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Flat Surface Claimbing Robot

Abstract: The present invention relates to the field of an automated based climbing robot. A flat surface climbing robot (1) comprises of atleast a suction machine unit (11), pressure tube arrangement (21), robot frame (31) and plurality of suction and drive unit (41) wherein said suction and drive unit (41) comprises of suction unit (51) and drive unit (61).

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
26 December 2019
Publication Number
27/2021
Publication Type
INA
Invention Field
ELECTRONICS
Status
Email
robotex.in@gmail.com
Parent Application

Applicants

ROBOTEX
4/28 A, Rajalakshmi Nagar, Lakshmipuram, Peelamedu, Coimbatore, Tamil Nadu.

Inventors

1. Amirthalingam Jothimurugan
2/245 B, II street, Teachers Colony, Cheran Maanagar, Vilankurichi Road, Coimbatore - 641035

Specification

DESC:FIELD OF THE INVENTION
The present invention relates to the field of robots. More specifically, the present invention relates to the field of an automated wall climbing robot.

BACKGROUND OF THE INVENTION
Applications over any high wall surface including buildings, apartments has its own priorities. Applications such as construction, painting, window cleaning, advertisement banner hosting and the like requires skilled labours and practical on-site experience for such duties. Most of the buildings and apartments are above ten storey high and requires atleast four to six labours to execute a single operation. Furthermore, most of labours requires high end equipments to do such operations.

Most experienced professionals uses ropes and temporary hooks fixated on the buildings to do works such as cleaning windows, painting, fixing banner frames and the like. Moreover, while executing such operations, safety of labours are still uncertain and carrying heavy equipments seems impossible. Furthermore, fixing such tools over plain wall surfaces may leave cracks and irregular marks over wall surfaces, and such operations are impossible if the buildings are glass finished window surfaces.

To resolve the above said issue many existing inventions are developed to provide safety and facility to labours. Such existing inventions may provide a solutions to the above said issue and are referred in the prior art section. Patent application CN208391864U describes a fixture for wall holding applications. Said invention proposes a locking mechanical means to attach over side wall surfaces and provides a support for holding machine applications. The invention clearly explains a stationary holding apparatus and did not propose any lifting means to carry equipments. Moreover, the invention did not propose any automation based climbing apparatus over any flat surfaces.

United States patent application USD692898 describes a circular mount for flat wall surfaces. Said invention is a circular type fixture which can be temporarily fixated on the wall surfaces. The invention clearly states that a stationary circular fixture is fixated on flat wall surfaces, but the invention did not propose any automation based climbing apparatus and did not propose any lifting means.

Indian patent application 201937013599 describes a plate holding apparatus to support objects and apparatus. Said invention is fixated on flat surfaces preferably over walls using clamps. Even though said invention proposes a holding apparatus, it did not propose any dynamic based weight lifting means. Furthermore, the invention did not convey any automated machines for carrying equipments.

Even though there are fixtures and locking apparatus in existing inventions, there are no inventions proposed in the field of automated robot for carrying and lifting equipments. Moreover, there are no effective automated based climbing robot proposed for carry heavy equipments over flat wall surfaces. Therefore the present invention proposes a flat surface climbing robot which utilises suction cups and pressure valves. Furthermore, the present invention also proposes an automated lifting means for carrying weighted objects over the flat surfaces easily and effectively.

OBJECTIVE OF THE INVENTION
The main objective of the present invention is to provide an automated flat surface climbing robot for climbing wall surfaces preferably walls.

Another main objective of the present invention is provide a lifting means to carry equipments or labours over the wall surfaces effectively.

Still another objective of the present invention is to utilise suction cups and pressure valves for maintaining contact over flat surfaces.

Yet another objective of the present invention is to implement automated climbing means over any flat surfaces easily

Yet another objective of the present invention is to manufacture said robot in easy construction and at a low affordable cost.

SUMMARY OF THE INVENTION
According to the main aspect of the present invention, a flat surface climbing robot comprises of atleast a suction machine unit, pressure tube arrangement, robot frame and plurality of suction and drive unit wherein said suction and drive unit comprises of suction unit and drive unit. The robot frame comprises of bottom plate, top plate, right side member, left side member, middle member, plurality of T-support and platform.

According to yet another aspect of the present invention, the suction unit comprises of support wheel, plurality of suction pads, plurality of suction pipes and ring. Said drive unit comprises of drive motor, drive gear, driven gear, roller bearing and rod support. Said plurality of suction pads further comprises of solenoid valves. The roller bearing is mounted on the rod wherein said ring is pivotably mounted on the roller bearing. Furthermore, said support wheel is pivotably mounted on the roller bearing. Moreover, said ring consists of plurality of holes wherein said tube is rigidly arranged to one of the bottom hole of said ring.

BRIEF DESCRIPTION OF THE DRAWINGS
The above and other aspects, features, and advantages of certain exemplary embodiment of the present invention will be more apparent from the following description taken in conjunction with the accompanying drawings in which:

Figure 1 depicts the isometric view of flat surface climbing robot according to the main aspect of the present invention.

Figure 2 depicts the embodiments of robot frame of flat surface climbing robot according to the present invention.

Figure 3 depicts the suction and driver unit of flat surface climbing robot according to the main aspect of the present invention.

Figure 4 depicts the exploded view of suction and drive unit of flat surface climbing robot according to the main aspect of the present invention.

Person who is skilled in the art will appreciate that element in the figures are illustrated for simplicity and clarity and may have not been drawn to scale. For example, the dimensions of some of the elements in the figure may be exaggerated relative to other elements to help to improve understanding of various exemplary embodiments of the present disclosure. Throughout the drawings, it should be noted that like reference numbers are used to depict the same or similar elements, features, and structures.

DETAILED DESCRIPTION OF THE DRAWINGS
The terms and words used in the following description and claims are not limited to the bibliographical meanings, but, are merely used by the inventor to enable a clear and consistent understanding of the invention. Accordingly, it should be apparent to those skilled in the art that the following description of exemplary embodiments of the present invention are provided for illustration purpose only and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.

Figure 1 describes the isometric view of flat surface climbing robot (1) according to the main aspect of the present invention. The flat surface climbing robot (1) comprises of atleast a suction machine unit (11), pressure tube arrangement (21), robot frame (31) and plurality of suction and drive unit (41) characterized in that said suction and drive unit (41) comprises of suction unit (51) and drive unit (61). The suction machine unit (11) is connected to the robot frame (31) through the pressure tube arrangement (21) whereas the suction machine unit (11) provides high pressure suction means to the robot frame (31). Furthermore, said unit (11) also provides controlling forward and reverse motion of said robot (31).
Referring more specific with figure 1, the plurality of suction and drive unit (51) is disposed particularly on each corner of the robot (31). The pressure tube arrangement (21) is connected to said plurality of suction and drive unit (51) through valves and solenoids. The suction and drive unit (51) provides lifting and horizontal motion to the said robot frame whereas the suction machine unit (11) remains stationary.

Figure 2 describes the embodiments of robot frame (31) of flat surface climbing robot (1) according to the present invention. The main embodiments of robot frame (31) comprises of bottom plate (32), top plate (33), right side member (34), left side member (35), middle members (36), plurality of T-support (37) and platform (38). The bottom plate (32) and top plate (33) are horizontal members of the said frame (31) whereas said plates (32) (33) are supported by right side member (34) and left side member (35) substantially forming a rectangle. The suction and drive unit (41) are disposed on right side member (34) and left side member (35).

In detailed, the middle members (36) are disposed vertically on the inner frame whereas said members (36) are supported by T-support (37). A platform (38) is rigidly mounted on middle members (36) whereas said platform (38) provides a base support to carry labours or equipments. Heretofore said suction machine unit (11) is connected to the suction and drive unit (41) through the pressure tube arrangement (21) provides high pressure suction means through tubes and solenoids.

Figure 3 describes the suction and driver unit (41) of flat surface climbing robot (1) according to the main aspect of the present invention. The plurality of suction and driver unit (41) comprises of suction unit (51) and drive unit (61). The drive unit (41) comprises of drive motor (62), drive gear (63), driven gear (64), roller bearing and rod support. The drive motor (62) is fixated on the side members (34) (35) wherein the motor (62) drives the drive gear (63). The drive gear (63) is contiguous to the driven gear (64).

In detailed, the driven gear (64) is rigidly fixated to the support wheel (52) of the suction unit (51) whereas said motor (62) is operates and drivers the support wheel (52) to move clockwise and anti-clockwise direction. The power is supplied to said motor (62) which is given from an external source preferably from a wall socket or a battery. Likewise, this motor arrangement is followed in rest of remaining drive unit (61).

Figure 4 depicts the exploded view of suction and drive unit (41) of flat surface climbing robot (1) according to the main aspect of the present invention. Heretofore said suction unit (51) comprises of support wheel (52), plurality of suction pads (53), plurality of suction pipes (54) and ring (55). The roller bearing (65) is mounted on the rod (66) wherein said ring (55) is pivotably mounted on the roller bearing (65). The ring (55) consists of plurality of holes wherein said pipe (21) is rigidly arranged to one of the bottom hole of said ring (55).

The support wheel (52) is pivotably mounted on the ring (55) wherein said wheel (52) consists of plurality of holes, the plurality of suction pipes (54) are arranged circularly on the support wheel (52) preferably on the hole for providing air passage. The plurality of suction pads (53) are disposed on the support wheel (52) and connected to said suction pipes (54) through the holes respectively. Each suction pad (53) consists of solenoid valves (531) to control the flow of air in suction pads (53). The high pressure suction means are alternative and atleast two suction pads (53) are supported on the wall during operations.

The present invention is manufactured by the above said construction and tested in real time applications. It is found that said robot (1) works expediently without any deviations. The weight of the robot (1) was evenly distributed to all four contact points which enables the robot to carry more loads. By using high pressure pads enables the robot to maintain stability thus increases the safety of labours and equipments. As the robot is manufactured in simple construction, cost of the robot is comparatively low and labour requirement can be reduced. Thus, the present invention is more effective and advantageous than conventional methods. ,CLAIMS:WE CLAIM:
1. A flat surface climbing robot (1) comprises of atleast a suction machine unit (11), pressure tube arrangement (21), robot frame (31) and plurality of suction and drive unit (41) characterized in that said suction and drive unit (41) comprises of suction unit (51) and drive unit (61).

2. The flat surface climbing robot (1) as claimed in claim 1, characterized in that said robot frame (31) comprises of bottom plate (32), top plate (33), right side member (34), left side member (35), middle member (36), plurality of T-support (37) and platform (38).

3. The flat surface climbing robot (1) as claimed in claim 1, characterized in that said suction unit (51) comprises of support wheel (52), plurality of suction pads (53), plurality of suction pipes (54) and ring (55).

4. The flat surface climbing robot (1) as claimed in claim 1, characterized in that said drive unit (41) comprises of drive motor (62), drive gear (63), driven gear (64), roller bearing (65) and rod support (66).

5. The flat surface climbing robot (1) as claimed in claim 1, characterized in that said plurality of suction pads (53) further comprises of solenoid valves (531).

6. The flat surface climbing robot (1) as claimed in claim 1, characterized in that said roller bearing (65) is mounted on the rod (64) wherein said ring (55) is pivotably mounted on the roller bearing (65).

7. The flat surface climbing robot (1) as claimed in claim 1, characterized in that said support wheel (52) is pivotably mounted on the roller bearing (65).

8. The flat surface climbing robot (1) as claimed in claim 1, characterized in that said ring (65) consists of plurality of holes wherein said tube (21) is rigidly arranged to one of the bottom hole of said ring (55).

Documents

Application Documents

# Name Date
1 201941053867-STATEMENT OF UNDERTAKING (FORM 3) [26-12-2019(online)].pdf 2019-12-26
2 201941053867-PROVISIONAL SPECIFICATION [26-12-2019(online)].pdf 2019-12-26
3 201941053867-FORM FOR STARTUP [26-12-2019(online)].pdf 2019-12-26
4 201941053867-FORM FOR SMALL ENTITY(FORM-28) [26-12-2019(online)].pdf 2019-12-26
5 201941053867-FORM 1 [26-12-2019(online)].pdf 2019-12-26
6 201941053867-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [26-12-2019(online)].pdf 2019-12-26
7 201941053867-DRAWINGS [26-12-2019(online)].pdf 2019-12-26
8 201941053867_Form3_After Filing_09-01-2020.pdf 2020-01-09
9 201941053867_Form28_After Filing_09-01-2020.pdf 2020-01-09
10 201941053867_Form2 Title Page_Provisional_09-01-2020.pdf 2020-01-09
11 201941053867_Form1_Proof of Right_09-01-2020.pdf 2020-01-09
12 201941053867_DIPP Certificate_After Filing_09-01-2020.pdf 2020-01-09
13 201941053867_Description Provisional_09-01-2020.pdf 2020-01-09
14 201941053867_Correspondence_09-01-2020.pdf 2020-01-09
15 201941053867-DRAWING [26-11-2020(online)].pdf 2020-11-26
16 201941053867-COMPLETE SPECIFICATION [26-11-2020(online)].pdf 2020-11-26
17 201941053867-FORM 18 [17-12-2023(online)].pdf 2023-12-17