Abstract: The present invention relates to a double sided woven double layer towel having fabric structure of different type on its first side (A) suitable for face application and on its second side (B) suitable application on other parts of the body. The sides (A) and (B) has different colours for easy identification. The side (A) suitable for face application is constructed with warp (1) made of Banana Viscose Yarn or Aloe Vera Viscose Yarn or Bamboo Viscose Yarn and the weft (2) is made of Banana Viscose Yarn or Aloe Vera Viscose Yarn or Bamboo Viscose yarn. The side (B) suitable for suitable application on other parts of the body is constructed with warp (3) made of Banana cotton Yarn or Aloe Vera cotton Yarn or Bamboo cotton Yarn and the weft (4) is made of Banana Viscose Yarn or Aloe Vera Viscose Yarn or Bamboo Viscose or cotton yarn. FIGURE 2
Claims:WE CLAIM:
1. A Double Layer Woven towel comprising a first side (A) and a second side (B) has warp yarn (1, 2), and weft Yarn (3, 4) Characterized in that the first side (A) for use on face has first side warp (1) made of Banana Viscose Yarn and the second side (B) for use on other parts of the body such as hand has second side warp (2) made of cotton.
2. A Double Layer Woven towel comprising a first side (A) and a second side (B) has warp yarn (1, 2), and weft Yarn (3, 4) Characterized in that the first side (A) for use on face has first side warp (1) made of Aloe Vera Viscose Yarn and the second side (B) for use on other parts of the body such as hand has second side warp (2) made of cotton.
3. A Double Layer Woven towel comprising a first side (A) and a second side (B) has warp yarn (1, 2), and weft Yarn (3, 4) Characterized in that the first side (A) for use on face has first side warp (1) made of Bamboo Viscose Yarn and the second side (B) for use on other parts of the body such as hand has second side warp (2) made of cotton.
4. The Double Layer Woven towel as claimed in claims 1, wherein the banana Viscose Yarn is of count 2/20s and the blend ratio of banana fiber to viscose fiber is 60:40/50:50/40:60.
5. The Double Layer Woven towel as claimed in claims 2, wherein the Aloe Vera Viscose Yarn is of count 2/20s and the blend ratio of banana fiber to viscose fiber is 60:40/50:50/40:60.
6. The Double Layer Woven towel as claimed in claims 3, wherein the Bamboo Viscose Yarn is of count 2/20s and the blend ratio of banana fiber to viscose fiber is 60:40/50:50/40:60.
7. The Double Layer Woven towel as claimed in claims 1 to 3, wherein the first side warp (1) and the second side warp (2) are different in colors.
8. The Double Layer Woven towel as claimed in claim 1 to 3 wherein, the weft Yarn (3, 4) comprises 100% Cotton Fiber of 16s & 10s count.
9. The Double Layer Woven towel as claimed in claim 1 to 3 wherein, the warp yarn (1, 2) and weft yarn (3, 4) comprises blend of banana and cotton yarn.
10. The Double Layer Woven towel as claimed in claim 1 to 3 wherein, the warp yarn (1, 2) and weft yarn (3, 4) comprises blend of Aloe Vera and cotton yarn.
11. The Double Layer Woven towel as claimed in claim 1 to 3 wherein, the warp yarn (1, 2) and weft yarn (3, 4) comprises blend of Bamboo and cotton yarn.
12. The Double Layer Woven towel as claimed in claim 1 to 3 wherein, the Cloth Cover factor is in the range 22 to 30 %.
13. The Double Layer Woven towel as claimed in claim 1 to 3 wherein cotton fiber of the warp (1, 2) and weft (3, 4) is of 20/2, 30/2, 20/1, 9/1, 16/1, 10/1, 11/1, 18/1 counts with 240-255 turns/meter twist. , Description:FIELD OF THE INVENTION
The present invention relates to the field of double layered fabric particularly to woven towel. The invention further relates to a Woven towel having fabric structure of different type on its first and second side. More particularly, it relates to double layered fabric constructed specially with its first side for its application on face and its second side suitable for its application on other parts of the body.
BACKGROUND OF THE INVENTION
Double layered towels are highly absorbent, soft, light weight and aesthetic and they should be capable of withstanding rough usage, including many launderings, and they should be of such construction as to be capable of economical mass production. For many years, most of these towels have been woven with the entire cotton yarns, and in recent years towels are formed from of blends of cotton and other material to meet various end uses. Double Layered woven towels are often very complex with yarns of different types and colors in combination with various designs and structures. Towels are subject to changing fashions and the market is constantly demanding new designs with improved fabric characteristics important to the consumer such as softness and absorbency. In satisfying these requirements the content and structure of double layered towels are critical in determining the resulting quality.
The production of double layered woven fabric is a complex process and is only possible on specially equipped dobby weaving machines. Four yarn systems are much preferred in the Dobby loom compared to the two system types of traditional single layer weaving.
Towels are often over used, probably more than the life time of typical towel. Towels used on different areas of the body which includes sensitive areas and rough areas. In a single colored towel, it is hard to distinguish between the sections/side of a towel that has been used in a certain part of the body, especially when it is wet. Furthermore, a wet towel in combination with a cotton fabric is a breeding place for a whole host of bacteria and fungi that are hazardous when they come in contact with the human skin. Especially it is harmful to use the same sections/side of the towel on sensitive part of the body such as face that contains the vital organs nose, eyes, mouth and ears which are more vulnerable for attack by bacteria.
So it will be advantageous to provide a Double Layer Woven towel such a manner that one of its sides is suitable for use on face and the other side for use on other parts of the body such as hand in order to protect the face free from bacteria acquired during use on other parts of the body.
It will be still advantageous to provide a Double Layer Woven towel such a manner that one of its side is suitable for use on face is constructed using different fiber and the other side for use on other parts of the body such as hand with different fiber in order to having different quality according to the required use.
It will be still advantageous to provide a Double Layer Woven towel having different colours for easy identification of the side for use on face and side for use on other parts of the body.
OBJECT OF THE INVENTION
One or more of the problems of the conventional prior arts may be overcome by various embodiments of the present invention.
It is a primary object of the present invention to provide a double layer woven towel having a top layer suitable for use on face and a bottom layer for use on other parts of the body such as hand.
It is another object of the present of the present invention to provide a double layer woven towel having different colours for easy identification of the side for use on face and the side for use on other parts of the body.
It is another object of the present of the present invention to provide a double layer woven towel having face side constructed with different fiber and the body side constructed with different fiber.
SUMMARY OF THE INVENTION
Thus according to the embodiment of the present invention there is provided a Double Layer Woven towel comprising a first side and a second side has warp yarn and weft Yarn wherein the first side for use on face has first side warp made of Banana Viscose Yarn and the second side for use on other parts of the body such as hand has second side warp made of cotton.
According to the another embodiment of the present invention there is provided a Double Layer Woven towel comprising a first side and a second side has warp yarn and weft Yarn wherein the first side for use on face has first side warp made of Aloe Vera Viscose Yarn and the second side for use on other parts of the body such as hand has second side warp made of cotton.
According to the another embodiment of the present invention there is provided a Double Layer Woven towel comprising a first side and a second side has warp yarn and weft Yarn wherein the first side for use on face has first side warp made of Bamboo Viscose Yarn and the second side for use on other parts of the body such as hand has second side warp made of cotton.
It is another aspect of the present invention, wherein the banana Viscose Yarn is of count 2/20s and the blend ratio of banana fiber to viscose fiber is 60:40/50:50/40:60.
It is another aspect of the present invention, wherein the Aloe Vera Viscose Yarn is of count 2/20s and the blend ratio of banana fiber to viscose fiber is 60:40/50:50/40:60.
It is another aspect of the present invention, wherein the Bamboo Viscose Yarn is of count 2/20s and the blend ratio of banana fiber to viscose fiber is 60:40/50:50/40:60.
It is another aspect of the present invention, wherein the first side warp and the second side warp are different in colors.
It is another aspect of the present invention, wherein, the weft Yarn comprises 100% Cotton Fiber of 16s & 10s count.
It is another aspect of the present invention, wherein the warp yarn and weft yarn comprises blend of banana and cotton yarn.
It is another aspect of the present invention, wherein the warp yarn and weft yarn comprises blend of Aloe Vera and cotton yarn.
It is another aspect of the present invention, wherein the warp yarn and weft yarn comprises blend of Bamboo and cotton yarn.
It is another aspect of the present invention, wherein the Cloth Cover factor is in the range 22 to 30 %.
It is another aspect of the present invention, wherein cotton fiber of the warp and weft is of 20/2, 30/2, 20/1, 9/1, 16/1, 10/1, 11/1, 18/1 counts with 240-255 turns/meter twist.
BRIEF DESCRIPTION OF DRAWINGS
Figure 1 schematically illustrates a typical double layer woven weaving flow chart.
Figure 2 schematically illustrates the cross sectional view of the double layer woven towel through the warp.
DETAILED DESCRIPTION OF THE DRAWINGS
The invention provides a double layer woven towel having one of its sides suitable for use on face and the other side suitable for use on other parts of the body such as hand to protect the face free from bacteria acquired during use on other parts of the body.
The towel according to the present invention is constructed such that it’s first and second side have two different colors; one side for the body and one side for face. In addition, since cotton towels are an easy breeding place for bacteria and fungi when wet, the towel according to one of the embodiments of the present invention predominantly uses banana fiber yarn which has inherent anti-bacterial properties and offers enhanced protection to the human skin.
To provide enhanced protection to ensure 99.9% safety, the towel is further topped up with an anti-microbial coating that is extracted from coconut. The final towel is 99.9% safe to the human skin with a distinguishable dual-sided dual colored concept. For making double layer woven towel, warp beam with face and body yarn and weft yarns are used.
As shown in figure 2 the double layer woven towel has a first side (A) for use on face and a second side (B) for use on other parts of the body. The double layer woven towel comprises first side warp (1), second side warp (2), first side weft (3) and second side weft (4).
In an embodiment, for the first side (A), the warp (1) used is of 100% Banana Viscose Yarn of count 2/20s and the blend ratio of banana fiber to viscose fiber is 60:40/50:50/40:60. For the second side the warp (2) used is of 100 % cotton.
In the second embodiment, for the first side (A), the warp (1) used is of 100% Aloe Vera Viscose Yarn of count 2/20s and the blend ratio of Aloe Vera fiber to Viscose Fiber is 60:40/50:50/40:60. For the second side the warp (2) used is of 100% cotton.
In the third embodiment, for the first side (A), the warp (1) used is of 100% Bamboo Viscose Yarn of count 2/20s and the blend ratio of Bamboo Fiber to Viscose Fiber is 60:40/50:50/40:60. For the second side the warp (2) used is of 100 % cotton.
The warp (2) used is of 20/2, 30/2, 20/1, 9/1,16/1, 10/1,11/1, 18/1 counts with 240-255 turns/meter twist. The weft yarn (3, 4) used is of 16s & 10s count. The first side warp (1) and the second side warp (2) are prepared using warp beam using 2 different colors of dyed yarn. The beam is prepared with every alternative warps of first side pile warp (1) and the second side warp (2). Warp beam can hold 4440 yarn capacity and the invention uses Warp beam having 2220 yarn prepared from Banana Viscose Yarn/Aloe Vera Viscose Yarn/Bamboo Viscose Yarn /cotton yarn in one color and 2220 yarns prepared from Banana Viscose Yarn/Aloe Vera Viscose Yarn/Bamboo Viscose Yarn /cotton yarn another color.
By using Warp manufactured from two different colors double layer woven towel having first side and second side manufactured in different colors are created. The different colors enables the identification of first and second side with easy for application on face and other parts of the body.
Dyeing:
The dyeing is done using reactive dyes, the dyeing temperature adopted is 100 Deg. and the duration of dyeing is 12 hrs. Sometimes Dyeing is done by using 100% Natural Dyes also. The dyed yarn is converted into warp by Sectional warping or Conventional Warping.
Warp beam is mounted in the Loom. Both first side and second side warp yarn is drawn through the heald shaft as per the design required. Two heald shafts are used to control the first side warp yarn and two heald shafts are used to control the second side warp.
The towel according to the present invention is made using Power Loom, Hand Loom Rapier, Sulzer, Air Jet and Water Jet Weaving Machines which has in-built Electronic Dobby Mechanisms. Also it is possible to manufacture the towels using Jacquard looms. Typical parameters employed are Loom speed 180 PPM and more, No of Frame – 14 nos, and cloth cover factor ranges from 22 to 30 %.
During weaving process, weft yarn is inserted to make the fabric completion. At this stage with the help of heald shaft movement, one color warp yarn is upward and another color warp is in downward position in order to form the fabric having first and second side in different colours. By using this technique in weaving multiple heald shafts are moved, Double layer woven towels with front and back sides with different colored layer fabrics are manufactured.
The towels are hemmed on all 4 sides/2 sides, hemmed and top and bottom with Frayed edges with threads, preferably made of spun polyester and can be hemmed with Piping in different color of fabric. Over and above the difference in colour, the towels are labeled or embroidered one side with face and other side with body for customers to easily identify the side for use. The towels are further topped up with an anti-microbial coating that is extracted from coconut. The final towel is 99.9% safe to the human skin with distinguishable dual colored sides.
| # | Name | Date |
|---|---|---|
| 1 | 202241015739-FORM-26 [22-03-2022(online)].pdf | 2022-03-22 |
| 2 | 202241015739-FORM FOR STARTUP [22-03-2022(online)].pdf | 2022-03-22 |
| 3 | 202241015739-FORM FOR SMALL ENTITY(FORM-28) [22-03-2022(online)].pdf | 2022-03-22 |
| 4 | 202241015739-FORM 3 [22-03-2022(online)].pdf | 2022-03-22 |
| 5 | 202241015739-FORM 1 [22-03-2022(online)].pdf | 2022-03-22 |
| 6 | 202241015739-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [22-03-2022(online)].pdf | 2022-03-22 |
| 7 | 202241015739-EVIDENCE FOR REGISTRATION UNDER SSI [22-03-2022(online)].pdf | 2022-03-22 |
| 8 | 202241015739-ENDORSEMENT BY INVENTORS [22-03-2022(online)].pdf | 2022-03-22 |
| 9 | 202241015739-DRAWINGS [22-03-2022(online)].pdf | 2022-03-22 |
| 10 | 202241015739-COMPLETE SPECIFICATION [22-03-2022(online)].pdf | 2022-03-22 |
| 11 | 202241015739-FORM 18 [21-11-2023(online)].pdf | 2023-11-21 |