Specification
Title of the invention
A fiber structure woven as a single piece by 3 D weaving,
and an application thereof to fabricating a composite
material part
Background of the invention
The invention relates to making a fiber structure ,
woven as a single piece by three-dimensional ( 3 0 )
weaving, in particular for fabricating a composite
material part. One particular,,but non-exclusive, field
of application of the invention lies in making fiber
structures for preforms of composite material parts for
aircraft ok aeroengines, in particular for airplane
turbink engines.
In well-known manner, a composite material part may
be obtained by making a fiber preform and by densifying
the preform with a matrix. Depending on the intended
application, the preform may be made of glass, .carbon, or
ceramic fibers, and the matrix'may be made of an organic
material (a polymer), of carbon, or of ceramic.
For parts that are relatively. complex in shape, it
is known to make a fiber structure or blank as a single
piece by 3~ or multiple-layer weaving, and to shape the
blank in order to obtain a fiber pre,form that presents a
shape that is close ~ -t--o- the- s hape of --t he,part ~~ -~ th--a t ~ is to - ~- --
be fabricated. +
In order. to facilitate such shaplng, and in order to' ~'~~
avoid making incisions that result in yarns- being cut and.
that lead to a reduction in mechanical strength, it is
known to leave'one &.more non-interlinked zones within
the fiber .structure while it is being woven. Such'noninterlinked
zones may be obtained by locally omitting any
interlinking of the layers of adjacent yarns, thereby
making it possible to fold out portions of the fiber
structure adjacent to the non-interlinked zones.
The making of composite material parts that are
complex in shape from woven structures with noninterlinked
zones is described in particular in documents
WO 2010/061139 and WO 2010/103213.
Nevertheless, the shaping of a fiber structure by
folding out portions that are separated by a non-
5 interlhked zone can give rise to weakness at the end of
the non-interlinked zone and to excessive levels of
stress on the ygrns that are subjected to stress while
performing such shaping.
10 2
An object of the invention is to remedy such
drawbacks.
. In a first aspect of the invention, th:s object is
achieved with a fiber structure woven as a single piece
15 by three-dimensional weaving, the fiber stxucture having
opposite surfaces and presenting:
a first portion having a plurality of layers of
warp yarns and forming a first portion of the thickness
of the fiber structure between its opposite surfaces;
2 0 a second portion having a plurality of layers of
warp yarns and forming a second portion of thickness of
the fiber structure, the warp yarns being arranged in
columns each of which includes warp yarns ok the first
portion and of the secqnd portion; and
t 25 a se-t o f ~ weft yar-n~s interlinking the layers o-f ~ ._ -~ -- - 1
~-
warp yarns of the first portion and of the second portion
, while leaving at least one non-interlinked zone
. . separating the first and second portions over a portion
of the dimension of the fiber structure in the weft
30 direction from an edge of the fiber structure to an knd
of non-interlinked zone, . .
in which fiber structure, in each plane:
one or more same first weft' yarns interlink layers
of warp yarns of the first portion of the fiber structure
35 adjacent to the non-interlinked zone and layers of warp
yarns of the second portion of the fiber structure beyond
the non-interlinked zone; and
one or more same second warp yarns interlink
layers of weft yarns of the second portion of the fiber
structure adjacent to >he non-interlinked zone and layers
of warp yarns of the first portion of the fiber structure
beyond the non-interlinked zone;
such that the paths of the first weft yarn(s) and
of the second weft yarn(s) cross over in at least'one
transition zone extending in the fiber structure from the
end of the non-interlinked zone; and
the transition zone extends in the weft direction
over a distance that is greater than the pitch between
adjacent warp columns.
The crossing-over of weft yarns in a transition zone
adjacent to the end of the non-inforlinked zone
reinforces said end and can give rise to reduced stress
on the yarns while folding out a fraction of the'fiber
structure adjacent to. the non-interlinked zone
In an embodiment, a plurality,of first weft yarns,
as well as a plurality of second weft yarns, follow
similar paths between the ends in the weft direction of
the transition zone. .
In another embodiment, a plurality of first weft
yarns, as well as a plurality of second weft yarns,
follow similar paths that are mutually dffset in the weft
direction in the transiti.o~ n ~ zone (s) . ~p~ ~ --
~dvantageously, the outer layers of warp yarns
adjacent to the opposite .surfaces-of the fiber structure ~~~~~
are woven with the same weft yarns extending continuously
over the entire dimension of'the fiber structure in the
weft direction, thus makYng it possibl& to preserve
continuity of surface yarns.
Also advantageously, in at least one of the first
and second portions of the fiber structure, the'warp
yarns of the outer layers of warp yarns adjacent to a
surface of the fiber structure are woven with the same
weft yarns having paths that cross over at a location
corresponding substantially to that of the transition
zone, thus making it possible, while folding out a
fraction of the fiber structure adjacent to the noninterlinked
zone, to limit the curvature that is imposed
on the weft yarns adjacent to the surface.
5 In an embodiment, the fiber structure presents at
least two non-interlinked zones separating the first and
second portions over a portion of the dimension of the
fiber structure in the weft direction from opposite edges
of.the fiber structure as far as respective ends of non-
10 interlinked zones, thus making it possible, after .
shaping, to.obtain a fiber preform having a section that
is x-shaped or I-shaped.
+In another aspect of the ihvention, the intended
object is achieved with a fyber structure as defined
15 above in which the terms "weft" and "warp" are
intkrchanged.
In yet another aspect of the invention, the
invention provides a method of fabricating a composite
material part comprising making a fiber preform by '
20 shaping a fiber structure as defined above, the shaping.
including at least folding out a fraction of the first or
the second portion of the fiber structure adjacent to a
non-interlinked zone, and densifying the preform with a
matrix.
-~ ~-25 p~~ ~ - A.~c cording .t o . yet another aspect of the ~ invention, ~ ~~ -~~ - *- -
I the invention provides a method of fabricating a
~ ~~ 'composite materia.1 part having a substantially .x-shaped .
.section, the method comprising making a fiber preform by
shaping a fiber' structure as defined above with twonon-
30 interlinked zones, the shaping incl~dinq~foldinogu t
. ~~
fractions of the first or the second portion of the fiber
structure adjacent to the two non-interlinked zones, and
dehsifying the preform with a matrix.
By way of example, such a part having a section that
' 35 is substantially n-shaped may be a fan blade platfbrm for
a turbine engine'
According to another aspect of the invention, the
invention provides a method of fabricating a composite
material part of substantially I-shaped section, the
method comprising making a fiber preform by shaping a
5 fiber structure as defined above with two non-interlinked
zones, the shaping including folding out fractions of the
first and second portions of the fibdr structure adjacent
fo the two non-interlinked zones, and densifying the
preform with a matrix.
10 By way of example, such a part of section that is
substantially I-shaped may be an outlet guide vane of a
turbine engine.
According to yet other aspects, tzhe invention
provides a hollow propeller blade for an aeroengine
15 obtained by a method as defined above.
Brief description of the drawings
The invention can.be better understood on reading
the following description given by way of non-limiting
20 indication and with reference to the accompanying
drawings,.in which:
Figure 1 is a highly diagrammatic section view of
a 3D woven fiber structure in an embodiment of the
invention; ,
25 -- ~- ~ ~- ~ i ~.~- u - r2 ei s a highly diagrammatic section view of - ~ ~ -- - .. *
a preform obtained by shaping the Figure 1 fiber
structure; ' ~-~
Figure 3 is. a diagrammatic. plan view of a 3D woven
3
fiber structure in an embodiment of the invention;
' 30 Figur6 4 is a diagrammatic plan view of a n-shaped
. . preform obtained by shaping the Figure 3 fiber structure;
Figure 5 is a highly diagrammatic section view of
a 3D woven fiber structure in an embodiment of the
invention;
3 5 Figure 6 is a highly diagrammatic section view of
a preform obtained by shaping the Figure 5 fiber
structure;
Figure 7 is a diagrammatic plan view of a
n-section preform in an embodiment of the invention;
Figure 8 is a highly diagrammatic section view of
a 3D woven fiber structure in an embodiment of the
5 invention;
Figure 9 is a highly diagrammatic section view of
a preform obtained by shaping the Figure 8 fiber
structure;
Figure 10 is a diagrammatic plan view of a
10 n-section preform in an embodiment of the invention;
Figure 11 is a highly diagrammatic section view of
a 3D woven fiber structure in an embodiment of the.
invention;
Figure 12 is a highly diagrammatic section view, of
15 a preform obtained by shaping the Figure 11 fiber
structure;
Figure 13 is a diagrammatic perspective view of a
fan blade.platform obtained by densifying a preform of .
substantially n-shaped section;
2 0 Figure 14 is a highly diagrammatic section view of
a 3D woven structure in an embodiment of the invention;
Figure 15 is a highly diagrammatic section view of
'a preform of I-shaped profile obtained by shaping the
. Figure 14 fiber structure;
- 2 5 -~ ~ .o Figure 16 is a diagramm-a~ tic perspedti-v ~e- ~ view p~~ of an ~~pp ~~
outlet guide vane obtained bydensifying a preform of
I-shaped profile; ~~~ ~~ ~
Figure 17 is a diagrammatic section view of a.3D
woven structure in an embodiment of the invention;
3 0 Figure 18 is a highl~.diagrammatic section view of
a preform of V-shap.ed profile obtained by shaping the
Figure 17 fiber structure; and
~igure 19 is a diagrammatic view of a propeller
obtained by densifying a preform of V-shaped profile.
3 5
Detailed description of embodiments
In order to avoid overcrowding the drawings, in
Figures 1, 2, 3, 4, 5, 7, 8, 10 and 11, the paths of the
weft yarns are drawn as straight lines while the warp
yarns, shown in section, are represented by dots. Since
3D weaving is involved, it will be understood that the
5 weft yarns follow sinuous paths so as to interlink warp
yarns belonging to different layers of warp yarns, with
the exceptions of non-interlinked zones, it being
observed that 3D weaving, and in particular using an
interlock weave, may include 2.0 weaving at the surface.
10 By way of example, various 3D weaves may be used, such as
interlock, multiple-satin, or multiple-plain weaves, as
described in particular in document WO 2006/136755.
Figure 1 shows highly diagrammatically a weft p'lane
in a 3D yoven fiber structure 10 constituting a 'single
15 piece having opposite faces 10a and lob. The terms "weft
plane" is used herein td mean a section plane
+ perpendicular to the warp direction and showing one
column of.ra~eft yarns. The fiber structure .lo comprises
two portions 12 and 14 respectively forming first and
20. second portions of the thickness of the fiber structure
. 10. Each portion 12, 14 comprises a plurality of
superposed layers of warp yarns, four of them in the
example shown, the number of layers of warp yarns '
poteneially being any desired number not less than two,
2'5 depen- d-- ing on the --d esired ~ thickness. ~~ ~-~ Furthermore, the
' . .
number of layers of warp yarns in the portions 12 and 14
'could .be different from each other. It is also possible
to have.a number of Layers of warp barns that is not
constant along the entire weft direction. The warp yarns
30 &re arranged in columns, each comprising both warp yarns.
of the portion 12 and warp yarns of the.portion 14 qf the
fiber structure 10.
Over a portion of the dimension of the fiber
ptructure 10 in the weft direction (t), the two portions
35 12 and 14 of the fiber structure are totally separated
from each other by a non-interlinked zone 16 that extends
from an edge 10c of the fiber structure 10 to an end 16a
of the non-interlinked zone. The term non-interlinked
zone is used herein to mean a zone that is not crossed by
weft yarns interlinking the warp yarns in the layers
belonging respectively to the portions 12 and 14 of the
5 fiber structure 10.
Except in the non-interlinked zone, the layers of
warp yarns are interlinked by weft yarns belonging to a
*
plurality of layers of weft yarns.
In the example shown, in each plane of the fiber
10 structure 10, first weft yarns tll to t,, interlink the
warp yarns of the layers of warp yarns in the fraction
12a of the portion 12 adjacent to the non-interlinked
zone 1'6, and also warp yarns of the warp yarn layers of t
the portion 16 beyond the non-interlinked.zone 16.
15 Conversely, second weft yarns t,, to t,, interlink the warp
yarns of the warp yarn layers in the fraction 14a of the '
portion 14 adjacent to the non-interlinked zone 16 and .
also warp yarns of the layers of warp yarns, in the
portion 12 beyond the non-interlinked zone 16.
20 Naturally, the portions 12 and.14 of the fiber structure
10 beyond the non-interlinked zone 16 are themselves
interlinked.
By way of example, it is possible to adopt a satin
weave on the surface for the weft yarns t,, and t,, in the
~ -~. . 25 fractions 12a and 12b that ~~ ~~~ a--r--e sep-a~ra ted ~ by ~ the non- ~
interlinked zone 16, with weaving continuingtwith an
.interlink,weave beyond the non-interlinked zone 16.
Thus, the paths of the yarns t,, to .t,, and the paths
of the yarns t,, to t,, cross in a transition zone 18 that
30 extends from the end 16a of the nbn-interlinked zone 16.
In the..weft direction, this transition zone 18.extends
over a distance of more than one pitch p between adjacent
columns of warp yarns, and preferably of not less than
'
2p. In the example shown, this distance is equal to 4p.
35 In the transition zone 18; the yarns t,, to t,,, like the
yarns t15 to t,,, follow similar parallel paths between the
ends of the transition zone 18 in the weft direction.
A fiber preform 19 of substantially T-shaped profile
(Figure 2) is obtained by folding out the fractions 12a
and 14a on either side of the non-interlinked zone 16.
Because the weft yarns pass through the layers of warp
5 yarns in the transition zone 18 in a progressive manner,
the weft yarns are less exposed to any risk of damage in
comparison dith crossing more suddenly through a gap
between two columns of warp yarns. Furthermore, the fact
of having a- transition zone that extends in the weft
10 direction over a length that is relatively long imparts
better capacity for deformation.
Figure 3 is a plan view of a fiber structure 20 that
. has a base portion with an outside face'20a and an inside
face 20b. In its thickness, the fiber structure includes
15 two fractions 22 and 24 that are mutually separated over
a portion of the dimension of the fiber structure in the
weft direction by non-interlinked zones 26 and 26'. The
non-interlinked zones 26 and 26' extend from opposite
edges 20c and 20d of the fiber structure 20 to respective
20 ends 26a and 26'a of the non-interlinked zones, with the
central fraction of the fiber structure 20 not including
any non-interlinked zone.
Each portion 22'and 24 of the fiber structure has a
plurality 'of layers. of warp yarns, the numbers of layers
~~ 25 of warp w~a~~~r~ p~ y- a-~r ns ~ ~~ in the - portions ~ . e~~ - 22 and 24 being di-f f-e rent ~ ~ ~ ~ ~~~
+ in this example. - ~
In kach' plane of the-fiber Structure 20, the same
first weft yarns t21, ti$, t23, t24 interlink the warp yarns
in the portion 24 beyond the non-interlinked zone 26' and
30 aiso interlink the warp yarns in the fraction 22&of the
portion 22 beside the non-interlinked zane. Conversely,
.the same second weft yarns t25, t26, t27, t28 interlink the
warp yarns'in the fraction 22'a of the portion 22 beside
the non-interlinked zone 26' and also interlink the warp
35 - yarns in the portion 24 before the non-interlinked zone.
Thus, the paths of Lhe yarns tzl, t22, t23, t24 cross
the paths of the yarns tzs, tz6, t27, tz8 in a transition
zone 28 situated in the central portion of the fiber
structure 20 between the ends 26a and 26'a of the noninterlinked
zones 26 and 26'. As in the embodiment of
Figure 1, the paths of the weft yarns t~l, t22, t~3, tz4 and
also the paths of the weft yarns tzs; t26, t27, t28 between
the ends of the transition zone 28 are similar, with the
transition zone 28 extending over a distance kn the weft
direction'that is greater than -p, here equal to 4p.
It should be observed that from one weft plane to
another, the location of the transition zone may be
offset in the weft direction in order to avoid having.any
portion with a greater number of yarn crossovers than
some other portion between the non-interlinked. zones 26
and 26'.
The shaping of the fiber structure 20 in order to
obtain a fiber preform 29 of substantially %'shaped
structure comprises folding out the fractions.of the
portion 24 of the fiber structure beside the noninterlinked
zones 26 and 26', as shown in Figure 4, so as
to form in section.the legs 24a and 24'a of the n-shape,
which legs extend.from the inside face 20b. In the
portion of the fiber structure 20 and of the fiber
preform 29 adjacent of the outside face 20a, it should be
observed that weaving is performed with a satin weave
(yarn ~ t29) at ~ t-h e surface ~ so as ~ -t~o ~-p~ provide ~ ~ surface
~~-~p - ~- ~ ~ -- . .
continuity without passing through the layers of warp
yarns and-without crdssing.any other weft'yarn.
In the example shown;it should also.be observed
that the fractions of the'portion 24 of the fiber
structure 20 that are' to form the lkgs 24a and 24'a
extend beyond the edges of the portion 22 by adding
columns of warp yarns, so as to impart a desired length
to the legs 24a and 24'a.
Figure 5 shows, .highly diagrammatically, a singlepiece
3D woven fiber structure 40 in a second embodiment
of the invention. Elements that are common between the
fiber structure 40 of Figure 4 and the fiber structure 10
of Figure 1 are given the same references and they are
not described again.
The fiber structure 40 differs from the fiber ,
structure 10 in the paths followed through the layers of
warp yarns by the weft yarns that cross in the transition
zone 18.
Thus, each weft yarn tIl, t,,, tI3, tI4 passes
therethrough over a distance in the weft direction that
is equal to the pitch -p between the columns of warp
yarns, however the paths of the weft yarns tl, tot,, are
mutually offset in the weft direction, with the offset in
the example shown being equal to the pitch p. The same A
applies to the weft yarns t;,, tI6, tu, and t,,. There is
thus a transition zone 18 that, as in the above-described
embodiment, extends in the weft direction over a distance
that is greater than the pitch - p, specifically over a
.distance of 4p. Compared with the embodiment of .
Figure 1, greater stress is exerted on the weft yarns as
they pass through the transition zone, but the dimension
thereof imparts good capacity for deformation.
Figure 6 shows a fiber preform 49 of substantially
T-shaped section obtained after folding out the fractions
12a and i4a on either side'of the non-interlinked zone 16
of the.portions 12 and 14 of the fiber structure 40.
Figure 7 is a plan view of a fiber structure 50 , ' . . ,~ ~ -
suitable for obtaining a preform of substantially i
-x-shaped section. Elements copon between 'the fiber '
structure 50 of Figure 7 and the fiber structure 20 of
Figure 3 are given the same references and they are not '
described again.
The fiber .structure 50.. differs from the fiber
structure 20 by the paths followed through the layers of
warp yarns by the weft yarns.
Thus, each of the weft yarns t21, t22, tz3r t24 passes
through the layers over a distance in the weft',direction
that is equal to the pitch -p between the columns of warp
yarns, with the same applying to the paths followed by
each of the weft yarnstzs, t26, t2~, t28. Nevertheless, the
locations where the yarns t,, to t,, and likewise the
locations where the yarns t,, to t,, cross one another on
passing through are offset relative to one another in the
5 weft direction. In the.example of Figure 7, the
transition zone 28 extends over a relatively long
distance between the ends 26a and 26'a of the non-
' interlinked zones 26 and 26', being formed over a
plurality of individual transition zones 28,, 28,, 28,,
10 and 28,, with the crossovers thus being distributed in the
weft direction over the fraction of the f.iber structure
that extends between the non-interlinked zones 26 and
26'.
A fiber prefprm of section that is substantially
15 n-shaped is obtained by folding out the fractions of the
portion.24 of the fiber structure that are adjacent to
the non-interlinked zones 26 and 26', as in Figure 4.
Figure 8 is a,highly diagrammatic view of a singlepiece
3D woven fiber structure 60 in a third embodiment
20 of the invention. Elements that are common to the fiber
structure 60 of Figure 8 and the structures 10 and 40 of
Figures 1 and 5 are given the same references and they
are not described again.
The fiber. structure 60 diifers froc the fiber
25 structure 10 in that, in each plane, only some of the ~ - ~~. -~ ~ - -- ~ ~ ~ -' .- 4
weft yarns.are concerned by the process of passing
through and cr.ossing over, these weft yarns being those
that interlink.the warp yarns.of the layers of warp yarns
in the fractions of the fiber structure 60 adjacent to
. 30 the non-interlinked zone 16, while the warp yarns
situated in the fractions of the fiber structure adjacent
to its faces 10a and.lOb extend continuously along these
surfaces without passing through warp layers or crossing
other weft yarns. In this way, it is possible to
35 reinforce the fiber structure at the end of the noninterlinked
zone, while preserving surface continuity
that encourages a good surface state for a composite
material part as finally obtained.
In the example shown, the weft yarns t,,, tlZ, t,,,
and t,, extend continuously between the edges 10c and 10d
5 of the fiber structure 60 without crossing other weft
yarns. In contrast, the weft yarns t,, and t,, in the
fraction 12a of the portion 12 of the fiber structure 60
adjacent to the non-interlinke'd zone 16 pass through
layers of warp yarns immediately beyond the end 16a of
10 the non-interlinked zone 16 so as to. enter into the
portion 14 of the fiber structure 60. Conversely, the
weft yarns tl, and t,, in the fraction 14a of the portion
14 of the fibe; structure 60 adjacent to the non- .
interlinked zone 16 pass through layers of warp yarns
15 immediately beyond the end 16a of the non-interlinked
zone 16, crossing the weft yarns t,, and t,, in order to
enter into the portion 12 of the fiber,structure 10. The
paths.through the warp yarns and the crossovers with the
weft yarns take place in a transition zone 18 that
20 presents a dimension in the weft direction that is
greater than the pitch -p between columns of warp yarns,
this dimension being equal to 2p in the present example.
The configuration with weft yarns extending continuously
L
close to the faces 10a and lob, and weft yarns involved
~ ~ 25 . . in the process of passing ~ -- t--h r. ough and'crossjng ~ ~ o~ver - -
inside the fiber structure 60 is to be found in each.
plane of the fiber structure. - ~ ~ ~
Naturally, the number of weft yarns situated in the
fractions 12a and 14a adjacent to the non-int6rlinked
30 zone and c0ncerned.b~ the .process of passjing through and
crossing over rpay be other than two, and it must be not
less than one. Similarly, the number of weft yarns
adjacent to the faces 10a and lob and extending
contPnuously without crossovers between the edges 10c and
35 lob may be other than two, being at least equal to one.
Figure 9 shows a fiber preform 69 of substantially
T-shaped section obtained after folding out the fractions
12a and 14a on either side of the non-interlinked zone 16
of the portions 12 and 14 of the fiber structure 60. The
weft yarns t,,, t,,, t,,, tle that are not concerned by the
process of passing through and crossing over follow a
smooth path. through the curved zones.
Figure 10 shows a plan of a fiber structure 70
suitable for obtainiAg a fiber preform of substantially
z-shaped section. Elements common between the fiber
structure 70 of Figure 11 and the fiber structures 2.0 and
50 of Figures 3 and 7 are given the same references and
they are not described again.
The fiber structure 70 differs from the fiber
structures 20 and 50 in particular by the preseLce of a
weft.yarn tIzg that extends continuously alodg the inside
face 20b and along the faces of the fractions of the
portion 24 beside the non-interlinked zones 26 and 26',
thereby providing continuity for the surface of the
preform on the inside.
In addition, the crossovers between the weft yarns
take place in two transition zones 28' and 28" that are
situated in the immediate proximity of the ends 26a and
26'a of the non-interlinked zones 26 and 26'. Each
transition zone extends in the weft direction over a
distance that is greater than the pitch p between columns
of- t- h~e~ p~~ warp - yarns, ~ ~ specifically over a distance equal to ~ - . ' ~~~ ~~
2P.
, Figure 11 is a diagram of a single-p.iece 3D woven
ftber structure 80 in a fourth kmbodiment of the
Invention. Elements that are chon between the iiber
structure i)0 of Figure 11 and-the structures 10, 40; and " +
60 of Figures 1, 5, and 8 are given-the same rezerences . ~
and they. are not described again.
The fiber strscture 80 differs from the fiber
structure 60 in that, in each plane, the weft yarns that
weave the warp yarns of the layers of warp yarns closest
to the faces 10a and lob, specifically the weft yarns t,,
and t,, and also the weft yarns t17 and tle, cross over on
their paths between the opposite edges 10c and IOd
without crossing any other weft yarns. -These crossovers
are situated substantially .at the end of the noninterlinked
zone 16, i.e. at the connections 12'a and
5 14'a between the fractions 12a and 14a and the remainder
of the fiber structure 80, when it is shaped, as shown in
Figure 12.
The effect of this crossover configuration in the
connection zones 12'a and 14'a is for the yarns t,,, t,,,
10 t,,, and tla to present smaller amounts of curvature, i.e.
to follow greater radii of curvature, in comparison with
the embodiment of Figures 8 and 9. The yarns t,,, t,,,
t,,, and t,, are thus less stressed during shaping, in .
' particular when the angle at which the, fraction 12a or
15 L4a is folded out is relatively large.
In the various embodiments described, the fiber
structure is formed by 3D.weaving with yarns of a nature
that is selected as a function of the intended
application, e.g. yarns made of glass, of carbon, or of
20 ceramic.
After the fiber structure has been shaped, the fiber
preform is densified by forming a matrix that is likewise
o£ a nature that is selected as a function of the
intended application, e. g. an organ'ic matrix obtained in
.. I
25 particular from ~~ a ~ r esin that- ~is- , - a p-r ec~-u-r~s or of a polymer ~~ -~ . - .
matrix, such as .an epoxy, bismaleimide, or polyimide
resin, or a carbon matrix, or'a ceramic matrix. Fbr a --
carbon matrix or a ceramic matrix, densification may be
performed by chemical vapor infiltration (CVI) or by
30 impregnatin& with a liquid coriposition that 'contains a
carbon or ceramic precursor resin and by applying heat
treatment to pyrolize or to ceramize the precursor, which
methods are themselves well known.
Figure 13 is a highly diagrammatic view of a fan
35 platform 30 for an aviation turbine engine,~the platform
being made of composite material of the kind that can be
obtained by densifying a fiber preform having a
substantially n-shaped section, as shown in Figure 4 or
as obtained from the fiber structures of Figures 7 and
10. The fibers are preferably carbon fibers and the
matrix is preferably a polymer matrix.
5 . The platform 30 comprises a base 32 having a top
face 32a and a bottom face 32b, and two legs 34 and 36
that serbe in particular to form stiffening webs and that
extend from the bottom face 32b of the platform 30,' which
thus has a n-shaped section, as shown in dashed lines.
10 The platform 30 is designed to be mounted in the gap
between two fan blades, in the vicinity of their roots,
so as to define the inside of an annular air inlet
passage through the fan, which passAge is defined on the
outside by a fan casing. The platform 30 is machined to
15 its final dimensions after the fiber preform has been
densified.
Fiber preforms obtained from fiber structures
presenting one or more nonsinterlinked zones and in
accordance with the invention may be used for fabricating
20 other composite material parts of aeroengines.
Thus, Figure 14 is a highly diagrammatic view of a
weft plane of a 3D woven fiber structure 90 that differs
from the fiber structure 10 of Figure 1 in particular in
that the portio.ns 14 and 16 are separated from each other ,
~~ 25 a-l-on g two ~~ ~ non-interl. i.n ked zones 16 and~- ~ 16' -t- hat extend ~ -~~ ~ - I ~ from opposite edges. 10c and 10d of the fiber stricture 90
- ~ . ~ ~ to respective non-interlinked zone ends 16 and 16'a:
,The paths of
18. A hollow prop+ller blade for an aeroengine and made
'30. of composite inaterial, the blade being obtained by the
. . method of claim 13.