 in the disk radial direction than the two recess portions 81 of the reaction portion 57 .
[0050]
As shown in FIG. 3 , of the pair of brake pads 17 , the outer side brake pad 17 supported by the pair of outer side pad support portions 24 of the mounting member 12 is arranged between the reaction portion 57 and the disc 11 . will be Among the pair of brake pads 17, the inner side brake pad 17 supported by the pair of inner side pad support portions 22 of the mounting member 12 is the cylinder portion 55 and the piston shown in FIG. 72 and the disc 11.
[0051]
As shown in FIG. 8, the cover component 14 has a cover member 111 and a locking member 112 which is a different member (separate body) from the cover member 111 . Two locking members 112 are provided in the same number as the recess portions 81 .
[0052]
The cover member 111 has a shape shown in FIGS. 9-14. The cover member 111 is, for example, an integrally molded product made of metal such as an aluminum alloy, and has a mirror-symmetrical shape. The cover member 111, as shown in FIG. ) and Note that the cover member 111 is not limited to being made of metal such as an aluminum alloy, and may be integrally molded using a material such as resin.
[0053]
As shown in FIG. 9, the main plate portion 121 has a substantially rectangular flat plate shape, and has a long side edge portion 131, a long side edge portion 132, and a pair of short side edge portions 133 on the outer peripheral portion. One long side edge portion 131 has an arcuate shape that expands toward the outside of the main plate portion 121 as a whole. The other long side edge portion 132 is composed of a pair of linear end side edge portions 136 arranged on the same straight line and an arc-shaped intermediate edge portion 137 which is located between them and is recessed toward the inside of the main plate portion 121 . and A pair of short side edge portions 133 of the main plate portion 121 are linear and connect the long side edge portion 131 and the long side edge portion 132 . The distance between the pair of short side edges 133 is slightly longer on the long side edge 131 side than on the long side edge 132 side.
[0054]
As shown in FIG. 14, the main plate portion 121 includes a long edge portion 131, a long edge portion 132 and a pair of short edge portions 133, and thick portions 138 are formed along these edges. A thin portion 139 thinner than the thick portion 138 is formed inside the thick portion 138 . The thick portion 138 is continuous over the entire circumference of the main plate portion 121 and has a loop shape surrounding the thin portion 139 over the entire circumference. The thick portion 138 protrudes further to one side in the thickness direction than the thin portion 139 .
[0055]
The inwardly bent portion 122 shown in FIGS. 10 to 13 extends in the direction opposite to the direction in which the thick portion 138 protrudes from the thin portion 139 of the main plate portion 121 . As shown in FIG. 12, the inwardly bent portion 122 rises perpendicularly to the main plate portion 121 from the entire long side edge portion 132 of the main plate portion 121, and as shown in FIG. shape. The inwardly bent portion 122 has a shape along the long edge portion 132 of the main plate portion 121 shown in FIG.
[0056]
As shown in FIGS. 10 and 13 , the inwardly bent portion 122 has a pair of end side plate portions 141 and an intermediate plate portion 142 . The pair of end side plate portions 141 rises perpendicularly to the main plate portion 121 from the pair of end side edge portions 136 shown in FIG. The intermediate plate portion 142 rises perpendicularly to the main plate portion 121 from the intermediate edge portion 137 shown in FIG. The pair of end side plate portions 141 are flat plate-shaped and arranged on the same plane. The intermediate plate portion 142 has an arcuate shape that is recessed toward the inside of the main plate portion 121 .
[0057]
As shown in FIG. 13 , the pair of side bent portions 123 rises from the main plate portion 121 on the same side as the inward bent portion 122 . One side bent portion 123 of the pair of side bent portions 123 rises perpendicularly to the main plate portion 121 from one short side edge portion 133 of the main plate portion 121, and forms a wall of constant height. None. The one side bent portion 123 is formed in a range from the end portion of the one short side edge portion 133 on the inward bent portion 122 side to an intermediate position on the long side edge portion 131 side. It is continuous with the bent portion 122 .
[0058]
The other side bent portion 123 of the pair of side bent portions 123 rises perpendicularly to the main plate portion 121 from the other short side edge portion 133 of the main plate portion 121, and forms a wall of constant height. None. The other side bent portion 123 is formed in a range from the end portion of the other short side edge portion 133 on the inward bent portion 122 side to an intermediate position on the long side edge portion 131 side. It is continuous with the bent portion 122 . The pair of side bent portion 123 and inward bent portion 122 have the same protrusion height from the main plate portion 121 and are formed at the thick portion 138 of the main plate portion 121 shown in FIG.
[0059]
As shown in FIG. 13, the pair of mounting parts 124 rise vertically from the main plate part 121 on the same side as the inwardly bent part 122 and the pair of side bent parts 123 . As shown in FIG. 10 , the pair of mounting portions 124 are arranged at positions where the distance to the inwardly bent portion 122 is shorter than the distance to the long edge portion 131 .
[0060]
The pair of mounting parts 124 are in the shape of an equilateral triangular prism each having three side surfaces 151 . Each of the pair of mounting portions 124 has one side surface 151 parallel to the end side plate portion 141 and facing away from the end side plate portion 141 , and a corner portion between the remaining two side surfaces 151 facing the intermediate plate portion 142 . is formed to
[0061]
The pair of mounting parts 124 are equidistant from the pair of end plate parts 141 . One mounting portion 124 is arranged near one side bent portion 123 of the pair of side bent portions 123 . The other mounting portion 124 is arranged near the other side bent portion 123 . The distance between one mounting portion 124 and one side bent portion 123 near it is equal to the distance between the other mounting portion 124 and the other side bent portion 123 near this. The distance between the centers of the pair of mounting portions 124 is set equal to the distance between the centers of the cylindrical main inner surface portions 92 of the pair of recess portions 81 shown in FIG.
[0062]
As shown in FIG. 13, the fitting convex portion 125 is cylindrical and extends vertically from the main plate portion 121 on the same side as the inward bent portion 122, the pair of side bent portions 123, and the pair of mounting portions 124. standing up The fitting convex portion 125 is arranged at a position where the distance to the long side edge portion 131 is shorter than the distance to the inwardly bent portion 122 . Therefore, the fitting convex portion 125 is arranged on the side opposite to the inwardly bent portion 122 with respect to the pair of mounting portions 124 . The fitting convex portion 125 is arranged at a central position between the pair of side bent portions 123, as shown in FIG. In other words, the fitting protrusion 125 is arranged at the central position of the cover member 111 in the longitudinal direction. The fitting convex portion 125 is equidistant from each of the pair of mounting portions 124 . The distance between the center of the fitting projection 125 and the center of the mounting portion 124 is the distance between the center of the cylindrical main inner surface portion 92 of the recess portion 81 of the caliper body 51 shown in FIG. 5 and the center of the fitting recess 106. is equivalent to
[0063]
The locking member 112 has a shape shown in FIGS. 15-19. The locking member 112 is an integrally molded product formed by press molding from a spring steel plate, and has a mirror-symmetrical shape. The locking member 112 has a fixing portion 161 and a plurality of locking pieces 162 .
[0064]
As shown in FIGS. 15 and 16, the fixed portion 161 has a substrate portion 171 and a plurality of fixed pieces 172. As shown in FIG. The substrate portion 171 has a flat plate shape, and has a shape obtained by partially linearly notching the outer peripheral side of a disc. That is, the substrate portion 171 has an arc-shaped edge portion 175 and a linear edge portion 176 on the outer peripheral portion. The substrate portion 171 has a substantially circular inner peripheral edge portion 177 coaxial with the arcuate edge portion 175 . The fixing portion 161 is provided with three fixing pieces 172 that are the same in number as the side surfaces 151 of the mounting portion 124 .
[0065]
One fixing piece 172 of the three fixing pieces 172 is arranged on a line connecting the center of the circular arc-shaped edge 175 of the substrate portion 171 in the circumferential direction and the center of the linear edge 176 in the length direction. there is This fixing piece 172 is arranged at a position on the inner peripheral edge 177 farthest from the linear edge 176 . On both sides of this fixed piece 172, the remaining two fixed pieces 172 of the three fixed pieces 172 are arranged. The three fixing pieces 172 are arranged at equal intervals in the circumferential direction of the inner peripheral edge portion 177 and are arranged at intervals of 120°.
[0066]
The three fixing pieces 172 have the same shape. The fixed piece 172 has an inner root plate portion 181 and a fixed plate portion 182 . The inner base plate portion 181 has a flat plate shape, and extends from the inner peripheral edge portion 177 of the base plate portion 171 to the inner peripheral edge portion 177 in the radial direction so as to form the same plane as the base plate portion 171 .It extends out in the direction of The fixing plate portion 182 has a flat plate shape, and extends radially inward of the inner peripheral edge portion 177 while being inclined with respect to the base plate portion 171 from the end edge portion of the inner base plate portion 181 on the extending tip side. there is The fixed plate portion 182 is inclined away from the substrate portion 171 by the thickness of the substrate portion 171 as it extends from the inner base plate portion 181 .
[0067]
The three fixing pieces 172 extend from the substrate portion 171 to the same side in the thickness direction. A tip edge portion 183 of the fixed plate portion 182 opposite to the inner base plate portion 181 has a straight shape. Three tip edges 183 of the three fixed pieces 172 are arranged to form an equilateral triangle. The equilateral triangle formed by the three tip edge portions 183 is smaller than the equilateral triangle formed by the three side surfaces 151 of the mounting portion 124 .
[0068]
The locking member 112 is provided with three or more locking pieces 162, specifically nine. One locking piece 162 out of the nine locking pieces 162 is arranged on a line connecting the center in the circumferential direction of the arc-shaped edge portion 175 of the substrate portion 171 and the center in the length direction of the linear edge portion 176 . It is Therefore, this locking piece 162 is aligned with the fixed piece 172 farthest from the linear edge 176 in the circumferential direction of the arc-shaped edge 175 . This locking piece 162 is arranged at the farthest position from the linear edge 176 on the arc-shaped edge 175 . Four of the remaining eight locking pieces 162 out of the nine locking pieces 162 are arranged on both sides of this locking piece 162 . The nine locking pieces 162 are arranged at equal intervals in the circumferential direction of the arc-shaped edge portion 175, and are arranged at intervals of 30°.
[0069]
The locking piece 162 at one end in the arrangement direction is aligned with one fixed piece 172 near the straight edge 176 in the circumferential direction of the arc edge 175 . The locking piece 162 at the other end in the arrangement direction is aligned with the other fixed piece 172 near the linear edge 176 in the circumferential direction of the arc edge 175 . When three or more locking pieces 162 are provided on the locking member 112, no matter how many pieces there are, three of them are positioned at the central locking piece 162 in the arrangement direction of the nine locking pieces 162 described above. It is preferable to arrange them at the positions of the locking pieces 162 at both ends. It should be noted that the straight edge portion 176 is not provided with the fixing piece 172 .
[0070]
The nine locking pieces 162 have the same shape. As shown in FIGS. 17 to 19, the nine locking pieces 162 extend from the base plate portion 171 to the same side in the thickness direction. The locking piece 162 has an outer root plate portion 191 , an intermediate plate portion 192 and a tip plate portion 193 . The outer root plate portion 191 has a flat plate shape and extends radially outward from the arc-shaped edge portion 175 of the base plate portion 171 so as to form the same plane as the base plate portion 171 .
[0071]
The intermediate plate portion 192 has a flat plate shape and extends to one side in the thickness direction of the base plate portion 171 from the end edge portion of the outer base plate portion 191 on the side of the extension tip. The intermediate plate portion 192 is inclined so as to be positioned radially outwardly of the arcuate edge portion 175 as it moves away from the outer root plate portion 191 . All intermediate plate portions 192 of the nine locking pieces 162 are inclined at the same angle with respect to the base plate portion 171 . Therefore, the nine locking pieces 162 have a shape in which all intermediate plate portions 192 as a whole increase in diameter as they move away from the base plate portion 171 . The intermediate plate portion 192 forms an angle larger than 90° and smaller than 135° with the adjacent and continuous outer root plate portion 191 .
[0072]
The tip plate portion 193 has a flat plate shape and extends from the edge portion of the intermediate plate portion 192 opposite to the outer root plate portion 191 toward the side opposite to the substrate portion 171 in the thickness direction of the substrate portion 171 . . The tip plate portion 193 is inclined so that the farther it is from the intermediate plate portion 192 , the more radially inward the arc-shaped edge portion 175 is positioned. All of the nine locking pieces 162 have the same angle formed by the tip plate portion 193 and the intermediate plate portion 192 . Therefore, the nine locking pieces 162 have a shape in which the diameter of all the tip plate portions 193 as a whole decreases with increasing distance from the base portion 171 . The tip plate portion 193 forms an obtuse angle with the adjacent intermediate plate portion 192 .
[0073]
A boundary portion 195 between the intermediate plate portion 192 and the distal end plate portion 193 that is adjacent and continuous therewith and that is radially outward of the arc-shaped edge portion 175 is linear. All the boundary portions 195 of the nine locking pieces 162 are arranged so as to be tangent to the same circle. The diameter of this circle is larger than the diameter of the edge portion 105 of the locking groove 101 of the recess portion 81 , in other words, larger than the diameter of the main inner surface portion 92 . In addition, the edges of the extending tips of the tip plate portions 193 of all the nine locking pieces 162 are arranged so as to be tangential to the same circle. The diameter of this circle is smaller than the diameter of the main inner surface portion 92 of the recess portion 81 .
[0074]
As shown in FIG. 20, a pair of locking members 112 are fitted and fixed to a pair of mounting portions 124 of the cover member 111 . That is, one of the pair of locking members 112 is fitted to one mounting portion 124 while elastically deforming the three fixing pieces 172 of the fixing portion 161 . At this time, the one locking member 112 has the base portion 171 leading in the fitting direction, and the linear edge portion 176 is positioned between the long side edge portion 131 and the inwardly bent portion 122 of the cover member 111 . It is arranged on the side of the inwardly bent portion 122 and is oriented parallel to the end side plate portion 141 of the inwardly bent portion 122 . The locking member 112 on one side is fitted to the mounting portion 124 on the one side until the base plate portion 171 is brought into contact with the main plate portion 121 . Then, the three tip edge portions 183 of the one locking member 112 come into line contact with the corresponding ones of the three side surfaces 151 of the one mounting portion 124 , and the elasticity of the three fixing pieces 172 is reduced. It is fixed to the cover member 111 by force.
[0075]
Also, the other of the pair of locking members 112 is fitted to the other mounting portion 124 while elastically deforming the three fixing pieces 172 of the fixing portion 161 . At this time, the other locking member 112 has the base portion 171 leading in the fitting direction, and the linear edge portion 176 is positioned between the long side edge portion 131 and the inwardly bent portion 122 of the cover member 111 . It is arranged on the side of the inwardly bent portion 122 and is oriented parallel to the end side plate portion 141 of the inwardly bent portion 122 . The locking member 112 on the other side is fitted to the mounting portion 124 on the other side until the base plate portion 171 is brought into contact with the main plate portion 121 . Then, the three tip edge portions 183 of the other locking member 112 are in line contact with the corresponding ones of the three side surfaces 151 of the other mounting portion 124 , and the elasticity of the three fixing pieces 172 is reduced. It is fixed to the cover member 111 by force.
[0076]
In this manner, the pair of locking members 112 are fixed to the cover member 111 to form the cover component 14 . In this state, two locking members 112 are arranged along the longitudinal direction of the cover member 111 .
[0077]
Then, this cover component 14 is assembled to the bridge portion 56 and the reaction portion 57 of the caliper body 51, as shown in FIG. At that time, the cover part 14 is assembled to the bridge portion 56 and the reaction portion 57 from the opposite side of the cylinder portion 55 shown in FIG. 3 in the disk axial direction.
[0078]
As shown in FIG. 21, when assembling the bridge portion 56 and the reaction portion 57, the cover part 14 is placed with the pair of locking members 112 at the front and the main plate portion 121 of the cover member 111 at the rear. The stopper member 112 is fitted into the pair of recess portions 81 . In this posture, the inner bent portion 122 and the pair of side bent portions 123 of the cover member 111 extend from the main plate portion 121 toward the cylinder portion 55 .
[0079]
In this state, when the pair of locking members 112 are fitted into the pair of recessed portions 81 , one of the locking members 112 has a plurality of locking pieces 162 on the main inner surface of the one recessed portion 81 at the distal end plate portion 193 . It abuts on the edge portion of the portion 92 opposite to the cylinder portion 55 . The other locking member 112 also abuts on the end edge portion of the main inner surface portion 92 of the other recess portion 81 on the side opposite to the cylinder portion 55 in the tip plate portions 193 of the plurality of locking pieces 162 .
[0080]
As the engagement of the pair of locking members 112 is further advanced, the plurality of locking pieces 162 of one of the locking members 112 are elastically deformed toward the mounting portion 124 due to the inclination of the tip plate portion 193, and the boundary portion 195 is opened. , rides on the main inner surface portion 92 of one recess portion 81 . In addition, the plurality of locking pieces 162 of the other locking member 112 are elastically deformed toward the mounting portion 124 due to the inclination of the tip plate portion 193 , and at the boundary portion 195 , engage the main inner surface portion 92 of the other recess portion 81 . ride up.
[0081]
As the pair of locking members 112 are further fitted, the boundaries 195 of the plurality of locking pieces 162 of one of the locking members 112 reach the positions of the locking grooves 101 . As a result, the locking pieces 162 are slightly elastically deformed, and the intermediate plate portion 192 comes into contact with the edge portion 105 of the wall surface 103 of the locking groove 101 on the main inner surface portion 92 side. Similarly, in the other locking member 112 as well, the boundary portions 195 of the plurality of locking pieces 162 reach the positions of the locking grooves 101 . As a result, the locking pieces 162 are slightly elastically deformed, and the intermediate plate portion 192 comes into contact with the edge portion 105 of the wall surface 103 of the locking groove 101 on the main inner surface portion 92 side. Finally, as shown in FIGS. 21 and 23, the cover component 14 comes into contact with the bridge portion 56 and the reaction portion 57 on the main plate portion 121 and stops.
[0082]
In the cover part 14 attached to the caliper 13 in this way, as shown in FIGS. 21 and 22, the plurality of locking pieces 162 cause the boundary portions 195 to enter the locking grooves 101 by elastic force. As a result, as shown in FIG. 21, the intermediate plate portion 192 is kept in contact with the edge portion 105 of the locking groove 101 . Here, the cover part 14 is inclined such that the intermediate plate portions 192 of the plurality of locking pieces 162 of one of the locking members 112 as a whole increase in diameter with increasing distance from the main plate portion 121 . Therefore, the elastic force of these locking pieces 162 generates a component in the direction of bringing the main plate portion 121 into contact with the bridge portion 56 and the reaction portion 57 . Similarly, the elastic force of the plurality of locking pieces 162 of the other locking member 112 also generates a component in the direction of bringing the main plate portion 121 into contact with the bridge portion 56 and the reaction portion 57 . As a result, the pair of locking members 112 bring the main plate portion 121 of the cover member 111 into contact with the bridge portion 56 and the reaction portion 57 with elastic force. At this time, the main plate portion 121 abuts on the bridge portion 56 and the reaction portion 57 at a portion of the main plate portion 121 that is radially outward of the mounting portion 124 .
[0083]
In the cover part 14 attached to the caliper 13, an inwardly bent part 122 extending in a direction approaching the cylinder part 55 from a long side edge part 132 of the main plate part 121 of the cover member 111 on the inner side in the disk radial direction is a reaction part. The pair of outer claw portions 61 and intermediate claw portions 62 of 57 are covered in the disc radial direction, and the openings 82 of the pair of recess portions 81 are closed. The cover component 14 attached to the caliper 13 includes a pair of side bent portions extending in a direction approaching the cylinder portion 55 from a pair of short side edge portions 133 on both sides of the main plate portion 121 of the cover member 111 in the disc rotation direction. 123 covers both sides of the pair of outer claw portions 61 of the reaction portion 57 in the disc rotation direction, that is, the sides of the pair of outer claw portions 61 opposite to the intermediate claw portions 62 . In addition, the cover part 14 attached to the caliper 13 has the fitting protrusion 125 fitted into the fitting recess 106 as shown in FIG. 23 . Also, in the cover part 14 attached to the caliper 13, the pair of locking members 112 respectively arrange the linear edge portions 176 in the opening portion 82 of the recess portion 81, as shown in FIG.
[0084]
In the cover component 14 assembled to the caliper 13 as described above, the cover member 111 is positioned at the recessed portion 81, the outer side opposite to the cylinder portion 55 in the disk axial direction, and the disk It covers from the inside in the radial direction. That is, the main plate portion 121 of the cover member 111 overlaps the pair of recess portions 81 in the disc rotation direction and the disc radial direction, and the inwardly bent portions 122 are aligned in the disc rotation direction and the disc axial direction. will be superimposed. In this state, the cover member 11 of the cover part 14 is fixed to the caliper 13 by the locking member 112 .
[0085]
Also, in the cover component 14 assembled to the caliper 13 , the locking member 112 is fixed to the cover member 111 at the fixing portion 161 . Also, in this state, the cover part 14 is arranged such that the plurality of locking pieces 162 of the locking member 112 extend from the fixing portion 161 in the axial direction of the cylinder hole 71 , in other words, in a direction inclined with respect to the moving direction of the piston 72 . procrastinate. Also, in this state, the plurality of locking pieces 162 of the locking member 112 of the cover part 14 elastically abut against the inner surface 91 of the recess portion 81 . Also, in this state, the plurality of locking pieces 162 abut on the locking grooves 101 of the recess portion 81 of the cover component 14 . Also, in this state, the cover part 14 has the locking piece 162 provided at a portion other than the opening 82 of the recessed portion 81 of the locking member 112 . Further, locking members 112 are arranged in each of the two recessed portions 81 of the caliper 13 to which the cover component 14 is assembled.
[0086]
In addition, the cover component 14 assembled to the caliper 13 is positioned outwardly in the disc radial direction from the mounting portion 124 to which the locking member 112 of the cover member 111 is fixed, and is fitted with the fitting concave portion 106 of the caliper 13 . A fitting convex portion 125 is provided. Also, in this state, the cover part 14 is fitted in the caliper 13 at the central portion between the mounting portions 124 of the cover member 111 to which the locking members 112 are fixed, and further outward than the mounting portions 124 in the disk radial direction. A fitting convex portion 125 is provided for fitting with the matching concave portion 106 in a concave-convex manner. The cover member 111 only needs to have a fitting portion that engages with the caliper 13 in an uneven manner. You can combine them.
[0087]
In addition, in the cover component 14 assembled to the caliper 13, the cover member 111 abuts the bridge portion 56 outside the mounting portion 124 to which the locking member 112 is fixed in the disk radial direction. Also, in this state, the cover component 14 is provided with an inwardly bent portion 122 that is bent toward the disc 11 from the radially inner end of the cover member 111 . Also, in this state, the cover component 14 is provided with a pair of side bent portions 123 that are bent toward the disc 11 from the end in the disc rotation direction on the cover member 111 .
[0088]
　Hydraulic fluid is introduced into the pipe hole 78 of the cylinder portion 55 of the caliper 13 via a brake pipe (not shown) to the disc brake 10 . Hydraulic fluid is introduced into two cylinder holes 71 through communication passages 77 . Then, brake hydraulic pressure acts on the piston 72 of the caliper 13 in each of the two cylinder holes 71 . As a result, both pistons 72 move forward toward the disc 11 and press the inner brake pad 17 of the pair of brake pads 17 disposed between the pistons 72 and the disc 11 toward the disc 11. do. This causes the brake pad 17 to move and come into contact with the disc 11 . In other words, a piston 72 that moves one of the pair of brake pads 17 on the inner side is arranged in the cylinder hole 71 of the cylinder portion 55 .
[0089]
Also, the reaction force of this pressing causes the caliper body 51 to slide the slide pin 47 relative to the mounting member 12 and move in the disk axial direction. As a result, of the pair of brake pads 17 , the reaction portion 57 presses the outer side brake pad 17 disposed between the reaction portion 57 and the disc 11 toward the disc 11 . This brings the brake pad 17 into contact with the disc 11 .
[0090]
In this way, the caliper 13 presses the pair of brake pads 17 against both sides of the disc 11 by nipping the pair of brake pads 17 between the pistons 72 and the reaction portions 57 by the operation of the plurality of pistons 72 . As a result, the caliper 13 applies frictional resistance to the disc 11 to generate braking force. The caliper 13 is a floating caliper and a fist caliper.
[0091]
By the way, the disc brake described in Patent Document 1 has a cover component attached to a portion of the caliper that can be seen when viewed from the outside of the vehicle. It is desirable to facilitate the assembly of such cover components to the caliper.
[0092]
The disc brake 10 and the cover component 14 of this embodiment have a cover member 111 that covers the recess portion 81 and a locking member 112 that is different from the cover member 111 and fixes the cover member 111 to the caliper 13 . is doing. The locking member 112 has a fixed portion 161 fixed to the cover member 111 , and extends from the fixed portion 161 in a direction inclined with respect to the moving direction of the piston 72 . It has a plurality of locking pieces 162 that abut against each other. The spring constant of the plurality of locking pieces 162 can be reduced by adopting such a structure in which the plurality of inclined locking pieces 162 are brought into contact with the inner surface 91 of the recess portion 81 . Therefore, a small force is required to bring the plurality of locking pieces 162 of the locking member 112 into elastic contact with the inner surface 91 of the recessed portion 81 of the caliper 13 . Therefore, assembly of the cover component 14 to the caliper 13 is facilitated.
[0093]
Also, the cover component 14 has a cover member 111 that covers the recessed portion 81 and a locking member 112 that is different from the cover member 111 and fixes the cover member 111 to the caliper 13 . Therefore, the degree of freedom of each shape increases. Therefore, the assembly to the caliper 13 is facilitated, and the design, productivity, durability, etc. of the cover component 14 can be improved.
[0094]
A plurality of locking members 112 extend in a direction inclined with respect to the moving direction of the piston 72 from a fixed portion 161 fixed to the cover member 111 and contact the inner surface 91 of the recess portion 81 of the caliper 13 with elastic force. of locking pieces 162 are provided. Therefore, the cover member 111 can be brought into close contact with the bridge portion 56 and the reaction portion 57 by elastic force.
[0095]
Further, the recessed portion 81 of the caliper 13 is provided with a generally arc-shaped locking groove 101 along the inner surface 91 thereof, and the locking piece 162 of the locking member 112 abuts against the locking groove 101 . Therefore, detachment of the locking member 112 from the caliper 13 can be suppressed.
[0096]
Also, in the locking groove 101, the distance between the two ends of the recess 81 on the side of the opening 82 is smaller than the diameter. Therefore, detachment of the locking member 112 from the caliper 13 can be further suppressed.
[0097]
In addition, since the locking member 112 is provided with three or more locking pieces 162, it is possible to prevent the cover component 14 from coming off the caliper 13.
[0098]
In addition, the locking piece 162 is provided on the locking member 112 at a portion other than the opening 82 of the recessed portion 81 . Therefore, it is possible to eliminate the locking pieces 162 that are unnecessary for attaching the cover component 14 to the caliper 13 . Therefore, it is possible to reduce the weight of the locking member 112 and the cover component 14 including the locking member 112 .
[0099]
Further, the caliper 13 is provided with two recess portions 81, and the locking member 112 is arranged in each of these recess portions 81. Therefore, detachment of the cover component 14 from the caliper 13 can be suppressed. Additionally, the rotation of the cover component 14 with respect to the caliper 13 can be restricted.
[0100]
In addition, the cover member 111 is provided with a fitting protrusion 125 that is fitted to the caliper 13 in a concave-convex manner outside the mounting portion 124 to which the locking member 112 is fixed. Therefore, detachment of the cover component 14 from the caliper 13 can be suppressed.
[0101]
Also, the cover member 111 has a fitting protrusion 125 that fits the caliper 13 in a concave-convex manner outside the mounting portion 124 in the disc radial direction, at the central portion between the mounting portions 124 to which the locking members 112 are respectively fixed. is provided. Therefore, detachment of the cover component 14 from the caliper 13 can be suppressed. For example, even if one of the locking members 112 is detached from the caliper 13, the fixing portion 161 of the locking member 112 on the opposite side and the fitting convex portion 125 that engages with the caliper 13 on the radially outward side may An elastic force is generated between them. This can prevent the cover member 111 from coming off the caliper 13 .
[0102]
In addition, the cover member 111 abuts on the bridge portion 56 outside the mounting portion 124 to which the locking member 112 is fixed in the disk radial direction. Therefore, the fixed state of the cover component 14 to the caliper 13 can be stabilized.
[0103]
In addition, the cover member 111 is provided with an inwardly bent portion 122 that is bent in a direction approaching the disc 11 from a long side edge portion 132 at the inner end in the disc radial direction. Therefore, dirt and snow are less likely to enter the caliper 13 . In addition, wind noise caused by air passing through the gap between the cover member 111 and the caliper 13 can be suppressed, and discomfort given to the driver can be suppressed.
[0104]
In addition, the cover member 111 is provided with side bent portions 123 that are bent in a direction approaching the disc 11 from a pair of end side edges 136 at the ends in the disc rotation direction. Therefore, dirt and snow are less likely to enter the caliper 13 . In addition, wind noise caused by air passing through the gap between the cover member 111 and the caliper 13 can be suppressed, and discomfort given to the driver can be suppressed.
[0105]
The outline of this embodiment described above is summarized below.
A first aspect is a disc brake for braking a vehicle having a disc that rotates together with a wheel, comprising: a mounting member attached to a non-rotating portion of the vehicle; a pair of brake pads; a caliper that presses the pair of brake pads against the disc; a cover member that covers recessed portions of the caliper; and a locking member that is separate from the cover member and fixes the cover member to the caliper. wherein the caliper includes a cylinder portion having a cylinder hole in which a piston for moving one of the pair of brake pads is arranged, and a bridge portion extending from the cylinder portion across the outer peripheral surface of the disc. and a plurality of claw portions formed on the extending distal end side of the bridge portion and arranged opposite to the cylinder portion, and a plurality of claw portions provided between the plurality of claw portions and having an opening at the inner end in the disk radial direction. , and the recess portion formed opposite to the cylinder hole, and the locking member includes a fixed portion fixed to the cover member, and a portion inclined from the fixed portion with respect to the moving direction of the piston. and a plurality of locking pieces extending in the direction of the recess and elastically abutting against the inner surface of the recess.
With this configuration, it is easy to assemble the cover parts to the caliper.
[0106]
In the disc brake of the second aspect, in the first aspect, a generally arc-shaped locking groove is provided along the inner surface of the recess portion, and the locking piece abuts against the locking groove.
[0107]
In the disc brake of the third aspect, in the second aspect, the distance between both end portions of the locking groove on the opening side of the recess portion is smaller than the diameter of the locking groove.
[0108]
In the disc brake of the fourth aspect, in the first aspect, the locking member is provided with three or more of the locking pieces.
[0109]
In the disc brake of the fifth aspect, in the fourth aspect, the locking piece is provided on the locking member at a portion other than the opening of the recess portion.
[0110]
In the disc brake of the sixth aspect, in the first aspect, the caliper has two recesses portions are provided and the locking member is positioned in each of these recessed portions.
[0111]
A disc brake according to a seventh aspect is the disc brake according to the sixth aspect, wherein the cover member is provided with a fitting portion that engages with the caliper in a concave-convex manner outwardly in the disc radial direction from the mounting portion to which the locking member is fixed. It is
[0112]
A disk brake according to an eighth aspect is characterized in that, in the sixth aspect, at a center portion between mounting portions to which the locking members are respectively fixed to the cover member, the mounting portion is arranged outward in the disc radial direction from the mounting portion. A fitting portion is provided for engaging the caliper with recesses and protrusions.
[0113]
A disc brake according to a ninth aspect is the disc brake according to the first aspect, wherein the cover member is provided with a fitting portion that engages with the caliper in a concave-convex manner outwardly in the disc radial direction from a mounting portion to which the locking member is fixed. It is
[0114]
In the disc brake of the tenth aspect, in the first aspect, the cover member abuts on the bridge portion outside the mounting portion to which the locking member is fixed in the disc radial direction.
[0115]
In the disc brake of the eleventh aspect, in the first aspect, the cover member is provided with an inwardly bent portion that is bent from the inner end in the disc radial direction toward the disc.
[0116]
In the disc brake of the twelfth aspect, in the first aspect, the cover member is provided with a side bent portion that is bent from the end in the disc rotation direction toward the disc.
[0117]
A thirteenth aspect is a mounting member attached to a non-rotating portion of a vehicle having a wheel and a disk that rotates with the wheel; a pair of brake pads; and a pair of brake pads movably provided on the mounting member. a caliper pressing against the disc; the caliper having a cylinder bore in which a piston for moving one of the pair of brake pads is disposed; a bridge portion extending across the surface; a plurality of claw portions formed on the extending tip side of the bridge portion and arranged opposite to the cylinder portion; a recess portion formed opposite to the cylinder hole and having an opening at an inner end thereof; a cover member constituting a disc brake, the cover member covering the recess portion; and a locking member that is separate from and fixes the cover member to the caliper; a fixing portion in which the locking member is fixed to the cover member; and a moving direction of the piston from the fixing portion and a plurality of locking pieces extending in a direction inclined with respect to the recess and abutting against the inner surface of the recess portion with elastic force.
According to this configuration, assembly to the caliper is facilitated.
[0118]
In the cover component of the fourteenth aspect, in the thirteenth aspect, two locking members are arranged along the longitudinal direction of the cover member.
[0119]
A cover component according to a fifteenth aspect is the cover component according to the fourteenth aspect, wherein the cover member is provided with a fitting portion that engages with the caliper in a concave-convex manner outside the mounting portion to which the locking member is fixed in the disc radial direction. It is
[0120]
In the sixteenth aspect, in the fourteenth aspect, the cover component is arranged such that, in the cover member, at the central portion between the mounting portions to which the locking members are fixed, the mounting portion is arranged outward in the disc radial direction from the mounting portion. A fitting portion is provided for engaging the caliper with recesses and protrusions.
[0121]
In the cover component of the 17th aspect, in the 13th aspect, the locking member is provided with three or more of the locking pieces.
[0122]
A cover component of an eighteenth aspect is the cover component according to the seventeenth aspect, wherein the locking piece is provided on the locking member at a portion other than the opening of the recess.
[0123]
In the thirteenth aspect of the cover component of the nineteenth aspect, the cover member is provided with an inwardly bent portion that is bent from the radially inner end portion of the disk toward the disk.
[0124]
A cover component of a twentieth aspect is, in the thirteenth aspect, provided with a side bent portion that is bent from the end portion in the disc rotation direction toward the disc in the direction of approaching the disc.
Industrial applicability
[0125]
According to the present invention, it is possible to provide a disc brake and cover parts that facilitate assembly of the cover parts to the caliper.
Code explanation
[0126]
10 Disc brake
11 disk
　12 Mounting member
13 Caliper
14 Cover parts
17 brake pads
　55 Cylinder part
　56 Bridge part
61 outer claw portion (claw portion)
　62 Intermediate claw part (claw part)
　71　Cylinder hole
72 Piston
　81 Recess part
　82 opening
　91 Internal surface
101 locking groove
111 cover member
112 locking member
　122 Inward bending part
　123 Side bending part
　124 Mounting part
　125 Fitting convex part (fitting part)
161 Fixed part
162 locking piece
The scope of the claims
[Claim 1]
A disc brake for braking a vehicle having discs that rotate with the wheels,
a mounting member attached to the non-rotating portion of the vehicle;
a pair of brake pads;
a caliper movably provided on the mounting member for pressing the pair of brake pads against the disc;
a cover member that covers the recessed portion of the caliper;
a locking member that is separate from the cover member and that fixes the cover member to the caliper;
with
The caliper
a cylinder portion having a cylinder hole in which a piston for moving one of the pair of brake pads is arranged;
a bridge portion extending from the cylinder portion across the outer peripheral surface of the disk;
a plurality of claw portions formed on the extended distal end side of the bridge portion and arranged to face the cylinder portion;
the recess provided between the plurality of claws, having an opening at the inner end in the disk radial direction, and formed opposite to the cylinder hole;
has
　The locking member
a fixed portion fixed to the cover member;
a plurality of locking pieces extending from the fixed portion in a direction inclined with respect to the moving direction of the piston and contacting the inner surface of the recess portion with elastic force;
having
disc brakes.
[Claim 2]
A generally arc-shaped locking groove is provided along the inner surface of the recess,
the locking piece abuts against the locking groove,
2. Disc brake according to claim 1.
[Claim 3]
The distance between both ends of the locking groove on the opening side of the recess is smaller than the diameter of the locking groove,
3. Disc brake according to claim 2.
[Claim 4]
The locking member is provided with three or more locking pieces
2. Disc brake according to claim 1.
[Claim 5]
The locking piece is provided on the locking member at a portion other than the opening of the recess
5. Disc brake according to claim 4.
[Claim 6]
The caliper is provided with two recesses, and the locking member is arranged in each of these recesses
2. Disc brake according to claim 1.
[Claim 7]
The cover member is provided with a fitting portion that engages with the caliper in a concave-convex manner outwardly in the disc radial direction from the mounting portion to which the locking member is fixed.
7. Disc brake according to claim 6.
[Claim 8]
The cover member is provided with a fitting portion that is concave-convex-fitted with the caliper at a central portion between the mounting portions to which the locking members are fixed, and further outward than the mounting portions in the disk radial direction.
7. Disc brake according to claim 6.
[Claim 9]
The cover member is provided with a fitting portion that engages with the caliper in a concave-convex manner outwardly in the disc radial direction from the mounting portion to which the locking member is fixed.
2. Disc brake according to claim 1.
[Claim 10]
The cover member abuts on the bridge portion outside the mounting portion to which the locking member is fixed in the disc radial direction.
2. Disc brake according to claim 1.
[Claim 11]
The cover member is provided with an inwardly bent portion that is bent from the inner end in the disk radial direction toward the disk.
2. Disc brake according to claim 1.
[Claim 12]
The cover member is provided with a side bent portion that is bent from the end in the disc rotation direction toward the disc.
2. Disc brake according to claim 1.
[Claim 13]
a mounting member attached to a non-rotating portion of a vehicle having a wheel and a disk that rotates with the wheel;
a pair of brake pads;
a caliper movably provided on the mounting member for pressing the pair of brake pads against the disc;
has
The caliper
a cylinder portion having a cylinder hole in which a piston for moving one of the pair of brake pads is arranged;
a bridge portion extending from the cylinder portion across the outer peripheral surface of the disk;
a plurality of claw portions formed on the extended tip side of the bridge portion and arranged opposite to the cylinder portion;
a recess provided between the plurality of pawls, having an opening at the radially inner end of the disc, and a recess formed opposite to the cylinder hole;
A cover part that constitutes,
a cover member that covers the recess;
a locking member that is separate from the cover member and that fixes the cover member to the caliper;
with
　The locking member
a fixed portion fixed to the cover member;
a plurality of locking pieces extending from the fixed portion in a direction inclined with respect to the moving direction of the piston and contacting the inner surface of the recess portion with elastic force;
have
cover parts.
[Claim 14]
Two locking members are arranged along the longitudinal direction of the cover member
14. Cover part according to claim 13.
[Claim 15]
The cover member is provided with a fitting portion that engages with the caliper in a concave-convex manner outwardly in the disc radial direction from the mounting portion to which the locking member is fixed.
15. Cover part according to claim 14.
[Claim 16]
The cover member is provided with a fitting portion that is concave-convex-fitted with the caliper at a central portion between the mounting portions to which the locking members are fixed, and further outward than the mounting portions in the disk radial direction.
15. Cover part according to claim 14.
[Claim 17]
The locking member is provided with three or more locking pieces
14. Cover part according to claim 13.
[Claim 18]
The locking piece is provided on the locking member at a portion other than the opening of the recess
18. Cover part according to claim 17.
[Claim 19]
The cover member is provided with an inwardly bent portion that is bent from the inner end in the disk radial direction toward the disk.
14. Cover part according to claim 13.
[Claim 20]
The cover member is provided with a side bent portion that is bent from the end in the disc rotation direction toward the disc.
14. Cover part according to claim 13.