Exhaust Purification System For Internal Combustion Engine
Abstract:
The purpose of the present invention is to provide an exhaust purification system for an internal combustion engine whereby it is possible to prevent the HC emission from increasing and to promptly raise the temperature of an exhaust purification device while ensuring a stable combustion of the engine during the warm up operation immediately after starting the engine. The exhaust purification system has an air flow rate control means (50) for raising the temperature of the exhaust gas emitted from an engine (1) by reducing the air flow rate supplied to the engine (1) and an actuation timing control means (52) for controlling the timing at which the air flow rate control means (50) is actuated wherein the actuation timing control means (52) is configured to control the timing at which the air flow rate control means (50) is actuated such that the combustion state of the engine (1) does not become unstable even when the air flow rate supplied to the engine (1) is reduced as a consequence of the air flow rate control means (50) being actuated.
Get Free WhatsApp Updates!
Notices, Deadlines & Correspondence
C/O MITSUBISHI HEAVY INDUSTRIES LTD. 16 5 Konan 2 chome Minato ku Tokyo
1088215
2. YAMADA Tomohide
C/O MITSUBISHI HEAVY INDUSTRIES LTD. 16 5 Konan 2 chome Minato ku Tokyo
1088215
Specification
[DOCUMENT ~ ~ ~ ~ I S p e c i f i c a t i o n
[Title of Invention] EXHAUST GAS PURIFICATION SYSTEM FOR
INTERNAL COMBUSTION ENGINE
[Field of the Invention]
[OOOl] The present invention relates to an exhaust
gas purification system for an internal combustion
engine provided with an exhaust gas purifier such as a
DOC, a DPF and a SCR, and particularly relates to a
technique for raising a temperature of the exhaust gas
purifier at an early stage during a warm-up operation
such as immediately after engine starting.
[BACKGROUND OF THE INVENTION]
[0002] The exhaust gas purifier such as a diesel
oxidation catalyst (DOC), a diesel particulate filter
(DPF), a selective catalytic reduction catalyst (SCR)
fully functions once a certain temperature environment
or above is established. For instance, FIG.18 is atable
representing relationships among a temperature of a SCR
catalyst, NOx concentration at an inlet and an outlet
of the SCR and an operation time of the engine in the
SCR unit for reducing nitrogen oxides (NOx). As
illustrated in FIG.18, the NOx concentration at the
outlet of the SCR is relatively high until the catalyst
temperature of the SCR unit reaches its activating
temperature, and the SCRunitdoes not fully demonstrate
the NOx purification function. Therefore it is
necessary to raise the temperature of the exhaust gas
purifier such as the SCR unit at an early stage during
the warm-up operation such as immediately after starting
the engine, in order to perform the exhaust gas
purification at an early stage.
[0003] In order to raise the temperature of the
exhaust gas purifier at the early stage, it is known to
change a fuel injection timing, or to control (reduce)
a flow rate of the air to be supplied to the engine by
controlling a variable supercharger and an air supply
throttle. For instance, disclosed in Patent Literature
1is an example of controlling the fuel injection timing.
Disclosed in Patent Literature 2 is an example of
controlling the flow rate of the air to be supplied to
the engine.
[RELATED ART DOCUMENT]
[PATENT DOCUMENT]
[0004]
[PTL 11
JP 2003-65121 A
[PTL 21
JP 3972611 B
[OBJECT OF THE PRESENT INVENTION]
[OOOS] Among the above-mentioned techniques of
raising the temperature of the exhaust gas purifier at
the early stage, the air flow control is comparatively
most effective in raising the temperature. However, by
controlling the flow rate of the air supplied to the
engine, the pressure in the cylinder decreases. If the
air flow control is performed at an early stage of the
warm-up operation, combustion in the engine becomes
unstable.
[ 0 0 0 6 ] FIG. 1 9 is an illustration of a relationship
between timing for starting the air flow control and an
engine combustion state according to related art. It
is determined whether the combustion state is stable or
unstable based on a temperature inside the cylinder
( T ) and a pressure inside the cylinder ( P C ) at the
fuel injection timing. The higher the temperature and
the pressure are inside the cylinder, the more stable
the combustion state is. As illustratedin FIG.19, when
the air flow control (ii) is performed immediately in
such a state that the engine is still in an unstable
combustion state right after the engine starting, the
combustion state becomes more unstable. Further, when
the injection timing control (i) is performed prior to
the air flow control (ii) so as to raise the temperature
inside the cylinder, if the temperature is raised
insufficiently in the cylinder, the air flow control
(ii') causes the pressure in the cylinder to decrease,
resulting in unstable combustion state.
[ 0 0 0 7 ] Once the engine is in the unstable combustion
state, hydrocarbon (HC) emission increases. In the
worst scenario, this causes fire extinction and then the
engine stops. As the restriction on the exhaust gas
emission becomes stricter every year, it is desire to
develop an exhaust gas purification system which is
capable of raising the temperature of the exhaust gas
purifier at an early stage while maintaining the engine
in the stable combustion state during the warm-up
operation such asimmediatelyafterthe engine starting.
[OOOS] In view of the above issues, it is an object
of the present invention to provide an exhaust gas
purification system for an internal combustion engine,
which is capable of suppressing HC emission increase and
raising the temperature of the exhaust gas purifier at
an early stage while maintaining the stable combustion
state during the warm-up operation such as immediately
after the engine starting.
[MEANS TO ACHIEVE THE OBJECT]
[ 0 0 0 9 ] The present invention was made to achieve the
object of the present invention in view of the above
issues and provides an exhaust gas purification system
foraninternalcombustionengineprovidedwithanengine,
an exhaust passage where exhaust gas exhausted from the
engine passes, and an exhaust gas purifier installed in
the exhaust passage. The exhaust gas purification
system comprises:
an air flow control unit for reducing a flow rate
of air to be supplied to the engine so as to raise a
temperature ofthe exhaust gas exhausted fromthe engine;
and
an activation timing control unit for controlling
a timing of activating the air flow control unit,
wherein the activation timing control unit is
configured to control the timing of activating the air
flow control unit sothat acombustionstate inthe engine
does not become unstable when the air flow control unit
is activated and the air to be supplied to the engine
is reduced.
[OOlO] As described above, even when the air flow
control unit is activated and the air to be supplied to
the engine is reduced, the timing of activating the air
flow control unit is controlled by the activation timing
control unit so that the combustion state in the engine
does not become unstable. There is a concern that the
air flow control possibly makes the engine combustion
unstable while being effective in raising the
temperature. This concern is addressed by the present
invention. According to the present invention, the
exhaust gas purification system for the internal
combustion engine is capable of suppressing HC emission
increase and raising the temperature of the exhaust gas
purifier at an early stage while maintaining the stable
combustion state during the warm-up operation such as
immediately after the engine starting.
[ 00111 In the above invention,
the activation timing control unit may be
configured to activate the air flow control unit after
prescribedtime has passed since starting ofthe engine,
the prescribedtime being calculatedbased on a rotation
speed ofthe engine and a fuel injection amount. In this
case, the prescribed time may be corrected based on at
least one of an ambient temperature or an ambient
pressure in such a state that the engine operates.
[0012] According tothis aspect ofthe invention, the
temperature rise ofthe exhaust gas purifier just before
the engine starting and suppression of the HC exhaust
increase can be controlled by a simple method. In this
2 4 SEP 20\4
case, the prescribed time to the activation of the air
flow control unit is corrected according to the ambient
temperature and/or the ambient pressure and thus the
timing for activating the air flow control unit can be
determinedwith precision in accordance with the ambient
temperature and the ambient pressure.
[0013] Further, in the above invention,
the activation timing control unit may be
configured to activate the air flow control unit when
a temperature of cooling water for cooling the engine
or a temperature of lubricating oil flowing inside the
engine becomes not less than a threshold value.
In this case, the threshold value of the cooling
water or the lubricating oil may be corrected based on
at least one of an ambient temperature or an ambient
pressure in such a state that the engine is activated.
[0014] According tothis aspect ofthe invention, the
timing for activating the air flow control unit can be
controlled by knowing the combustion state in the engine
from the temperature of the cooling water or the
lubricating oil. Thus, it is possible to secure stable
combustion in the engine and also to achieve temperature
rise of the exhaust gas purifiers at an early stage. In
this case, the threshold value of the temperature of the
cooling water or the lubricating oil is corrected
according to the ambient temperature and/or the ambient
pressure to precisely determine the timing for
activating the air flow control unit in accordance with
the ambient temperature and/or the ambient pressure.
[0015] In the above invention,
the activation timing control unit may be
configured to estimate a temperature and a pressure in
a cylinder of the engine and control the timing of
activating the air flow control unit based on the
estimated temperature and pressure in the cylinder of
the engine, the estimated pressure being estimated
[0016] According this aspect of the invention, the
combustion state in the engine after the air flow control
is performed is estimated with precision and then the
timing for activating the air flow control unit is
controlled. Thus, it is possible to secure stable
combustion in the engine and also to achieve temperature
rise of the exhaust gas purifier at an early stage.
[0017] In the above invention,
the activation timing control unit may comprise a
pressure detector for detecting a pressure in a cylinder
of the engine, and
the activation timing control unit may be
configured to control the timing of activating the air
flow control unit based on the pressure in the cylinder
detected by the pressure detector.
[0018] According to this aspect of the invention, a
cylinder pressure in the cylinder is directly measured
by the cylinder pressure measuring unit so as to obtain
combustion stability of the engine directly and also to
control the timing for activating the air flow control
unit at the same time. Therefore, the air flow control
can be performed while detecting the combustion state
in the engine in real time. As a result, it is possible
to secure stable combustion in the engine and also to
achieve temperature rise of the exhaust gas purifier at
an early stage.
[EFFECTS OF THE INVNETION]
[0019] According to the present invention, it is
possible to provide an exhaust gas purification system
for an internal combustion engine, which is capable of
securing stable combustion in the engine, suppressing
HC emission increase and raising a temperature of an
exhaust gas purifier at an early stage during a warm-up
operation such as immediately after engine starting.
[BRIEF DESCRIPTION OF THE DRAWINGS]
[Fig. 11 FIG.1is an overall structure of a diesel engine
equipped with an exhaust gas purification system
according to embodiments of the present invention.
[FIG.2]FIG.2 is a block diagram illustrating an air flow
control unit according to embodiments of the present
invention.
[FIG.3A]FIG.3A is a conceptual drawing illustrating a
relationship between a timing of activating an air flow
control and an engine combustion state according to a
first embodiment.
[FIGm3B]FIG.3B is a conceptual drawing illustrating a
relationship between an operating time ofthe engine and
a temperature of the SCR catalyst support according to
the first embodiment.
[FIG.4A]FIG.4Ais a standardmap for calculatingatiming
(prescribedtime: tl) of activating an air flow control.
2 4 SEP 2014
[FIG.4B]FIG.4B is an ambient temperature correction map
for calculating the timing of activating the air flow
control.
[FIG.4C]FIG.4Cis an ambient pressure correctionmap for
calculating the timing of activating the air flow
control.
[FIG.5] FIG. 5 is a block diagram illustrating
calculation of the timing of activating the air flow
control according to the first embodiment.
[FIG.6]FIG.6 is a control flow chart according to the
first embodiment.
[FIGe7A]FIG.7A is a table representing a relationship
between the timing of activating the air flow control
anda combustion state intheengine according to a second
embodiment.
[FIG.7B]FIG.7B is a table representing a relationship
between an engine operating time and temperatures of SCR
catalyst support and cooling water according to the
second embodiment.
[FIG.8A]FIG.8A is a standard map for obtaining a
temperature of cooling water according to the second
embodiment.
[FIG.8B]FIG.8B is an ambient temperature correction map
for obtaining a temperature of cooling water according
to the second embodiment.
[FIG.8C]FIG.8Cis an ambient pressure correctionmap for
obtaining a temperature of cooling water according to
the second embodiment.
[FIG.9]FIG.9 is a block diagram illustrating
calculation of a prescribed temperature (twl) the
cooling water according to the second embodiment.
[FIG.10] FIG. 10 is a control flow chart according to the
second embodiment.
[FIG.ll]FIG.ll is a conceptual drawing illustrating a
third embodiment.
[FIG.12]FIG.12 is a block diagram illustrating
determination of stable combustion according to the
third embodiment.
[FIG.13]FIG.13 is a control flow chart according to the
third embodiment.
[FIG.14A]FIG.l4A is a conceptual drawing according to
a fourth embodiment.
[FIG.14B]FIG.l4B is another conceptual drawing
according to the fourth embodiment.
[FIG.15]FIG.15 is a control flow chart according to the
fourth embodiment.
[FIG.16]FIG.16 is an illustration of other aspect ofthe
fourth embodiment.
[FIG.17]FIG.17 is a control flow chart according to the
other aspect of the fourth embodiment.
[FIG.18]FIG.18 is a table representing a relationship
among a temperature of a catalyst support of a SCR unit,
NOx concentration at an inlet/outlet ofthe SCR unit the
engine operating time.
[FIG.19]FIG.19 is a table illustrating a relationship
between the timing of activating the air flow control
and the combustion state in the engine.
[Description of Embodiments]
[0021] Embodiments ofthe present invention will now
be describedindetail with reference tothe accompanying
drawings. It is intended, however, that unless
particularly specified in these embodiments, dimensions,
materials, shape, its relative positions and the like
shall be interpreted as illustrative only and not
limitative of the scope of the present invention.
[0022] FIG.l is an overall structure of a diesel
engine equipped with an exhaust gas purification system
according to embodiments of the present invention.
Referring to FIG.1, the overall structure ofthe exhaust
gas purification system for an internal combustion
engine is described.
[0023] As illustrated in FIG.1, the diesel engine
equipped with the exhaust purification system is formed
by: a variety of devices and pipings such as an engine
1, an exhaust passage 3, an air supply passage 13, a
variable geometry turbocharger 11, a common fuel
injection unit 18, and an EGR piping 23; a variety of
exhaust gas purification devices such as a DOC unit 5,
an oxidation catalyst (DOC unit) 5, a diesel particulate
filter (DPF unit)7, and a selective reduction catalyst
(SCR unit) 9; an engine controller (ECU) 19 for
controlling these devices; and a variety of sensors.
[0024] The exhaust passage 3 is connected to a
downstream of the engine 1. The DOC unit 5 and the DPF
unit 7 are provided in the exhaust passage 3. The DOC
unit 5 is configured to oxidize HC (hydrocarbon) and CO
(carbon monoxide) contained in the exhaust gas and also
oxidize NO (nitric oxide) contained in the exhaust gas
into NO2 (nitrogen oxide). The DPF unit 7 is provided
downstream of the DOC unit 5 to capture and remove
particulate matter (PM) such as soot contained in the
exhaust gas from the exhaust gas.
[ 0 0 2 5 ] Further, a urea aqueous injection unit 8 is
provided downstream of the DPF unit 7 and immediately
downstream of the urea aqueous injection unit 8, a SCR
unit 9 is provided. The urea aqueous injection unit 8
injects urea aqueous to the exhaust passage 3 from an
injection nozzle 8a in accordance with a control signal
from the ECU 19. The urea aqueous is stored in a urea
aqueous tank 8b. The urea aqueous injected to the
exhaust passage 3 is hydrolyzed by heat of the exhaust
gas 27 to ammonia (NH3). The produced ammonia (NH3)
becomes reducing agent to perform reduction of NOx
contained in the exhaust gas 27 in the SCR unit 9.
[ 0 0 2 6 ] To purify the exhaust gas by the DOC unit 5
and the SCR unit 9, the catalyst supported in the DOC
unit 5 and the SCR unit 9 needs to be heated to or above
the activating temperature. To regenerate the filter
by removing the particulate matter collected in the
filter, the DPF unit 7 needs to be heated to or above
a prescribed temperature. More specifically, it is
necessary to heat the exhaust gas purifiers to or above
a prescribed temperature for the exhaust gas purifiers
to fully function. In the present exhaust gas
purification system for an internal combustion engine,
an air flow control unit 50 is provided to raise the
temperatures ofthe exhaust gas purifiers. The air flow
control unit 50 is described later in details.
[0027] The air supply passage 13 is connected to an
upstream side of the engine 1. The variable geometry
turbocharger 11 is provided between the air supply
passage 11 and the exhaust passage 3. The variable
geometryturbocharger llincludes an exhaust gas turbine
llb arranged in the exhaust passage 3 and a compressor
lla arranged in the air supply passage 13. The
compressor lla is driven coaxially by the exhaust gas
turbine Ilb. Further, the variable geometry
turbocharger 11 is configured so that an opening degree
of a variable nozzle vane (not shown), an opening degree
of a wastegate valve (not shown) are adjusted based on
a control signal from the ECU 19 to control a flow rate
of air 26 exhausted from the compressor lla.
[0028] An intercooler 15 and an air supply throttle
valve 17 are provided in the air supply passage 13. The
air 26 exhausted from the compressor lla is cooled in
by the intercooler 15, passes through the air supply
throttle valve 17 and then enters a combustion chamber
la of each cylinder of the engine 1. Meanwhile, the air
supply throttle valve 17 is configured so that the
opening is adjusted based on the control signal fromthe
ECU 19 to control the flow rate of the air supplied to
the engine 1.
COO291 In the engine 1, a common rail fuel injection
device 18 is provided to inject fuel to the combustion
chamber la. The common rail fuel injection device 18
is configured so that the injection timing and the
injection amount are controller based on the control
signal from the ECU 19. An injection timing control
which is described later is performedby controlling the
injection timing and the amount of fuel injected to the
combustionchamber la fromthe common rail fuel injection
timing 18 based on the control signal from the ECU 19
to vary the injection timing and injection amount from
those of a normal operation mode.
[0030] The EGR piping 23 branches from the exhaust
passage 3 on the upstream side ofthe exhaust gas turbine
llb and is connected to a downstream side of the air
supply throttle valve 17. In the EGR piping 23, an EGR
cooler 24 and an EGR valve 25 are arranged. BY
controlling opening and closing of the EGR valve 25, the
exhaust gas 27 exhausted from the engine 1 partially
enters the EGR piping 23 to recirculate to the engine
1.
[0031] The exhaust gas 27 exhausted from the engine
1 passes through the exhaust passage 3 to drive the
exhaust turbine Ilb, thereby coaxially driving the
compressor lla. Then the exhaust gas 27 passes through
the exhaust passage 3 and then passes through the DOC
unit 5, the DPF unit 7 and the SCR unit 9. In the air
supply passage 13, an air flow meter 31 is arranged to
detect the flow rate of the air entering the compressor
lla. A signal regarding the detected flow rate of air
is inputted to the ECU 19.
[0032] In the exhaust passage 3, a DOC inlet
temperature sensor 35, a DPF inlet pressure sensor 36,
a DPF inlet temperature sensor 37, a DPF pressure
difference sensor 38 and a DPF outlet temperature sensor
39 are provided. Signals regarding a DOC inlet
temperature sensor, a DPF inlet temperature, etc
detected by these sensors are inputted to the ECU 19.
On a downstream side of the SCR unit 9, a SCR outlet
temperature sensor 33 and a NOx sensor 34 are arranged
to detect a temperature at the downstream side of the
SCR unit 9 and NOx concentration. Signals regarding the
detected temperature and the detected NOx concentration
are inputted to the ECU 19.
[0033] On a downstream side of the air supply
throttle valve 17, an air supply temperature sensor 41
and an air supply pressure sensor 43 are arranged to
detect an air supply temperature and an air supply
pressure respectively. Signals regarding the detected
air supply temperature and the detected air supply
pressure are inputtedtothe ECU 19. An appropriate EGR
amount is calculated based on these air supply
temperature and air supply pressure so as to control the
opening and closing of the EGR valve 25.
[0034] In the ECU 19, an engine rotation speed and
the fuel injection amount are calculatedbasedon signals
inputtedfromavarietyof sensors suchas a cranksensor,
a camsensor, an accelerator sensor andathrottle sensor
that are not illustrated. Further, a cooling air
passage (not shown) is formed around the engine 1 and
a cooling water temperature sensor (not shown) is
2 4 SEP 2014
arranged to detect a temperature of the cooling air
flowing in the cooling air passage.
[0035] The ECU19is formedbyamicrocomputer having
a central processing unit (CPU), a random access memory
(RAM), a read-only memory (ROM), 1/0 interface, etc.
The signals from the above sensors are inputted to the
CPU via the 1/0 interface. The CPU is configured to
perform a variety of controls in accordance with a
control program stored in the ROM. As illustrated in
FIG.1, the air flow control unit 50 and an activation
timing control unit 52 are formed by the ECU unit 19.
[0036] FIG.2 is a block diagramillustratingthe air
flow control unit 50. The air flow control unit 50 of
the present embodiment is configured to control the
opening of the air supply throttle valve 17 and the
v a r i a b l e g e o m e t r y t u r b o c h a r g e r 1 1 b a s e d o n a command from
the activation timing control unit 52 so as to control
(reduce) the flow rate of the air supplied to the engine
1. Further, the air flow control unit 50 is not
necessary configured to control both the air supply
throttle valve 17 and the variable geometryturbocharger
11. The air flow control unit 50b may be configured to
control one of the air supply throttle valve 17 and the
variable geometry turbocharger 11 so as to control
(reduce) the flow rate of the air supplied to the engine
1.
[0037] The air flow control has a high effect of
raising the temperature and is extremely effective in
raising the temperature of the exhaust gas purifier in
an early stage during the warm-up operation such as
immediately after the engine starting. On the other
hand, if the flow rate ofthe air is controlled too early
after the engine starting, the combustion state in the
engine becomes unstable as the pressure in the cylinder
decreases once the flow rate of the air is controlled
as described in FIG.19.
[0038] Therefore, the timing of activating the air
flow control unit 50 is controlled by the activating
timing control unit52 soas to avoidthe combustion state
in the engine being unstable even if the air flow control
is performed.
Embodiments of the activation timing control unit
52 are described below in details.
[0039] (FIRST EMBODIMENT)
FIG.3A is a conceptual drawing representing a
relationship between a timing of activating an air flow
control and an engine combustion state according to a
first embodiment. FIG.3B is a conceptual drawing
representing a relationship between an operating time
of the engine and a temperature of the SCR catalyst
support according to the first embodiment.
The activation timing control unit 52 of the first
embodiment is configuredto performthe injection timing
control (i) and the warm-up operation (ii) of the engine
lafter the engine starting as illustrated in FIG.3A and
FIG.3B. The air flow control (iii) is performed after
a prescribed time (tl) since the engine starting.
[0040]The prescribed time (tl) is calculated as
illustratedin FIG.5 bymultiplyinga standardtime (tlf)
by a temperature correction factor and a pressure
correction factor (temperature/pressure correction).
The standard time is obtained from a standard map 56 by
inputting the engine rotation speed (Ne) of the engine
1 and the fuel injection amount (Qf) to the standard map
56. The temperature correction factor is obtained from
a temperature correction map 57 by inputting an ambient
temperature to the temperature correction map 57. The
pressure correction factor is obtained from a pressure
correction map 58 by inputting an ambient pressure to
the pressure correction map 58. These standard map 56,
temperature correction map 57 and pressure correction
map 58 are created from experiment or the like and are
stored in the ROM of the ECU 19 in advance.
[0041]In this embodiment, one or neither of the
temperature correction and pressure correction may be
performed. In the case of performing neither of the
temperature correction and pressure correction, the
standard time (tl' ) is the prescribed time (tl) in FIG. 5.
[0042]The relationship between the engine rotation
speed (Ne) and the standard time (tr 1) represents in
FIG.4A that the higher the engine rotation speed (Ne)
is, the shorter the standard time (tf 1) becomes, whereas
the lower the engine rotation speed (Ne) is, the longer
the standard time (tfl) becomes. The relationship
between the fuel injection amount (Qf) and the standard
time (tlf) representsthat the greaterthe fuel injection
amount (Qf) is, the shorter the standard time (tf 1)
becomes, whereas the smaller the fuel injection amount
(Qf) is, the longer the standard time (tf 1) becomes.
Further, the higher the ambient temperature is, the
smaller the temperature correction factor is, as
illustrated in FIG.4B. Furthermore, the higher the
ambient pressure is, the smallerthe pressure correction
factor is, as illustrated in FIG.4C.
[ 0 0 4 3 ] FIG.6is a control flow chart according tothe
first embodiment. As illustrated in FIG.6, the
activation timing control unit 52 according to the first
embodiment, after the engine starting (Sl), controls the
injection timing (S11) to raise the temperature of the
engine. As illustrated in FIG.5, the time for
activating the air flow control (the prescribed time:
tl) is calculated (S12). Then, the calculated
prescribed time (tl) is stored (S13) and the stored
prescribed time (tl) is compared with an elapsed time
(t) (S14). When t2tl (YES in S14), the air flow control
is performed (S15). When t