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Filtering Material

Abstract: A filtering material comprises at least four layers of structures, which are, a first polyphenylene sulfide melt-blown nonwoven filtering layer, a second heat-resistant fiber net filtering layer, a third fabric reinforcing layer and a fourth non-filtration layer of the heat-resistant fiber net. The average diameter of the first polyphenylene sulfide melt-blown nonwoven filtering layer ranges from 0.5 µm to 10.0 µm.

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
08 January 2020
Publication Number
03/2020
Publication Type
INA
Invention Field
MECHANICAL ENGINEERING
Status
Email
patent@depenning.com
Parent Application

Applicants

TORAY INDUSTRIES, INC.
1-1, Nihonbashi-Muromachi 2-chome, Chuo-ku, Tokyo 103-8666

Inventors

1. ZHANG, Lei
Intellectual Property Dept./Chen Weihua, No.58 Xinkai Road (S), Nantong Economic & Technological Development Zone, Nantong, Jiangsu 226009
2. ZHANG, Pengxia
Intellectual Property Dept./Chen Weihua, No.58 Xinkai Road (S), Nantong Economic & Technological Development Zone, Nantong, Jiangsu 226009
3. LI, Xin
Intellectual Property Dept./Chen Weihua, No.58 Xinkai Road (S), Nantong Economic & Technological Development Zone, Nantong, Jiangsu 226009
4. IKEJIRI, Yuki
Intellectual Property Dept./Chen Weihua, No.58 Xinkai Road (S), Nantong Economic & Technological Development Zone, Nantong, Jiangsu 226009

Specification

WE CLAIM:
1. A filtering material, wherein
the filtering material comprises at least four layers of structures,
the filtering material comprises a first polyphenylene sulfide melt-blown nonwoven cloth filtering layer, a second heat-resistant fiber mesh filtering layer, a third fabric reinforcing layer and a fourth heat-resistant fiber mesh non-filtration layer, and
an average diameter of the fibers constituting the first polyphenylene sulfide melt-blown nonwoven cloth filtering layer is 0.5 to 10.0 μm.
2. The filtering material according to Claim 1, wherein the proportion of the polyphenylene sulfide fibers having a diameter of 0.5 to 10.0 μm in said first polyphenylene sulfide melt-blown nonwoven cloth filtering layer is 0 to 2.0% by weight in the other three layers.
3. The filtering material according to Claim 1, wherein the average diameter of the fibers constituting said first polyphenylene sulfide melt-blown nonwoven cloth filtering layer is 1.0 to 5.0 μm.

4. The filtering material according to Claim 1, wherein the proportion of the fibers, having a diameter of 0.1 to 6.0 um, constituting the first polyphenylene sulfide melt-blown nonwoven cloth filtering layer is 20 to 100%.
5. The filtering material according to Claim 1, wherein the average pore diameter of said filtering layer is 2.0 to 15.0 um.
6. The filtering material according to Claim 1 or 5, wherein the pore diameter in the range of 1.0 to 20.0 um in said filtering material accounts for more than 90%.
7. The filtering material according to Claim 1, wherein the total basis weight of said second heat-resistant fiber mesh filtering layer, third fabric reinforcing layer and fourth heat-resistant fiber mesh non-filtration layer is 300 to 800 g/m2, and the density of the filtering material is 0.2 to 0.5 g/cm3.
8. The filtering material according to Claim 1, wherein the cross section of the fibers constituting the first polyphenylene sulfide melt-blown nonwoven cloth filtering layer is a circular cross section or an irregular cross section.

9. The filtering material according to Claim 1, wherein the basis weight of said first polyphenylene sulfide melt-blown nonwoven cloth filtering layer is 5 to 100 g/m2.
10. The filtering material according to Claim 1, wherein said first polyphenylene sulfide melt-blown nonwoven cloth layer further comprises a heat-resistant fiber mesh layer having a basis weight below 200 g/m2.
11. The filtering material according to Claim 1, wherein the diameter CV% of the fibers constituting said first polyphenylene sulfide melt-blown nonwoven cloth filtering layer is below 100%.
12. The filtering material according to Claim 1, wherein the thickness at any one point of said first polyphenylene sulfide melt-blown nonwoven cloth layer is between 20 and 600 μm.
13. The filtering material according to Claim 1, wherein the thickness CV% of said first polyphenylene sulfide melt-blown nonwoven cloth filtering layer is less than 50%.

Documents

Application Documents

# Name Date
1 202047000829-Form26_General Power of Attorney_27-01-2020.pdf 2020-01-27
1 202047000829.pdf 2020-01-08
2 202047000829_Correspondence_27-01-2020.pdf 2020-01-27
2 202047000829-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [08-01-2020(online)].pdf 2020-01-08
3 202047000829-STATEMENT OF UNDERTAKING (FORM 3) [08-01-2020(online)].pdf 2020-01-08
3 202047000829-FORM-26 [22-01-2020(online)].pdf 2020-01-22
4 202047000829-PRIORITY DOCUMENTS [08-01-2020(online)].pdf 2020-01-08
4 202047000829-Form1_Proof of Right_20-01-2020.pdf 2020-01-20
5 202047000829_Correspondence_20-01-2020.pdf 2020-01-20
5 202047000829-FORM 1 [08-01-2020(online)].pdf 2020-01-08
6 202047000829-FORM 3 [17-01-2020(online)].pdf 2020-01-17
6 202047000829-DECLARATION OF INVENTORSHIP (FORM 5) [08-01-2020(online)].pdf 2020-01-08
7 202047000829-Proof of Right (MANDATORY) [17-01-2020(online)].pdf 2020-01-17
7 202047000829-COMPLETE SPECIFICATION [08-01-2020(online)].pdf 2020-01-08
8 202047000829-CLAIMS UNDER RULE 1 (PROVISIO) OF RULE 20 [08-01-2020(online)].pdf 2020-01-08
9 202047000829-Proof of Right (MANDATORY) [17-01-2020(online)].pdf 2020-01-17
9 202047000829-COMPLETE SPECIFICATION [08-01-2020(online)].pdf 2020-01-08
10 202047000829-DECLARATION OF INVENTORSHIP (FORM 5) [08-01-2020(online)].pdf 2020-01-08
10 202047000829-FORM 3 [17-01-2020(online)].pdf 2020-01-17
11 202047000829_Correspondence_20-01-2020.pdf 2020-01-20
11 202047000829-FORM 1 [08-01-2020(online)].pdf 2020-01-08
12 202047000829-PRIORITY DOCUMENTS [08-01-2020(online)].pdf 2020-01-08
12 202047000829-Form1_Proof of Right_20-01-2020.pdf 2020-01-20
13 202047000829-STATEMENT OF UNDERTAKING (FORM 3) [08-01-2020(online)].pdf 2020-01-08
13 202047000829-FORM-26 [22-01-2020(online)].pdf 2020-01-22
14 202047000829_Correspondence_27-01-2020.pdf 2020-01-27
14 202047000829-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [08-01-2020(online)].pdf 2020-01-08
15 202047000829.pdf 2020-01-08
15 202047000829-Form26_General Power of Attorney_27-01-2020.pdf 2020-01-27