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Electrical Components Assembly For A Vehicle

Abstract: ABSTRACT ELECTRICAL COMPONENTS ASSEMBLY FOR A VEHICLE The present subject matter relates to an electrical component assembly (200) for a vehicle (100). The electrical components assembly (200) comprises electrical components (201) and a support member (300). The support member (300) is configured to support the electrical components (201). The support member (300) is mounted on a rear frame member (400R) of a frame assembly (400) of the vehicle (100). The rear frame member (400R) is extended in a lateral direction of the vehicle (100). The rear frame member (400R) is attached to a portion of the frame assembly (400).

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
15 February 2023
Publication Number
34/2024
Publication Type
INA
Invention Field
MECHANICAL ENGINEERING
Status
Email
Parent Application

Applicants

TVS Motor Company Limited
TVS Motor Company Limited, “Chaitanya”, No.12 Khader Nawaz Khan Road, Nungambakkam, Chennai, 600 006

Inventors

1. KUMAR SURENDIRAN
TVS Motor Company Limited, “Chaitanya”, No.12 Khader Nawaz Khan Road, Nungambakkam, Chennai, 600 006
2. SORNAPPAN BANU SHARMANATH
TVS Motor Company Limited, “Chaitanya”, No.12 Khader Nawaz Khan Road, Nungambakkam, Chennai, 600 006

Specification

Description:FORM 2

THE PATENTS ACT, 1970
(39 of 1970)
&
The Patents Rules, 2003

COMPLETE SPECIFICATION
(See Section 10 and Rule 13)

ELECTRICAL COMPONENTS ASSEMBLY FOR A VEHICLE

APPLICANT:

TVS MOTOR COMPANY LIMITED, an Indian Company at: “Chaitanya”, No.12 Khader Nawaz Khan Road, Nungambakkam, Chennai 600 006.

The following specification particularly describes the invention and the manner in which it is to be performed.


TECHNICAL FIELD
[0001] The present subject matter relates generally to electrical components assembly. More particularly but not exclusively, the present subject matter relates to electrical components assembly for electric vehicles.

BACKGROUND
[0002] With the advent of electrical vehicles, the electrical components in a vehicle have been constantly increasing which often leads to volume-space trade-offs in the vehicle manufacturing. Further, a greater number of vehicle electricals calls for more diagnostic provisions so that they can be verified in case of vehicle malfunctioning. Furthermore, due to fast charging capabilities, the size of the charging receptacles has been considerably increased.
[0003] Conventional attempts have resulted in some solutions for the above-mentioned problems. For e.g. by attaching the electrical components to one or more seat rails. With due course of time, the introduction of fast charging warrants use of multiple electrical components like electrical charging receptacles, relays which are considerably larger in size. Therefore, attaching these electrical components on the seat rails poses more difficulty in servicing as it reduces the storage volume in the storage compartment. Further, this increases the wiring harness length which connects the charging receptacles to the electrical components. This also occupies more space and requires passages for entry of the harness into the area around the seat rails. Further, long cables tend to flex which may interfere with surrounding subsystems. Therefore, a plurality of guiding means is known to be provided to guide and to restrict the flex of the cables. Additionally, due to space constraints, the designers tend to position the electronic/electrical components below the storage compartment without effecting the existing storage volume. However, this increases chances of exposure of electrical components to external environment factors like mud, splashed water, foreign particles. The exposure of external environment affects the durability of these electrical components. It has been observed that, the designers tend to provide dedicated covers to protect these electrical components from the external environment. This approach further increases the part count and reduces availability of space below the storage compartment and around other sub-systems like suspension system etc. The reduced space around subsystems may reduce the required engineering clearance which can affect its functioning. Further, the components may interfere with the rear wheel in full bump conditions on uneven roads.

BRIEF DESCRIPTION OF THE DRAWINGS
[0004] The invention therefore pertains to providing an electrical components assembly for a vehicle which accommodates relatively larger components without deviating from the standard vehicle design requirements and without substantially compromising on storage space. This will also ensure ease of accessibility and serviceability for the diagnostic parts of the vehicle.
[0005] The details are described with reference to an embodiment of an electrical components assembly along with the accompanying figures. The same numbers are used throughout the drawings to reference similar features and components.
[0006] Figure 1 illustrates a perspective view of a vehicle having a plane X-X’, where few parts are omitted from the vehicle to show a frame assembly and a storage box in one embodiment of the invention.
[0007] Figure 2 illustrates a partly exploded view of the vehicle having a detached storage box in one embodiment of the invention.
[0008] Figure 3 illustrates a perspective view of the vehicle with the frame assembly and the electrical components assembly in one embodiment of the invention.
[0009] Figure 4 illustrates a top view of the vehicle with the electrical components assembly in one embodiment of the invention.
[00010] Figure 5a shows a side view of a cut section of the vehicle with the electrical components assembly and the storage box. Figure 5b illustrates a rear perspective view of the frame assembly of the vehicle without storage box respectively in one embodiment of the invention.
[00011] Figure 6a illustrates a perspective view of the vehicle with the electrical components assembly installed on the vehicle as per one embodiment of the invention. Figure 6b illustrates a side rear cut sectional view of the vehicle cut across the plane X-X’ shown in Figure 1 according to one embodiment of the invention.
[00012] Figure 7a illustrates a perspective view of a support member of the electrical components assembly of the vehicle having a plurality of electrical components being mounted on the support member in one embodiment of the invention. Figure 7b illustrates the directional view of the support member of the electrical components assembly with a single relay unit being mounted on the support member along the direction A as shown in Figure 7a.
[00013] Figure 8 illustrate an exploded view of the support member and the electrical components assembly of the vehicle in one embodiment of the invention.
[00014] Figure 9 illustrates a top view of the support member of the electrical components assembly of the vehicle in one embodiment of the invention.
[00015] Figure 10 illustrates a bottom view of the support member of the electrical components assembly of the vehicle in another embodiment of the invention.
[00016] Figure 11 illustrates a side view of a rear portion of the vehicle without body panels along with the electrical components assembly in one embodiment of the invention.

DETAILED DESCRIPTION
[00017] In view of the above said background and problems, it becomes a challenge for a vehicle designer and manufacturer to provide effective mounting and space for a plurality of electrical components without increasing the overall size of the vehicle and without substantially decreasing the size of the existing storage space. This also necessitates the use of the same frame assembly as OEM tends to develop different components and assemblies suited for the same frame assembly which provides an economical solution.
[00018] In order to achieve one or more of the above-mentioned objectives and other related objectives, the present invention provides an electrical components assembly for a vehicle along with various embodiments as described hereinbelow.
[00019] As per one embodiment of the invention, an electrical components assembly for a vehicle is disclosed. The electrical components assembly comprises a plurality of electrical components of the vehicle and a support member which is configured to support the plurality of electrical components. The support member is mounted on a rear frame member of a frame assembly of the vehicle. The rear frame member is extended in a lateral direction of the vehicle. The rear frame member is being attached to at least a portion of the frame assembly.
[00020] As per another embodiment of the invention, in the electrical components assembly, the plurality of electrical components includes relay units, electronic controllers, boot controller, wiring harness, batteries and at least one charger unit.
[00021] As per another embodiment of the invention, in the electrical components assembly, the support member includes a plurality of mounting provisions that is configured to enable mounting of the plurality of electrical components on the support member.
[00022] As per another embodiment of the invention, in the electrical component assembly, the plurality of mounting provisions includes openings, slots and clips.
[00023] As per another embodiment of the invention, in the electrical components assembly, the plurality of mounting provisions is being configured to receive the clips to guide and support the wiring harness.
[00024] As per another embodiment of the invention, in the electrical components assembly, the plurality of mounting provisions includes the relay mounting opening for mounting the relay unit. The support member includes at least one frame mounting opening for attaching the support member to the rear frame member. Further, in this embodiment, on the rear surface of the support member, a plurality of protrusions extends from the frame mounting opening such that the relay mounting opening lies within an area defined by the plurality of protrusions.
[00025] As per another embodiment of the invention, in the electrical component assembly, the rear frame member is a cross member. The cross member is attached to a plurality of seat rails of the frame assembly. The plurality of seat rails is being configured to support a seat of the vehicle. In another aspect of the invention, the electrical components assembly are placed on the cross member along a longitudinal centre of the vehicle. The low current and high current wiring harness are routed through the seat rails thereby providing ease of assembly.
[00026] As per another embodiment of the invention, in the electrical component assembly, the support member includes a plurality of stopper means. These stopper means are configured to arrest a movement of the plurality of electrical components in order to ensure rigid orientation of the plurality of electrical components. For example, in one aspect of the invention, the electrical components can be relay switches which may be installed on the support member in a relay opening. However, the relay switches may rotate at its position due to shocks or jerks when the vehicle travels on an uneven road. The stopper means therefore arrests the rotation or any other movement of the electrical component.
[00027] As per another embodiment of the invention, in the electrical components assembly, the plurality of stopper means include fasteners, raised portions, fixed arresters, beads.
[00028] As per another embodiment of the invention, in the electrical components assembly, the support member is being attached to the rear frame member at a predetermined angle with respect to a vertical plane in a vehicle side view such that an imaginary line extending from at least a portion of the support member intersects an axis of a rear shock absorber at a particular point. The point lies on a periphery of one of the seat rails of the frame assembly. The seat rails are configured to support a seat of the vehicle.
[00029] As per another embodiment of the invention, in the electrical components assembly, the support member is being configured in a substantially L-shape. The L-shape includes a first portion being detachably attached to the rear frame member. The L-shape also includes a second portion being configured to support the plurality of electrical/ electronic components.
[00030] As per another embodiment of the invention, in the electrical components assembly, the relay unit is being positioned at an acute angle with respect to the axis of the rear shock absorber of the vehicle.
[00031] As per another embodiment of the invention, in the electrical components assembly, the boot controller is being positioned above the relay unit from a side view of the vehicle.
[00032] As per another embodiment of the invention, in the electrical components assembly, the relay mounting opening is laterally offset by a predefined distance from the frame mounting opening in a top view of the support member.
[00033] As per another embodiment of the invention, in the electrical components assembly, the support member is being positioned perpendicular to an axis of the charger unit in a lateral view of the vehicle.
[00034] In yet another embodiment of the invention, a support member for a plurality of electrical components of a vehicle is disclosed. The support member comprises a first portion being detachably attached to a rear frame member of a frame assembly of the vehicle and a second portion which is configured to support the plurality of electrical components of the vehicle. The support member also comprises a plurality of mounting provisions for mounting the plurality of electrical components on the support member wherein the rear frame member is being extended in a lateral direction of the vehicle. The rear frame member is being attached to at least two portions of the frame assembly.
[00035] As per another embodiment of the invention, in the support member, the first portion and the second portion are being configured in an L -shape.
[00036] As per another embodiment of the invention, in the support member, the plurality of electrical components includes at least one relay unit, electronic controllers, at least one boot controller, wiring harness, batteries and at least one charger unit.
[00037] As per another embodiment of the invention, in the support member, the plurality of mounting provisions is being configured to receive a plurality of clips to guide and support the wiring harness.
[00038] As per another embodiment of the invention, in the support member, the plurality of mounting provisions includes at least one relay mounting opening for mounting the relay unit. The support member also includes at least one frame mounting opening for detachably attaching the support member to the rear frame member and wherein a plurality of protrusions is being extended from the frame mounting opening on a rear surface of the support member such that the relay mounting opening lies within an area defined by the plurality of protrusions.
[00039] As per another embodiment of the invention, in the support member, the rear frame member is a cross member. The cross member is being attached to a plurality of seat rails of the frame assembly. The plurality of seat rails is being configured to support a seat of the vehicle.
[00040] As per another embodiment of the invention, in the support member, a plurality of stopper means being configured to arrest a movement of the plurality of electrical components are provided in order to ensure rigid orientation of the plurality of electrical components.
[00041] As per another embodiment of the invention, in the support member, the support member is being attached to the rear frame member at a predetermined angle with respect to a vertical plane in a vehicle side view such that an imaginary line extending from at least a portion of the support member intersects an axis of a rear shock absorber at a point. The said point lies on a periphery of a one of the seat rails of the frame assembly.
[00042] As per another embodiment of the invention, in the support member, the relay unit is being positioned at an acute angle with respect to the axis of the rear shock absorber of the vehicle.
[00043] As per another embodiment of the invention, in the support member, the boot controller is being positioned above the relay unit when viewed from the lateral direction of the vehicle.
[00044] As per another embodiment of the invention, the support member is being positioned perpendicular to an axis of the charger unit in a lateral view of the vehicle.
[00045] In yet another embodiment of the invention, a frame assembly for a vehicle is disclosed. The frame assembly comprises at least one head-pipe being attached to at least one main tube. The main tube is being configured to extend vertically downwards to detachably connect with at least one floor-tube. The floor-tube is being extended in upward and rearward direction of the vehicle to form at least two seat rails wherein the seat rails are being configured to receive a storage box and the seat rails are being connected by a rear frame member in a lateral direction. The rear frame member is being configured to be detachably attached to a support member (300). The support member includes a first portion which is being detachably attached to the rear frame member. The support member also includes a second portion to support the plurality of electrical components of the vehicle. The support member also includes a plurality of mounting means for mounting the plurality of electrical components on the support member.
[00046] In yet another embodiment of the invention, a vehicle is disclosed. The vehicle comprises at least one front wheel; at least one rear wheel; a handlebar assembly; at least one wheel hugger and an electrical components assembly. The electrical components assembly comprises a plurality of electrical components of the vehicle; a frame assembly that comprises at least one head-pipe being attached to at least one main tube. The main tube of the frame assembly is being configured to extend vertically downwards to detachably connect with at least one floor-tube. The floor-tube is being extended in upward and rearward direction of the vehicle to form at least two seat rails wherein the seat rails are being configured to receive a storage box and the seat rails are being connected by a rear frame member in a lateral direction. The electrical components assembly also comprises a support member. The support member is being configured to support the plurality of electrical components. The support member comprises a first portion being detachably attached to the rear frame member of the frame assembly of the vehicle. A second portion of the support member is being configured to support the plurality of electrical components of the vehicle. A plurality of mounting provisions is provided for mounting the plurality of electrical components on the support member wherein the support member is being mounted on the rear frame member of the frame assembly of the vehicle and the rear frame member is being extended in a lateral direction of the vehicle. The rear frame member is being configured to be detachably attached to the support member and the rear frame member being attached to at least two portions of the frame assembly.
[00047] The embodiments of the present invention will now be described in detail with reference to an embodiment in an electrical components assembly along with the accompanying drawings. However, the disclosed invention is not limited to the present embodiments.
[00048] The embodiments shown in Figure 1 illustrates a perspective view of a vehicle 100 having a frame assembly 400 and a storage box 500 in one embodiment of the invention. Figure 1 also shows a plane X-X’. The plane X-X is passing longitudinally through a portion of the storage box 500. The storage box 500 is mounted on the frame assembly 400. Figure 2 illustrates a partly exploded view of the vehicle 100 having a detached storage box 500. Figure 3 illustrates a side perspective view of the vehicle 100 with the frame assembly 400. Figure 4 illustrates a top view of the vehicle 100. Figure 1-4 have been taken together for discussion. The vehicle 100 has an electrical components assembly 200 comprising a support member 300 being mounted on a rear frame member 400R of the frame assembly 400. The rear frame member 400R is extended in a lateral direction of the vehicle 100. The rear frame member 400R is attached to a portion 400p (shown in Fig. 6a) of the frame assembly 400.The rear frame member 400R is configured to be detachably attached to the support member 300. The support member 300 is being mounted on the rear frame member 400R of the frame assembly 400 of the vehicle 100. In one embodiment of the invention, the rear frame member 400R is a cross member. The cross member 400R can be made of metal and be welded to the seat rails.
[00049] The embodiments shown in Figures 5a shows a side view of a cut section of the vehicle 100 with the electrical components assembly 200 and the storage box 500. Figure 5b shows the frame assembly 400 of the vehicle 100 (shown in Fig. 1). The Figures 5a and 5b have been taken together for discussion. The frame assembly 400 steering assembly has a head-pipe 400H being attached to a main tube 400M. The main tube 400M is being configured to extend vertically downwards to detachably connect with a pair of floor-tubes 400F. The floor-tubes 400F are further extended in upward and rearward direction of the vehicle 100 to form a pair of two seat rails 400sr. The seat rails 400sr receive the storage box 500 (shown in Fig. 2). The seat rails are connected to the rear frame member 400R in a lateral direction and are configured to support a seat of the vehicle 100. A plurality of electrical components 201 are supported by the support member 300 which is mounted on the rear frame member 400R.
[00050] The embodiment shown in Figure 6a illustrates a perspective view of the vehicle 100 with the electrical components assembly 200 installed on the vehicle 100 as per one embodiment of the invention. Figure 6b illustrates a side rear cut sectional view of the vehicle 100 cut across the plane X-X’ shown in Figure 1 according to one embodiment of the invention. In one embodiment, the plurality of electrical/ electronic components 201 includes a charger unit 201c. The charger unit 201c, when connected to the vehicle 100, is positioned perpendicular to the support member 300 when viewed in the side view of the vehicle 100. The charger unit 201c has one end connected to the electrical components assembly including a charging port whereas another end is connected to supply mains through a cable. The charger unit 201c is used to charge the vehicle 100 in an embodiment, where the vehicle 100 is an electric vehicle. This configuration also reduces the chances of the mud and water splashes that affect the durability of the plurality of electrical components 201 being situated at the rear part of the vehicle 100. In another embodiment, the vehicle 100 is configured to have a removable or swappable batteries, wherein the batteries can be taken out for charging.
[00051] The embodiment shown in Figure 7a illustrates a perspective view of the support member 300 of the electrical components assembly 200 of the vehicle 100 (shown in Fig. 1) having the plurality of electrical components 201 being mounted on the support member 300. The plurality of components 201 are shown to include two relay units 201r along with a single boot controller 201b being mounted to the support member 300. A pair of frame mounting openings 300fmp is used to attach the support member 300 to the rear frame member 400R (shown in Fig. 5b) of the frame assembly 400 (shown in Fig. 5b). Figure 7a also shows directional view “A”. Figure 7b illustrates the directional view of the support member 300 of the electrical components assembly 200 with a single relay unit 201r being mounted on the support member 300 along the direction A as shown in Figure 7a. In this directional view one relay unit 201r has been removed to show the boot control mounting 300mb on which the boot controller 201b (shown in Figures 8 and 11) is mounted.
[00052] Figure 8 illustrates an exploded view of the support member 300 of the electrical components assembly 200 of the vehicle 100 in one embodiment of the invention. The support member 300 includes a first portion 300P and a second portion 300Q. The support member 300 is substantially in L-shaped configuration. The support member 300 has a first portion 300P and the second portion 300Q are being configured in an L-shape. Upon installation, the first portion 300P faces upwards and the second portion 300Q is directed downwards in an inclined manner. (as also shown in Figure 6b). The support member 300 is detachably attached to the rear frame member 400R at the first portion 300P while the second portion 300Q is configured to support the plurality of electrical/ electronic components 201. This L-shaped configuration enables easy assembly and removal of the electrical components 201 on the support member 300 while ensuring stable and efficient mounting of the support member 300 on the rear frame member 400R. A plurality of mounting provisions 300M are used to mount the plurality of electrical components 201 on the support member as well as mounting of the support member 300 to the rear frame member 300. Importantly, only one mounting provision 300M is provided for one electronic/electrical component 201. This reduces the need for additional mounting provisions 300M required to arrest the rotation of the electrical component 201 as the support member 300 is configured to have stopper means 300stm. Further, elimination of one attachment means for mounting the electrical component 201 reduces the overall assembly time thereby reducing the overall cost of the vehicle. The plurality of mounting provisions 300M includes openings, slots 300Ms and clips which have their respective application in mounting, attaching, guiding and supporting the plurality of electrical components 201. The plurality of mounting provisions 300M includes relay mounting opening 300Mr for mounting the relay units 201r on the support member 300. Further the plurality of stopper means 300stm are provided which are configured to arrest a movement of the plurality of electrical components 201 in order to ensure rigid orientation of the plurality of electrical components 201. For example, in one aspect of the invention, the electrical components 201 can be relay switches 201r which may be installed on the support member 300 in a relay mounting opening 300Mr. However, the relay switches 201r may rotate at its position due to shocks or jerks when the vehicle 100 travels on an uneven road. The stopper means 300stm therefore arrests the rotation or any other movement of the electrical components 201. The plurality of stopper means 300stm include fasteners, raised portions, fixed arresters and beads to arrest the plurality of electrical components 201 that ensures the proper functioning of the plurality of electrical components 201. The second portion 300Q of the support member 300 is configured to include the plurality of mounting provisions 300M that includes one or more slots 300Ms. The slots 300Ms are adapted to receive the guide clips. The slots 300Ms provided near the electrical components 201 reduces the wirelength as no dedicated means are now required to be provided to support or guide the wires.
[00053] Figure 9 illustrates a top view of the support member 300 of the electrical component assembly 200 (shown in Fig. 4) of the vehicle 100 (shown in Fig. 1). The relay mounting opening 300Mr is laterally offset by a predefined distance H from the frame mounting opening 300fmp in a top view of the vehicle 100 as seen in Figure 9. This distance H ensures that the relay mounting opening 300Mr is lying within the frame mounting opening 300fmp which increases the lateral and torsional stiffness of the electrical components assembly 200 (shown in Fig. 4) of the vehicle 100.
[00054] The embodiment shown in Figure 10 illustrates a bottom view of the support member 300. The support member 300 includes a plurality of protrusions (A1, A2, B1, B2) which are extended from the frame mounting opening 300fmp on a rear surface 300rs of the support member 300. These protrusions (A1, A2, B1 and B2) are provided in such a manner that the relay mounting opening 300Mr lies within an area defined by the plurality of protrusions (A1, A2, B1, B2). The plurality of protrusions (A1, A2, B1, B2) thus enhances load distribution and reduces the vibration load acting on the electrical components assembly 200 (shown in Fig. 4).
[00055] Figure 11 illustrates a side or lateral view of the vehicle 100 in one embodiment of the invention. The support member 300 is positioned perpendicular to an axis CA of the charger unit 201c. The support member 300 is being attached to the rear frame member 400R at a predetermined angle with respect to a vertical plane in the vehicle side view such that an imaginary line L extending from a portion of the support member 300 intersects an axis SA of a rear shock absorber 100rs at a point of intersection P. The point of intersection P lies on a periphery of one of the seat rails 400sr of the frame assembly 400 (shown in Fig. 5b). The close proximate placement configuration of the plurality of electrical components 201 reduces the wiring harness length, thereby offers less resistance.
[00056] Therefore, the electrical components assembly 200 provides a compact and effective mounting of electrical components 201 of the vehicle 100 by virtue of the support member 300. Due to the unique features of the present invention, the same allows for mounting of the components 201 away from the seat rails 400sr and on a rear frame member 400R. This avoids mounting of the electrical components on the seat rails and any change thereto or the frame. Mounting of the electrical assembly 200 on the seat rails 400sr would eat into the space of the storage box 500. Thus, the present invention saves the utility space of the storage box 500 while improving the mounting of the electrical components 201 in a compact manner. Further, other embodiments, like the L-shape of the support member 300 allows for little to no modification of the existing storage box 500 of the vehicle 100. The L-shaped configuration of the support member 300 allows for easy assembly and removal of the electrical components 201.

[00057] The embodiments of this invention are not limited to the particularly described electrical components assemblies, frame assemblies and/or vehicles as the embodiments can vary and will be understood by skilled artisans to be implementing the single inventive concept. It is further to be understood that all terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting in any manner or scope. For example, as used in this specification and the appended claims, the singular forms “a,” “an” and ““they”” can include plural referents unless the content clearly indicates otherwise. Further, when introducing elements/components/etc. of the assembly/system described and/or illustrated herein, the articles “a”, “an”, “the”, and “said” are intended to mean that there is one or more of the element(s)/component(s)/etc. The terms “comprising”, “including”, and “having” are intended to be inclusive and mean that there may be additional element(s)/component(s)/etc. other than the listed element(s)/component(s)/etc.
[00058] This written description uses examples to provide details on the disclosure, including the best mode, and also to enable any person skilled in the art to practice the disclosure, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the disclosure is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.
[00059] It is to be understood that the aspects of the embodiments are not necessarily limited to the features described herein. Many modifications and variations of the present subject matter are possible in the light of above disclosure.

List of Reference numerals:
100 Vehicle
100rs Rear shock absorber
100h Wheel hugger
100sp Side panel
200 Electrical components assembly
201 Plurality of electrical components
201r Relay unit
201b Boot controller
201c Charger unit
201w Wiring harness
300 Support member
300M Plurality of mounting provisions
300P First Portion of Support member
300Q Second Portion of Support member
300Mb Boot controller mounting
300Mr Relay mounting opening
300Ms Slots
300fmp Frame mounting opening
300stm Plurality of stopper means
300rs Rear surface of support member
400 Frame assembly
400H Head pipe
400M Main tube
400F Floor tube
400R Rear frame member
400sr Plurality of seat rails
400p Portion of Frame assembly
500 Storage box
A1, A2, B1, B2 Plurality of protrusions
P Point of intersection of L and SA
L Imaginary line
SA Axis of rear shock absorber
CA Axis of charger unit
H
Predefined distance of offset between relay unit and Frame mounting opening


, Claims:We Claim:
1. An electrical components assembly (200) for a vehicle (100), said electrical components assembly (200) comprising:
a plurality of electrical components (201) of said vehicle (100);
and
a support member (300), said support member (300) being configured to support said plurality of electrical components (201);
wherein
said support member (300) being mounted on a rear frame member (400R) of a frame assembly (400) of said vehicle (100) and wherein said rear frame member (400R) being extended in a lateral direction of the vehicle (100) and said rear frame member (400R) being attached to at least a portion (400p) of said frame assembly (400).
2. The electrical components assembly (200) as claimed in claim 1, wherein said plurality of electrical components (201) including at least one relay unit (201r), electronic controllers, at least one boot controller (201b), wiring harness (201w), batteries and at least one charger unit (201c).
3. The electrical components assembly (200) as claimed in claim 1, wherein said support member (300) includes a plurality of mounting provisions (300M), said plurality of mounting provisions (300M) being configured to enable mounting of said plurality of electrical components (201) on said support member (300).
4. The electrical components assembly (200) as claimed in claim 3 wherein said plurality of mounting provisions (300M) includes openings (300Mr, 300fmp), slots (300Ms) and clips.
5. The electrical components assembly (200) as claimed in claim 4, wherein said plurality of mounting provisions (300M) being configured to receive said clips to guide and support said wiring harness (201w).

6. The electrical components assembly (200) as claimed in claim 3, wherein said plurality of mounting provisions (300M) includes
at least one relay mounting opening (300Mr) for mounting said at least one relay unit (201r) and
said support member (300) includes at least one frame mounting opening (300fmp) for attaching said support member (300) to the rear frame member (400R); and
wherein a plurality of protrusions (A1, A2, B1, B2) being extended around said frame mounting opening (300fmp) on a rear surface (300rs) of said support member (300) such that said relay mounting opening (300Mr) lies within an area defined by said plurality of protrusions (A1, A2, B1, B2).
7. The electrical components assembly (200) as claimed in claim 1 wherein said rear frame member (400R) being a cross member, said cross member being attached to a plurality of seat rails (400sr) of said frame assembly (400), said plurality of seat rails (400sr) being configured to support a seat of said vehicle (100).
8. The electrical components assembly (200) as claimed in claim 1 wherein said support member (300) includes a plurality of stopper means (300stm), said plurality of stopper means (300stm) being configured to arrest a movement of said plurality of electrical components (201) in order to ensure rigid orientation of the plurality of electrical components (201).
9. The electrical components assembly (200) as claimed in claim 8, wherein said plurality of stopper means (300stm) include fasteners, raised portions, fixed arresters and beads.
10. The electrical components assembly (200) as claimed in claim 1 wherein said support member (300) being attached to said rear frame member (400R) at a predetermined angle with respect to a vertical plane in a vehicle side view such that an imaginary line (L) extending from at least a portion of said support member (300) intersects an axis (SA) of a rear shock absorber (100rs) at a point (P), said point (P) lying on a periphery of a one of said plurality of seat rails (400sr) of said frame assembly (400).
11. The electrical components assembly (200) as claimed in claim 1 wherein said support member (300) being configured in a substantially L-shape, said L-shape including
a first portion (300P), said first portion (300P) being detachably attached to said rear frame member (400R);
a second portion (300Q), said second portion (300Q) being configured to support said plurality of electronic components (201).
12. The electrical components assembly (200) as claimed in claim 6, wherein said relay unit (201r) being positioned at an acute angle with respect to said axis (SA) of said rear shock absorber (100rs) of said vehicle (100).
13. The electrical components assembly (200) as claimed in claim 2, wherein said boot controller (201b) being positioned above said relay unit (201r) from a side view of the vehicle (100).
14. The electrical components assembly (200) as claimed in claim 6, wherein said relay mounting opening (300Mr) is laterally offset by a predefined distance (H) from said frame mounting opening (300fmp) in a top view of said support member (300).
15. The electrical components assembly (200) as claimed in claim 1, wherein said support member (300) being positioned perpendicular to an axis (CA) of said charger unit (201c) in a lateral view of the vehicle (100).
16. A support member (300) for a plurality of electrical components (201) of a vehicle (100), said support member (300) comprising:
a first portion (300P), said first portion (300P) being detachably attached to a rear frame member (400R) of a frame assembly (400) of said vehicle (100),
a second portion (300Q), said second portion (300Q) being configured to support said plurality of electrical components (201) of said vehicle (100),
a plurality of mounting provisions (300M) for mounting said plurality of electrical components (201) on said support member (300);
wherein
said rear frame member (400R) being extended in a lateral direction of the vehicle (100) and said rear frame member (400R) being attached to at least two portions (400p) of said frame assembly (400).
17. The support member (300) as claimed in claim 16, wherein said first portion (300P) and said second portion (300Q) being configured in an L-shape.
18. The support member (300) as claimed in claim 16, wherein said plurality of electrical components (201) including at least one relay unit (201r), electronic controllers, at least one boot controller (201b), wiring harness (201w), batteries and at least one charger unit (201c).
19. The support member (300) as claimed in claim 16, wherein said plurality of mounting provisions (300M) being configured to receive a plurality of clips to guide and support said wiring harness (201w).
20. The support member (300) as claimed in claim 16, wherein said plurality of mounting provisions (300M) includes
at least one relay mounting opening (300Mr) for mounting said at least one relay unit (201r) and
said support member (300) includes at least one frame mounting opening (300fmp) for detachably attaching said support member (300) to the rear frame member (400R); and
wherein
a plurality of protrusions (A1, A2, B1, B2) being extended from said frame mounting opening (300fmp) on a rear surface (300rs) of said support member (300) such that said relay mounting (300Mr) lies within an area defined by said plurality of protrusions (A1, A2, B1, B2).
21. The support member (300) as claimed in claim 16, wherein said rear frame member (400R) being a cross member, said cross member being attached to a plurality of seat rails (400sr) of said frame assembly (400), and said plurality of seat rails (400sr) being configured to support a seat of said vehicle (100).
22. The support member (300) as claimed in claim 16, wherein said support member (300) includes
a plurality of stopper means (300stm), said plurality of stopper means (300stm) being configured to arrest a movement of said plurality of electrical components (201) in order to ensure rigid orientation of the plurality of electrical components (201).
23. The support member (300) as claimed in claim 16, wherein said support member (300) being attached to said rear frame member (400R) at a predetermined angle with respect to a vertical plane in a vehicle side view such that an imaginary line L extending from at least a portion of said support member (300) intersects an axis (SA) of a rear shock absorber (100rs) at a point (P), said point (P) lying on a periphery of a one of said plurality of seat rails (400sr) of said frame assembly (400).
24. The support member (300) as claimed in claim 18, wherein said relay unit (201r) being positioned at an acute angle with respect to said axis (SA) of said rear shock absorber (100rs) of said vehicle (100).
25. The support member (300) as claimed in claim 18, wherein said boot controller (201b) being positioned above said relay unit (201r) when viewed from a lateral direction of the vehicle (100).
26. The support member (300) as claimed in claim 16, wherein said support member (300) being positioned perpendicular to an axis (CA’) of said charger unit (201c) in a lateral view of the vehicle (100).
27. A frame assembly (400) for a vehicle (100), said frame assembly (400) comprising:
at least one head-pipe (400H), said at least one head pipe (400H) being attached to at least one main tube (400M);
said main tube (400M) being configured to extend vertically downwards to detachably connect with at least one floor-tube (400F);
said floor-tube (400F) being extended in upward and rearward direction of the vehicle (100) to form at least two seat rails (400sr)
wherein
said seat rails (400sr) being configured to receive a storage box (500), and said seat rails (400sr) being connected by a rear frame member (400R) in a lateral direction,
said rear frame member (400R) being configured to be detachably attached to a support member (300), said support member (300) including:
a first portion (300P), said first portion (300P) being detachably attached to said rear frame member (400R);
a second portion (300Q), said second portion (300Q) being configured to support said plurality of electrical components (201) of said vehicle (100) and
a plurality of mounting means (300M) for mounting said plurality of electrical components (201) on said support member (300).
28. A vehicle (100) comprising:
a frame assembly (400), said frame assembly (400) providing skeletal support of the vehicle (100);
at least one front wheel;
at least one rear wheel;
a handlebar assembly;
at least one wheel hugger (100h);
said frame assembly (400) including:
at least one head-pipe (400H), said at least one head pipe (400H) being attached to at least one main tube (400M);
said at least one main tube (400M) being configured to extend vertically downwards to detachably connect with at least one floor-tube (400F);
said floor-tube (400F) being extended in upward and rearward direction of the vehicle (100) to form at least two seat rails (400sr)
wherein
said seat rails (400sr) being configured to receive a storage box (500), and said seat rails (400sr) being connected by a rear frame member (400R) in a lateral direction; and
an electrical components assembly (200), said electrical components assembly (200) comprising:
a plurality of electrical components (201) of said vehicle (100); and
a support member (300), said support member (300) being configured to support said plurality of electrical components (201) and said support member (300) comprising:
a first portion (300P), said first portion (300Q) being detachably attached to said rear frame member (400R) of said frame assembly (400) of said vehicle (100);
a second portion (300Q), said second portion (300Q) being configured to support said plurality of electrical components (201) of said vehicle (100);
a plurality of mounting provisions (300M) for mounting said plurality of electrical components (201) on said support member (300);
said support member (300) being mounted on said rear frame member (400R) of said frame assembly (400) of said vehicle (100);
and
said rear frame member (400R) being extended in a lateral direction of the vehicle (100), said rear frame member (400R) being configured to be detachably attached to said support member (300); and
said rear frame member (400R) being attached to at least two portions (400p) of said frame assembly (400).

Dated this the 14th day of January 2023

(Digitally Signed)
Sudarshan Singh Shekhawat
IN/PA-1611
Agent for the Applicant

Documents

Application Documents

# Name Date
1 202341010212-STATEMENT OF UNDERTAKING (FORM 3) [15-02-2023(online)].pdf 2023-02-15
2 202341010212-PROOF OF RIGHT [15-02-2023(online)].pdf 2023-02-15
3 202341010212-FORM 18 [15-02-2023(online)].pdf 2023-02-15
4 202341010212-FORM 1 [15-02-2023(online)].pdf 2023-02-15
5 202341010212-FIGURE OF ABSTRACT [15-02-2023(online)].pdf 2023-02-15
6 202341010212-DRAWINGS [15-02-2023(online)].pdf 2023-02-15
7 202341010212-COMPLETE SPECIFICATION [15-02-2023(online)].pdf 2023-02-15
8 202341010212-FORM-26 [01-03-2023(online)].pdf 2023-03-01
9 202341010212-REQUEST FOR CERTIFIED COPY [15-01-2024(online)].pdf 2024-01-15
10 202341010212-Retyped Pages under Rule 14(1) [16-02-2024(online)].pdf 2024-02-16
11 202341010212-2. Marked Copy under Rule 14(2) [16-02-2024(online)].pdf 2024-02-16
12 202341010212-Power of Attorney [29-02-2024(online)].pdf 2024-02-29
13 202341010212-Covering Letter [29-02-2024(online)].pdf 2024-02-29
14 202341010212-REQUEST FOR CERTIFIED COPY [01-03-2024(online)].pdf 2024-03-01