Abstract: An eco-friendly brick manufacturing device, comprises of a housing 101 installed with a touch interactive display panel 102 for providing input details regarding a type of brick that the user desires to manufacture, a first motorized iris unit 104 for dispensing an optimum proportion of raw material(s) over a motorized conveyor belt 105 to dispense the raw materials inside a segregator compartment 107, an imaging unit 106 to detect presence of foreign substances from raw materials, a sliding mechanism 108 to facilitate movement of a motorized clamp 109 in horizontal and vertical movement to collect and remove foreign substances from raw material mix, a mixing compartment 110 for mixing of various raw materials, an electronic valve 113 to open and dispense the raw materials over multiple molds 112 assembled on a platform 111 via a pipe 114, and a pusher plate 116 to form bricks into desired shape.
Description:FIELD OF THE INVENTION
[0001] The present invention relates to a eco-friendly brick manufacturing device that is capable of providing a means to manufacture eco-friendly bricks as per user-customized type of bricks with proper application of heating effect, pressure and vibrational effects in mixture used without any requirement of skilled person.
BACKGROUND OF THE INVENTION
[0002] Eco-friendly brick plays an important role in sustainable construction by reducing the environmental impact of traditional brick manufacturing. These bricks are often made from recycled materials, industrial by-products, or renewable resources, significantly lowering carbon emissions compared to conventional bricks. By using less energy and resources in their production, eco-friendly bricks help conserve natural materials, reduce waste, and minimize the environmental footprint of construction projects. The Eco-friendly bricks may also be lighter in weight, reducing transportation energy costs, and can be designed to absorb and store solar energy, helping regulate indoor temperatures. Furthermore, the use of eco-friendly bricks supports the circular economy by promoting recycling and reducing the demand for virgin materials.
[0003] Traditionally, people use different tools for manufacturing the eco-friendly brick that includes mixing recycled materials such as plastic bottles and sand, shaping the mixture into bricks, and allowing them to dry for sustainable building material that reduces waste and carbon emissions. Additionally, the eco-friendly bricks have been found to be just as durable and effective as traditional bricks made from clay or concrete but lacks in aesthetic appeal and making a positive impact on the construction industry by promoting sustainability and reducing the carbon footprint of building projects due to involvement of skills persons in carry out the manufacturing operation.
[0004] CN103570299A belongs to the field of building materials, and specifically relates to a production method of bricks. The production method of bricks comprises the following steps: preparing equipment and materials; stirring and mixing the materials; forming bricks; curing the bricks; and detecting and drying the bricks. The production method of bricks provided by the invention has the advantages that a computer is adopted to automatically control the procedures of weighing, mixing, stirring and compression molding, and the productive process is automated, so that the time is saved, and the production efficiency is high; when the bricks are subjected to steam curing, solar energy is utilized to heat hot water, and thus a fuel is saved; the steam curing and the productive process of bricks do not generate waste water, exhaust gas and waste residue, the energy is saved, and the production method has an environment-friendly effect.
[0005] GB2514706A discloses a plastic building block may be made from recycled scrap polymer material and may be injection moulded. The block may have a hollow inner core into which an insulation material may be fitted. A series of projections or fingers may project from a lower face of the block and may engage with a corresponding series of grooves or slots to facilitate engagement of a series of block to create a wall. The outer surface of the blocks may be patterned to simulate wallpaper, bricks or stone finish. The bricks may be made of a sound deadening and or fire resistant material.
[0006] Conventionally, many devices are disclosed in prior art that provides way to manufacture eco-friendly bricks by incorporating recycled materials such as plastic bottles and tires into the brick-making process but lacks in addressing the structural integrity and durability of the bricks. Moreover, such devices lack in eliminate bubbles, improving density and uniformity of brick material in forming the brick.
[0007] In order to overcome the aforementioned drawbacks, there exists a need in the art to develop a device that is capable of manufacturing eco-friendly bricks as per type of brick that the user desires to manufacture with means to eliminate bubbles, and ensure proper heat distribution.
OBJECTS OF THE INVENTION
[0008] The principal object of the present invention is to overcome the disadvantages of the prior art.
[0009] An object of the present invention is to develop a device that is capable of manufacturing eco-friendly bricks as per user’s customization.
[0010] Another object of the present invention is to develop a device that is capable of initiating proportionate mixing of various raw materials used in forming the mixture with water or slurry.
[0011] Another object of the present invention is to eliminate the formation of bubbles that is generally seen in brick formation.
[0012] Yet another object of the present invention is to develop a device that is capable of providing uniform heat distribution around brick mixture to harden the brick by curing the mixture at an optimal temperature from all sides.
[0013] The foregoing and other objects, features, and advantages of the present invention will become readily apparent upon further review of the following detailed description of the preferred embodiment as illustrated in the accompanying drawings.
SUMMARY OF THE INVENTION
[0014] The present invention relates to an eco-friendly brick manufacturing device that is capable of manufacturing the eco-friendly bricks with proper formation mixture as per user requirement. The device is designed to manufacture the bricks without forming any bubbles during hardening of the mixture, thus providing better quality bricks for constructional activity.
[0015] According to an embodiment of the present invention, an eco-friendly brick manufacturing device, comprises of a housing developed to be positioned on a ground surface installed with multiple inlet openings positioned on the housing, configured to facilitate introduction of various raw materials inside dedicated chambers provided inside the housing, a touch interactive display panel is provided on the housing that is accessed by a user for providing input details regarding a type of brick that the user desires to manufacture, a microcontroller linked with the display panel based on the user-specified commands regulates actuation of first motorized iris unit, attached with the chambers for dispensing an optimum proportion of raw material(s) over a motorized conveyor belt installed inside the housing to dispense the raw materials inside a segregator compartment installed in continuation with the conveyor belt, an artificial intelligence-based imaging unit installed inside the housing to detect presence of foreign substances from raw materials, a two-axis sliding mechanism installed on upper section of the segregator compartment, to facilitate movement of a motorized clamp attached with the sliding mechanism to provide horizontal and vertical movement to collect and remove foreign substances from raw material mix, a mixing compartment installed inside the housing, includes a mixing unit that facilitates proportionate mixing of various raw materials to create customized types of bricks based on user-defined specifications, a suction unit connected to the segregator compartment that facilitates transfer of liquid materials (such as water or slurry) to the mixing compartment via conduit, an electronic valve attached with the mixing compartment to open and dispense the raw materials over multiple molds assembled on a platform installed on base of the housing via a pipe connected with the valve, a second motorized iris unit is provided with the segregator compartment to transfer the raw materials inside the mixing compartment, a L-shaped rod attached with the platform and integrated with a hydraulic pusher plate to form bricks into desired shape.
[0016] According to another embodiment of the present invention, the proposed device further, comprises of a vibrating unit is integrated into the molds that generates vibration effects to eliminate bubbles, improving density and uniformity of brick material, a waste storage box is provided inside the housing, dedicated towards storage of foreign substances, a weight sensor is installed with the chambers to detect raw materials stored in real-time, a computing unit accessed by the user to receives alert, a heating unit installed on each molds to provide uniform heat distribution around brick mixture, a robotic gripper is installed inside the housing, that grips the manufactured brick and positions the brick out of the housing via a cavity carved on the housing, and a battery associated with the device to supply power to all the components associated with the device to operate accordingly.
[0017] While the invention has been described and shown with particular reference to the preferred embodiment, it will be apparent that variations might be possible that would fall within the scope of the present invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] These and other features, aspects, and advantages of the present invention will become better understood with regard to the following description, appended claims, and accompanying drawings where:
Figure 1 illustrates an isometric view of an eco-friendly brick manufacturing device.
DETAILED DESCRIPTION OF THE INVENTION
[0019] The following description includes the preferred best mode of one embodiment of the present invention. It will be clear from this description of the invention that the invention is not limited to these illustrated embodiments but that the invention also includes a variety of modifications and embodiments thereto. Therefore, the present description should be seen as illustrative and not limiting. While the invention is susceptible to various modifications and alternative constructions, it should be understood, that there is no intention to limit the invention to the specific form disclosed, but, on the contrary, the invention is to cover all modifications, alternative constructions, and equivalents falling within the spirit and scope of the invention as defined in the claims.
[0020] In any embodiment described herein, the open-ended terms "comprising," "comprises,” and the like (which are synonymous with "including," "having” and "characterized by") may be replaced by the respective partially closed phrases "consisting essentially of," consists essentially of," and the like or the respective closed phrases "consisting of," "consists of, the like.
[0021] As used herein, the singular forms “a,” “an,” and “the” designate both the singular and the plural, unless expressly stated to designate the singular only.
[0022] The present invention relates to an eco-friendly brick manufacturing device that is capable of manufacturing the eco-friendly bricks with different type of bricks by proper application of heat distribution and vibration effects in the mixture to eliminate bubbles for improving density and uniformity in the mixture thus produce better quality product of the bricks for constructions.
[0023] Referring to Figure 1, an isometric view of an eco-friendly brick manufacturing device is illustrated, comprising a housing 101 installed with a touch interactive display panel 102, multiple chambers 103 provided inside the housing 101, multiple first motorized iris unit 104 attached with the chambers 103, a motorized conveyor belt 105 installed inside the housing 101, an artificial intelligence-based imaging unit 106 installed inside the housing 101, a segregator compartment 107 installed in continuation with the conveyor belt 105, a two-axis sliding mechanism 108 installed on upper section of the segregator compartment 107, a motorized clamp 109 attached with the sliding mechanism 108, a mixing compartment 110 installed inside the housing 101, a platform 111 installed on base of the housing 101, arranged with multiple molds 112, an electronic valve 113 attached with the mixing compartment 110, a pipe 114 connected with the valve 113, a L-shaped rod 115 attached with the platform 111 and integrated with a hydraulic pusher plate 116, a second motorized iris unit 117 provided with the segregator compartment 107, a robotic gripper 118 installed inside the housing 101, a cavity 119 carved on the housing 101, and a suction unit 120 connected to the segregator compartment 107.
[0024] The proposed device comprises of a housing 101 made up of any material that includes but not limited to metallic material, alloy, alike and utilize to place over a ground surface. The housing 101 is encased with various components associated with the device arrange in sequential manner that aids in manufacturing eco-friendly brick. Herein, the housing 101 inbuilt with multiple inlet to store various raw materials inside dedicated chambers 103 provided inside the housing 101. Upon placing the housing 101 over the surface, the user activates the device manually by pressing a switch button associated with the device and integrated with the housing 101. The button mentioned herein is a type of a switch that is internally connected with the device via multiple circuits that upon pressing by the user, the circuits get closed and starts conducting electricity that tends to activate the device and vice versa.
[0025] After activation of the device by the user, a microcontroller associated with the device generates commands to operate the device accordingly. After activating of the device, the microcontroller activates a touch enabled display panel 102 assembled on the housing 101 to allow the user to give input commands regarding a type of brick that includes but not limited to fly ash brick, marble waste bricks, coconut coir fiber bricks, and eggshell brick alike that the user desires to manufacture. For examples, if the user selects fly ash brick preparation, the quantity ratio will be fly ash (60-70%), cement (20-25%), fine aggregates (10-15%), water (15-20%), etc. If the user selects marble waste bricks, the quality ratio should be maintained with marble powder between 30-40%, marble chips 25-35%, cement 20-25%, and fine aggregates 10-15%, among other components. If the user selects coconut coir fibre bricks, then the quantity ratio will be kept between coconut coir fibre (10-15%), cement (20-25%), fly ash (25-30%), fine aggregates (20-25%), etc. If the user selects an eggshell brick, the quality ratio will be as follows: eggshell powder (10-15%), cement (20-30%), fly ash (25-35%), fine aggregates (20-25%), etc. The given details are used to process for manufacturing. Also, the user able to specifying the size of the brick cube, colour, raw materials quantity, etc.) and access data from the previous brick making logs.
[0026] The display panel 102 mentioned herein works by using LCD (liquid crystals) that are manipulated by electric currents to control the passage of light through the display unit. When an electric current is applied, the liquid crystals align in a way that either allows light to pass through or blocks it, creating the images and colors that is being visible in the LCD of the display panel 102 regarding the type of brick that the user desires to manufacture that is further register as input and saved in database of the microcontroller to process the input given by the user.
[0027] Additionally, authorized users view detailed visuals of the bricks during production, enabling the users to take necessary steps in case of dissatisfied. In this way, necessary changes is being incorporated quickly to ensure ideal bricks are produced efficiently. By means of the application, users scan images of bricks and local materials such as eggshells, ceramic waste, fly ash, etc. (after granting permission to access the smartphone’s camera). Based on the visual information, a machine learning protocols integrated with the microcontroller suggest the ideal materials to select for the brick-making operation.
[0028] Upon processing the input, the microcontroller actuates a first motorized iris unit 104 linked with each of the chambers 103 for dispensing an optimum proportion of raw material(s) over a motorized conveyor belt 105 installed inside the housing 101. The iris unit 104 operates by adjusting its aperture, controlled by a stepper or servo motor, to dispense the optimum proportion of material(s) based on the motorized conveyor belt 105. Herein, a weight sensor is installed with the chambers 103 to detect raw materials stored in real-time. The weight sensor comprises a weight transducer that convert weight of the raw material into an electrical signal that exert a downward force on the weight sensor. Within load cell of the sensor, there are strain gauges that deform slightly due to weight. The deformation causes changes in electrical resistance within the strain gauges. The sensor then calibrates the resistance to detect weight of the raw materials stored in real-time. The detected data is then processed by the microcontroller to detect the raw materials stored in the chambers 103.
[0029] Based on the weight of the raw materials stored in the chambers 103, if the detected weight recedes a threshold value, then the microcontroller sends an alert on a computing unit accessed by the user to notify the user to re-fill the chambers 103 for maintaining proper level of the raw materials. The computing unit mentioned herein includes but not limited to a mobile and laptop that comprises a processor where the alert received from the microcontroller is stored to process and retrieve the output data in order to display in the computing unit. The microcontroller is wirelessly linked with the computing unit via a communication module which includes but not limited to Wi-Fi (Wireless Fidelity) module, Bluetooth module. GSM (Global System for Mobile communication). The communication module acts as a medium between various electronic unit for establishing communication between the user and device to display the alert for re-filling the chambers 103 with the raw materials for proper dispensing of the raw materials for manufacturing the bricks.
[0030] Upon dispensing of the raw materials on the conveyor belt 105, the microcontroller actuates the conveyor belt 105 to dispense the raw materials inside a segregator compartment 107 assembled in continuation with the conveyor belt 105. The conveyor belt 105 operates by using a continuous loop of flexible material that is stretched over two or more motorized rollers. These rollers, driven by an electric motor, provide the necessary torque to move the belt. When the microcontroller sends a signal, the motor activates, causing the rollers to rotate and move the belt to dispense the raw materials inside the segregator compartment 107.
[0031] An artificial intelligence-based imaging unit 106 is installed inside the housing 101 to detect presence of foreign substances in raw materials. The imaging unit 106 mentioned herein comprises of comprises of a camera and processor that works in collaboration to capture and process the images of surrounding of the housing 101. The camera firstly captures multiple images of the surrounding, wherein the camera comprises of a body, electronic shutter, lens, lens aperture, image sensor, and imaging processor that works in sequential manner to capture images of the surrounding. After capturing of the images by the camera, the shutter is automatically open due to which the reflected beam of light coming from the surrounding due to light is directed towards the lens aperture. After that the reflected light beam passes through the image sensor.
[0032] The image sensor now analyzes the beam to retrieve signal from the beams which is further calibrate by the sensor to capture images of the surrounding in electronic signal. Upon capturing images, the imaging processor processes the electronic signal into digital image. When the image capturing is done, the processor associated with the imaging unit 106 processes the captured images by using a protocol of artificial intelligence to retrieve data from the captured image in the form of digital signal. The detected data in the form of digital signal is now transmitted to the linked microcontroller based on which the microcontroller acquires the data to detect the presence of foreign substances in raw materials. Herein, the detection of the foreign material in the raw materials assist in ensuring the purity and quality of the components before they are used in the manufacturing process.
[0033] By identifying contaminants such as dust, debris, or other unwanted particles, the device prevents defects in the final product and ensure that only the required materials are used in production, thus enhancing the overall efficiency and consistency of the manufacturing process. On detecting the presence of foreign substances in raw materials, the microcontroller actuates a two-axis sliding mechanism 108 installed on upper section of the segregator compartment 107 to provide movement to a motorized clamp 109 attached with the sliding mechanism 108 in horizontal and vertical movement to collect and remove foreign substances from raw material mix. The sliding mechanism 108 operates by using two motorized linear actuators, each dedicated to a specific axis—horizontal and vertical. The linear actuators are controlled by the microcontroller, as per detect foreign substances in the raw material mix. The horizontal actuator moves the sliding mechanism 108 laterally across the segregator compartment 107, and the vertical actuator adjusts the clamp's position to precisely reach the identified substances to collect and remove foreign substances from raw material mix.
[0034] The clamp 109 mentioned herein typically linked with a hinge mechanism coupled with an actuator that is controlled by the microcontroller to provide back and forth movement to the clamp 109 for securing the foreign substance and once secured, the actuator retracts the clamp 109 to remove the substance and deposits into a waste storage box is provided inside the housing 101. Simultaneously, the microcontroller actuates a second motorized iris unit 117 provided with the segregator compartment 107 to transfer the raw materials inside mixing compartment 110 installed inside the housing 101. Herein, based on the user-specification, the microcontroller actuates a mixing unit inbuilt in the mixing compartment 110 to proportionate mixing of the raw materials to create customized types of bricks.
[0035] The mixing unit mentioned herein operates by using motorized paddles or blades that rotate within the mixing compartment 110 to homogenize the raw materials based on user specifications to achieve the desired brick type. The motor driving the mixing unit functions at variable speeds to maintain proper mixing of the raw materials. During mixing operation, a suction unit 120 connected to the segregator compartment 107 activated by the microcontroller to transfer liquid materials (such as water or slurry) to the mixing compartment 110 via a conduit. The suction unit 120 works by creating a vacuum within reservoir of the unit using a motorized pump, generating the pressure differential needed to draw liquid materials, such as water or slurry, from the reservoir through the conduit to the mixing compartment 110 to mix and prepare a mixture requires for making brick.
[0036] Upon mixing the raw materials with liquid materials, the microcontroller actuates an electronic valve 113 attached with the mixing compartment 110 to open and dispense the raw materials over multiple molds 112 arranged over a platform 111 and installed on base of the housing 101 by a means of a pipe 114 connected with the valve 113. The valve 113 operates by an electronically controlled mechanism, typically a solenoid or motorized actuator, which is controlled by the microcontroller to regulate the flow of the mixed raw materials. When activated, the valve 113 opens, allowing the mixed materials to flow through the pipe 114 directing the mixture over the multiple molds 112 in sequential manner.
[0037] After the filling of the mixture in the molds 112 as detected by the microcontroller via the imaging unit 106, the microcontroller actuates a hydraulic pusher plate 116 assembled over an L-shaped rod 115 attached with the platform 111 to apply optimal pressure to raw brick mixture to form bricks into desired shape. The hydraulic pusher works by using pressurized fluid within a hydraulic unit associated with the pusher to apply force to the pusher plate 116. The microcontroller controls hydraulic valve integrated with the hydraulic unit to regulate the flow and pressure of the fluid, allowing precise control over the amount of pressure applied to the raw brick mixture. Once activated, the hydraulic unit pushes the plate 116 towards the molds 112, compressing the raw material mixture to ensure that fills the mold cavities and forms the bricks into the desired shape.
[0038] Additionally, a vibrating unit integrated into the molds 112 that generates vibration effects to eliminate bubbles for improving density and uniformity of brick material. The vibrating unit works by converting electrical energy into mechanical energy which causes the unit to vibrate. The unit comprises of a motor, eccentric weight and shaft, as the microcontroller directs the motor the shaft rotates which in turn rotates the weight. The rotation of weigh creates the unbalanced forces which leads in vibration of the unit resulting in the providing vibrational sensations in the molds 112 for eliminating bubbles for improving density and uniformity of brick material and form the desired shape rick.
[0039] During formation of the brick, a heating unit integrated on each molds 112 to provide uniform heat distribution around brick mixture. The heating unit works by using electric heating elements or resistance coils integrated into each mold, which are controlled by the microcontroller to maintain a consistent temperature. When activated, the heating elements generate heat, which is evenly distributed around the brick mixture, ensuring uniform curing the mixture at an optimal temperature from all sides and formed the brick appropriately. Simultaneously, the microcontroller actuates a robotic gripper 118 integrated inside the housing 101 to grip the manufactured brick and position the brick out of the housing 101 via a cavity 119 crafted on the housing 101.
[0040] The robotic gripper 118 mentioned herein works in similar manner that a robotic arm work, wherein the robotic arm comprises of a shoulder, elbow and wrist. All these parts are configured with the microcontroller. The elbow is at the middle section of the arm that allows the upper part of the arm to move the lower section independently. Lastly, the wrist is at the tip of the upper arm and attached to the end effector works as hand for gripping the manufactured brick and positions the brick out of the housing 101 via the cavity 119 to allow the user to use for constructional activity.
[0041] A battery (not shown in figure) is associated with the device to offer power to all electrical and electronic components necessary for their correct operation. The battery is linked to the microcontroller and provides (DC) Direct Current to the microcontroller. And then, based on the order of operations, the microcontroller sends that current to those specific electrical or electronic components so they effectively carry out their appropriate functions.
[0042] The present invention works best in following manner, where the housing 101 developed to be positioned on the ground surface having the multiple inlet openings to facilitate introduction of various raw materials inside dedicated chambers 103 provided inside the housing 101. Herein, the user accesses the touch interactive display panel 102 for providing input details regarding a type of brick that the user desires to manufacture based on that the microcontroller linked with the display panel 102 based on the user-specified commands regulates actuation of the first motorized iris unit 104 for dispensing an optimum proportion of raw material(s) over the motorized conveyor belt 105 to dispense the raw materials inside the segregator compartment 107. Also, the artificial intelligence-based imaging unit 106 detects presence of foreign substances from raw materials based on that the two-axis sliding mechanism 108 is actuated by the microcontroller to provide movement to the motorized clamp 109 in horizontal and vertical movement to collect and remove foreign substances from raw material mix. Simultaneously, the mixing unit facilitates proportionate mixing of various raw materials to create customized types of bricks based on user-defined specifications.
[0043] In continuation, the suction unit 120 facilitates transfer of liquid materials (such as water or slurry) to the mixing compartment 110 via the conduit. Upon successful mixing of the raw materials, the microcontroller actuates the electronic valve 113 to open and dispense the raw materials over the molds 112 via the pipe 114 connected with the valve 113. After that the hydraulic pusher plate 116 is actuated by the microcontroller that applies optimal pressure to raw brick mixture to form bricks into desired shape. Also, the vibrating unit generates vibration effects to eliminate bubbles, improving density and uniformity of brick material to form the brick into the desired shape.
[0044] Although the field of the invention has been described herein with limited reference to specific embodiments, this description is not meant to be construed in a limiting sense. Various modifications of the disclosed embodiments, as well as alternate embodiments of the invention, will become apparent to persons skilled in the art upon reference to the description of the invention. , C , Claims:1) An eco-friendly brick manufacturing device, comprising:
i) a housing 101 developed to be positioned on a ground surface, installed with multiple inlet openings strategically positioned on said housing 101, configured to facilitate introduction of various raw materials inside dedicated chambers 103 provided inside said housing 101, wherein a touch interactive display panel 102 is provided on said housing 101 that is accessed by a user for providing input details regarding a type of brick that said user desires to manufacture;
ii) a microcontroller linked with said display panel 102 based on said user-specified commands regulates actuation of a first motorized iris unit 104, attached with said chambers 103 for dispensing an optimum proportion of raw material(s) over a motorized conveyor belt 105 installed inside said housing 101, wherein said conveyor belt 105 is actuated by said microcontroller to dispense said raw materials mix inside a segregator compartment 107 installed in continuation with said conveyor belt 105;
iii) an artificial intelligence-based imaging unit 106 is installed inside said housing 101 and paired with a processor for capturing and processing multiple images of raw material mix, respectively to detect presence of foreign substances within raw materials mix, wherein a two-axis sliding mechanism 108 is installed on upper section of said segregator compartment 107, to facilitate movement of a motorized clamp 109 attached with said sliding mechanism 108 that provides horizontal and vertical movement to collect and remove foreign substances from raw material mix;
iv) a mixing compartment 110 installed inside said housing 101, said mixing compartment 110 includes a mixing unit that facilitates proportionate mixing of various raw materials to create customized types of bricks based on user-defined specifications, wherein a suction unit 120 is connected to said segregator compartment 107 that facilitates transfer of liquid materials (such as water or slurry) to said mixing compartment 110 via a conduit;
v) a platform 111 installed on base of said housing 101, arranged with multiple molds 112, wherein post successful mixing of said raw materials, said microcontroller actuates an electronic valve 113 attached with said mixing compartment 110 to open and dispense said raw materials over corresponding mold 112 based on user’s specification via a pipe 114 connected with said valve 113; and
vi) an L-shaped rod 115 attached with said platform 111 and integrated with a hydraulic pusher plate 116 that is actuated by said microcontroller to apply optimal pressure over the mold to form bricks into desired shape, wherein a vibrating unit is integrated with said molds 112 that generates a vibrational effect to eliminate bubbles, improving density and uniformity of brick material.
2) The device as claimed in claim 1, wherein a waste storage box is provided inside said housing 101, dedicated towards storage of foreign substances.
3) The device as claimed in claim 1, wherein said type of brick includes but not limited to fly ash brick, marble waste bricks, coconut coir fiber bricks, and eggshell brick alike.
4) The device as claimed in claim 1, wherein a second motorized iris unit 117 is provided with said segregator compartment 107 that is dynamically adjusted by said microcontroller to transfer said raw materials inside said mixing compartment 110.
5) The device as claimed in claim 1, wherein a weight sensor is installed with said chambers 103 to detect raw materials stored in real-time, and in case said detected weight recedes a threshold value, said microcontroller sends an alert on a computing unit accessed by said user.
6) The device as claimed in claim 1, wherein a heating unit installed on each molds 112 to provide uniform heat distribution around brick mixture, helping harden said brick by curing the mixture at an optimal temperature from all sides.
7) The device as claimed in claim 1, wherein a robotic gripper 118 is installed inside said housing 101, that grips said manufactured brick and positions said brick out of said housing 101 via a cavity 119 carved on said housing 101.
| # | Name | Date |
|---|---|---|
| 1 | 202421094308-STATEMENT OF UNDERTAKING (FORM 3) [30-11-2024(online)].pdf | 2024-11-30 |
| 2 | 202421094308-REQUEST FOR EXAMINATION (FORM-18) [30-11-2024(online)].pdf | 2024-11-30 |
| 3 | 202421094308-REQUEST FOR EARLY PUBLICATION(FORM-9) [30-11-2024(online)].pdf | 2024-11-30 |
| 4 | 202421094308-POWER OF AUTHORITY [30-11-2024(online)].pdf | 2024-11-30 |
| 5 | 202421094308-FORM-9 [30-11-2024(online)].pdf | 2024-11-30 |
| 6 | 202421094308-FORM FOR SMALL ENTITY(FORM-28) [30-11-2024(online)].pdf | 2024-11-30 |
| 7 | 202421094308-FORM 18 [30-11-2024(online)].pdf | 2024-11-30 |
| 8 | 202421094308-FORM 1 [30-11-2024(online)].pdf | 2024-11-30 |
| 9 | 202421094308-FIGURE OF ABSTRACT [30-11-2024(online)].pdf | 2024-11-30 |
| 10 | 202421094308-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [30-11-2024(online)].pdf | 2024-11-30 |
| 11 | 202421094308-EVIDENCE FOR REGISTRATION UNDER SSI [30-11-2024(online)].pdf | 2024-11-30 |
| 12 | 202421094308-EDUCATIONAL INSTITUTION(S) [30-11-2024(online)].pdf | 2024-11-30 |
| 13 | 202421094308-DRAWINGS [30-11-2024(online)].pdf | 2024-11-30 |
| 14 | 202421094308-DECLARATION OF INVENTORSHIP (FORM 5) [30-11-2024(online)].pdf | 2024-11-30 |
| 15 | 202421094308-COMPLETE SPECIFICATION [30-11-2024(online)].pdf | 2024-11-30 |
| 16 | Abstract.jpg | 2024-12-24 |
| 17 | 202421094308-FORM-26 [03-06-2025(online)].pdf | 2025-06-03 |