END LAP SYSTEM FOR ROOF CLADDING SHEETS
TECHNICAL FIELD
The present invention relates to an end lap system for holding roof cladding
sheets in end to end relationship on a roof.
More particularly, but by no means exclusively, the present invention relates to
(a) the end lap system, (b) components of the system, including an end lap clip and a
weather strip, and (c) a method of installing roof cladding sheets on a roof using the end
lap system.
BACKGROUND ART
The term "roof cladding sheets" is understood herein to mean sheets that include
one or more parallel ribs with opposed sides, pan sections, and side edge formations
that enable the sheets to be positioned side by side in overlapping relationship. Roof
cladding sheets may be roll-formed from painted or unpainted steel strip or formed
from extruded aluminium or plastics material.
It is known to secure roof cladding sheets to an underlying roof support
structure, such as roof purlins, by fastening the sheets directly to the underlying
structure using fasteners, such as roofing nails and screws, which pierce the sheets and
penetrate the underlying structure. These sheets are commonly referred to as "piercefixed"
sheets.
It is also known to secure roof cladding sheets to an underlying structure by
using clips that are secured to the structure by fasteners and are formed to extend into
the ribs of the sheets and include retaining members or tabs that can engage re-entrant
portions of the ribs and thereby retain the sheets to the clips. These clips are often
preferred because they enable concealed fixing of cladding sheets to an underlying
structure. Roof cladding sheets that are secured via these concealed fixing clips are
preferable to pierce-fixed sheets in situations where there is a need for improved
aesthetics, improved weather resistance, improved security, and greater sheet lengths
without end jointing by allowing thermal movement to occur between the roof cladding
sheets and the clips. The Lysaght Klip-Lok (Registered Trade Mark) 700HS type roof
cladding sheet is an example of one type of roof cladding sheet that is suitable for use
with these concealed fixing clips.
In use, the concealed fixing retaining clips are secured to an underlying structure
at spaced intervals related to the spacing between the ribs of the cladding sheets.
Thereafter, roof cladding sheets are positioned on the clips in overlapping side by side
relationship by successively pressing the sheets down onto the clips so that the sides of
the ribs are initially forced outwardly to allow the re-entrant portions of the ribs to pass
over the retaining members and then snap inwardly into engagement with the retaining
members.
The installation of roof cladding sheets to form a roof involves the placement of
sheets in side by side overlapping relationship across a section of the roof and in end to
end relationship along the length of the roof in situations where roof cladding sheets are
not sufficiently long and wide to cover a required roof area.
The present invention is concerned with holding roof cladding sheets in end to
end relationship on a roof in a way that locates sheets securely on the roof and provides
an effective weather seal.
The above references to the background art do not constitute an admission that
the art forms a part of the common general knowledge of a person of ordinary skill in
the art. The above references are also not intended to limit the application of the end
lap system and components of the end lap system as disclosed herein.
SUMMARY OF THE DISCLOSURE
In general terms, the present invention provides (a) an end lap system for
holding an upper roof cladding sheet and a lower roof cladding sheet in end to end
relationship on a roof with the upper sheet overlapping the lower sheet, (b) components
of the end lap system, including an end lap clip and a weather strip, and (c) a method of
installing roof cladding sheets on a roof using the end lap system.
In accordance with the definition provided above, the term "roof cladding sheet"
is understood herein to mean a sheet that includes one or more parallel ribs with
opposed sides, pan sections, and side edge formations that enable the sheets to be
positioned side by side in overlapping relationship.
More particularly, the present invention provides a clip for holding together an
upper roof cladding sheet and a lower roof cladding sheet in an end to end, i.e. end lap,
relationship on a roof with the upper cladding sheet overlapping the lower cladding
sheet, and with the clip being formed so that it can (a) be retained on a rib of the lower
cladding sheet and (b) retain the upper cladding sheet on the clip.
More particularly, the present invention provides a clip for holding together an
upper roof cladding sheet and a lower roof cladding sheet in an end to end, i.e. end lap,
relationship on a roof with the upper cladding sheet overlapping the lower cladding
sheet, with the clip being formed (a) to fit over and lock onto a rib of the lower cladding
sheet and (b) to retain the upper cladding sheet on the clip.
The clip may be formed so that a rib of the upper cladding sheet can fit over and
lock onto the clip.
The clip may have a top wall and a pair of legs that extend downwardly from
opposite sides of the top wall.
The clip may be formed so that the legs act resiliently to snap fit over and
thereby lock onto the rib of the lower cladding sheet. By way of example, the clip may
be formed to deform resiliently outwardly as the clip is fitted over the rib and return to
an original position when the clip is in a lock position on the rib.
The top wall may include a formation, such as a downwardly-extending tab, for
contacting an upper section of the rib of the lower cladding sheet to space the top wall
above the rib.
The legs may include re-entrant portions that are formed to extend into inwardly
formed channels defined by re-entrant portions of the rib of the lower cladding sheet
and thereby facilitate locking the clip onto the rib when the clip is fitted over the rib.
The leg re-entrant portions and the top wall formation may be formed to contact
the rib of the lower cladding sheet and cooperate together to lock the clip onto the rib
when the clip is fitted over the rib.
Each leg may have a section that conforms to the shape of a section of the rib of
the lower cladding sheet that is above the re-entrant section of the rib of the lower
cladding sheet.
Each leg may include an out-turned foot for contacting a pan of the lower
cladding sheet when the clip is fitted over and locked onto the rib of the lower cladding
sheet.
The upper cladding sheet may be formed to snap fit over and thereby lock onto
the clip.
The clip may include a pair of opposed outwardly extending formations, such as
tabs, for engaging opposed internal re-entrant sections of a rib of the upper cladding
sheet to retain the upper sheet on the clip with the upper cladding sheet being locked
onto the clip when the rib of the upper cladding sheet is positioned on the clip.
The formations may extend outwardly from the top wall.
The formations may be cut-out sections of the legs and extend outwardly from
the top wall.
The clip may include one or more than one reinforcing rib in the top wall.
The reinforcing rib or ribs may extend a part of the way or all the way across the
top wall.
The reinforcing rib or ribs may extend across the top wall and at least partly into
the formations for engaging opposed internal re-entrant sections of the rib of the upper
cladding sheet.
The reinforcing rib or ribs may extend across the top wall from one leg to the
other leg.
The reinforcing rib or ribs may extend across the top wall from one leg to the
other leg and partly into the formations for engaging opposed internal re-entrant
sections of the rib of the upper cladding sheet.
The clip may include an opening in the top wall to allow a fastener to be
inserted through the opening to secure the clip and the lower cladding sheet together or
to secure the clip and the lower cladding sheet to a support structure, such as a roof
purlin.
The clip may include a plurality of openings in the top wall to allow a plurality
of fasteners to be inserted through the openings to secure the clip and the lower
cladding sheet together and/or to secure the clip and the lower cladding sheet to a
support structure, such as a roof purlin.
The clip may include an opening in one or both legs to allow a fastener to be
inserted through the opening to secure the clip and the lower cladding sheet together or
to secure the clip and the lower cladding sheet to a support structure, such as a roof
purlin.
The clip may include a plurality of openings in one or both legs to allow a
plurality of fasteners to be inserted through the openings to secure the clip and the
lower cladding sheet together or to secure the clip and the lower cladding sheet to a
support structure, such as a roof purlin.
The openings in the top wall and the legs may be offset in a length direction of
the clip so that there is no interference between fasteners.
The clip may be formed so that the upper and lower cladding sheets can slide in
a lengthwise direction relative to each other when the clip is retained on the rib of the
lower cladding sheet and the upper cladding sheet is retained on the clip. The abovedescribed
clip with the top wall and the pair of legs that extend downwardly from
opposite sides of the top wall and other features is one construction that may allow
relative sliding movement.
The clip may be made from sheet steel or any other suitable material. For
example, the clip may be made from aluminium or a plastics material. The steel may be
G300 or G550 steel.
The clip may be any suitable length and any suitable height.
The present invention also provides an elongate weather strip for at least
partially filling a space between an upper roof cladding sheet and a lower roof cladding
sheet in an end to end, i.e. end lap, relationship on a roof, the weather strip being
formed from a compressible material and including a pan section that in use is
positioned in and fills a gap between overlapping pans of the cladding sheets, with the
pan section including an upper surface having a series of troughs and ridges along the
length of the pan section that provide the pan section with a variable height along the
length of the pan section, whereby in use the ridges of the pan section compress when
the upper cladding sheet is positioned on and engaged with the lower cladding sheet in
an overlapping relationship with the pan section at least partially filling the gap between
the overlapping pans of the cladding sheets.
The upper surface may be a scalloped surface.
The upper surface of the pan section of the elongate weather strip makes it
possible to use lower forces to position the upper cladding sheet, which typically has
pans that have a flat under surface, onto the lower cladding sheet and nevertheless fill
the gap between the overlapping pans of the cladding sheets than would be required if
the pan section of the weather strip had a constant height.
It is noted that there may be situations where it is not necessary for the weather
strip to completely fill the space between the upper cladding sheet and the lower
cladding sheet.
The pan section may have a lower surface that has the same profile as the
transverse profile of the pan of the lower cladding sheet.
The weather strip may include a rib section that in use is positioned in a gap
between overlapping pairs of ribs of the cladding sheets.
The rib section may be formed to completely fill the gap between overlapping
pairs of ribs of the cladding sheets.
The rib section may have an upper surface that has the same profile as the
transverse profile of the rib of the lower cladding sheet.
The rib section may be formed to only partially fill the gap between overlapping
pairs of ribs of the cladding sheets so that air can flow through the remaining part of the
gap from one side to the other side of the weather strip. This arrangement makes it
possible for air flow to vent trapped moisture.
The rib section may have an upper surface that has a different profile to the
transverse profile of the rib of the lower cladding sheet.
The rib section may have a lower surface that has the same profile as the
transverse profile of the rib of the lower cladding sheet.
The width of the weather strip may be selected to be sufficiently wide to
minimise any risk of the weather strip being displaced from a selected operative
position, for example by being pushed over onto its side, while installing the upper
cladding sheet onto the lower cladding sheet or by being pushed or rolled over during
differential thermal movement of the two overlapping cladding sheets.
The present invention also provides an elongate weather strip for at least
partially filling a space between an upper roof cladding sheet and a lower roof cladding
sheet in an end to end, i.e. end lap, relationship on a roof, the weather strip being
formed from a compressible material and including a rib section that in use is
positioned in a gap between overlapping pairs of ribs of the cladding sheets, the rib
section being formed to only partially fill the gap between overlapping pairs of ribs of
the cladding sheets so that air can flow through the remaining part of the gap from one
side to the other side of the weather strip.
The rib section may have a lower surface that has the same profile as the
transverse profile of the rib of the lower cladding sheet.
The weather strip may include a pan section that in use is positioned in a gap
between overlapping pans of the cladding sheets, with the pan section including an
upper surface having a series of troughs and ridges along the length of the pan section
that provide the pan section with a variable height along the length of the pan section,
whereby in use the ridges of the pan section compress when the upper cladding sheet is
positioned on and engaged with the lower cladding sheet in an overlapping relationship
with the pan section at least partially filling the gap between the overlapping pans of the
cladding sheets.
The present invention also provides an end lap system that holds together an
upper roof cladding sheet and a lower roof cladding sheet in an end to end, i.e. end lap,
relationship on a roof with the upper sheet overlapping the lower sheet, and with the
end lap system including the above-described clip retained on a rib of the lower
cladding sheet and retaining the upper cladding sheet on the clip.
In a situation where the cladding sheets have a plurality of ribs, the end lap
system may include a plurality of the clips retained on the ribs of the lower cladding
sheet.
The system may include the above-described weather strip at least partially
filling a gap between the upper and the lower cladding sheets.
The system may include the above-described weather strip at least partially
filling a gap between the upper and the lower cladding sheets on one side of the clip or
clips and another one of the above-described weather strip at least partially filling a gap
between the upper and the lower cladding sheets on the opposite side of the clip or
clips.
In a situation where there is a plurality of upper cladding sheets in side by side
overlapping relationship and a plurality of lower cladding sheets in side by side
overlapping relationship and the upper and lower cladding sheets are in an end to end,
i.e. end lap, relationship, the system may include (a) a line of the above-described clips,
(b) a line of the above-described weather strips at least partially filling a gap between
the upper and the lower cladding sheets on one side of the line of clips and (c) another
line of the above-described weather strips at least partially filling a gap between the
upper and the lower cladding sheets on the opposite side of the line of clips.
The construction of the weather strip and the position of the weather strip in
relation to the clip may be selected to facilitate engagement of the upper cladding sheet
on the clip by acting as a cushion that prevents excessive downward force on the clip
that could damage the clip and the lower cladding sheet when the upper cladding sheet
is pushed down onto the clip.
The present invention also provides a roof that includes a plurality of roof
cladding sheets in side by side relationship and end to end relationship, with the abovedescribed
end lap system connecting together at least two roof cladding sheets in end to
end overlapping relationship.
The present invention also provides a method of installing roof cladding sheets
in end to end overlapping relationship on a roof using the above-described end lap
system that includes the steps of:
(a) laying a lower cladding sheet onto an underlying roof support structure;
(b) positioning the above-described clip on a rib of the lower cladding sheet;
(c) fastening the clip to the rib of the lower cladding sheet; and
(d) laying an upper cladding sheet in end to end overlapping relationship onto
the lower cladding sheet with an overlapping section of the upper cladding
sheet being retained on the clip.
Step (a) may include laying the lower cladding sheet onto the underlying roof
support structure using any suitable concealed fixing clip, such as conventional
concealed fixing clips.
Step (c) may include fastening the clip and the lower cladding sheet to the
underlying structure using any suitable fasteners.
The method may include positioning a weather strip across the upper section of
the lower cladding sheet on one side on the clip before step (d) of laying the upper
cladding sheet in end to end overlapping relationship with the lower cladding sheet.
The method may include positioning another weather strip across the upper
section of the lower cladding sheet on the opposite side of the clip before step (d) of
laying the upper cladding sheet in end to end overlapping relationship with the lower
cladding sheet.
The weather strip may be the above described weather strip.
The present invention also provides a method of installing a plurality of roof
cladding sheets in end to end overlapping relationship on a roof using the abovedescribed
end lap system that includes the steps of:
(a) laying a plurality of lower cladding sheets onto an underlying roof support
structure in side by side overlapping relationship;
(b) positioning a plurality of the above-described clip on ribs of the lower
cladding sheet and forming a line of clips;
(c) fastening the clips to the ribs of the lower cladding sheets; and
(d) laying a plurality of upper cladding sheets in side by side overlapping
relationship and in end to end overlapping relationship onto the lower
cladding sheets with overlapping sections of the upper cladding sheets being
retained on the clips.
Step (a) may include laying the lower cladding sheets onto the underlying roof
support structure using any suitable concealed fixing clip, such as conventional
concealed fixing clips.
Step (c) may include fastening the clips and the lower cladding sheets to the
underlying structure.
The method may include positioning a plurality of weather strips across the
upper section of the lower cladding sheet on one side on the line of clips in a continuous
line before step (d) of laying the upper cladding sheets in end to end overlapping
relationship with the lower cladding sheets.
The method may include positioning another a plurality of weather strips across
the upper section of the lower cladding sheets on the opposite side of the line of clips
before step (d) of laying the upper cladding sheets in side by side overlapping
relationship and in end to end overlapping relationship with the lower cladding sheets.
The weather strip may be the above described weather strip.
The weather strips in one line may be longitudinally off-set with respect to the
weather strips on the other line so that there is not a direct line between the partially
filled gaps between overlapping pairs of ribs of the cladding sheets on opposite sides of
the line of clips. The resultant tortuous path for air flow minimises condensation in the
space between upper and lower cladding sheets.
The method may include turning up the pans of the lower cladding sheet and
turning down the pans of the upper cladding sheet. The turn-up may be done after step
(c) and prior to the installation of the weather strip. The turn-down may be done prior
to step (d).
BRIEF DESCRIPTION OF THE DRAWINGS
Notwithstanding any other forms which may fall within the scope of the end lap
system and components of the end lap system of the invention as set forth in the
Summary, a specific embodiment will now be described, by way of example only, with
reference to the accompanying drawings of which:
Figure 1 is a perspective view of a section of a roof that includes two lower roof
cladding sheets secured to a roof purlin and two upper roof cladding sheets positioned
on and held in end to end relationship with the lower cladding sheets by one
embodiment of an end lap system in accordance with the present invention;
Figure 2 is a perspective view of one embodiment of an end lap clip in
accordance with the present invention that forms part of the end lap system shown in
Figure 1;
Figure 3 is an enlarged perspective view of a part of Figure 1 which shows in
detail the end lap clip shown in Figure 2 positioned on one of the ribs of a lower roof
cladding sheet;
Figure 4 is a perspective view of one embodiment of a weather strip in
accordance with the present invention that forms part of the end lap system shown in
Figure 1;
Figures 5-9 is a series of perspective views that illustrates a sequence of steps to
position the upper and lower cladding sheets shown in Figure 1 in end to end
relationship using the end lap system shown in Figure 1;
Figures 10-14 are respective perspective, side, end, and underside views of
another, but not the only other, embodiment of an end lap clip in accordance with the
present invention;
Figure 15 is a perspective view of the embodiment of the end lap clip shown in
Figures 10-14 positioned on a rib of a lower roof cladding sheet;
Figure 16 is a perspective view of another, but not the only other, embodiment
of a weather strip in accordance with the present invention;
Figure 17 is a perspective view of a part of another, but not the only other,
embodiment of an end lap system in accordance with the present invention which
includes two continuous lines of the weather strip shown in Figure 16;
Figure 18 is an exploded vertical cross-section through the end lap system
partially shown in Figure 17 that illustrates the relative positions of one of the two lines
of the weather strip shown in Figure 16; and
Figure 19 is a diagrammatic perspective view of a part of the end lap system
shown in Figure 16 which focuses on the arrangement of the two continuous lines of
weather strips shown in Figure 16.
DESCRIPTION OF EMBODIMENTS
Figure 1 illustrates a section of a roof formed from two upper roof cladding
sheets 29a and two lower roof cladding sheets 29b. The upper sheets 29a are in side by
side overlapping relationship. The lower sheets 29b are in side by side overlapping
relationship. The lower sheets 29b are in end to end relationship with the upper sheets
29a.
The roof cladding sheets 29a, 29b are identical and are positioned together in
end to end overlapping relationship with the lower end of the upper sheets 29q
overlapping the upper end of the lower sheets 29b using one embodiment of an end lap
system in accordance with the invention.
A substantial part of the end lap system is hidden in Figure 1 as a consequence
of the upper cladding sheets 29a being positioned on the lower cladding sheets 29b in
the Figure.
The details of the end lap system are shown in more detail in Figures 2-9. The
end lap system includes:
(a) a plurality of end lap clips 6 1 (only one of which is visible on the right
hand side of Figure 1) that are retained on the lower cladding sheets 29b and retain the
upper cladding sheets 29a to the lower cladding sheets 29b at the overlap of the roof
cladding sheets 29a, 29b; and
(b) a weather strip 57 (not visible in Figure 1 but shown in other Figures)
that at least partially fills a space between the roof cladding sheets 29a, 29b at the
overlap of the roof cladding sheets 29a, 29b and thereby forms a weather barrier.
With reference to Figures 1 and 6-9, each cladding sheet 29a, 29b is roll-formed
from corrosion resistant metal coated sheet steel and optionally includes a painted outer
coating and includes (a) a leading edge 47, (b) a trailing edge 49, (c) two parallel
lengthwise extending ribs, generally identified by the numeral 31, and (d) three parallel
lengthwise extending pans 5 1 on opposite sides of the ribs 31. The cladding sheets 29a,
29b may be of any suitable length and width and may include any suitable number of
ribs 31 separated by pans 51. The invention is not concerned with the particular profile
of the cladding sheets 29a, 29b.
As can best be seen in Figure 3, each rib 31 of the cladding sheets 29a, 29b
includes two sides, generally identified by the numeral 35, that are separated by a
convex upper section 33. Each side 35 includes (a) a section 4 1 that extends outwardly
and downwardly from the upper section 33, (b) a section 43 that extends downwardly
and inwardly from the lower edge of the section 41, and (c) a section 45 that extends
downwardly and outwardly and merges with a pan 51. The sections 43 on each side 35
of the rib 31 define opposed re-entrant portions of the rib 13 and are hereinafter referred
to as "re-entrant portions 43".
The leading and trailing edges 47, 49 of the cladding sheets 29a, 29b are formed
as partially-completed ribs in order to facilitate side by side interlocking of adjacent
cladding sheets. This feature is a known feature of this type of roof cladding sheet.
The invention is not concerned with the side by side engagement of adjacent roof
cladding sheets and there is no further description of this feature and the side by side
engagement of adjacent roof cladding sheets. Furthermore, the invention is not
concerned with stand-alone trailing edges 49 of roof cladding sheets at building edges,
roof penetrations or roof openings where overlapping sides are not required.
As can best be seen in Figure 2, each end lap clip 6 1 has a top wall 63 and a pair
of legs 65 that extend downwardly from opposite sides of the top wall 63.
The top wall 63 includes formations in the form of a pair of downwardly
extending tabs 67 (only one of which can be seen in Figure 2) at opposite ends of the
top wall 63 for contacting an upper section 33 of a rib 31 of the lower roof cladding
sheet 29b when the clip 6 1 is positioned on the rib 31. The purpose of the tabs 67 is to
space the top wall 63 above the rib 31 so that there is a selected clearance between
overlapping cladding sheets 29a, 29b that is filled by the weather strip 57 to ensure that
an effective weather barrier is formed.
The legs 65 are formed with in-turned sections that form re-entrant portions 69.
The purpose of the re-entrant portions 69 is to extend into inwardly formed channels 9 1
defined by the re-entrant portions 43 of the rib 31. The channels 9 1 are shown in Figure
3 . The arrangement is such that when the clip 6 1 is fitted over the rib 31 as shown in
Figure 3, which requires initial outward resilient deflection of the legs 65 to move over
the sections 4 1 of the rib 31 and resilient inward return to an original position when the
clip 3 1 is in a lock position on the rib 31, the re-entrant portions 69 and the tabs 67 of
the clip 6 1 contact the rib 31 and cooperate together to lock the clip 6 1 onto the rib 31.
The shape of the section of each leg 65 of the clip 6 1 that is above the re-entrant
portions 43 of the rib 31 conforms to the shape of the rib 31 of the lower roof cladding
sheet 29b.
In addition, each leg 65 of the clip 6 1 includes an out-turned foot 7 1 which may
be extended to contact a pan 5 1 of the lower roof cladding sheet 29b when the clip 6 1 is
fitted over and locked onto the rib 31 of the lower roof cladding sheet 29b - as shown in
Figure 3 . The feet 7 1 of this embodiment of the clip 6 1 are fully-formed feet. In other
embodiments (not shown) the feet are not as fully-formed. In other embodiments, there
are no feet.
The clip 6 1 also includes a pair of opposed outwardly extending formations in
the form of tabs 73 for engaging opposed re-entrant sections 43 of a rib 31 of the upper
sheet 29a. The purpose of the tabs 73 is to retain the upper sheet 29a on the clip 6 1
with the upper sheet 29a being locked onto the clip 6 1 by the tabs 73 when a rib 31 of
the upper sheet 29a is positioned on the clip 61.
The clip 6 1 also includes openings 75 (see Figures 2 and 3) in the top wall 63 to
allow fasteners 97 (see Figures 1 and 7-9) to be inserted through the openings 75 to
secure the clip 31 to the lower sheet 29a. The number of openings 75 and type of
fastener may be selected as required given uplift and other considerations in roof
design.
The clip 6 1 also includes reinforcing ribs 76 formed in the top wall 63 and the
tabs 73 in the corner region for these components. The ribs 76 are pressed into the clip
61. The purpose of the ribs 76 is to strengthen the top wall 63 and the tabs 73, for
example to increase the resistance of the tabs 73 bending upwardly and releasing the
upper cladding sheet 29a in response to uplift forces. Figures 2 and 3 shown two
parallel ribs 76 on each side of the clip 6 1 that extending in a direction perpendicular to
a length direction of the clip 6 1. The present invention is not limited to this type and
arrangement and number of ribs 76.
The clip 6 1 shown in the Figures is made from sheet steel. It can readily be
appreciated that the clip 6 1 may be made from any other suitable material. For
example, the clip 6 1 may be formed from a plastics material.
An important consideration for the materials selection and the overall
construction of the clip 6 1 is to form the clip 6 1 so that the legs 65 act resiliently to
snap fit over and thereby lock onto a rib 31 of a lower roof cladding sheet 29b.
With reference to Figure 4, the weather strip 57 of the end lap system shown in
Figures 2-9 is an elongate member that is formed from a compressible material. The
compressible material may be any suitable material. For example, the compressible
material may be a foam material. The term "compressible" is understood in the context
of the use of the weather strip 57 to form a weather barrier between overlapping roof
cladding sheets 29a, 29b. In other words, the material must be compressible when
sandwiched between overlapping cladding sheets 29a, 29b.
The weather strip 57 includes (a) three pan sections 81, (b) two rib sections 83,
and (c) two overlap sections 85. The weather strip 57 may have any suitable number of
rib sections 83 and overlap sections 85.
Each pan section 8 1 has an upper surface having a series of troughs 87 and
ridges 89 along the length of the pan section. The upper surface shown in Figure 4 may
be described as being a scalloped surface. The troughs 87 and the ridges 89 result in
each pan section 8 1 having a variable height along the length of the pan section 81.
Each pan section 8 1 is formed having regard to the clearance between upper and lower
cladding sheets 29a, 29b that is set by the tabs 67 of the clip 31 so that the ridges 89
compress to reduce the overall height of the pan section 8 1 when an upper roof cladding
sheet 29a is positioned on and engaged with a lower cladding sheet 29b in an
overlapping relationship and form an effective water barrier. The compressed pan
sections 8 1 fill the gaps between the overlapping pans of the cladding sheets 29a, 29b.
The scalloped upper surface of each pan section 8 1 makes it possible to use lower
forces to position the upper cladding sheet 29a onto the lower cladding sheet 29b and
nevertheless fill the gaps between the overlapping pans 5 1 of the cladding sheets 29a,
29b than would be required if the pan sections 8 1 of the weather strip 57 had a constant
height.
Each pan section 8 1 has a lower surface 9 1 that has the same profile as the
transverse profile of the pan 5 1 of the lower roof cladding sheet 29b. It is noted that
there may be situations in which the profile of the lower surface 9 1 may be different to
that of the transverse profile of the pan 51.
The width of the weather strip 57 is selected to be sufficiently wide to minimise
any risk of the weather strip 57 being displaced from a selected operative position, for
example by being pushed over onto its side, while installing the upper cladding sheet
29a onto the lower cladding sheet 29b or by being pushed or rolled over during
differential thermal movement of the two overlapping roof cladding sheets 29a, 29b.
Each rib section 83 of the weather strip 57 has an upper surface that has the
same profile as the transverse profile of a rib of the upper roof cladding sheet 29a. Each
rib section 83 also has a lower surface generally identified by the numeral 93 that has
the same profile as the transverse profile of the rib 3 1 of the lower roof cladding sheet
29b. One feature of the profile of the lower surface 93 of the rib sections 83 that is
useful in the method of installing the upper cladding sheet 29a onto the lower cladding
sheet 29b is that the profile includes inwardly extending formations 95 as a result of
conforming to the shape of the re-entrant portions 43 of the sides 35 of the ribs 31 of the
cladding sheets 29a, 29b. In use, these formations 95 extend into the inwardly formed
channels 9 1 defined by the re-entrant portions 43 of the ribs 31 and contribute to
holding the weather strip 57 in position on the lower cladding sheet 29b during the
installation method. More specifically, once the weather strip is positioned on the
lower cladding sheet 29b, it would be necessary to deflect the formations 95 laterally
clear of the channels 9 1 to dislodge the weather strip 57 from the lower cladding sheet
29b.
The overlap sections 85 of the weather strip 57 are at opposite ends of the
weather strip 57. The overlap sections 85 are shaped to form rib sections 83 when
positioned in end to end relationship with successive weather strips 57. In this regard,
one overlap section 85 has a male member 99 and the other overlap section 85 has a
complementary female member 101 that facilitates connecting together successive
weather strips 57.
Figures 5-9 illustrate a sequence of steps to position the upper and lower
cladding sheets 29a, 29b in side by side and end to end relationship as shown in Figure
1 using the end lap system shown in Figures 1 to 4 .
In general terms, the method of installing roof cladding sheets illustrated in the
Figures includes the steps of:
(a) laying a plurality of suitable concealed fixing clip, such as conventional
concealed fixing clip assemblies 7 1 comprising clips 73 mounted on straps
75 on a roof purlin 25 - see Figure 5;
(b) laying lower cladding sheets 29b (only two of which are shown in Figures 6-
9) in side by side overlapping relationship onto the roof purlin 25 - see
Figure 6 ;
(c) positioning a plurality of the above-described clips 6 1 onto the ribs 31 of the
lower cladding sheets 29b and the overlap ribs 77 formed by the leading and
trailing edges 47, 49 of successive lower roof cladding sheets 29b - see
Figure 7 - with the clips 6 1 forming a line and being snap-fit on the ribs 31,
77 and positioned either directly above or offset in relation to clips 73;
(d) fastening the clips 6 1 and the lower cladding sheets 29b to the roof purlin 25
by means of fasteners 97 (such as Tek screws) positioned to extend through
the openings 75 in the clips 6 1 and through the underlying roof cladding
sheets 29b - see Figure 7;
(e) positioning the weather strips 57 across the lower cladding sheets 29b in a
continuous line adjacent a lower side of the line of clips 61, with the
formations 95 of the rib sections 83 formations 95 extending into the
inwardly formed channels 9 1 defined by the re-entrant portions 43 of the rib
3 1 and contributing to holding the weather strips 57 in position on the lower
cladding sheets 29b - see Figure 8 - ; and
(f successively laying upper cladding sheets 29a onto the lower cladding sheets
29b in end to end overlapping relationship and side by side overlapping
relationship to form an upper tier of cladding sheets 29a, two of which are
shown in Figure 1 and only one of which is shown in Figure 9, on the lower
cladding sheets 29b, with the lower ends of the upper cladding sheets 29a
being retained by the tabs 73 of the clip 6 1 - see Figures 1 and 9 - and the
ends of the upper cladding sheets 29a being retained via conventional
concealed fixing clip fixing clip assemblies 7 1 (see Figure 6) to the next
parallel roof purlin 25 (not shown) - and with the construction of the
weather strips 57 and the position of the weather strips 57 in relation to the
clips 6 1 facilitating engagement of the upper cladding sheets 29a on the clips
6 1 by acting as cushions that prevent excessive downward force on the clips
6 1 that could damage the clips 6 1 and the lower cladding sheets 29b when
the upper cladding sheets 29a are pushed down onto the clips 6 1 .
The method steps (a) to (f) may be repeated as required to form a roof.
The method may include turning up the pans of the lower cladding sheet 29b
and turning down the pans of the upper cladding sheet 29a. The turn-up may be done
after step (c) and prior to the installation of the weather strip. The turn-down may be
done prior to step (d).
It can readily be appreciated that the above-described end lap system makes it
possible to lay roof cladding sheets 29a, 29b quickly and conveniently in end to end
overlapping relationship and side by side overlapping relationship to form a roof.
In particular, being able to lay the lower tier of roof cladding sheets 29b directly
onto the roof purlin 25 and secure the roof cladding sheets 29b to the roof purlin 25 via
the fasteners 97 through the clips 6 1 is a convenient time-saving step in roof
construction.
In addition, it is noted that the use of the fasteners 97 to secure the clips 6 1 to
the lower roof cladding sheets 29b strengthens the overall roof construction.
In addition, it is noted that there is scope to pre-position the clips 6 1 and the
weather strips 57 on the lower roof cladding sheets 29b and thereby speed up the
installation time on site.
Figures 10-14 are respective perspective, side, end, and underside views of
another but not the only other embodiment of an end lap clip 6 1 in accordance with the
present invention. The clip 6 1 shown in these Figures is very similar to the clip 6 1
shown in Figures 2 and 3 and the same reference numerals are used to describe the
same features.
The main differences between the two embodiments are as follows:
(a) the reinforcing ribs 76 in the Figures 10-14 embodiment extend all of the
way across the top wall 63 and the tabs 73 and therefore are more substantial
ribs than the ribs 76 of the Figures 2 and 3 embodiment; and
(b) the Figures 10-14 embodiment includes an opening 8 1 in each leg 65 to
allow fasteners 97 to be inserted through the openings 8 1 to secure the clip
6 1 and the lower cladding sheet 29b together or to secure the clip 6 1 and the
lower sheet 29b to a roof purlin 25.
The openings 8 1 are off-set with respect to the openings 75 so that there is no
interference between the fasteners.
Figure 15 is a perspective view of the embodiment of the end lap clip shown in
Figures 10-14 positioned on a rib 31 of a lower roof cladding sheet 29b. Figures 3 and
14 are similar Figures and the description of the Figure 3 arrangement is equally
applicable to the Figure 15 arrangement.
The embodiment of the weather strip 57 shown in Figure 16 is similar in terms
of basic construction to the embodiment of the weather strip 57 shown in Figure 4 . One
main difference is the number and the form of the profiles of the rib sections 83a and
83b and the number of pan sections 81. Another main difference is the end sections
that allow successive weather strips 57 to be connected together to form a continuous
line.
With reference to Figure 16, as is the case with the Figure 4 weather strip 57, the
weather strip 57 is an elongate member that is formed from a compressible material.
The weather strip 57 includes (a) four pan sections 81, (b) four rib sections 83a,
83b, and (c) two end sections that allow successive weather strips 57 to be connected
together to form a continuous line. The weather strip 57 may have any suitable number
of rib sections 83 and overlap sections 85.
With reference to Figure 16, the end sections of the weather strip 57 are part of
pan sections 8 1 (as opposed to forming a rib 77 in the case of the Figure 4 embodiment)
have tongue 105 and groove 107 formations that allow successive weather strips 57 to
be connected together to form a continuous line.
Each pan section 8 1 has an upper surface having a series of troughs 87 and
ridges 89 along the length of the pan section 81. The upper surface shown in Figure 16
may be described as being a scalloped surface. The pan sections 8 1 are substantially
the same as the pan sections 8 1 of the weather strip shown in Figure 4 and function as
described in relation to Figure 4 .
As is the case with the Figure 4 weather strip 57, the width of the weather strip
57 shown in Figure 16 is selected to be sufficiently wide to minimise any risk of the
weather strip 57 being displaced from a selected operative position, for example by
being pushed over onto its side, while installing an upper cladding sheet 29a onto a
lower cladding sheet 29b or by being pushed or rolled over during differential thermal
movement of the two overlapping roof cladding sheets 29a, 29b.
The rib sections 83a and 83b alternate along the length of the weather strip 57.
The two rib sections 83b shown in Figure 16 are inverted V-shaped sections.
The lower surface of each rib section 83b has the same profile as the transverse profile
of the ribs 31 of a lower cladding sheet 29b, including having inwardly extending
formations 95 as a result of conforming the profile to the shape of the re-entrant
portions 43 of the sides 35 of the ribs 31. The upper surface of each rib section 83b is
V-shaped. The rib sections 83b are formed to engage the ribs 31 of a lower cladding
sheet 29b and are sufficiently large to completely fill a gap between the ribs 31 of lower
and upper cladding sheets 29a, 29b when the cladding sheets are installed on a roof in
overlapping end lap relationship - this is evident from Figure 18 (even though the
Figure shows the weather strip 57 and the upper and lower cladding sheets 29a, 29b
spaced apart). The V-shape of the upper surface of the rib sections 83b facilitates
compression of the material to completely fill the gap.
The two rib sections 83a also has the same profile as the transverse profile of the
ribs 31 of a lower cladding sheet 29b, including having inwardly extending formations
95 as a result of conforming the profile to the shape of the re-entrant portions 43 of the
sides 35 of the ribs 31. However, the upper surface of each rib sections 83a is curved
and the overall size of the rib section 83b is smaller than that of the contained volume
of the ribs 31 of the upper cladding sheets 29a - this is evident from Figure 18. As a
consequence, the rib sections 83a do not completely fill a gap between the ribs 31 of
lower and upper cladding sheets 29a, 29b when the cladding sheets are installed on a
roof in overlapping end lap relationship. This feature allows air to flow through the
remaining part of the gaps from one side to the other side of the weather strip 57, as is
discussed further below.
Figure 17 is a perspective view of a part of another embodiment of an end lap
system in accordance with the present invention which focuses on the arrangement of
two continuous lines 101, 103 of weather strips 57. Figures 9 and 17 are similar Figures
and the description of the Figure 9 arrangement is relevant to the Figure 17
arrangement. Figure 19 is a diagrammatic perspective view that focuses only on the
lines of weather strips 57. Figure 18 is an exploded vertical cross-section through the
end lap system partially shown in Figure 17 that illustrates the relative positions of one
of the two lines of weather strips 57 shown in Figure 16.
With reference to Figures 17 and 19, the two lines of weather strips 57 are
positioned on opposite sides, i.e. a lower side and an upper side, of a line of clips 6 1
that are mounted to lower cladding sheets 29b that in turn are mounted to an underlying
support structure in the form of a roof purlin 25. The Figure shows a plurality of the
weather strip 57 of Figure 16. It can readily be appreciated that the weather strip may
be the Figure 4 weather strip or any other suitable weather strip.
The weather strips 57 in one line are off-set longitudinally with respect to the
weather strips 57 in the other line. As a consequence, the rib sections 83a are not
aligned and the rib sections 83b are not aligned. This is evident from Figures 18 and 19.
This off-set feature further contributes to the venting feature of the rib sections 83a of
the weather strips 57. In particular, the off-set feature forces air flow in a tortuous path
indicated by the line 107 - the tortuous path is indicated by the arrow in Figure 19. The
effect of the tortuous flow path is to ensure that the air flow minimises condensation in
the space between upper and lower cladding sheets and between the lines of weather
strips 57.
Many modifications may be made to the embodiment of the invention described
herein without departing from the spirit and scope of the invention.
By way of example, whilst the drawings illustrate roof cladding sheets 29a, 29b
having two ribs 31 and three pans 51, it can readily be appreciated that the invention is
not limited to this arrangement and extends to cladding sheets have any suitable
numbers of ribs and pans.
By way of further example, whilst the drawings illustrate one clip 6 1 per rib 31,
it can readily be appreciated that the invention is not limited to this arrangement and
extends to arrangements in which there are two or more clips 6 1 (with or without
fastener 97) per rib 31. This may be desirable in high wind regions.
By way of further example, whilst the drawings illustrate two roof cladding
sheets 29a, 29b in end to end relationship, it can readily be appreciated that the
invention extends to laying successive roof cladding sheets on the second and
subsequent roof cladding sheets using the end lap system.
By way of further example, whilst the drawings illustrate arrangements in which
the fasteners 97 fasten the clips 6 1 to the lower cladding sheets 29b only, it can readily
be appreciated that the invention extends to arrangements in which the fasteners 97
fasten the clips 6 1 and the lower cladding sheets 29b to the roof purlins 25. This makes
it possible to avoid separately securing the lower cladding sheets 29b to roof purlins 25,
for example using conventional concealed fixing clips. Being able to lay the tiers of
roof cladding sheets 29b directly onto the roof purlins 25 and secure the roof cladding
sheets 29b to the roof purlins 25 via the fasteners 97 through the clips 6 1 is a
convenient time-saving step in roof construction.
By way of further example, whilst the drawings illustrate arrangements that
includes clips 6 1 and weather strips 57 that at least partially fill the gap between the
upper and lower roof cladding sheets 29a, 29b, it can be appreciated that the invention
is not limited to this arrangement and extends to arrangements that do not include
weather strips and the main objective is to support upper and lower roof cladding sheets
29a, 29b in overlapping relationship, via the clips 61, with a gap that allows air flow for
ventilation purposes. With this arrangement, it may be necessary to include a barrier to
prevent entry of birds or vermin through the gap.
By way of further example, whilst the drawings and the above description of the
invention focus on the use of the clips 6 1 for retaining upper and lower roof cladding
sheets together at the end laps of the sheets, it can readily be appreciated that the clips
can be used in other applications, such as clips for retaining equipment (e.g. solar
panels) on roofs.
By way of further example, whilst the drawings and the above description
disclose that the upper pan sections 8 1 of the weather strips 57 have a scalloped upper
surface, it can readily be appreciated that the invention extends to other variable height
profiles that facilitate compression of the upper surface when an upper cladding sheet is
positioned on a lower cladding sheet with the weather strip sandwiched between the
sheets.
By way of further example, whilst the drawings and the above description
disclose that the weather strips 57 have particular dimensions, it can readily be
appreciated that the invention extends to weather strips of any suitable dimensions.
In the claims which follow, and in the preceding description, except where the
context requires otherwise due to express language or necessary implication, the word
"comprise" and variations such as "comprises" or "comprising" are used in an inclusive
sense, i.e. to specify the presence of the stated features but not to preclude the presence
or addition of further features in various embodiments of the end lap system and
components of the end lap system as disclosed herein.

CLAIMS
1. A clip for holding together an upper roof cladding sheet and a lower roof
cladding sheet in an end to end, i.e. end lap, relationship on a roof with the upper sheet
overlapping the lower cladding sheet, and with the clip being formed (a) to fit over and
lock onto a rib of the lower cladding sheet and (b) to retain the upper cladding sheet on
the clip.
2 . The clip defined in claim 1 being formed so that a rib of the upper cladding
sheet can fit over and lock onto the clip.
3 . The clip defined in claim 1 or claim 2 including a top wall and a pair of legs that
extend downwardly from opposite sides of the top wall, with the top wall including a
formation for contacting an upper section of the rib of the lower cladding sheet to space
the top wall above the rib, and with the legs including re-entrant portions that are
formed to extend into inwardly formed channels defined by re-entrant portions of the
rib of the lower cladding sheet, and with the leg re-entrant portions and the top wall
formation being formed to contact the rib and cooperate together to lock the clip onto
the rib when the clip is fitted over the rib.
4 . The clip defined in claim 3 wherein each leg has a section that conforms to the
shape of a section of the rib of the lower cladding sheet that is above the re-entrant
section of the rib.
5 . The clip defined in claim 3 or claim 4 wherein each leg includes an out-turned
foot for contacting a pan of the lower cladding sheet when the clip is fitted over and
locked onto the rib of the lower cladding sheet.
6 . The clip defined in any one of claims 3 to 5 including a pair of opposed
outwardly extending formations, such as tabs, for engaging opposed re-entrant sections
of a rib of the upper cladding sheet to retain the upper sheet on the clip with the upper
cladding sheet being locked onto the clip when the rib of the upper cladding sheet is
positioned on the clip.
7 . The clip defined in claim 6 wherein the formations extend outwardly from the
top wall.
8 . The clip defined in claim 6 or claim 7 wherein the formations are cut-out
sections of the legs and extend outwardly from the top wall.
9 . The clip defined in any one of claims 3 to 8 including one or more than one
reinforcing rib in the top wall.
10. The clip defined in claim 9 wherein the reinforcing rib or ribs extend across the
top wall from one leg to the other leg.
11. The clip defined in claim 9 wherein the reinforcing rib or ribs extend across the
top wall from one leg to the other leg and partly into the formations for engaging
opposed internal re-entrant sections of the rib of the upper cladding sheet.
12. The clip defined in any one of claims 3 to 11 including an opening in the top
wall to allow a fastener to be inserted through the opening to secure the clip and the
lower cladding sheet together or to secure the clip and the lower cladding sheet to a
support structure, such as a roof purlin, or to each other.
13. The clip defined in any one of claims 3 to 12 including an opening in one or
both legs to allow a fastener to be inserted through the opening to secure the clip and
the lower cladding sheet together or to secure the clip and the lower cladding sheet to a
support structure, such as a roof purlin.
14. The clip defined in claim 13 wherein the openings in the top wall and the legs
are offset in a length direction of the clip so that there is no interference between
fasteners.
15. The clip defined in any one of the preceding claims being formed from sheet
steel or any other suitable material.
16. A clip for holding together an upper roof cladding sheet and a lower roof
cladding sheet in an end to end, i.e. end lap, relationship on a roof with the upper sheet
overlapping the lower sheet, and with the clip being formed so that it can (a) be retained
on a rib of the lower roof cladding sheet and (b) retain the upper roof cladding sheet on
the clip.
17. An elongate weather strip for a space between an upper roof cladding sheet and
a lower roof cladding sheet in an end to end, i.e. end lap, relationship on a roof, the
weather strip being formed from a compressible material and including a pan section
that in use is positioned in and fills a gap between overlapping pans of the cladding
sheets, with the pan section including an upper surface having a series of troughs and
ridges along the length of the pan section that has the result of providing the pan section
with a variable height along the length of the pan section, whereby in use the ridges of
the pan section compress when the upper cladding sheet is positioned on and engaged
with the lower cladding sheet in an overlapping relationship with the pan section filling
the gap between the overlapping pans of the cladding sheets.
18. The weather strip defined in claim 17 wherein the pan section has a lower
surface that has the same profile as the transverse profile of the pan of the lower roof
cladding sheet.
19. The weather strip defined in claim 17 or claim 18 wherein the width of the
weather strip is selected to be sufficiently wide to minimise any risk of the weather strip
being pushed over onto its side while installing the upper cladding sheet onto the lower
cladding sheet or by being pushed or rolled over during differential thermal movement
of the two overlapping cladding sheets.
20. The weather strip defined in any one of claims 17 to 19 including a rib section
that in use is positioned in a gap between overlapping pairs of ribs of the cladding
sheets.
21. The weather strip defined in claim 20 wherein the rib section is formed to
completely fill the gap between overlapping pairs of ribs of the cladding sheets.22. The weather strip defined in claim 20 wherein the rib section is formed to only
partially fill the gap between overlapping pairs of ribs of the cladding sheets so that air
can flow through the remaining part of the gap from one side to the other side of the
weather strip.
23. The weather strip defined in any one of claims 20 to 22 wherein the rib section
has a lower surface that has the same profile as the transverse profile of the rib of the
lower cladding sheet.
24. An elongate weather strip for at least partially filling a space between an upper
roof cladding sheet and a lower roof cladding sheet in an end to end, i.e. end lap,
relationship on a roof, the weather strip being formed from a compressible material and
including a rib section that in use is positioned in a gap between overlapping pairs of
ribs of the cladding sheets, the rib section being formed to only partially fill the gap
between overlapping pairs of ribs of the cladding sheets so that air can flow through the
remaining part of the gap from one side to the other side of the weather strip.
25. The weather strip defined in claim 24 wherein the rib section has a lower surface
that has the same profile as the transverse profile of the rib of the lower cladding sheet.
26. The weather strip defined in claim 24 or claim 25 includes a pan section that in
use is positioned in a gap between overlapping pans of the cladding sheets, with the pan
section including an upper surface having a series of troughs and ridges along the length
of the pan section that provide the pan section with a variable height along the length of
the pan section, whereby in use the ridges of the pan section compress when the upper
cladding sheet is positioned on and engaged with the lower cladding sheet in an
overlapping relationship with the pan section at least partially filling the gap between
the overlapping pans of the cladding sheets.
27. An end lap system that holds together a plurality of upper roof cladding sheets
and a lower roof cladding sheets in side by side overlapping relationship and end to end,
i.e. end lap, relationship on a roof with the upper cladding sheets overlapping the lower
cladding sheets, with the end lap system including a plurality of the clip defined in any
one of claims 1 to 16 retained on a rib of the lower cladding sheet and retaining the
upper cladding sheet on the clip.
28. The system defined in claim 27 including a continuous line of a plurality of the
weather strip defined in any one of claims 17 to 26 in a gap between the upper and
lower cladding sheets at the overlap of the cladding sheets.
29. The system defined in claim 27 includes a continuous line of a plurality of the
weather strip defined in any one of claims 17 to 26 at least partially filling a gap
between the upper and the lower cladding sheets on one side of the clip or clips at the
overlap of the cladding sheets and another continuous line of a plurality of the weather
strip defined in any one of claims 17 to 26 at least partially filling a gap between the
upper and the lower cladding sheets on the opposite side of the clip or clips at the
overlap of the cladding sheets.
30. The system defined in claim 29 wherein the weather strips of one line are
longitudinally off-set with respect to the weather strips of the other line so that there is
not a direct line between partially filled gaps between overlapping pairs of ribs of the
cladding sheets on opposite sides of the line of clips so that there is a resultant tortuous
path for air flow that minimises condensation in the space between the upper and lower
cladding sheets.
31. A roof that includes a plurality of roof cladding sheets in side by side
relationship and end to end relationship, with the end lap system defined in any one of
claims 27 to 30 connecting together at least two cladding sheets in end to end
overlapping relationship.
32. A method of installing roof cladding sheets on a roof that includes the steps of:
(a) laying a lower cladding sheet onto an underlying roof support structure;
(b) positioning the clip defined in any one of claims 1 to 16 on a rib of the lower
cladding sheet;
(c) fastening the clip to the rib of the lower cladding sheet; and
(d) laying an upper cladding sheet in end to end overlapping relationship on the
lower cladding sheet with the upper cladding sheet being retained on the
clip.
33. The method defined in claim 32 including positioning a weather strip across the
upper section of the lower cladding sheet before step (d) of laying the upper cladding
sheet in end to end overlapping relationship with the lower cladding sheet.
34. The method defined in claim 32 includes positioning another weather strip
across the upper section of the lower cladding sheet on the opposite side of the clip
before step (d) of laying the upper cladding sheet in end to end overlapping relationship
with the lower cladding sheet.
35. The method defined in claim 32 or claim 33 wherein the weather strip may be
the weather strip defined in any one of claims 17 to 26.
36. A method of installing a plurality of roof cladding sheets in end to end
overlapping relationship on a roof using the end lap system defined in any one of claims
27 to 30 includes the steps of:
(a) laying a plurality of lower cladding sheets onto an underlying roof support
structure in side by side overlapping relationship;
(b) positioning a plurality of the clip defined in any one of claims 1 to 16 on
ribs of the lower cladding sheet and forming a line of clips;
(c) fastening the clips to the ribs of the lower cladding sheets; and
(d) laying a plurality of upper cladding sheets in side by side overlapping
relationship and in end to end overlapping relationship onto the lower
cladding sheets with overlapping sections of the upper cladding sheets being
retained on the clips.
37. The method defined in claim 36 wherein step (a) includes laying the lower
cladding sheets onto the underlying roof support structure using any suitable concealed
fixing clip, such as conventional concealed fixing clips.
38. The method defined in claim 36 wherein step (c) includes fastening the clips and
the lower cladding sheets to the underlying structure.
39. The method defined in any one of claims 36 to 38 includes positioning a
plurality of weather strips across the upper section of the lower cladding sheet on one
side on the line of clips in a continuous line before step (d) of laying the upper cladding
sheets in end to end overlapping relationship with the lower cladding sheets.
40. The method defined in claim 39 includes positioning another a plurality of
weather strips across the upper section of the lower cladding sheets on the opposite side
of the line of clips before step (d) of laying the upper cladding sheets in side by side
overlapping relationship and in end to end overlapping relationship with the lower
cladding sheets
4 1. The method defined in claim 39 or claim 40 wherein the weather strip is the
weather strip defined in any one of claims 17 to 26.